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Operating Instructions

Sartorius Mass Comparator



Models CCI | CCS | CCT

98648-019-15

98648-019-15
Contents

Contents
Notes on Using These Instructions 3 Data Interfaces 87
Warnings and Safety Precautions 4 Configuring the Data Interface as a COM Port 90
Device Description 6 Data Input Format 92
Intended Use 6 Data Output Format 93
General View of the Equipment 7 Configuring the Data Interface as a COM Port 97
Installation 8 Configuring a Printout 98
Getting Started 12 GMP-compliant Printouts 99
Connecting Peripheral Devices or Another Platform 12 Sample Printouts 100
Interface Pin Assignment Chart COM1 13 Error Messages 106
Connecting a PC via Interface COM1 14 Care and Maintenance 108
Interface Pin Assignment Chart COM2 15 Service 108
Connecting a PC via Interface COM2 16 Repairs 108
Interface Pin Assignment Chart PS2 17 Cleaning 108
Connect to the power 18 Safety Inspection 109
Configuring Weighing Platforms 19 Disposal 110
Service Mode 19 Specifications 111
Entering Adjustment and Linearization Weights 28 Device Dimensions 116
Function Allocation of the J Accessories 121
Key for Calibration/Adjustment 29 Documents List 124
External Adjustment 30 Sartorius Services 124
Internal Calibration 34 Declaration of Conformity 125
Adjustment Without Weights 34 Test Certificate 126
Function Allocation of the J Key for Program Menu Access Switch 128
Linearization and Setting/Deleting the Preload 37 Appendix: Passwords 129
External Linearization 38
Setting the Preload 41
Deleting the Preload 42
Operating Design 43
Weighing Mode Operating Design 43
Menu Operating Design 49
Configuration 50
Setup Overview (Parameters) 54
Operation 67
Weighing 67
Calibration, Adjustment 77
Internal Adjustment for CAH Models 81
SQmin Function 82
Data ID Codes 85

2 Operating Instructions Mass Comparator CCS | CCI | CCT


Notes on Using this Manual

Notes on Using this Manual


t Please read this entire manual carefully and completely before using the device.
t Read the safety precautions carefully.
t This manual is part of the product. Keep it in a safe and easily accessible
location.
t If the manual should be lost or misplaced, please contact Sartorius for a
replacement or download the latest manual from our website: www.sartorius.
com

Symbols and Signs


The following symbols are used in this manual:

2 Warning symbol for various types of dangers.


These symbols are explained in more detail in Section “Safety Instructions.”

h This symbol indicates useful information and tips.

This symbol indicates notes on use in legal metrology within the scope of validity
of Council Directive No. 90/384/EEC, replaced by 2009/23/EC
(models MS...-.CE...).

e, 1, This and similar symbols mean that the respective key should be pressed.

T T ..., This means that this key must be pressed more than once.

t Indicates a required action


y Describes the result of an action
1. If a procedure has multiple steps...
2. ... the steps are numbered consecutively.
– Indicates an item in a list

h Technical advice/hotline:
Phone: +49.551.308.4440
Fax: +49.551.308.4449

Operating Instructions Mass Comparator CCS | CCI | CCT 3


Warnings and Safety Precautions

Warnings and Safety Precautions


Combics indicators comply with the European Council Directives as well as
international regulations and standards for electrical equipment, electromagnetic
compatibility, and the stipulated safety requirements. Improper use or handling can,
however, result in damage and/or injury.

t Read these operating instructions carefully before use.


This will prevent damage to the equipment.

The protective conductor must not be disconnected for any reason. Use only
3 standard cables that have protective grounding conductors.

If there is visible damage to the equipment or power cord: unplug the equipment
3 and secure it against further use.

Make absolutely sure to unplug the indicator from power before you connect or
3 disconnect any electronic peripheral devices to or from the interface port.

The device should only be opened by personnel trained in accordance with Sartorius
3 guidelines.

If you use electrical equipment in installations and under ambient conditions


3 requiring higher safety standards, you must comply with the provisions as specified
in the applicable regulations for installation in your country.

The operator shall be responsible for any modifications to the equipment and for
3 any connections of cables or equipment not supplied by Sartorius and must check
and, if necessary, correct these modifications and connections.
Information on operational quality is available upon request from Sartorius (in line
with norms pertaining to immunity).
Do not expose the equipment to aggressive chemical vapors or to unnecessarily
3 extreme temperatures, moisture, shocks, or vibration.

Only clean the device as stipulated in the cleaning instructions: Refer to the
3 “Care and Maintenance” chapter.

The display value can be affected by extreme electromagnetic influences. Once the
3 disturbance has ceased, the instrument can be used again in accordance with its
intended purpose.

Danger of Explosion!

1 Do not use this equipment in hazardous areas.

4 Operating Instructions Mass Comparator CCS | CCI | CCT


Warnings and Safety Precautions

Installation
Warning when using pre-wired RS-232 connecting cables: RS-232 cables purchased
3 from other manufacturers often have pin assignments that are incompatible with
Sartorius products. Be sure to check the pin assignments against the chart in this
manual before connecting the cable, and disconnect any lines identified differently
from those specified by Sartorius.
Connect only Sartorius accessories and options, as these are optimally designed for
3 use with your device. Therefore, do not use any proprietary solutions. The operator
shall be solely responsible for installation and testing of any modifications to
Sartorius equipment, including connection of cables or equipment not supplied
by Sartorius. Information on operational quality (in line with norms pertaining to
immunity) is available on request.

t If you have any problems with your device, contact your local Sartorius office,
dealer or service center.

IP Protection Rating
IP Rating – All models are rated to IP44 (with option L1: IP65)
– CAWxS models are rated to IP67.
– CAH1E* models: platform IP65, indicator IP69K.
– CAH1G* models: platform IP67, indicator IP69K.
– CAWxS models are rated to IP69K with the “I69” option.
– Complete scales with secured protective caps must be installed and tested by a
certified technician.
– If you install an interface port or battery connection after setting up your
indicator, keep the protective cap in a safe place for future use. The cap protects
the interface connector from vapors, moisture and dust or dirt.

Use in Legal Metrology


– When the indicator is connected to a weighing platform and this equipment is
to be verified, ensure that the applicable regulations regarding verification are
observed.
– When connecting Sartorius weighing platforms, observe the “Guide to
Verification of Weighing Instruments” and the Declaration of Conformity with
the list of permitted weighing ranges.
– A sticker with the “Sartorius” logo was affixed to the indicator as a control seal
following verification. This seal will be irreparably damaged if you attempt to
remove it. This will nullify the verification‘s validity. In this case, re-verification
would be required in compliance with all relevant national regulations and laws.

Operating Instructions Mass Comparator CCS | CCI | CCT 5


Device Description

Device Description
Combics complete scales:
– Are robust and durable, thanks to their stainless steel housing
– Are easy to clean and disinfect
– Are easy to operate, thanks to the following features:
– Large, backlit, fully graphical dot-matrix display
– Large keys with positive click action
– Can be operated independently of the weighing platform location
– Have a range of interfaces for flexible use
– Have optional password protection for operating parameters

Combics 3 speeds up your routine procedures with:


– Integrated programs for applications (some can be combined):
– Counting
– Neutral Measurement
– Averaging (animal weighing)
– Weighing in percent
– Checkweighing
– Classification
– Totalizing
– Net-total Formulation
– Automatic initialization when the scale is switched on
– Fast response times
– Automatic taring when a load is placed on the weighing platform
– Designation of weight values with up to 4 lines of alphanumeric text
– Can be controlled via two external computers using various protocols
– Barcode scanner connection option for entering tare value or IDs (6 units)
– Possibility to input tare values via the number block
– LED for measurement range identification
– Connection option for a second weighing platform
– Alibi Memory
– Internal rechargeable battery
– Product data memory
– Configurable printout
– FlexPrint

Intended use
The Combics 3 is a robust complete scale for daily production and quality control in
industrial applications. Any other use beyond this is considered improper.

6 Operating Instructions Mass Comparator CCS | CCI | CCT


Device Description

General View of the Equipment

2
Platform
1 Level indicator
2 Load plate
3 3 Leveling feet
4
Indicator
1 5
6 4 10 digit keypad for entering alphanumeric values
10 7 5 LEDs (for checkweighing and classification)
8 6 Display (for details, see “Operating Design” chapter)
7 Additional function keys (see “Operating Design”)
9 8 General function keys: Zero, Tare, Switch function,
Adjustment/Calibration, Print/Data output
(see “Operating Design”)
9 Toggle between weighing platforms (WP)
10 On/Off

CAW3P Rear view of indicator:


11 “UNICOM”
19 11 Optional:
– RS-232|RS-485 or 422 interface, e.g. for:
18 12 – PC connection
17 – Printer connection
– Digital I/O
16
– 4 to 20 mA
PS2

15 13
– Profibus DP
– Ethernet TCP/IP|ModBus TCP
14 12 RS-232 interface “COM1”
e.g. for:
– PC connection
– Printer connection
– Digital input
CAW3S | CAH3 – Stop light output
13 “PS2” e.g. for:
11 12
– Keyboard connection
19 – Barcode scanner connection
14 Power cord with country-specific plug
17 15 Input for menu access switch (standard or legal-for-trade
18 mode) for WP 1
16
15 16 Weighing platform WP 1 connection
20 for analog scales,
optional for “xBPI”|“SBI” scales
14 17 Weighing platform WP 2 connection,
optional for analog scales or “xBPI”|“SBI” scales
18 Input for menu access switch (standard or legal-for-trade
mode) for WP 2
19 RS-232 interface “COM2”
e.g. for:
– PC connection
– Printer connection
20 Vent valve: 1.5 Nm

Operating Instructions Mass Comparator CCS | CCI | CCT 7


Installation

Installation
When a Combics indicator is ordered with special equipment, the desired options
come pre-loaded from the factory.

Storage and Shipping Conditions


Once the equipment has been removed from the packaging, it may lose accuracy if
3 subjected to strong vibration.

If the load plate is lifted using a vacuum lifting pad, gloves, safety shoes and safety
3 gear must be worn. Risk of injury!
This work may only be carried out by reliable and authorized personnel.
Suspension points are provided for weighing platforms with an overall size of
3 1 + 1 m or larger. Do not step under the load during weighing platform/load plate
transport or when lifting. Corresponding accident prevention regulations must be
followed.
Do not damage the clamp boxes and load receptors during transport.

– Do not expose the equipment to unnecessarily extreme temperatures, moisture,


shocks, blows or vibration.
– Permissible storage temperature: –10°C to +40°C

Installation Location
Avoid adverse influences at the place of installation:
– Extreme temperatures (operating temperature: –10°C to +40°C)
– Aggressive chemical vapors
– Extreme moisture (according to IP protection class)

Unpacking
For devices with a platform size of 60 x 80 cm or larger:
t Protective gear must be worn (safety shoes and if required, gloves)
t Always lift on the side walls when lifting or transporting the weighing platform.

t After unpacking the device, check it for any visible damage as a result of rough
handling during shipment.
y If you detect any damage, proceed as directed in the chapter entitled “Care and
Maintenance” under “Safety Inspection.”
t Save the original packaging for any future transport.
Unplug all connected cables before packing the equipment.

Checking Package Contents


– Indicator
– Weighing platform
– Operating instructions
– Options (special accessories) as listed on the bill of delivery

8 Operating Instructions Mass Comparator CCS | CCI | CCT


Installation

The transport lock must be re-installed


3 before transporting the weighing platform.

Models CCI100K2 | CCI300k: Removing Transport Locks


t Place the weighing platform at its installation location, remove the
weighing pan.
t Remove the transport lock: Remove screw 1.

t Loosen screw 2.
t Turn the mounting bracket 180° and re-secure screw 2.

t Re-attach screw 1 to the lever.

Models CCI60K2: Removing Transport Locks


t Place the load cell at its installation location, remove weighing pan (1)
and remove the red plastic cap.

t Loosen the fixing screws for the locking plates using the supplied Allen key
and slide the locking plates in the direction of the arrow.

t Re-secure the locking plates so that they do not touch the pin.

t Unscrew screw 1 using the Allen key and loosen screw 2.

t Turn the marked transport lock 90° in the direction of the arrow and
re-secure the transport lock.

3 Re-tighten all loose transport lock screws.

Operating Instructions Mass Comparator CCS | CCI | CCT 9


Installation

Leveling the Weighing Platform


The weighing platform must be exactly level to ensure reproducible weighing
results every time. Therefore, the weighing platform must always be re-leveled
after it has been moved to a different location.
t Remove the weighing pan.

t Loosen the lock nuts using a wrench (SW17).

t Use a SW5 Allen key to screw the leveling feet in/out.


Turning the leveling feet clockwise lifts the weighing platform,
turning the leveling feet counterclockwise lowers the weighing platform.

t Align the weighing platform leveling feet so that air bubble is centered within
the circle of the level indicator.
t Check to ensure that all four leveling feet rest securely on the work surface.
y Each of the leveling feet must support an equal load.

t Re-fasten the lock nuts after leveling using the open-jawed wrench:
small platforms (1 measuring cell) counter to the platform frame,
large platforms (4 measuring cells) counter to the platform foot.

t Place the weighing pan on the scale.

10 Operating Instructions Mass Comparator CCS | CCI | CCT


Installation

Shock Resistance
The weighing platform has a robust design; however, falling weighing samples, side
impacts and shocks should be avoided. The weighing platform can withstand loads
specified in the DIN standard IEC68 Part 2-27.

Notes on Planning Superstructures

3 Superstructures must be completely attached before the weighing platform is


connected to the power.

The weighing platform is designed for system integration. Scale drawings are the
basis for the selection of the required superstructures. The fixing of model CAH*IG*
weighing platforms should be carried out using the YAS04IS fastening kit.
Moving or rotating parts on the weighing pan must be designed so that the
weighing results are not influenced. Rotating parts should be counterbalanced, for
example.
The weighing pan must be free on all sides so that there is no connection between
the weighing platform and fixed parts due to falling parts or dirt. Cables and hoses
between the weighing platform and other devices may not exert any forces on the
weighing platform. These cables may not touch the weighing pan.
When setting up systems in hazardous areas (Zone 2 or 22), any relevant
specifications should be observed, e. g.: EN60079-14.
The design should ensure that moving parts do not cause electrostatic discharges
(e.g. roller conveyors).

Preload Range (Zero Set Range)


The weight of the superstructures that are attached to the weighing platform is
designated as a “preload.” The preload is electronically compensated for in the
weighing platform so that the full weighing range remains available and thus
zeroing and/or adjustment (with external weights) is possible.
Greater preloads reduce the weighing capacity. You may not fall below the following
weighing range values:

– for the CCI60K2, a min. 35 kg weighing range must be maintained

– for the CCI100K2 and CCI300K, a min. 60 kg weighing range must be maintained

Acclimatizing the Device


Condensation can form on the surfaces of a cold device when it is brought into a
substantially warmer area.
t Allow the device to acclimatize for about 2 hours at room temperature, leaving
it unplugged from AC power.

Operating Instructions Mass Comparator CCS | CCI | CCT 11


Getting Started
Steps 1.) Set up the weighing platform with the indicator
2.) Level the weighing platform
3.) Connect peripheral devices, e.g. printer to the COM1 or UNICOM interface:
see Data Interfaces chapter starting on page 99
4.) Connect to the power
5.) Carry out a calibration/adjustment: for adjustment, see page 27, for
linearization see page 24

Connecting
Peripheral Devices or Another Weighing Platform
An analog Sartorius platform (CAPP, CAPS) or an IS weighing platform is connected
at the factory to the Combics indicator WP1 input.
The load cell should be connected by a certified technician who has received
3 specialized training from Sartorius. Any installation work that does not conform
to the instructions in this manual results in forfeiture of all claims under the
manufacturer’s warranty.
Peripheral devices should be connected by a certified technician who has received
3 specialized training from Sartorius. Any installation work that does not conform
to the instructions in this manual results in forfeiture of all claims under the
manufacturer’s warranty.

3 Disconnect the equipment from the power supply before starting connection work.

12 Operating Instructions Mass Comparator CCS | CCI | CCT


Getting Started

Connecting a PC via Interface COM1


Use the following cables to connect a PC to the indicator in accordance with the RS-232C/V24 standard
(max. cable length 15 m):
Model type CAW3P: connecting cable 7357312
Model type CAW3S | CAH3: connecting cable YCC02-D9F6

RS232

Pin assignment
Pin assignments for the cable from the indicator to an RS-232 PC interface (COM1).

Indicator side PC side


Model type CAW3P DSUB connector
25-pin D-Sub male connector 9-pin or 25-pin
1
Sgn GND 7 5 GND 7 GND
TxD 2 2 RxD 3 RxD
RxD 3 3 TxD 2 TxD
DTR 20 8 CTS 5 CTS
CTS 5 4 DTR 20 DTR

Model type CAW3S | CAH3


Open cable end DSUB connector
9-pin or 25-pin

Sgn GND 15 5 GND 7 GND


TxD 14 2 RxD 3 RxD
RxD 13 3 TxD 2 TxD
DTR 12 8 CTS 5 CTS
CTS 11 4 DTR 20 DTR

Operating Instructions Mass Comparator CCS | CCI | CCT 13


Getting Started

Interface Pin Assignment Chart COM1


Model type CAW3P (IP44 protection)

COM1 female connectors:


25-pin D-Submini female connector (DB25S) with screw lock hardware for cable
gland
Recommended interface connector:
25-pin D-Submini (DB25) with shielded cable clamp assembly and shield plate
(Amp type 826 985-1C) and fastening screws (Amp type 164868-1)
COM1 pin assignments
Pin 1: Shield
Pin 2: Data output (TxD)
Pin 3: Data input (RxD)
Pin 4: GNO
Pin 5: Clear to send (CTS)
Pin 6: Not assigned
Pin 7: Internal ground (GND)
Pin 8: Internal ground (GND)
Pin 9: Not assigned
Pin 10: Not assigned
Pin 11: +12V for printer
Pin 12: RES_OUT\
Pin 13: +5 V switch
Pin 14: Internal ground (GND)
Pin 15: Universal switch
Pin 16: Control output: “lower”
Pin 17: Control output: “equal”
Pin 18: Control output: “heavier”
Pin 19: Control output: “set”
Pin 20: Data terminal ready (DTR)
Pin 21: Ground power supply (GND)
Pin 22: Not assigned
Pin 23: Not assigned
Pin 24: Power supply +15..25 V (peripherals)
Pin 25: +5 V

14 Operating Instructions Mass Comparator CCS | CCI | CCT


Getting Started

Connecting a PC via Interface COM2


Use the following cables to connect a PC to the indicator in accordance with
the RS-232C/V24 standard (max. cable length 15 m):
Model type CAW3P: connecting cable 7357312
Model type CAW3S | CAH3: connecting cable YCC02-D9F6

RS232

Pin assignment
Pin assignments for the cable from the indicator to an RS-232 PC interface (COM1).

Indicator side PC side


Model type CAW3P DSUB connector
25-pin D-Sub male connector 9-pin or 25-pin
1
Sgn GND 7 5 GND 7 GND
TxD 2 2 RxD 3 RxD
RxD 3 3 TxD 2 TxD
DTR 20 8 CTS 5 CTS
CTS 5 4 DTR 20 DTR

Model type CAW3S | CAH3


Open cable end DSUB connector
9-pin or 25-pin

Sgn GND 15 5 GND 7 GND


TxD 14 2 RxD 3 RxD
RxD 13 3 TxD 2 TxD
DTR 12 8 CTS 5 CTS
CTS 11 4 DTR 20 DTR

Operating Instructions Mass Comparator CCS | CCI | CCT 15


Getting Started

Interface Pin Assignment Chart COM2


Model type CAW3P (IP44 protection)
COM1 female connectors:
25-pin D-Submini female connector (DB25S) with screw lock hardware for cable
gland

Recommended interface connector:


5 1 25-pin D-Submini (DB25) with shielded cable clamp assembly and shield plate
9 6 (Amp type 826 985-1C) and fastening screws (Amp type 164868-1)
COM1 pin assignments
Pin 1: Shield
Pin 2: Data output (TxD)
Pin 3: Data input (RxD)
Pin 4: GNO
Pin 5: Clear to send (CTS)
Pin 6: Not assigned
Pin 7: Internal ground (GND)
Pin 8: Internal ground (GND)
Pin 9: Not assigned
Pin 10: Not assigned
Pin 11: +12 V for printer
Pin 12: RES_OUT\
Pin 13: +5 V switch
Pin 14: Internal ground (GND)
Pin 15: Universal switch
Pin 16: Control output: “lower”
Pin 17: Control output: “equal”
Pin 18: Control output: “heavier”
Pin 19: Control output: “set”
Pin 20: Data terminal ready (DTR)
Pin 21: Ground power supply (GND)
Pin 22: Not assigned
Pin 23: Not assigned
Pin 24: Power supply +15..25 V (peripherals)
Pin 25: +5 V

16 Operating Instructions Mass Comparator CCS | CCI | CCT


Getting Started

Interface Pin Assignment Chart PS2


6 5 Model type CAISL (IP44 protection)
4 3 PS2 female connector:
2 1
6-pin miniature socket PS2 (Mini-DIN)
Recommended interface connector:
6-pin miniature socket PS2 with integrated shielded cable clamp assembly
Pin assignment:
Pin 1: Keyboard data (data interface cable)
Pin 2: Not assigned
Pin 3: Internal ground (GND)
Pin 4: +5V switched
Pin 5: Keyboard clock
Pin 6: Not used

Connecting a Bar Code Scanner


Accessory YBR02CISL
t Disconnect the indicator from AC power (unplug the AC adapter)

For CAW3P models:


t Connect the barcode scanner via PS/2.

For CAW3S | CAH3 models:


t Pin assignment, see “Connecting Peripheral Devices” (implemented via
the YCC02-BR02 connecting cable or as option M8) on page 14.

Operating Instructions Mass Comparator CCS | CCI | CCT 17


Getting Started

Connecting the Device to AC Power


The indicator is powered through the pre-installed power cord. The power supply is
integrated into the indicator. The device can be operated with a supply voltage of
100 V to 240 V.


3 The power connection must be made in accordance with the regulations applicable
in your country.

The printed voltage rating (see type label) must match the voltage in the place of
installation. If the voltage specified on the label or the plug design of the AC adapter
do not match the rating or standard you use, please contact your Sartorius office or
dealer.
t Check the voltage rating and plug design.
t The device must be plugged into a properly installed wall outlet.

Protection Class 1 Device


t The device must be plugged into a properly installed wall outlet which has a
protective grounding conductor (PE).

Safety Precautions
If you use an electrical outlet that does not have a protective grounding conductor,
3 ensure that an equivalent protective conductor is installed by a certified electrician
(as specified in the applicable regulations for installation in your country).
The protective effect must not be negated by using an extension cord without a
protective grounding conductor.

Before using for the first time, any superstructure parts must be completely installed.
Avoid connecting the equipment to lines that have a heavy electrical load,
e.g. compressors, large machinery, etc.

Warm-up Time
To deliver exact results, the device must warm up for at least 30 minutes after
connection to AC power. Only after this time will the device have reached the
required operating temperature.

18 Operating Instructions Mass Comparator CCS | CCI | CCT


Getting Started

Configuring Weighing Platforms


Service-Mode
Purpose The Service mode enables access to additional menu items in the Setup
menu which are not displayed when the Service mode is not active. The most
important calibration and adjustment work for the indicator and for the
connected weighing platform can be carried out in the Service menu, e.g.
ADC configuration.
When the Service mode is active, an “S” is shown in the top right-hand
corner of the display. To deactivate the Service mode, restart the indicator
(turn the indicator off and back on again).
Activating the Service Mode
t Press e to turn on the device.
y When turned on the scale is in an application program.
t Enter the service password (see Appendix General User Password) and
press M to confirm.

y The device in now is Service mode. An “S” appears in the top right-
hand corner of the display.
t Press the “q” soft key several times to select the “Device
parameters” line.

t Press the “O” soft key.


y The “Device” submenu will open.

t Select and open the corresponding submenu. Repeat this procedure


until the desired menu item in the lowest menu level can be opened.
t View or change the menu item (confirm with “l”) and use “o” to return
to the previous menu.
t Press M or “oo” to exit the Setup menu.

Exiting Service Mode


Turn the device off and then on again to return to the normal application
mode.
If you exit the Setup menu without changing settings by confirming with
M or the “oo” soft key, the Service mode will remain active. Press the
M key to re-open the Setup menu.

Operating Instructions Mass Comparator CCS | CCI | CCT 19


Getting Started

Overview of the Setup Menu in Service Mode


o = Factory setting
x = User-defined setting

Service password entry Setup Application parameters, please refer to the “Basic Application Programs” manual
Fn key “Setup Overview (Parameters)”
Device parameters
Info, see the “Setup Overview (Parameters)” section
Language, see the “Setup Overview (Parameters)” section
Setup access with service password

Device parameters
WP1
RS-232 1)
SBI standard
SBI verifiable
o IS-232
ADC-232

RS-485 1)
o IS-485
ADC-485

Internal
ADC configuration (see the “Setup Menu for ADC Configuration” section)
Calibration/Adjustment
CAL key function
o Ext. cal./adj.; factory-def. wt.
Ext. cal./adjust.; user-defined weight
Ext. lineariz.; factory-def. wts
Ext. lineariz.; user-def. wts
Set preload
Delete preload
Key blocked

Cal./adj. sequence
Cal. then auto adjust
o Cal. then manual adjust

isoCAL function 3)
o Off
Adjustment prompt

Activate external adjustment 2)


o Activated
Deactivated

Parameter for external weight


Cal./adj. weight:
Lin. weight 1...4:

Adjust without weights 2)


Input parameters
Nominal load:
Resolution:
Sensitivity 1…4:
Save parameters
Yes
o No

Geographical data 2)
Input parameters
Geographical latitude
Altitude
Gravitational
acceleration
Save parameters
Yes
o No
1) Equipment version: – then blocked internally
2) Not available on devices verified for use in legal metrology
3) Only when operated with Sartorius IS weighing platforms or an external ADC

20 Operating Instructions Mass Comparator CCS | CCI | CCT


Configuring Weighing Platforms

Device Parameters
WP1
Internal
Calibration/Adjustment unit
Grams /g
Kilograms /kg
Tons /t
o Pounds /lb

Menu items “Adapt filter” - “Factory settings: only bal. func,”


see the “Setup Overview (Parameters)” section

Off
COM-1 (when the WP is assigned to this interface)
COM-2 (when the WP is assigned to this interface)
UNICOM (only if available)

WP2, see the “Setup Overview (Parameters)” section


RS-232 1) similar to “Internal” menu for WP1
RS-485 1) similar to “Internal” menu for WP1
o Off
COM-1 similar to WP 1
COM-2 similar to WP 1

COM-1, see the “Setup Overview (Parameters)” section

COM-2, see the “Setup Overview (Parameters)” section

“Control I/O ports” - “Terminal data,” see the “Setup Overview (Parameters)” section

SQmin
SQmin input
SQmin WP1
SQmin WP1 0.000 kg
SQmin WP2
SQmin WP2 0.000 kg
SQmin WP3
SQmin WP3 0.000 kg
Display
No
o Yes
GMP print
o No
Yes

Alibi memory 2)
Clear alibi memory
Yes
o No
Alibi memory period
In days 90

1) Equipment version: – then saved internally


2) Only if alibi memory is available (option)

Operating Instructions Mass Comparator CCS | CCI | CCT 21


Confi guring Weighing Platforms

Setup Menu for A/D Converter Configuration


Setup access in Service mode

WP1 – Internal – ADC configuration

Standard configuration Ranges Single-range mode Scale interval d


Max. cap.

Multi-interval mode Scale interval d


Range 1
Range 2
Range 3
Max. cap.

Multiple-range Scale interval d


mode Range 1
Range 2
Range 3
Max. cap.

Available units User-definable /o


Grams /g
Kilograms /kg
Carats /ct
...

Save parameters Yes


o No

o Verifiable Accuracy Class III/IIII


configuration class
Ranges Single-range mode
D:
E:
Min. capacity:
Max. cap.:

Multi-interval mode
D:
E:
Min. capacity:
Range 1:
Range 2
Range 3:
Max. cap.:

Multi-interval mode
D:
E:
Min. capacity:
Range 1:
Range 2
Range 3:
Max. cap.:

Available units
User-definable /o
o Grams /g
o Kilograms /kg
...

Save parameters
Yes
o No

22 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

Entering Geographical Data for Use in Legal Metrology


Purpose Entering geographical data allows the external adjustment of weighing equipment
at a place (e.g. at the manufacturer or vendor‘s place of business) that is not the
same as the place of installation. If the weighing equipment is adjusted at the place
of installation, it is not necessary to enter geographical data.
The sensitivity of weighing equipment changes depending on the place of
installation as it is dependent on the on-site gravitational force – or, more precisely,
on gravitational acceleration. Saving geographical data makes it possible to change
the place of installation of the weighing equipment after external adjustment has
been carried out.
The adjustment of weighing equipment is valid at the place of installation and
within a specific tolerance zone. At 3000 e this zone extends ±100 km from the set
geographical latitude and ±200 m from the set elevation above sea level.

Installation Location in Germany An exception to this is the setting for “Germany (Zone D):” If during external
adjustment of weighing equipment within Germany the geographical data
– Geographical latitude: 51.00 degrees
– 513 m elevation above sea level
are entered, the weighing equipment can be used throughout Germany.
Gravitational acceleration for “Germany (Zone D)” is 9.810 m/s2. On delivery the
geographical data for “Germany (Zone D)” are entered in the output device.
It is recommended to use the geographical data settings for “Germany (Zone D)”
when adjusting and delivering the weighing equipment within Germany.
Entering exact geographical data will lead to a higher level of accuracy but will also
restrict the tolerance zone.

Setup Information – It is only possible to enter geographical data when the menu access switch is
open.
– When the Service mode is active, geographical data can be entered in the Setup
menu under “WP 1” for the first weighing platform and “WP 2” for the
second. Settings are made in the “Calibration/adjustment:
Geographical data: Input parameters” menu.
– You can enter either the “latitude” (geographical latitude in degrees)
and “altitude” (elevation in m above sea level) or the value for
gravitational acceleration “gravity.”
Gravitational acceleration takes precedence over the geographical latitude and
elevation of the location: If it has been entered, input fields for latitude and
elevation show the values “99999.99” and “9999999” respectively.
If only elevation and latitude have been entered, “0000000” is displayed
for gravitational acceleration.

Then make sure that the geographical data for the adjustment location has been
h entered correctly. If no external adjustment is carried out, enter the data for the
installation location. The data can be obtained from the relevant land registry or
Ordnance Survey.

Operating Instructions Mass Comparator CCS | CCI | CCT 23


Confi guring Weighing Platforms

Procedure t Remove the cap.


t Slide the menu access switch to the left (= “open” position).
If the device is part of a verified weighing facility, this will only be possible if
the verification seal is broken. The weighing equipment must then be verified
again.
t Activate the Service mode, see “Service Mode.”
t Select weighing platform “WP 1” in the “Device Parameters”
menu item.
t If the “Internal” setting is not already activated (marked by “o”), select
the setting using the “Q” or “q” soft key and confirm with “O.”

y The menu for the “WP-1 INTERNAL” device parameters is displayed.


t Use the “Q” or “q” soft key to select and open the “Calibration/
adjustment” menu using “O.”

t Use the “Q” or “q” soft key to select and use “O” to open the
“Geographical data” menu.

t Use the “O” soft key to confirm “Input parameters.”

Entering Geographical Latitude and Elevation


t Use the “Q” or “q” soft key to select the corresponding input field.
t Enter the number via the keypad and confirm using the “l” soft key.
y The next input field is selected.

In this example, the geographical data are entered for the respective platform as a
value pair “Latitude” and “Altitude.” After this data was saved and the
scale returned to weighing mode, this pair of values is displayed again the next time
the display menu is opened. The input field for gravitational acceleration is empty.

In this example, the value for gravitational acceleration is entered for the place of
installation. The fields “Latitude” and “Altitude” are invalid. The set
value is then re-displayed after it is saved and the input menu is re-opened. If you
exit the Setup menu and then open the Service mode, the set value for gravity is no
longer displayed.

24 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

Entering Gravity
t Use the “Q” or “q” soft key to select the corresponding input field.
t Enter gravity in m/s2 via the keypad and confirm using the “l” soft key.
Permissible value range:
9.700000 d < gravity 2 d < 9.900000
In the example shown here, the value for gravity has been changed.
The new value, 9.810000 m/s2 applies to the setting “Germany (Zone D).”
t Press the “o” soft key to exit the Input menu.

t Use the “Q” soft key to select the “Save parameters” menu item.

t Use the “Q” soft key to select “Yes” and use the “l” soft key to confirm.
y The message “Data stored” appears briefly.
The program then returns to the “No” display status.
t Press M or “oo” to exit the Setup menu.
t Slide the menu access switch to the right (= “closed” position) and reattach
the cap.
y The display goes out and the device restarts. Then weighing mode is active.

Adjusting Scales in Operating Mode


See also “Calibration and Adjustment” in the chapter called “Operation”
t Open the Device parameters menu for the respective weighing platform,
(e.g. “WP 1:INTERNAL”).
– Open the “Calibration/adjustment” submenu.
– “CAL key function” menu item:
Setting “Ext. cal./adj.: factory-def. wt.”
(factory setting).
– “Cal/adj. sequence” menu item:
Setting “Cal. then manual adj.” (factory setting).
– “Activate ext. adj.” menu item
(not for a verifiable configuration):
Setting “Activated” (factory setting).
To display geographical data in the Device parameters menu, open the
“Operating parameters” submenu.
Menu item “Display geogr. data > On”.

t Press ( to unload the scale.

Operating Instructions Mass Comparator CCS | CCI | CCT 25


Confi guring Weighing Platforms

t Press J to start an external adjustment.

y The display “C.EXT.D” appears briefly.


In the example, the altitude and latitude of the installation location are being entered.

C.EXT.D
C.EXT.DEF.

y The display “Altitud” appears briefly.

Altitud
C.EXT.DEF.

y The altitude at the place of installation is displayed in meters above sea level - here, the
altitude for “Germany (Zone D).”
t Press J to confirm the displayed value or press ( to cancel the adjustment.

y The display “Latitud” appears briefly.

Latitud
C.EXT.DEF.

y The geographical latitude of the place of installation is shown in degrees north or


degrees south - here the latitude setting for “Germany (Zone D).”
t Press J to confirm the displayed value or press ( to cancel the adjustment.

y You are prompted to place the required weight on the platform (e.g.: 5.0 kg).
The subsequent steps for completing the calibration/adjustment are described in the
chapter entitled “Operation” under “Calibration and Adjustment.”

26 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

If gravity is being entered instead of altitude and latitude, then “Gravity” is


displayed for a brief time after “CAL.”

The entered value appears in m/s2, here for the “Germany (Zone D)” setting.
t Press J to confirm the displayed value or press ( to cancel the adjustment.

y You are prompted to place the required weight on the platform (e.g.: 5.0 kg).
The subsequent steps for completing the calibration/adjustment are described
in the chapter entitled “Operation” under “Calibration and Adjustment.”
t Slide the menu access switch to the right (= “closed” position) and reattach the
cap.

y The display goes out and the device restarts. Then weighing mode is active.

If adjustment is carried out using a verifiable configuration data record, the lines
for display of metrological data (lines 1 and 2) show the data valid for use in legal
metrology, if the menu access switch is closed. See also the chapter “Operation”,
“Configuration for Use in Legal Metrology.”

Operating Instructions Mass Comparator CCS | CCI | CCT 27


Confi guring Weighing Platforms

Entering Adjustment and Linearization Weights


Purpose Entering adjustment and linearization weights.
Procedure See also “Calibration and Adjustment” in the chapter called “Operation”.
t Remove the cap.
t Slide the menu access switch to the left (= “open” position).
t Activate the Service mode, see “Service Mode.”
t Select weighing platform “WP 1” in the “Device Parameters”
menu item.
t If the “Internal” setting is not already activated (marked by “o”), select
the setting using the “Q” or “q” soft key and confirm with “O.”
y The menu for the “WP-1 INTERNAL” device parameters is displayed.

t Use the “Q” or “q” soft key to select and open the “Calibration/
adjustment” menu using “O.”

t Use the “Q” or “q” soft key to select and use “O” to open the
“Parameter for external weight” menu.

t The first menu item “Cal/adj. wt.:” (for selecting the user-defined
calibration weight), is also accessible without activating the Service mode.
The values for the linearization weights “Lin.-wt. 1” to “Lin.-wt.
4” can, however, only be changed in the Service mode.
y The current values for the user-defined calibration weight and the
4 linearization weights are displayed.
In this example, the value for the external, user-defined adjustment weight is
changed to 6.000 kg.
t Press 6.000 and confirm with the “l” soft key.
y The “Lin.-wt. 1” input field is selected.
In this example, the value for linearization weight 1 is changed to 1.500 kg.
t Press 1.500 and confirm with the “l” soft key.
y The “Lin.-wt. 2” input field is selected.

t Enter or change all linearization weights in sequence as needed.


If you do not require all linearization positions, enter “0.000” in the unused
fields to hide these lines in the display. Confirm with the “l” soft key after each
entry to move to the next input field.

In the example shown here, four linearization weights have been entered
(1.5 kg, 3.0 kg, 4.5 kg and 6.0 kg).
When you close the input menu by pressing the “o” soft key, the input values
are directly applied.
t Slide the menu access switch to the right (= “closed” position) and reattach the
cap.

28 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

Function Allocation of the allocation


for the J Key for Calibration/Adjustment
Purpose The J key is used for the calibration/adjustment function. Key settings
can be changed when the Service mode is activated:

Procedure t Remove the cap.


t Slide the menu access switch to the left (= “open” position).
t Activate the Service mode, see “Service Mode.”
t Select weighing platform “WP 1” in the “Device
Parameters” menu item.
t If the “Internal” setting is not already activated (marked by “o”),
select the setting using the “Q” or “q” soft key and confirm with “O.”
y The menu for the “WP-1 INTERNAL” device parameters is
displayed.

t Use the “Q” or “q” soft key to select and open the
“Calibration/adjustment” menu using “O.”

t Use the “O” soft key to open the “Cal/adj. sequence”


menu.

t Use the “Q” or “q” soft key to select the “Cal. then
manual adj.” menu (factory setting) and confirm with the “l”
soft key.
t Use the “o” soft key to go to the next menu level.

t Use the “O” soft key to open the “Activate ext. adj.”
menu.
t Use the “Q” or “q” soft key to select the “Activated” menu item
(factory setting). Not for a verifiable configuration.
t Geographical data is not displayed during calibration/adjustment
(factory setting).

To display geographical data in the Device parameters menu, open the


“Operating parameters” submenu.
Menu item “Display geogr. data > On”.

Operating Instructions Mass Comparator CCS | CCI | CCT 29


Confi guring Weighing Platforms

t Use the “O” soft key to open the CAL key function” menu.
y The “CAL key function” submenu is displayed.
t Use the “Q” or “q” soft key to select the corresponding menu item and confirm
with “l.”
y The menu item is marked by a circle “o.”

Note
The functions that can be configured in the “CAL key function”
submenu depends on the selected weighing platform and its configuration data.
Functions that cannot be accessed are not displayed in the selection screen.

Important Note!
The function set in the “CAL key function” menu is carried out in the
normal weighing mode because when you exit the Setup menu the Service mode is
deactivated. To perform the function on a digital weighing platform (such as an
IS platform), however, it must be carried out in Service mode.

t The procedure is as follows: after selecting the desired function and exiting
the Setup menu, reactivate Service mode again and then exit the Setup menu
immediately by pressing the M key or the “oo” soft key.
y The scale is now in Service mode without this being displayed.
t Trigger the previously set function using the J key.
12 y The display shows “S_CAl:” indicating that the scale is in Service mode.
t The corresponding menu item can be selected using the “Select” soft key
and carried out using the J key.

C.EXT.D
C.EXT.DEF.
t If you cancel the function using the ( key or by restarting the scale using
the e key, you will exit the Service mode.

External Calibration/Adjustment
with Factory-Defined Weight (Default Weight)
Configuration If not already selected (factory setting, marked by “o” when active), select the
“CAL key function:Ext. cal./adj.; factory-
def. wt.” menu item (external adjustment with a factory-defined, standard
weight).
t Use the “Q” or “q” soft key to select this menu item and confirm with “l.”
y The menu item is marked by a circle “o.”

Note:
The menu items “Ext. cal./adj.; factory-def. wt.”
(external adjustment with a factory-defined, standard weight), “Ext. cal./
adj.; user-defined wt.” (external adjustment with
a user-defined weight) and “Key blocked” can also be accessed without
activating the Service mode.

30 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

t Press e to turn off the device.


t Press e turn the device back on.
y The Sartorius logo is displayed briefly, after which the device is in
normal weighing mode.
t Press ( to unload and zero the scale.
t Press J to start the external adjustment.

y The display “C.EXT.D” appears briefly.


Note
If the display of geographical data (elevation and latitude or gravity) is

C.EXT.D
C.EXT.DEF.
activated, this data is displayed and confirmed each with a press of the J
key (you can cancel the calibration / adjustment process using the ( key).
See also “Entering Geographical Data for Use in Legal Metrology” in this
chapter.

Procedure y The target value of the required adjustment weight (5.000 kg in the
example) is displayed as a negative value.
t Place the required adjustment weight on the platform.

Note
If the calibration/adjustment sequence is set to automatic
(“Calibration/adjustment:Cal./adj.
sequence:Cal., then auto adjust” menu, see
“Function Allocation of the allocation of the J Key for Calibration/
Adjustment”) and the adjustment weight consists of several pieces, then they
should be placed on the platform in series at short intervals.
When the weighing instrument has stabilized, the weight on the scale
is accepted as the calibration weight after a predefined interval, and the
weighing instrument is calibrated/adjusted with this weight.
The difference since the most recent span adjustment is not displayed; this
value is output only on GMP-compliant printouts.

y After a brief pause, the difference since the last span adjustment is
displayed (calibration).

Note
This display only appears for the “Cal. then manual adj.”
setting (see previous note). If “Cal. then auto adj.” is active,
the calibration/adjustment procedure cannot be cancelled.
To stop the procedure after calibration and before adjustment takes place,
press the ( key (only if “Cal. then manual adj.” is active).

t Press J to adjust the scale (only if “Cal. then manual


adj.” is active).
y At the conclusion of the calibration procedure, the calibration weight is
displayed as a positive value.

Operating Instructions Mass Comparator CCS | CCI | CCT 31


Confi guring Weighing Platforms Configuring Weighing Platforms

-------------------- WhenWhen
calibration/adjustment is complete,
calibration/adjustment the GMP-compliant
is complete, the GMP-compliant printout shown
printout on on
shown
14.01.2012 13:50 the left is generated. If the adjustment procedure is canceled (only calibration is
the left is generated. If the adjustment procedure is canceled (only calibration is
Type CAW3P1-6DC-LCE performed), the last
Ser.no. 12345678 performed), thetwo
last lines, “External
two lines, calibration”
“External and “Diff.
calibration” + 0.000
and “Diff. kg” are
+ 0.000 kg”not
are not
printed.
printed.
Vers.no. 1.02.101110
BVers. 01-63-02
-------------------- t Unload the scale.
t Unload the scale.
External calibration t Press e
t Press toe turn off the
to turn offdevice.
the device.
Nom. + 5.000 kg t Press e turn the device back back
on. on.
Diff. + 0.010 kg t Press e turn the device
y The Sartorius logo is displayed briefl y, after after
y The Sartorius logo is displayed briefly, whichwhich
the device is in is
the device normal
in normal
External adjustment
Diff. + 0.000 kg weighing mode.
weighing mode.
--------------------
14.01.2012 13:52
Name:

If a serious operator error error


should occuroccur
during calibration (for example, if theifmenu
33 weight
If a serious
setting “ Cal.
operator
then auto
should
adj. ”
during
is
calibration
active and the
setting “Cal. then auto adj." is active and the wrong calibration
is placed on the
(for example,
wrong calibration
the menu

weight is placed onscale), the scale


the scale), mightmight
the scale completely fail to
completely stabilize,
fail which
to stabilize, which
means it cannot show a zero point.
means it cannot show a zero point.
In this
In case, selectselect
this case, the “the
Adjust
“Adjust without
without weights
weights ” menu and set
" menu andthe
set the
meanmeansensitivity of the strain-gauge weighing beam to 2.0 mV/V.
sensitivity of the strain-gauge weighing beam to 2.0 mV/V.
ThenThen
re-adjust the scale.
re-adjust the scale.
See also “Adjust
See also “Adjustwithout weights.”
without weights."
The zero pointpoint
The zero is only displayed
is only for afor
displayed verifi ed scalescale
a verified with with
d=e. d=e.

External Calibration/Adjustment
External Calibration/Adjustment
with a User-Defined Weight
with a User-Defined Weight
Configuration SelectSelect
Configuration the “the
CAL keykey
“CAL function:Ext.
function:Ext. cal./adj.;
cal./adj.; user-user-
def. wt. ” menu item (external adjustment using a user-defi ned weight).
def. wt." menu item (external adjustment using a user-defined weight).

Note:Note:
The menu itemsitems
The menu “Ext.
“Ext.cal./adj.;
cal./adj.; factory-def.
factory-def. wt.wt.” "
(external adjustment with a factory-defi ned, standard weight), “ Ext.
(external adjustment with a factory-defined, standard weight), “Ext. cal./
adj.; ned wt.” (external wt.
user-defiuser-defined
cal./adj.; adjustment withadjustment
" (external a user-defined
with a
weight) and “ Key blocked ” can also be accessed without activating
user-defined weight) and “Key blocked" can also be accessed without the
Service mode. the Service mode.
activating

t Use
t the
Use“the
Q” or“Q“"qor
” soft
“q" key
softto select
key this menu
to select item item
this menu and confi rm with with
and confirm “l.” “l."
y The menu item is marked as set by a circle
y The menu item is marked as set by a circle “o." “ o .”
t Enter the target
t Enter valuevalue
the target of theofadjustment weight
the adjustment in thein“the
weight Calibration/
“Calibra-
adjustment ” menu under “
tion/adjustment" menu under “Parameterexternal
Parameter for for exter-
weight
nal weight ” in the "“Cal/adj.
in the “Cal/adj. wt” inputwtfi " eld.
input field.

32 Operating Instructions Mass Comparator CCS | CCI | CCT Operating Instructions Combics Complete Scales 41
Confi guring Weighing Platforms

t Press e to turn off the device.


t Press e turn the device back on.
y The Sartorius logo is displayed briefly, after which the device is in
normal weighing mode.
t Press ( to unload and zero the scale.
t Press J to start the external adjustment.
y The display “C.EXT.U” appears briefly.

Note
If the display of geographical data (elevation and latitude or gravity) is

C.EXT.U
C.EXT.USE.
activated, this data is displayed and confirmed each with a press of the J
key (you can cancel the calibration/adjustment process using the ( key).
See also “Entering Geographical Data for Use in Legal Metrology” in this
chapter.

Procedure t Press J to confirm the displayed value or press ( to cancel


the adjustment.
y The target value of the required adjustment weight (6.000 kg in the
example) is displayed as a negative value.
t Place the required adjustment weight on the platform.
If the calibration/adjustment sequence is set to “Cal. then auto adjust”,
refer to the note under “External Calibration/Adjustment with Factory-
Defined Weight (Default Weight).”

y After a brief pause, the difference since the last span adjustment is
displayed (calibration).
t If you only want to perform a calibration, press the ( key to cancel
the calibration/adjustment procedure.
t Press J to adjust the scale.

y At the conclusion of the calibration procedure, the calibration weight is


displayed as a positive value. Configuring Weighing Platforms

-------------------- WhenWhen
calibration/adjustment
calibration/adjustment is complete, the GMP-compliant
is complete, printout
the GMP-compliant printout shown on
14.01.2012 13:50 shown on the left is generated. If the adjustment procedure is canceled (only
the left is generated. If the adjustment procedure is canceled (only calibration is
Type CAW3P1-6DC-LCE calibration is performed), the last two lines, “External calibration” and “Diff.
Ser.no. 12345678 performed), the last two lines, “External calibration” and “Diff. + 0.000 kg” are not
Vers.no. 1.02.101110 + 0.000 kg” are not printed.
printed.
BVers. 01-63-02 t Unload the scale.
-------------------- t Press e to the
t Unload turnscale.
off the device.
External calibration t Press e turn
t Press e to turn the device
off back on.
the device.
Nom. + 5.000 kg y The Sartorius logo is displayed briefl y, after which the device is in
Diff. + 0.010 kg t Press e turn the device back on.
External adjustment normal weighing mode.
y The Sartorius logo is displayed briefly, after which the device is in normal
Diff. + 0.000 kg weighing mode.
--------------------
14.01.2012 13:52
Name:

If a serious operator error should occur during calibration (for example, if the menu
3 setting “Cal. then auto adj." is active and the wrong calibration
weight is placed on the
Operating Instructions Mass Comparator CCS | CCI | CCT 33
scale), the scale might completely fail to stabilize, which
means it cannot show a zero point.
In this case, select the “Adjust without weights" menu and set the
Confi guring Weighing Platforms

If a serious operator error should occur during calibration (for example, if the menu
3 setting “Cal. then auto adj.” is active and the wrong calibration
weight is placed on the scale), the scale might completely fail to stabilize, which
means it cannot show a zero point.
In this case, select the “Adjust without weights” menu and set the
mean sensitivity of the strain-gauge weighing beam to 2.0 mV/V.
Then re-adjust the scale.
See also “Adjust without weights.”

Internal Calibration/Adjustment
This function is available only if a digital weighing platform (for example, an IS
platform) is connected to WP 1, either as a second weighing platform or as the only
weighing platform without using the built-in A/D converter WP 1. The connection
can be made both via the COM1, COM2 or UNICOM interface with a corresponding
configuration as well as via the expansion PCBs for WP 1 or WP 2.
This function is also accessible without activating the Service mode.

Adjustment Without Weights

Purpose
In the Service menu, adjustment without weights can be carried out by entering the
characteristic data of the load cells.

3 Adjustment without weights may not be carried out on weighing equipment used
in legal metrology.

Setup information
– Adjustment without weights is only possible when the menu access switch is
open in the Service mode.
– The “Nominal load” parameter must be entered in the “kg” unit.
– The “Resolution” parameter must be entered in the “kg” unit and must
correspond to the scale interval “d” entered for the ADC configuration.
– The “Sensitivity” parameter is entered in “mV/V” (see the data sheet for the
value).

These values are converted to internal quantities.


h Once the ADC configuration data have been stored (by selecting the “Save
parameters” menu item), these parameters can no longer be read.

34 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

Procedure t Remove the cap.


t Slide the menu access switch to the left (= “open” position).
t Activate the Service mode, see “Service Mode.”
t Select weighing platform “WP 1” in the “Device Parameters”
menu item.
t If the “Internal” setting is not already activated (marked by “o”), select
the setting using the “Q” or “q” soft key and confirm with “O.”

y The menu for the “WP-1 INTERNAL” device parameters is displayed.


t Use the “Q” or “q” soft key to select and open the “Calibration/
adjustment” menu using “O.”

t Use the “Q” or “q” soft key to select and use “O” to open the “Adjust
without weights” menu.

t Use the “O” soft key to open the “Input parameters” menu.

y The Input menu is displayed.


Enter the nominal capacity and resolution of the load cells in kg and the
sensitivity of the load cells in mV/V in the corresponding input fields.
The maximum capacity is usually less than the value to be entered in the
“Adjust without weights” menu for the nominal capacity of
the load cell, as load cells carry additional weight (e.g., a weighing platform).

Operating Instructions Mass Comparator CCS | CCI | CCT 35


Confi guring Weighing Platforms

If the weighing platform has multiple load cells, multiply the nominal
capacity accordingly.

Example:
The weighing platform has 4 load cells each at 50 kg.
The nominal capacity is 4 x 50 kg = 200 kg.
In the example shown here, the weighing platform consists of one load cell
with a maximum capacity of 10 kg.

t Press 10.00 and confirm with the “l” soft key.


y The “Resolution” input field is selected.
The smallest digit “d” is entered in this field in “kg”. The value must
correspond to the “D” entry in “ADC configuration:
Standard: Ranges: Single-range mode.”
In the example, this should be d = 0.002 kg.

t Press 0.002 and confirm with the “l” soft key.


y The “Sensitivity 1” input field is selected.
If the weighing platform has multiple load cells, enter the sensitivity
either
– under “Sensitivity 1” … “Sensitivity 4” as an
individual value or
– under “Sensitivity 1” as an average value.
If an average value is entered for all cells, or if fewer than 4 load cells
are present, enter “0” in the remaining fields. Range of permitted values:
0.01…5 mV/V.

t Press 1.944, e.g. to enter a sensitivity of 1.944 mV/V.


t Confirm using the “l” soft key.
y The “Sensitivity 2” input field is selected.
t Either enter a value or set all remaining input fields to “0.”
t Confirm each using the “l” soft key.

t Press the “o” soft key to exit the menu.

t Use the “q” soft key to select the “Save parameters”


submenu.

t To save the configuration, select “Yes” and confirm using the l soft
key.
In the first line of the display, the message “Data stored” is
shown briefly.
Then the program then returns to the “No” display status.
t Use the “o” to return to the next menu level.
t Press M or “oo” to exit the Setup menu.
t Slide the menu access switch to the right (= “closed” position) and
reattach the cap.
y The display goes out and the device restarts. Then weighing mode is
active.

36 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

Function Allocation of the J Key for Linearization and


Setting/Deleting the Preload
Purpose The J key is normally used for the calibration/adjustment function.
The following additional functions can be allocated to the key when the Service
mode is activated:
– External linearization with default weights
– External linearization with entered linearization weights
– Internal linearization (for external IS platforms only)
– Set preload
– Delete preload

Once linearization has been completed, or after a preload has been set or
3 deleted the function of the J key must be reallocated back to its original
function in the Setup menu, e.g. external calibration/adjustment with default
weights.

Procedure t Remove the cap.


t Slide the menu access switch to the left (= “open” position).
t Activate the Service mode, see “Service Mode.”
t Select weighing platform “WP 1” in the “Device Parameters”
menu item.
t If the “Internal” setting is not already activated (marked by “o”),
select the setting using the “Q” or “q” soft key and confirm with “O.”
y The menu for the “WP-1 INTERNAL” device parameters is displayed.
t Use the “Q” or “q” soft key to select and open the “Calibration/
adjustment” menu using “O.”
y The “CAL key function” submenu is displayed.
t Use the “Q” or “q” soft key to select the corresponding menu item and
confirm with “l.”
y The menu item is marked by a circle “o.”

Note
The functions that can be configured in the “CAL key function”
submenu depends on the selected weighing platform and its configuration data.
Functions that cannot be accessed are not displayed in the selection screen.

Note
The function set in the “CAL key function” menu is carried out in
the normal weighing mode because when you exit the Setup menu the Service
mode is deactivated. To perform the function on a digital weighing platform
(such as an IS platform), however, it must be carried out in Service mode.

t The procedure is as follows: after selecting the desired function and exiting
the Setup menu, reactivate Service mode again and then exit the Setup
menu immediately by pressing the M key or the “oo” soft key.
y The scale is now in Service mode without this being displayed.
t Trigger the previously set function using the J key.
y The display shows “S_CAl:” indicating that the scale is in Service mode.
t The corresponding menu item can be selected using the “Select” soft
key and carried out using the J key.
t If you cancel the function using the ( key or by restarting the scale using
the e key, you will exit the Service mode.

Operating Instructions Mass Comparator CCS | CCI | CCT 37


Confi guring Weighing Platforms

External Linearization with the Factory-Defined


Weight (Default Weights)
Setup Information – This function is accessible only if the software and the functionality of
the connected weighing platform permit this operation.
– External linearization when weighing in legal metrology is only possible
when the menu access switch is open.
– The J key must be assigned the “External linearization” function,
see “Function Allocation of the J Key for Linearization and Setting/
Deleting the Preload.”
– Activating the display of geographical data has no effect on this function.

Once linearization has been completed, the J key must be reallocated


3 back to its original function in the Setup menu, e.g. external calibration/
adjustment with default weights.

Procedure t For scales used in legal metrology, slide the menu access switch to the left
(= “open” position).
y The display goes out and the device restarts. Then weighing mode is
active.
t Press ( to unload and zero the scale.
t Press J to start the external linearization.

y The display “L.EXT.D” appears briefly.


Additional steps are explained in “External Linearization with User-
Defined Weights.”

38 Operating Instructions Mass Comparator CCS | CCI | CCT


Confi guring Weighing Platforms

External Linearization with User-Defined


Weights
Setup Information – This function is accessible only if the software and the functionality of
the connected weighing platform permit this operation.
– External linearization when weighing in legal metrology is only possible
when the menu access switch is open.
– The J key must be assigned the “External linearization” function,
see “Function Allocation of the J Key for Linearization and Setting/
Deleting the Preload.”
– Activating the display of geographical data has no effect on this
function.

Once linearization has been completed, the J key must be reallocated


3 back to its original function in the Setup menu, e.g. external calibration/
adjustment with default weights.

Configuration t Set the linearization weights, see “Entering Adjustment and Lineariza-
tion Weights.”
Procedure t For scales used in legal metrology, slide the menu access switch to the
left (= “open” position).
y The display goes out and the device restarts. Then weighing mode is
active.
t Press ( to unloadtzero the scale.
t Press J to start the external linearization.
y The display “L.EXT.U” appears briefly.

y After approx. 2 seconds, the target value for linearization weight 1 is


shown as a negative value on the display (in example shown here,
1.500 kg) .
t Place the required linearization weight 1 on the platform.
t Press J to apply linearization weight 1 or press ( to cancel the
linearization function.

y After a short time the difference between the measured value and the
true weight of the sample will be displayed.

Operating Instructions Mass Comparator CCS | CCI | CCT 39


Confi guring Weighing Platforms
Configuring Weighing Platforms

t Press J to apply linearization weight 1 or press ( to cancel the


--------------------
linearization function.
14.01.2012 13:00
Type CAW3P1-6DC-LCE y After the linearization weight 1 has been saved you will be prompted to
Ser.no. 12345678 place the second linearization weight on the weighing pan.
Vers.no. 1.02.101110 t Repeat the procedure for all required linearization weights.
BVers. 01-63-02 y After the last linearization weight has been saved you will be prompted
--------------------
to remove any load from the weighing pan.
Linearization
Wt.1 + 1.500 kg t Remove all linearization weights from the weighing platform.
Wt.2 + 3.000 kg y The zero point is applied automatically after a brief time. The indicator
Wt.3 + 4.000 kg automatically switches to weighing operation.
Wt.4 + 6.000 kg When linearization is complete, the GMP-compliant printout shown on
completed
the left is generated.
--------------------
14.01.2012 13:02 t Slide the menu access switch to the right (= “closed” position).
Name:

40 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Instructions Combics Complete Scales 49
Confi guring Weighing Platforms

Setting the Preload


Setup Information – Setting the preload when weighing in legal metrology is only possible
when the menu access switch is open.
– The J key must be assigned the “Set preload” function, see “Function
Allocation of the J Key for Linearization and Setting/Deleting the
Preload.”
– Activating the display of geographical data has no effect on this
function.

Once the preload has been set, the J key must be reallocated back to its
3 original function in the Setup menu, e.g. external calibration/adjustment
with default weights.

Procedure t For scales used in legal metrology, slide the menu access switch to the
left (= “open” position).
t Press e turn the device back on.
y The Sartorius logo is displayed briefly, after which the device is in
normal weighing mode.
t Press ( to unload and zero the scale.
y Display after the scale has been zeroed.

t Place the preload weight on the weighing platform.


t Press J to start “Set preload.”

y The display “SET PREL” appears briefly. Configuring Weighing Platforms


After a short period of time the preload will be applied and the indicator
will automatically switch back to weighing mode.
After the “Set Preload” operation has been completed, the scale is
zeroed.

--------------------
14.01.2012 13:00
Type CAW3P1-6DC-LCE When the “Set preload” function is complete, the GMP-compliant
Ser.no. 12345678 printout shown on the left is generated.
Vers.no. 1.02.101110 t Slide the menu access switch to the right (= “closed” position).
BVers. 01-63-02
--------------------
Linearization
Wt.1 + 1.500 kg
Wt.2 + 3.000 kg
Wt.3 + 4.000 kg
Wt.4 + 6.000 kg
completed
--------------------
14.01.2012 13:02
Name:

Operating Instructions Mass Comparator CCS | CCI | CCT 41


Confi guring Weighing Platforms

Deleting the Preload


Setup Information – Deleting the preload when weighing in legal metrology is only possible when
the menu access switch is open.
– The J key must be assigned the “Delete preload” function, see “Function
Allocation of the J Key for Linearization and Setting/Deleting the Preload.”
– Activating the display of geographical data has no effect on this function.

Once the preload has been deleted, the J key must be reallocated back to its
3 original function in the Setup menu, e.g. external calibration/adjustment with
default weights.

Procedure t For scales used in legal metrology, slide the menu access switch to the left
(= “open” position).
t Press e turn the device back on.
y The Sartorius logo is displayed briefly, after which the device is in normal
weighing mode.
t Remove the preload weight from the weighing platform.
y The display shows the removed preload weight as a negative value.
t Press J to start “Delete preload.”

y The display “CLR PREL” appears briefly.


After a short period of time the preload will be deleted and the indicator will
automatically switch back to weighing mode.

After the “Delete Preload” operation has been completed, the scale is zeroed.

-------------------- When deleting the preload is complete, the GMP-compliant printout shown on the
14.01.2012 13:50 left is generated.
Type CAW3P1-6DC-LCE t Slide the menu access switch to the right (= “closed” position).
Ser.no. 12345678
Vers.no. 1.02.101110
BVers. 01-63-02
--------------------
Delete preload
completed
--------------------
14.01.2012 13:52
Name:

--------------------

42 Operating Instructions Mass Comparator CCS | CCI | CCT 51


Operating Design

Operating Design
You can use the Combics 3 to record weight values from 1 to 3 weighing platforms, calculate and display weight values
throught application programs, and assign IDs to the samples weighed.
Configure the indicator first, using the Setup menu for the desired application program (printer settings, etc.). Then you can
begin weighing.

When a key is pressed that does not have an active operating mode function, an acoustical signal (double beep) sounds and the
message “——-—” is displayed for 2 seconds. The display then returns to the previous screen content.

Weighing Mode
Operating Design

Labeled Keys
Some keys have a second function, activated by pressing and holding the key for
over 2 seconds. Whether a function is available depends on the indicator operating
state and operating menu settings.
e On/Off key
y standby is displayed in Standby mode.
n If a second weighing platforms is connected, this key toggles the display between
the two readouts.
( – Press briefly: Zero
– Press briefly: cancels calibration/adjustment
– Press longer than 2 seconds: displays the adjustment/configuration counter
) Tare the scale: press briefly.
k Displays the second weight unit or SQmin (depending on the settings, see
“Operation,” “SQmin Function”).
J Starts calibration or adjustment.
p – For printing:
Press briefly.
– Prints GMP footer:
Press longer than 2 seconds.
K Toggles unit between normal and 10-fold higher resolution.
L Toggles the display between
gross value (net value plus tare) and
net value (gross value minus tare).
c – Quits an application or deletes an input character:
Press the key less than 2 seconds.
– Deletes the entire input string:
Press the key longer than 2 seconds.

Operating Instructions Mass Comparator CCS | CCI | CCT 43


Operating Design

D Toggles to the Info mode:


Press longer than 2 seconds.

R Product data memory:


Saves initialization and user data (product and tare values).
The product data memory can store over 400 product and tare values.

M Opens/Exits the Setup program

1, 2, 3 ... ., 0 Enters numbers, letters and other characters.

a Toggles between numeric and alphabetic input.

Soft keys

The functions of active soft keys are indicated by symbols and abbrevia-
tions in the last line on the display.
Abbreviation examples:
ID
– ID: ID list
– DELETE: Delete entry

F5 F4 F3 F2 F1

Symbols used for soft key functions:


oo: Return to initial state
o: Next higher menu level
O: Show items under selected entry
Q: Scroll up in the input/output window
q: Scroll down in the input/output window
l: Set the selected menu parameter

Numeric Input via the Keypad


t To enter numbers (one digit at a time):
0, 1, 2 … 9 Press
t To save input:
press the corresponding key.
) For example, press to save manual tare input.

Text Input via the Keypad


a t Press the key.
y “ABC” is displayed.
4 t For example, press the key.
y The corresponding letter is displayed. The flashing cursor marks the
first letter.
t Press the key as many times needed to select the desired letter.
t Press the F1 soft key (l) or wait 2 seconds.
y The selected letter appears on the display.

44 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Entering Spaces via the Keypad


a t Press the a key.
y “ABC” is displayed.
0 t Press the 0 key.
y The corresponding selection is displayed. The flashing cursor marks the
space.
t Press the F1 soft key (l) or wait 2 seconds.
y The space appears on the display.

Special Character Input via the Keypad


a t Press the a key.
y “ABC” is displayed.
1 t Press the 1 key.
y The corresponding character selection is displayed. The flashing cursor
marks the first character.
t Press the F1 soft key (l) or wait 2 seconds.
y The special character appears on the display.

Deleting characters
c t Press c.

Deleting entire input string


t Press the F4 soft key (ESC).

Saving Input
t Enter a value.
t Press the corresponding soft key (e.g. 1.ID to define an identifier).

Operating Instructions Mass Comparator CCS | CCI | CCT 45


Operating Design

Saving Settings in Weighing Mode

You can specify the save type used in the Application Parameters
Setup menu.
By default, all application parameters saved (e. g., reference values) remain in
memory and are available when
– the device has been switched off and then on again
– you return to the originally selected application from a second one (e. g., when
you switch from Averaging back to Counting all parameters saved for Counting
are available).

Applying the Tare Weight


To save the weight on the weighing platform as a tare weight:
t Place the tare object on the weighing platform.
t Press ).
y The value is applied as the tare value.

Input Through the Digital Control Port


You can connect a remote hand switch or foot switch to the input control
line, for use with all application programs. The following functions can be
assigned in the Setup menu Device Parameters:Control I/O
Ports:Universal Switch Key:

– Off – Zeroing key


– Print key – On key
– Print key >2 sec – CF key
– Tare key – F1 function key
– ISO test key – Appl. toggle key
– Fn key function – 10x higher resolution key
– WP toggle key – Net/gross value key
– Combined zero/
tare function

46 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Display in Weighing Mode


Weighing Mode: Display of Measured and Calculated Values
Lines for metrological data The display is divided into several sections.
Bar graph
Info/Status line

Line for measured values

Text lines
Soft key labels

Plus or minus sign Application symbol


Stability Tare memory
Calculated values
Unit
Battery symbol

Lines for metrological data The following parameters are shown here:
Max Maximum capacity (upper weighing range limit) of the active weighing
platform
Min Minimum capacity (lower weighing range limit) of the active weighing
(verified models only)
e Verification scale interval of the active weighing platform (verified models
only)
d Smallest display digit of the active weighing platform
R1 R2 Display of the current weighing range of the active weighing platform
(with multiple range scale connected)

Symbols and Their Meaning


F The Busy symbol appears when the scale is processing a function activated
by pressing a key.
+ - The plus or minus sign of the weight or other measured value
A Verified models only:
Identifies “zero” as a weight value (after the scale or the active weighing
platform has been zeroed)

Measured Value Line/Calculated Values


5.23r The current weight value (on verified scales or platforms with e = d, the last
digit is bordered for identification)
20 A calculated value when using an application program, such as Counting or
Weighing in Percent

Unit and Stability


g The current weight unit (e.g. “g”)
pcs Identifies additional characteristics (e.g. “pieces” for the “Counting”
application)
When the weighing system reaches stability, the weight unit or calculation unit
is displayed here.

Operating Instructions Mass Comparator CCS | CCI | CCT 47


Operating Design

Data in Tare Memory, Calculated Value,


Identification of the Active Weighing Platform
when More Than One Platform is Used
a Identification of calculated values (values not used in legal metrology)
B/G NET Indicates gross value or net value (data in tare memory)
PT Indicates manual tare input (using a barcode scanner) when viewing tare
information.
WP1 Display of the active weighing platform when 2 platforms are connected.
The display flashes for a ISO Cal adjustment prompt if WP 1 is an IS‑weighing
platform.
WP When the timer is active (Setup:Device Parameters:
Operating Parameters:Timer), the symbol flashes to
indicate that the set time has halfway expired.

Application, Printing and Battery Symbols


S Printing in progress
T GMP-compliant printout active
, Battery status: ‘Battery fully charged’ or ‘Battery empty’

Bar Graph
The bar graph shows the percentage of the weighing platform’s capacity that
is “used up” by the load on the scale (gross value).
0% Lower load limit
100% Upper load limit

The following symbols indicate tolerance levels for checkweighing:

Bar graph showing 10% intervals


Minimum for “checkweighing”
Target value for “checkweighing”
Maximum for “checkweighing”

Application Symbols
A Symbol for the Counting application
Y Symbol for “checkweigher” counting down to “zero”
L H W M B A D Symbols for the Totalizing, Checkweighing, Classification, Net-total
Formulation, Weighing in Percent, Counting (with or without reference
sample updating) and Neutral Measurement application programs.
For details on the symbols, please see the chapters for the respective
application programs in the manual.

Text Lines The text lines show operator support information, such as IDs and user
guidance prompts.

Soft Key Line This line shows the abbreviations or symbols that indicate soft key functions.

48 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

LEDs
LEDs indicate
– whether the weight exceeds tolerance limits for checkweighing
– the weight value classification for the Classification application

Error Codes
– If a key is inactive, “-------” and/or “No function”” is
displayed (2 sec.) and an acoustic signal (double- beep) is emitted
– Temporary errors are displayed for 2 seconds in the measured value/
result line via an error code (e .g., INF 09); fatal errors (e .g., ERR
101) are displayed continuously until cleared via a restart.
Error codes are described in detail in “Data Interfaces” in “Error Codes.”

Menu Operating Design


Operating Example: Setup:Device parameters:
WP 1:Internal:Adapt filter
o Marks the current menu setting

Configuring parameters:
t Soft key “Q” or “q“: Parameter settings
t Soft key “l“: Confirm parameter
t M or “oo“: Exit Setup menu

Menu Display
Display Mode for Configuration and Information (Setup)
Status line The display is divided into three sections.

Status Line
Input/output window Indicates the function of the current screen page. In the Setup program, this
line shows the “path” to the data displayed.

Soft key labels


Input and Output Window
For input and display of detailed information; e.g., for the selected
application. Selected items are displayed inversely (white letters on a black
background).

Soft key labels


See the description in this section.

Saving Menu Settings


The parameters selected in the menu remain saved when you switch to
weighing mode or turn off the device.
You can block access to the Device parameters menu by requiring a
password to prevent unauthorized or accidental setting changes (see also
“Setting up Password Protection”).

Operating Instructions Mass Comparator CCS | CCI | CCT 49


Operating Design

Configuration
You can configure the indicator by selecting parameters in the Setup
menu.
These are divided into the following groups (menu level 1), menu structure
see section the “Setup Overview (Parameters)” section
– Application parameters
– Fn key function
– Device parameters
– Info (device-specific information)
– Language
When used in legal metrology, not all parameters can be accessed.
The indicator only displays parameters that can be selected.
Factory-set parameters are identified by an “o” in the list starting on the
next page.

Setting the Language


You can choose from the following languages for displaying information:
– Deutsch
– English (factory setting)
– U.S. mode
– Français
– Italiano
– Español

Example: Selecting “U.S. Mode” for the language


t Press e to turn on the device.
t Press M.
y The menu appears on the display.
t Press the “q” soft key several times to select the “Language” line.

t Press the “O” soft key.

y The language selection appears on the display.


t Press the “Q” soft key to select the “U.S. mode” line.

50 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

t Press the l soft key to save the setting.


y The setting selection “o” moves to “U.S. mode.”
t Press M or oo to exit the Setup menu.

Setting up Password Protection

t Press e to turn on the device.


t Press M.
y The menu appears on the display.
t Press the “q” soft key several times to select the “Device
parameters” line.

t Press the “O” soft key.

t Press the “q” soft key several times to select the “Password” line.

y The input line appears on the display.


t Enter numbers and/or letters via the keypad, see “Numeric Input via the
Keypad” and “Letter Input via the Keypad.”
t Press the “l” soft key to save the setting.
t Press M or “oo” to exit the Setup menu.

Operating Instructions Mass Comparator CCS | CCI | CCT 51


Operating Design

Setting up Password Protection

t Press e to turn on the device.


t Press M.
y The menu appears on the display.
t Press the “q” soft key several times to select the “Device
parameters” line.

t Press the “O” soft key.

y The Access window appears on the display.


t Enter the password via the keypad, see “Numeric Input via the Keypad”
and “Letter Input via the Keypad.”
t Press the “l” soft key.

y The device selection appears on the display.


t Press the “q” soft key several times to select the “Password” line.

y The input line appears on the display.


t Press c several times to delete the password.
t Press the “l” soft key to save the delete.
If not yet saved, the process can be canceled using the “ESC” soft key.
t Press M or “oo” to exit the Setup menu.

52 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Printing Parameter Settings

Example: Maximum 20 characters per line.

--------------------
12.01.2012     09:46
Type           CAIS3
Ser.no      12345678
Vers.    1.02.101110
BVers.      01-63-02
--------------------
SETUP
       DEVICE
--------------------
 WP 1
  Internal
 WP 2 off
 COM1
  Data communcations
   SBI
    Baud rate
           1200 Baud
    Parity
                 Odd
 Number of Stop bits
          1 Stop bit
      Handshake mode
     Hardware 1-char
 Number of data bits
               7 Bit
   Data output
Printout printer 1

etc.

Operating Instructions Mass Comparator CCS | CCI | CCT 53


Operating Design

Setup Overview (Parameters)


o = Factory settings
W = User-defined setting

Setup

Application parameters: Please refer to the “Basic Application Programs” manual

Fn key function
o Off
Unit conversion
SQMIN (only possible when the display has been turned on in the “Device parameters:SQMin”
menu item)

Device parameters
WP 1
RS-232 1)
SBI standard
SBI verifiable
o IS-232
ADC-232

RS-485 1)
o IS-485
ADC-485

Internal
Calibration/Adjustment
CAL key function
o Ext. cal./adj.; factory-def. wt.
Ext. cal./adj.; user-defined wt.
Key blocked
Cal./adj. sequence
Cal. then auto adjust
o Cal. then manual adjust
isoCAL function 3)
o Off
Adjustment prompt
Activate external adjustment 2)
o Activated
Deactivated
Parameter for external weight
Cal./adj. weight:
Calibration/adjustment unit
Grams /g
Kilograms /kg
Tons /t
Pounds /lb
Adapt filter
Min. vibration
o Normal vibration
Strong vibration
Extreme vibration
Application filter
o Final readout
Filling mode
Low filtering
Without filtering
Stability range
1/4 digit
1/2 digit
1 digit 2)
o 2 digits 2)
4 digits 2)
8 digits 2)

1) Equipment version: – then blocked internally


2) Not available on devices verified for use in legal metrology
3) Only when operated with Sartorius IS weighing platforms or an external ADC

54 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
WP 1
Internal
Stability delay
Without delay
o Short delay
Average delay
Long delay

Taring 1)
Without stability
o After stability

Autozero
o On
Off

Weight unit 1 2)
User-definable / o (factory setting: grams) 1)
Grams /g
o Kilograms / kg
Carats / ct 1)
Pounds / lb 1)
Ounces / oz v)
Troy ounces / ozt 1)
Hong Kong taels / tlh 1)
Singapore taels / tls 1)
Taiwan taels / tlt 1)
Grains / GN 1)
Pennyweights / dwt 1)
Milligrams / mg 1)
Parts per pound / lb 1)
Chinese taels / tlc 1)
Mommes / mom 1)
Austrian carats / K 1)
Tola / tol 1)
Baht / bat 1)
Mesghal / MS 1)
Tons / t
lb / oz

Display accuracy 1
o All digits
One less for wt. change
Index +1 1)
Index +2 1)
One less 1)

Zero range
1 percent/max. cap.
o 2 percent/max. cap.

Zero at power on
2 percent/max. cap.
5 percent/max. cap.
o 10 percent/max. cap.

Tare/zero at power on:


o On
Off
Only zero at power on

1) Not available on devices verified for use in legal metrology


2) Depends on weighing platform type

Operating Instructions Mass Comparator CCS | CCI | CCT 55


Operating Design

Device Parameters
WP 1
Internal
Weight unit 2 2)
User-definable / o (factory setting: grams) 1)
o Grams / g
Kilograms / kg
Carats / ct 1)
Pounds / lb 1)
Ounces / oz 1)
Troy ounces / ozt 1)
Hong Kong taels / tlh 1)
Singapore taels / tls 1)
Taiwan taels / tlt 1)
Grains / GN 1)
Pennyweights / dwt 1)
Milligrams / mg 1)
Parts per pound / / lb 1)
Chinese taels / tlc 1)
Mommes / mom 1)
Austrian carats / K 1)
Tola / tol 1)
Baht / bat 1)
Mesghal / MS 1)
Tons / t
lb / oz

Display accuracy 2
o All digits
One less for wt. change
Index +1 1)
Index +2 1)
One less 1)

Factory settings: weighing parameters only


Yes
o No

1) Not available on devices verified for use in legal metrology


2) Depends on weighing platform type

56 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
WP 1
Internal
Weight unit 3 2)
User-definable / o (factory setting: grams) 1)
o Grams / g
Kilograms / kg
Carats / ct 1)
Pounds / lb 1)
Ounces / oz 1)
Troy ounces / ozt 1)
Hong Kong taels / tlh 1)
Singapore taels / tls 1)
Taiwan taels / tlt 1)
Grains / GN 1)
Pennyweights / dwt 1)
Milligrams / mg 1)
Parts per pound / lb 1)
Chinese taels / tlc 1)
Mommes / mom 1)
Austrian carats / K 1)
Tola / tol 1)
Baht / bat 1)
Mesghal / MS 1)
Tons / t
lb / oz

Display accuracy 3
o All digits
One less for wt. change
Index +1 1)
Index +2 1)
One less 1)

Factory settings: weighing parameters only


Yes
o No

Off
COM 1 (when the WP is assigned to this interface)
COM 2 (when the WP is assigned to this interface)
UNICOM (when the WP is assigned to this interface)
Device
parameters WP 2
RS-232 3) o ADC-232 similar to “Internal” menu for WP 1
RS-485 3) o ADC-485 similar to “Internal” menu for WP 1
o Off
COM 1 similar to WP 1
COM 2 similar to WP 1
UNICOM similar to WP 1

1) Not available on devices verified for use in legal metrology


2) Depends on weighing platform type
3) Equipment version

Operating Instructions Mass Comparator CCS | CCI | CCT 57


Operating Design

Device Parameters
COM 1
o Off
WP 3
o RS-232
SBI standard (9600 baud)
SBI verifiable (9600 baud)
o IS-232 1)
ADC-232 1)

Data communications
o SBI
Baud rate
150 baud
300 baud
600 baud
o 1200 baud
2400 baud
4800 baud
9600 baud
19200 baud

Parity
Space 1)
o Odd
Even
None 2)

Number of stop bits


o 1 stop bit
2 stop bits
Handshake mode
Software handshake
o Hardware 1-char
Number of data bits
o 7 bits
8 bits

Data output
On request, without stability
o On request, after stability
Automatic, without stability
o 1 display update
2 display updates
10 display updates
100 display updates
On request, without stability
o 1 display update
2 display updates
10 display updates
100 display updates
Printout printer 1
Printout printer 2

1) Not with 8 data bits


2) Not with 7 data bits

58 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
COM 1

Data communications
o SBI
Line format
For raw data (16 characters)
o For other apps. (22 characters)
Sign format
Do not output + sign
o Output + sign
Factory setting
Yes
o No

XBPI RS-232

SMA
Baud rate
150 baud
300 baud
600 baud
o 1200 baud
2400 baud
4800 baud
9600 baud
19200 baud
Parity
Space 1)
Odd
Even
o None 2)
Number of stop bits
o 1 stop bit
2 stop bits
Handshake mode
Software handshake
o Hardware 1-char
Number of data bits
o 8 bits

1) Not with 8 data bits


2) Not with 7 data bits

Operating Instructions Mass Comparator CCS | CCI | CCT 59


Operating Design

Device Parameters
COM 1
Printer 1 1)
YDP20
Baud rate
o 1200 baud
2400 baud
4800 baud
9600 baud
19200 baud
Parity
Space
o Odd
Even
Number of stop bits
o 1 stop bit
2 stop bits
Handshake mode
Software handshake
o Hardware 1-char

YDP14IS
o Strip
Label

Universal
Baud rate
150 baud
300 baud
600 baud
1200 baud
2400 baud
4800 baud
o 9600 baud
19200 baud
Parity
Odd
Even
o None
Number of stop bits
o 1 stop bit
2 stop bits
Handshake mode
o Software handshake
Hardware, 1-char

Number of data bits


o 8 bits

o YDP14IS
o Strip
Label
Label, manual form feed

Printer 2 1) Similar to printer 1

1) Max. 2 printers can be configured

60 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
COM 2 similar to COM 1

UNICOM (optional interface)


o Off

WP 3
o RS-232
SBI standard (9600 baud)
SBI verifiable (9600 baud)
o IS-232 1)
ADC-232 1)

RS-485
o IS-485 1)
ADC-485 1)

Data communications
o SBI similar to COM 1
xBPI-232 similar to COM 1
xBPI-485 address 0 to 31 can be selected
SMA similar to COM 1
Profibus address: 0 to 126 can be selected,
factory setting: 126
Ethernet

Printer 1 1) Similar to COM 1

Printer 2 1) Similar to COM 1

Analog output
Analog output: value
o Net value
Gross value

Analog Out: Error Signal


o High level (20 mA)
Low level (0/4 mA).
When menu is open or during
calibration
(0/4 mA) on this interface.
Analog output: mode
o Zero to maximum capacity
Minimum/Maximum values

Analog Out: Data Output Min./Max.


o Min. (0/4 mA) input in kg
Max. (20 mA) input in kg

1) Not with 8 data bits

Operating Instructions Mass Comparator CCS | CCI | CCT 61


Operating Design

Device Parameters
I/O control
Input ports
Universal switch key
Off
p Print key
p Print key - long
) Tare key
o J ISO-Test key
k Fn key
n WP toggle key
Comb. tare/zero function
(zero if possible, otherwise tare.)
( Zero key
e On key
c CF key
v F1 function key
D Toggle between applications
K 10x higher resolution key
L Net/gross value key

Level internal output ports


o All active low
All active high

Bar code
o Reference
Tare
ID1
Input
Input without activating function
External keyboard

Config. printout
Headers
Line 1:
Line 2:

ID codes
ID1:
ID2:
ID3:
ID4:
ID5:
ID6:

ISO/GLP/GMP printout
o Off
For several application results

Date/time
o Date with time
Date only

Once at stability
o Off
On

FlexPrint
o Off
On

62 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
Config. printout
Printer 1
Number of printouts
o 1 printout
2 printouts

Indiv.: Printout f. app./weighing


List <-> Selection
Gross (G#) Space line
Tare --------
Net (N) Form feed
Space line Date/time
Time
GMP header
GLP footer
Transaction no.
ID1…ID6
Tare 2 (T2/PT2)
Header line 1
Header line 2
Scale ser. no.
Product no.
Product name
Product ID1…ID4
(application-dependent values)

Comp.: Printout after saving val. 2) Similar to individual

Total: Printout after pressing CF 2) Similar to individual

Printer 2 1) Similar to printer 1

Decimal separator
o Period
Comma

Data records (e.g. alibi memory, product data memory)


All data records
o Specified quantity

Printout factory setting


Yes
o No

1)
Max. 2 printers can be configured
2)
Only when “Totalizing” and/or “Net total” has been selected under ”
Application parameters:Application 3”

Operating Instructions Mass Comparator CCS | CCI | CCT 63


Operating Design

Device Parameters
Operating parameters
Acoustic signal
o On
Off
Linked to the green LED

Keypad
Block key functions
All keys unblocked
All blocked except e
Alphanumeric keys blocked
Weighing platform switch disabled
Zero key blocked
Tare key blocked
Fn key blocked
ISO-Test key blocked
Print key blocked
10X higher resolution key blocked
Net/gross value key blocked
CF key blocked
Softkey 5 key blocked
Softkey 4 key blocked
Softkey 3 key blocked
Softkey 2 key blocked
Softkey 1 key blocked
Application switch disabled
Setup key blocked
Mem key blocked

Display
Contrast
0
1
2
3
4
o 5
6
7

Backlighting
o On
Auto shutoff acc. to. timer
Model
o 2
1

Automatic shutdown
Auto-off acc. to. timer
o No automatic shutoff

Timer
o 1 + 1 minute
2 + 2 minutes
5 + 5 minutes

Main scale
o WP 1
WP 2
WP 3

Display geogr. data


Off
o On

Factory settings: operat. param.


Yes
o No

64 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Design

Device Parameters
Clock
Time:
Date:

Test I/O ports


Set internal outputs
Int. output 1 (Lighter) 0
Int. output 2 (Equal) 0
Int. output 3 (Heavier) 0
Int. output 4 (Set) 0

Read internal inputs


Int. input 1: 0

Passwords
Password:

SQmin
Display
o No
Yes

GMP print
o No
Yes

Alibi memory
Alibi memory period
In days 90

Operating Instructions Mass Comparator CCS | CCI | CCT 65


Operating Design

Setup

Info
Service
Service date:

Terminal
Model:
Serial no.
Basic ID:
Version no.: (application software version)

1. WP 1
Model 2):
Version no.: (software version)
Serial no. 2):
Latitude: 1)
Altitude: 1)
Grav. acc.: 1)
Access switch

2. WP 2, see WP 1

3. WP 3, see WP 1

FlexInfo
ID---
V.---

Alibi memory
Date
Time
Transaction no.

Language
Deutsch
o English
U.S. mode
Français
Italiano
Español

1) Depending on configuration prior to verification: either latitude/altitude or gravitational acceleration


2) Not displayed for internal ADC

66 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Operation
Weighing
This application is always available during operation.

Features – Zeroing by pressing (


– Storing the weight on the platform as a tare by pressing )
– Tare container weight automatically
– Use a barcode scanner to enter tare weight
– Use the numeric keys 0 to enter a tare weight and press ) to save
– Delete tare values using the c key and save using the ) key
– Toggle the display using the k key between:
– 1st and 2nd weight unit
– SQmin
– You can configure the k key function in the “Fn key” Setup menu
– 10-fold increased resolution using the K key
– Weighing using up to three weighing platforms
– Individual numeric ID codes for weight values
– Print weight values:
– Manually, by pressing p
– GMP printout (see “Data Interfaces”)
– Automatic printout
– Automatic data output (see “Data Interfaces”)
– Restore factory settings in the Setup menu:
„Application parameters:Factory settings:
only application:Yes”

Soft Key Functions


ID Enter up to six ID codes for identifying results on the printout
1st ID Save the value entered as the first ID code.

Preparation
t Select Setup: Press M.
t Select Application parameters: Press the “O” soft key.
t Select “Application 1 (basic settings)“:
Press the “O” soft key.
t Confirm the “Weighing” application: Press the “l” and “o” soft keys.
t Select the “Min. load f. auto. taring/printout”
function:
Press the “O” soft key.
t Confirm the “o 10 digits” setting:
Press the “l” and “o” soft keys.
t Select the “Factory setting” menu item: Press the “O” soft key.
t Confirm the “o No” setting: Press the “l” and “o” soft keys.
t To save settings and exit the Setup menu: Press the M key or the “oo”
soft key.

Operating Instructions Mass Comparator CCS | CCI | CCT 67


Operation

Automatic Taring
The first weight on the scale that exceeds the preset minimum capacity is stored in
the tare memory at stability. The values for subsequent loads are stored as weight
values.
The scale returns to the initial state when the load on the scale is less than 50% of
the minimum load.
Operating Menu Setting: “Application parameters: Autotare 1st
weight:Yes”

Minimum load for automatic taring and automatic printing


To tare container weights automatically, you need to set a minimum load in the
Setup menu, under:
“Application parameters:Min. load f. auto.
taring/printout:o 10 digits”

You can set the following for the minimum load:


1 digit (no minimum load)
2 digits
5 digits
10 digits
20 digits
50 digits
100 digits
200 digits
500 digits
1000 digits

The “digits” here refer to the scale intervals for the connected weighing platform.
If the interval is 1 g and 1000 digits are required, the minimum load is 1000 g (1000
intervals).
If the weighing platform interval is 5 g and the same number of digits as above are
required, the minimum load is 5000 g.
Once the minimum load has been exceeded, the weighing platform is tared
automatically and/or an automatic printout is generated.

Automatic Printing
The first weight value that exceeds the minimum load is printed. If the menu item
is also activated for automatic taring, it is only tared when the minimum load is
exceeded. In this case, an automatic printout would only be generated when the
second weight value exceeds the minimum load.

Setting in the Setup Menu: “Device parameters:Config. printout:Once at


stability:On”

Weighing using up to three weighing platforms


Press the n key to toggle between three weighing platforms.

68 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Main scale: first platform displayed on start-up


You can select the weighing platform to be displayed first when the device is turned
on in the Setup menu:
“Device parameters:Operating parameters:Main
scale:oWP 1”
Press n to toggle the readout between platforms.

Using a barcode scanner to enter tare weight


The tare weight of the container can be entered via a barcode scanner.
Operating Menu Setting: “Device parameters:Bar code:oTare‑value”
The value is applied and saved automatically. The content of the tare memory can
be displayed in Info mode by pressing the D key.

Using a barcode scanner to enter application parameters


Application parameters (reference value) can be entered via a barcode scanner.
Operating Menu Setting: “Device parameters:Bar code:oReference‑value”
The value is applied and saved automatically.

Using a barcode scanner to enter an identifier


Identifiers can be entered via a barcode scanner.
Operating Menu Setting: “Device parameters:Bar code:oID”
The value is applied and saved automatically.

Scanning barcodes directly


You can directly scan a barcode using the barcode scanner.
Operating Menu Setting: “Device parameters:Bar code:oInput”
The barcode can contain the following codes:
– “I” for write identifier
– “T” for save tare memory
– “R” for write reference weight
– “A” for activate product data memory

Examples: “I4Anton” = write the character string to ID 4: Anton


“TC1” = write 1 Kg to the preset tare memory.
“C” = unit: Kilograms
“B” = grams
“D” = carat,
etc.
“RC0.0023” = write 0.0023 kg as the reference weight
“A1” = load product data memory 1

Operating Instructions Mass Comparator CCS | CCI | CCT 69


Operation

Adjustment/Configuration counter for standard scales


Purpose Automatic recording of changes to adjustment and weighing parameters using two
independent counters. The values remain saved for the life of the component.

t To display both counters, press and hold the ( key for longer than
2 seconds.
y The “Configuration counter” is then shown in the weight display for 3 seconds
(identified by a “P”). Then the “Adjustment counter” is displayed for another
3 seconds (identified by a “C”). After 6 seconds, the information display turns
off automatically.

Adjustment Counter Features: – Counter limited to 9999


– Counter at “C 0000” for hardware commissioning
– Counter cannot be reset
– Counter is updated automatically when:
– linearization, calibration/adjustment/preload change is successful
– user calibration, adjustment or linearization weight is changed
– When the following parameters are changed:
– Function J key
– Zeroing range
– Initial zero point range
– The above parameters are reset to factory settings

Configuration Counter Features: – Counter limited to 9999


– Counter at “P 0000” for hardware commissioning
– Counter cannot be reset
– Counter is updated automatically when:
– When the following parameters are changed:
– Installation location
– Application filter
– Stability range
– Taring
– Auto zero
– Weight unit 1
– Weight unit 2
– Weight unit 3
– The above parameters are reset to factory settings
– Turning the application automatic taring on/off
– Restore application parameters to factory settings

70 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Device Parameters

Password Protection Access to device and application parameters can be password-protected against
unauthorized changes in the Setup menu under “Device parameters:
Password,” see the “Setting up Password Protection” section in the “Operat-
ing Design” chapter.

Acoustic Signal An acoustic signal (single beep for active, double beep for inactive keys) is emitted
when you press a key.
The acoustic signal can be turned on/off and linked to the green LED in
the Setup menu under “Device parameters:Operating
parameters:Acoustic signal.”

Keys Keys can be blocked/unblocked in the Setup menu under “Device


parameters:Operating parameters:Keys.” The following
settings are available:
– All keys unblocked (default setting)
– All blocked except e and H
– Alphanumeric keys blocked
– n blocked
– ( blocked
– ) blocked
– k blocked
– J blocked
– p blocked
– K blocked
– L blocked
– c blocked
– Soft key 1…5 blocked
– D blocked
– H blocked
– c blocked

Automatic Shutoff of Combics You can specify that the indicator will shut off after a set time has elapsed in the
Setup menu under “Device parameters:Operating
parameters:Automatic shutoff,”

Display Lighting The following settings can be made for display lighting in the Setup menu under
“Device parameters:Operating parameters:
Display:”
– Contrast
– Backlighting
– Model

Timer The timer used to turn the device and/or display lighting on/off can be set to 2, 4,
or 10 minutes in the Setup menu under “Device parameters:
Operating parameters:Timer.”

Operating Instructions Mass Comparator CCS | CCI | CCT 71


Operation

Tare the scale by placing a container on the weighing platform

t Press the e key to turn on the indicator.


y The automatic self-test runs.
When the weight readout is shown, the scale is ready to operate and
automatically set to zero. With no load on the platform, you can zero the
weighing platform at any time by pressing (.
t Place empty container on the scale.
y The container weight is displayed.
t Press the ) key to tare the scale.
Note: If the automatic tare function is enabled, you do not need to press
the ) key. The tare weight is saved automatically when you place the
container on the platform.

t Wait until a zero value is displayed together with the “NET” symbol
(net weight).

t Place sample on the platform.

t Wait until the weight unit symbol is displayed (indicating stability).


t Read the weight value.

72 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Weighing with numeric entry of tare value and printing the


results.

t Press the e key to turn on the indicator.


y The automatic self-test runs.
When the weight readout is shown, the scale is ready to operate and
automatically set to zero. With no load on the platform, you can zero
the weighing platform at any time by pressing (.
t Press the .25 key to enter a known tare weight via the keypad
(in this example, 0.25 kg).
t Press the ) key to apply the tare weight.

t Place the container with sample on the platform.

t Read the results.

t Press the L key to toggle the display to the net weight value.
y The display shows the gross weight (in this example, 0.250 kg for the
container plus 2.000 kg for the sample).

Operating Instructions Mass Comparator CCS | CCI | CCT 73


Operation
Operation

t Press the L key to toggle back to the previous display.

t Press the p key to print the results.


y Start of GMP header (only if GMP-compliant printout is configured).
--------------------
24.10.2012 10:09
Typ CAW3P1-12ED-L
Vers. 1.02.101110
End of GMP header
BVers. 01-63-02
-------------------- Headers
EISENSCHMIDT
GOETTINGEN Identifiers
Chargen-Nr. 123456
Kunde Schulze
24.10.2012 10:09
--------------------

G# + 2.250 kg
T + 0.000 kg
PT2 + 0.250 kg
N + 2.000 kg
-------------------- Start of GMP footer (only if GMP-compliant printout is configured)
--------------------
24.10.2012 10:10
Name: End of GMP footer
--------------------

74 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Instructions Combics Complete Scales 83
Operation

Weighing with variable tare values, printing results,


deleting tare values
t Press the e key to turn on the indicator.
y The automatic self-test runs.
When the weight readout is shown, the scale is ready to operate and
automatically set to zero. With no load on the platform, you can zero
the weighing platform at any time by pressing (.
t Place empty container on the scale.
t Press the ) key to tare the scale.
Note: If the automatic tare function is enabled, you do not need to press
the ) key. The tare weight is saved automatically when you place the
container on the platform.

t Wait until a zero value is displayed together with the “NET” symbol
(net weight).

t Place a packaged sample in the container.


t Press the .25 key to enter the known tare weight of the
package via the keypad (in this example, 0.25 kg).
t Press the ) key to apply the package weight that was entered.
Both tare weights are added together.

Operating Instructions Mass Comparator CCS | CCI | CCT 75


Operation

t Read the Net weight.

G# + 6.433 kg t Press the p key to print the results.


T + 4.183 kg
PT2 + 0.250 kg
N + 2.000 kg
--------------------
t Press the 0 key.
t Press the ) key to apply the entered value.
y The tare values are deleted. The gross value appears on the display.

G# + 6.433 kg t Press the p key to print the results.


T + 0.000 kg
N + 6.433 kg
--------------------

76 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Calibration, Adjustment
Purpose Perform calibration to determine the difference between the value displayed and
the actual weight on the platform. Calibration does not entail making any changes
within the weighing equipment.
During adjustment, the difference between the measured value displayed and the
true weight of a sample is corrected, or is reduced to an allowable level within
maximum permissible error limits.

Configuration for Use in Legal Metrology


Configuration of the weighing instrument for use in legal metrology is set by a
switch. The switch is located on the back of the weighing platform and covered by
a protective cap.
Using a verified scale in legal metrology in the EU:
The Type-Approval Certificate for verified scales is only valid for non-automatic
weighing instruments. For automatic operation with or without additional,
integrated equipment, please follow the applicable national regulations for the
installation location.
Externally Connected IS Scales: Before use in legal metrology, the scale should be adjusted via the internal
adjustment equipment at the installation location: see chapter “Configuring
Weighing Platforms,” section “Internal Adjustment.”

3 The temperature range (°C) listed on the ID label should not be exceeded during
operation.

For Servicing: External adjustment for verified scales of accuracy class l


– External adjustment is blocked in legal metrology (switch cover is sealed)
– External adjustment is only possible by removing the seal. If the seal is broken,
the validity of verification will become void and you must have your scale
re-verified.
Using a verified scale in legal metrology with internal adjustment equipment:
t Before use in legal metrology, the “internal adjustment” function should be
carried out at the installation location:

Opening the Menu Access Switch The menu access switch is located on the back of the indicator right next to the
weighing platform connection.
t Remove the cap.
t Slide the switch to the left (= “open” position, for use in legal metrology).

PS2


h You can determine the position of the switch in the Setup menu under
“Info:WP.”

Operating Instructions Mass Comparator CCS | CCI | CCT 77


Operation

Features Which of the following features are available depends on the connected weighing
platform. These features are configured in the Setup menu:
– Internal adjustment for several CAH models
– External adjustment blocked in verified weighing instruments
– External adjustment with the default weight value or user-defined weight
(not available on verified instruments) under “…Calibration/
adjustment:CAL key function.”
– Specify the weight for external calibration/adjustment under
“…Calibration/adjustment:Parameter for
external weight”
– Internal adjustment for IS weighing platforms
(configure under “COM1:, COM2: or UNICOM:WP3”)
– Block the J key to prevent the use of the functions described above under
“…Calibration/adjustment:CAL key function.”
– Calibrate first; then adjust automatically or manually (not for verified weighing
instruments) under “…Calibration/adjustment:
Cal/adj. sequence.”
– For Sartorius IS weighing platforms only:
Flashing WP symbol as adjustment prompt (if more than one weighing
platform is connected, the platform number is also displayed) under
“…Calibration/adjustment:CAL key function.”
– Block/Unblock external adjustment under
“…Calibration/adjustment:Activate ext.
adj..”
– Altitude and latitude or gravitational acceleration displayed after “Cal” is
displayed at the start of the calibration/adjustment process if these values are
supported by the weighing platform under
“Device parameters:Operating parameters:
Display geogr. data.”
For each of these parameters, the term is displayed first (Altitude, Latitude
or Gravity) for 1 second, and then the corresponding value is displayed
continuously until you press J.

78 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

External calibration and manual adjustment with default


weights (weighing parameters: factory settings)
Preparation t Select Setup menu: Press the M key.
t Select Device parameters: Press the “O” soft key.
t Select weighing platform “WP 1,” “WP 2:” Press the “O” soft key or
t Select interface “COM 1,” “COM 2” or “UNICOM” (depending on
the interface): Press the “O” soft key.
t Select weighing platform “WP 3:” Press the “O” soft key.
Calibration/Adjustment
CAL key function
o Ext. cal./adj.; factory-def. wt.
Ext. cal./adj.; user-defined wt.
Key blocked
Cal./adj. sequence
Cal. then auto adj.
o Cal. then manual adj.
isoCAL function (for Sartorius IS weighing platforms only)
o Off
Adjustment prompt
Activate ext. adj.
o Activated
Deactivated
Parameter for external weight
o = Factory setting

t To save settings and exit the Setup menu: Press the M key or the
“oo” soft key.
Procedure t Zeroing the scale by pressing the ( key.

12 t Start calibration/adjustment using the J key.


y The display “C.EXT.D” appears for two seconds.

C.EXT.D
C.EXT.DEF.

y You are prompted to place the required calibration/adjustment weight


on the platform (e.g.,  10 ,000 g).

Operating Instructions Mass Comparator CCS | CCI | CCT 79


Operation

t Place the calibration/adjustment weight on the weighing platform.

Operation

y The difference between the measured value and the true weight of the
sample will be displayed with plus/minus signs.

External calibration y A printout will be generated if the adjustment is not carried out and the
Nom. + 10000 g ­procedure is stopped by pressing the ( key.
Diff. + 1 g

External calibration t Start adjustment via the J key (cancel calibration/adjustment via
Nom. + 10000 g
Diff. + 1 g ().
y The adjustment weight is displayed once adjustment is finished.

y A GMP-compliant printout is generated.


--------------------
24.10.2012 10:15
Type CAIS3
Vers.no. 1.02.101110
BVers. 01-63-02
--------------------
External calibration
Nom. + 10000 g
Diff. + 1 g
External adjustment
Diff. + 0 g
--------------------
24.10.2012 10:15
Name:

--------------------

Operating Instructions Combics Complete Scales 89


80 Operating Instructions Mass Comparator CCS | CCI | CCT
Operation

Internal adjustment for CAH Models...


System Requirements – The menu item “Intern. cal./adjust.” is preset for
scales with internal adjustment.
– The scale housing has a built-in motorized adjustment weight.
– The calibration/adjustment sequence is preset to manual adjustment
in the “Calibration/adjustment:Cal/adj.
sequence:Cal. with manual adjust.,”
see section “Function Allocation of the J Key for Calibration/
Adjustment”

Example: Internal calibration and then adjustment (weighing parameters: factory


settings for CAH... models)

Procedure t Press the ( key to unload and zero the scale.


t Press J to start the internal calibration.


y The display “C.INTER” appears while the internal adjustment weight is
placed on the platform.

C.INTER
C.EXT.DEF.
C.Inter

y Then the display “CI” appears.

CI
C.EXT.DEF.
Just.-Intern

y After a brief pause, the difference since the last span adjustment is
displayed.
t Press J to start internal adjustment or press ( to cancel the
calibration/adjustment.

y When calibration/adjustment is complete, the GMP-compliant printout


is generated.
­ If the adjustment procedure is canceled (only calibration is
­performed), the last two lines, “Internal adjustment” and “Diff. + 0.000
kg” are not printed.
y The device is now in normal weighing mode.

Operating Instructions Mass Comparator CCS | CCI | CCT 81


Operation

SQmin Function
Purpose To display the allowable minimum sample quantity “SQmin” (sample quantity
minimum) in accordance with the United States Pharmacopoeia (USP). According
to USP guidelines, the uncertainty of measurement may not exceed 0.1% of the
sample quantity when substances are weighed with the highest degree of accuracy
for volume determination. This additional function ensures that weighing results lie
within defined tolerance limits corresponding to the requirements of your quality
assurance system.

System Requirements The scale must be set up by a service technician to be able to use the SQmin
function. The technician will determine the permitted minimum sample quantity
and set this on your balance using your QA system‘s guidelines. He will document
this setting via a “Weighing module test as per USP” certificate in which the
measurements and min. sample quantity are logged. The SQmin function ensures
that the weighing results correspond to USP guidelines. These SQmin settings
cannot be changed by the user.

Features – Displaying the minimum sample quality:


The value is displayed in the text line for 4 seconds after pressing the k key.

– If the minimum sample quantity has not been reached: The ksymbol is
displayed and weight values are marked with a “!” in the printout.

– GLP header: The minimum sample quantity entered for SQmin can be included
on the printout.

82 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

SQmin Operation
Configuration in Service Mode The SQmin value can only be entered in Service mode.
t Remove the cap.
t Slide the menu access switch to the left (= “open” position).
If the device is part of a verified weighing facility, this will only be
possible if the verification seal is broken. The weighing equipment must
then be verified again.
t Activate the Service mode, see “Service Mode.”
t In the “Device parameters” menu, select “SQmin” and
open using the “O“ soft key.
t Select “SQmin input” using the “O” soft key.

t Select “SQmin WP1” using the “O” soft key, enter the value via the
keypad (in this example 0.100 kg) and save using the “l” soft key or
cancel using “ESC.”
t Then enter the values for WP 2 and WP 3.
t Press M or “oo” to exit the Setup menu.
t Slide the menu access switch to the right (= “closed” position) and
reattach the cap.
y The device is now in normal weighing mode.

Configuration in Weighing Mode t In the “Device parameters” menu, select “SQmin” and
open using the “O” soft key.
t Select “Display.”.
t Open using the “O” soft key.
t Confirm the factory setting “oYes” using the “l” soft key.
t Press the “o” soft key several times to switch to the next highest menu.

The SQmin display must be turned on to use the SQmin function.

t In the “Fn key:SQmin display:” menu, select using the


“O” soft key and confirm using the “l” soft key.
t Press M or “oo” to exit the Setup menu.

Operating Instructions Mass Comparator CCS | CCI | CCT 83


Operation

Procedure t Place the container for the sample on the scale and press the ) key
to tare.

t Place the sample on the scale.


y The minimum sample quantity is not reached (symbol k).
t Press the p key to generate the printout.

t Place another sample on the scale.


y The minimum sample quantity is exceeded (no symbol k).
t Press the p key to generate the printout.

t Briefly press the k key to toggle between the measured value and
SQmin value.
y The value for the minimum sample quantity is displayed for four
seconds.

84 Operating Instructions Mass Comparator CCS | CCI | CCT


Operation

Data ID Codes
You can assign codes (such as product name, batch number, etc.) for
identification of measured values in all application programs.

Features – Assign up to six ID codes.


– Assign both a name and a value to each ID code.
– Displaying individual IDs: press the “ID” soft key.
– The name is left-justified and the value is right-justified on the printout.
If the entire code is too long for one line, additional lines are printed.
– Enter ID code names in Setup under: “Device
parameters:Config. printout:ID codes.”
– The name can have a max. of 20 characters. When entering the ID
value, no more than 11 characters are displayed during input; however,
all 20 characters are printed.
– Enter up to 21 characters for the value of the ID code. Press the “ID”
soft key to activate the input mode.
– Enter the first ID value directly through the numeric keypad. Press the
“1st ID” soft key to save the value.
– Individual characters of the ID can be deleted using the ( key.
Complete ID code values can be deleted using the “Delete” soft key.
– If both the name and value fields are empty, no ID code is printed.
– In the Setup menu, you can configure when and whether ID codes are
printed (see included “Application Programs” instructions, “Configuring
Printouts”).

Settings for individual ID codes


Setup menu: “Device parameters:Config. printout:

Factory settings for ID


code names: ID1: “ID1”
ID2: “ID2”
ID3: “ID3”
ID4: “ID4”
ID5: “ID5”
ID6: “ID6”

There are no factory settings for ID code values.

Operating Instructions Mass Comparator CCS | CCI | CCT 85


Operation

Using Individual ID Code

Example Enter ID code names. “Batch no.” and “Customer” should be entered for ID 1 and
ID 2.

t Press the M key and select “Device parameters:Config.


printout:ID codes.”
y The first line is selected.

t Press the a key to enter “Batch no.” via the keypad, see also chapter
“Operating Design,” sections “Text Input via the Keypad” and “Special
Character Input via the Keypad.”
t Press the “l” soft key to save the entry.
t Press the “q” soft key to select the second line.
t Press the a key to enter “Customer” via the keypad, see also “Operating
Design,” “Text Input via the Keypad.”
t Press the “l” soft key to save the entry.
t Press M or “oo” to exit the Setup menu.

Example
Enter ID code values. The values “123456” and “Smith” should be entered for ID 1
and ID 2.
t Press the “ID” soft key.

y The first line is selected.

t Press the key to enter “123456” via the keypad, see also “Operating Design,”
“Number Input via the Keypad.”
t Press the “l” soft key to save the entry.

t Press the “q” soft key to select the second line.


t Press the a key to enter “Smith” via the keypad, see also “Operating Design,”
“Text Input via the Keypad.”
t Press the “l” soft key to save the entry.
t Press the “oo” soft key to exit the menu.

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Data Interfaces

Data Interfaces
The indicator is equipped with the following data interfaces:
– COM1: Standard data interface (RS-232)
– COM2: Standard data interface (RS-232)
– UniCOM: Universal data interface (optional)

Interfaces can be configured in the Setup menu for different input and output
functions (e.g. printer, 3rd weighing platform, PC, checkweighing).
The optional UniCOM interface can be used as an RS-232, RS-485/RS-422 or
analog output (voltage/current interface, galvanically separated digital I/Os,
profibus, Ethernet), see also “Accessories.”
A barcode scanner or a keyboard can be connected via the PS/2 ‑socket or the
corresponding screw terminals (IP69K).

Features – IP44 indicator:


Connect via a 25-pin D-Sub female connector
– IP69K indicator:
Route the connecting cable from the peripheral device to the indicator via
a cable gland. The free cable ends are connected via the screw terminals.

Warning when using third-party RS-232 connecting cables:


The pin assignments may not be compatible with Sartorius equipment.
3 Check the pin assignment against the cabling diagrams and disconnect any lines
that are not assigned. Failure to do so may cause malfunction, damage or even
completely ruin your indicator and/or peripheral device(s).

Operating Instructions Mass Comparator CCS | CCI | CCT 87


Data Interfaces

Specifications
Serial interface: Interface operating mode: Full duplex
Level: COM1: RS-232,
COM2: RS-232,
UniCOM (optional): RS-232 or
RS-422/485 half duplex
Connection: CAW*P devices (IP44 protection):
25-pin D-Sub socket
CAW*S devices (IP69K protection):
Connection via screw terminals in the housing,
cable routed into the housing via a cable gland.
Transmission rate: 150, 300, 600, 1200, 2400, 4800, 9600, 19200 baud
(depending on the operating mode)
Number of data bits: 7, 8 bits
Parity: Space, odd, even, none (depending on the
operating mode)
Number of stop bits: 1 or 2
Handshake mode: Software (XON/XOFF), hardware (1 character after
CTS)
Protocols: SBI, XBPI-232 2), XBPI-485 1)2), SMA,
Profibus (UniCOM only) various printers:
– YDP01IS – YDP02IS label
– YDP01IS label – Universal
– YDP02 – YDP04IS
– YDP03 – YDP04IS label
– YDP02IS – YAM01IS Alibi memory
Network address3): 0, 1, 2, ..., 31
SBI: Manual data output: Without stability, after stability, configurable printout
SBI: Auto. data output: Without stability, at stability, at user-defined intervals
SBI: Output format: 16 or 22 characters
Printout of application data: Output of a configurable printout

Analog UniCOM interface (optional) Level: 4…20 mA, 0…20 mA, 0…5 V
Power supply: Internal or external
Factory setting: 4...20 mA, internal power supply
Connection: CAISL3 devices (IP44):
25-pin D-Sub socket
CAIS3 devices (IP69K):
Connection via screw terminals in the housing,
cable routed into the housing via a cable gland.

1) Optional UniCOM universal data interface


2) xBPI operating mode: 9600 baud, 8 data bits, parity: odd, 1 stop bit
3) Network address is valid only in xBPI-RS-485 operating mode

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Data Interfaces

Connection Options

3 You may need to use an external power supply to operate peripheral devices.

Preparation See chapter “Getting Started,” sections “COM1 Pin Assignment Chart, “COM2 Pin
Assignment Chart,” “PS2 Pin Assignment Chart” for pin assignments and cabling
diagrams.

Printer Connection Options The following printers can be connected to the standard COM1 and COM2
interfaces or the optional UniCOM universal interface:
– YDP20 (user-defined interface parameters)
– YDP14IS (strip or label printer)
– YDP04IS (strip or label printer)
– Universal printer (user-definable transmission parameters)

Device Connection Options In addition, the following devices can be connected to the standard COM1 and
COM2 interfaces:
– Foot / Hand switch, COM1 only
– Second printer
– Remote display
– PC (RS-232 interface)
– Third weighing platform (RS-232 interface)
– External checkweighing display (stop light) via a digital I/O (Sartorius standard),
COM1 only
– To PS2: Barcode scanner/External keyboard

The following devices can be connected to the optional UniCOM universal interface:
– WP3 RS-232/RS-485
– PC (RS-232 interface)
– Second printer (external power source required)
– Remote display
– Digital I/O
– Current interface (0/4...20 mA), voltage (0...10 V)
– PLC with Profibus DP
– Ethernet
Connection Options
for other Weighing Platforms The Combics 3 model enables you to connect a 2nd or 3rd weighing platform.
You can use both the COM1, COM2 or the UniCOM port.
The standard COM1 and COM2 port is operated in RS-232 mode. The following
modes are available for a 3rd weighing platform:
– SBI
– IS-232 (factory setting)
– ADC-232

Operating Modes UniCOM interfaces can be operated in either the RS-232 or RS-485 mode.
The third weighing platform can be operated in any of the following modes:
– SBI (RS-232 mode)
– IS-232 (RS-232 mode)
– ADC-232 (RS-232 mode)
– IS-485 (RS-485 mode, xBPI mode, factory setting)
– ADC-485 (RS-485 mode)
The standard COM1 and COM2 ports or the optional universal UniCOM interface
can be used as a printer interface.

Operating Instructions Mass Comparator CCS | CCI | CCT 89


Data Interfaces

Configuring the Data Interface as a COM Port


For operation as a COM port, you can adapt data records to the following operating
modes:
– SBI (factory setting)
– XBPI-232
– XBPI-485
– SMA

COM1 o Off
WP 3 RS-232 SBI standard version
SBI trade version
(for legal metrology)
o IS-232
ADC-232
Data o SBI
communication XBPI-232
SMA
Printer 1 1) YDP20
or YDPO4IS o Strip
Printer 2 1) Label
Universal (printer)
YDP04IS o Strip
Label
Label, man. form feed
COM2 o Off
WP 3 RS-232 SBI standard version
(9600 baud) SBI trade version
(for legal metrology)
o IS-232
ADC-232
Data o SBI
communication XBPI-232
SMA
Printer 1 1) YDP20
or YDPO4IS o Strip
Printer 2 1) Label
Universal (printer)
YDP04IS o Strip
Label
Label, man. form feed
UNICOM o Off
(option) WP 3 RS232
RS485
Data o SBI
communication XBPI-232
XBPI-485
SMA
Profibus
Ethernet

Printer 1 1) see COM2


or
Printer 2 1)
Analog output
External Multi-I/O converter

o Factory setting
1) Max. 2 printers can be configured

90 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Setting the SBI Data Output

Data output settings can be made in the Setup menu under “Data
communications:SBI:Data output.”
The following options are available:
– The displayed value, with or without stability check
– Automatic output of the displayed value, either with or without stability check,
or automatically at defined intervals
– Output of a printout as configured in the “Device parameters:
Config. printout:Printer 1” or “Printer 2” (see next
page).

You can define the printout content by specifying which blocks of information are
to be included (see “Configuring Printouts”).
In general, the current display value is output (weight with unit, calculated value,
alphanumeric display) unless you configure a user-definable data record.
Generally, data is output only after the weighing instrument has stabilized (factory
setting). Here you can define whether data is output on request or automatically,
at stability or without stability check; and configure a user-defined printout.
The data output for “without stability” must be set accordingly (SBI: Data output).
If you select time-dependent automatic printout, you need to define the print
interval (in display updates) as well.
Each line of a printout can contain up to 20 characters. The first 6 characters,
called the “data header”, identify the subsequent value. Only 14 characters are
available if you disable the header. This is carried out in the “Line format” menu
item (see also “Setup Overview” in “Configuration”).

Automatic Data Output (SBI) You can have the weight readout printed automatically1). This printout can be
generated after a certain number of display updates2). You can also configure
whether or not the auto-print function is dependent on the stability of the scale3).
The display update frequency depends on both the scale model and the operating
status.
Examples:
N     +   153.00 g Net weight
Stat Display blank
Stat        L Display underload
Stat        H Display overload

“Data output” setting:


1) 3) Automatic, without stability or automatic with stability.
Factory setting: Manual after stability; i.e., automatic data output function off.
2) Time-dependent automatic data output:
Interval: 1, 2, 10 or 100 display updates
Factory setting: 1 display update

Operating Instructions Mass Comparator CCS | CCI | CCT 91


Data Interfaces

Data Input Format


You can connect a computer to your scale to send commands controlling weighing
instrument functions and applications via the interface port.
All commands use the same data input format. They begin with the ESC (ASCII:
27) character and end with a carriage return CR (ASCII: 13) and LF (ASCII: 10). The
total length of a command is anywhere from 4 characters (1 command character
between the start and end described above) to a max. of 7 characters (4 command
characters). This number can also be higher when sending texts.
The commands listed in the following table must each be supplemented with
ESC ... CR LF.

Example The command character for output is “P” (“output to Port”). To trigger this
command, send the string: “ESC P CR LF”.

Command Meaning
K Weighing mode 1
L Weighing mode 2
M Weighing mode 3
N Weighing mode 4
O Block keys
P Send display value to data interface
Q Output acoustic signal
R Unblock keys
D Tare and zero
(combination tare function)
f3_ Zero (see also the “kZE_” command)
f4_ Tare without zeroing (see also the “kT_” command)
i_ Information about the indicator, example of output: “CAI/016302/1”
Meaning: Indicator: Combics 3, software version: 016302,
Active weighing platform: 1
kF1_ Trigger soft key F1 function
kF2_ Trigger soft key F2 function
kF3_ Trigger soft key F3 function
kF4_ Trigger soft key F4 function
kF5_ Trigger soft key F5 function
kF6_ Trigger R key function
kF7_ Trigger H key function
kF8_ Trigger D key function
kF9_ Trigger k key function
kF10_ Trigger J key function
kF11_ Trigger K key function
kF12_ Trigger L key function
kP_ Trigger p key function (print at printer interface)
kT_ Trigger T key (tare)
kNW_ Trigger n key function (toggle the weighing platform)
kZE_ Trigger ( key function (zero the instrument)
kCF_ Trigger c key function
x1_ Output model designation of active weighing platform, example: “LP6200S-0C”
x2_ Output serial number of active weighing platform, example: “0012345678”
x3_ Output software version of active weighing platform, example: “00-43-04”
x4_ Output software version of indicator, example: “01-63-02”
x9_ Output serial number of indicator, example: “0012345678”
x10_ Output model of indicator, example: “CAIS3”
z1_ Input: printout header 1
z2_ Input: printout header 2

The ASCII code for the “underline” character (“_”) is 95.


Format for entering printout header lines: “ESC z x a ... a _ CR LF” with x=1 or 2
and a ... a: 1 to 20 characters for header x, followed by the underline, CR and LF
characters.
txx…x_ Write text in display. xx…x is the text to be displayed.

92 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Data Output Format


You can output the value displayed in the measured value line and the weight unit,
with or without a data ID code. Whether the data ID code is included in the output
depends on your settings under “Line Format.”

Examples       +      235 pcs without ID code


Qnt   +      235 pcs with ID code
“Line Format” settings: For raw data (16 characters): without header,
for other apps. (22 characters): with “header” (factory setting).

Data Output Format with 16 Characters


Display segments that are not activated are output as spaces.
Values with no decimal point are output without a decimal point.
The type of character that can be output depends on the character’s position:
Normal Operation
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+ * A A A A A A A A * E E E CR LF
or – * A A A A A A A A * E E E CR LF
or * * * * * * * * * * * * * CR LF
+-: Signs; the “+” sign can be hidden under “Device parameters:
COMx:Data communications:SBI:Sign format.”
*: Space
A: Digit or letter (max. 7 characters plus decimal point)
E: Unit symbol1) (1 to 3 letters followed by 2-0 spaces)
CR: Carriage return
LF: Line feed

Special Codes
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
* * * * * * – – * * * * * * CR LF
or * * * * * * H * * * * * * * CR LF
or * * * * * * H H * * * * * * CR LF
or * * * * * * L * * * * * * * CR LF
or * * * * * * L L * * * * * * CR LF
or * * * * * * L * * * * * * * CR LF
*: Space
– –: Final readout
H: Overload
HH: Overload in checkweighing
L: Underweight
L L: Underweight in checkweighing
C: Calibration/Adjustment

Error Messages
Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
* * * E r r * * # # * * * * CR LF
* * * E r r * * # # # * * * CR LF
*: Space
#: Number (2 or 3 digit error number)
1) Based on the model type, e.g. not all units are available for use in legal metrology

Operating Instructions Mass Comparator CCS | CCI | CCT 93


Data Interfaces

Output of the weight value +1255.7 g


Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+ * * * 1 2 5 5 . 7 * g * * CR LF
Position 1: Plus +, or minus - or space
Position 2: Space
Positions 3-10: Weight value with decimal point; leading zeros are output as
spaces.
Position 11: Space
Positions 12-14: Characters for unit of measure, space or ! sign as a symbol
Position 15: Carriage return
Position 16: Line feed

Data Output Format with 22 Characters

When data is output with an ID code, the 6-character code precedes the 16-character string
described above. These six characters identify the subsequent value.

Normal Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
K K K K K K + A A A A A A A A A * E E E CR LF
K K K K K K - A A A A A A A A A * E E E CR LF
* * * * * * * * * * * * * * * * * * * * CR LF
K: ID code character, right-justified with spaces
+-: Plus or minus sign
*: Space
A: Digit or letter (max. 7 characters plus decimal point)
E: Measurement unit symbol1) (1 to 3 letters followed by 2-0 spaces)
CR: Carriage return
LF: Line feed

Special Codes
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
S t a t * * * * * * * * - - * * * * * * CR LF
S t a t * * * * * * * * H * * * * * * * CR LF
S t a t * * * * * * * * H H * * * * * * CR
LF
S t a t * * * * * * * * L * * * * * * * CR LF
S t a t * * * * * * * * L L * * * * * * CR LF
S t a t * * * * * * * * C * * * * * * * CR LF

*: Space
– –: Final readout
H: Overload
HH: Overload in checkweighing
L: Underweight
L L: Underweight in checkweighing
C: Calibration/Adjustment

1) Based on the model type, e.g. not all units are available for use in legal metrology

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Data Interfaces

Error Message
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
S t a t * * * * * S r r * * # # * * * * CR LF
S t a t * * * * * S r r * # # # * * * * CR LF

*: Space
#: Number (2 or 3 digit error number)

G# Gross value
N Net value
T Application tare memory 1
T2 Application tare memory 2
Diff Difference from calibration value
Targ. Exact adjustment weight value
Nom. Exact calibration weight for SBI protocol output
nRef Reference sample quantity
pRef Percentage of reference
wRef Reference piece weight
Qnt Result from Counting application Result from Counting (piece count)
and Neutral Measurement applications
mDef Target value for animal weighing
x-Net Animal weighing results
Setp Target value for checkweighing
Diff.W Absolute difference (e. g., in kg) in Checkweighing
Lim Deviation in % in Checkweighing
Max Upper tolerance for checkw.
Min Min. tolerance for checkw.
Stat Status
Classx Classification, class x
Limx Class limit
D Percentage (as loss)
Prc Percentage (as residue)
Wxx% Reference percentage weight
Cmpxxx Component xxx
Cont.T Contents of the tare memory
in Net-total Formulation
S-Comp Total of initial weighings for
Net-total Formulation
PT2 Preset tare
n Transaction counter
*G Sum of gross weights in Totalizing
*N Sum of net weights in Totalizing
Ser.no Serial number of the platform or indicator

Operating Instructions Mass Comparator CCS | CCI | CCT 95


Data Interfaces

Example:
Output of the weight value +1255.7 g
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
G # * * * * + * * * 1 2 5 5 . 7 * g * * CR LF
Position 1-6: ID code, right-justified with spaces
Position 7: Plus +, or minus - or space
Position 8: Space
Positions 9-16: Weight value with decimal point; leading zeros are output as
spaces (a comma can also be set instead of a decimal point).
Position 17: Space
Positions 18-20: Characters for unit of measure, space or ! sign as a symbol
Position 21: Carriage return
Position 22: Line feed


h If the weight value is output with 10-fold increased resolution, this value is not
permitted to be printed or saved in a weighing instrument operated in legal
metrology in the SBI mode. In this case, the unit symbol is not included with
output.

External Keyboard Functions (PC Keyboard)

For settings, go to the Setup menu under “Device parameters:


Bar code:External keyboard.”
The alphanumeric key codes implemented here are specific to the German keyboard
layout. The following alphanumeric characters are used (some require the “Shift”
key):
a - z, A - Z, 0 - 9, <space>, and these characters: ,.\+’<>/»$@%/();=:_?*

Function keys:
PC keyboard Combics 3
F1 ) key
F2 ( key
F3 n key
F4 F5 soft key (far left)
F5 F4 soft key (second from left)
F6 F3 soft key (middle)
F7 F2 soft key (second from right)
F8 F1 soft key (far right)
F9 D key
F10 D key - long (info function)
F11 H key
F12 k key
Print p key
Return F1 soft key (far right)
Cursor up F3 soft key (middle)
Cursor left F4 soft key (second from left)
Cursor down F2 soft key (second from right)
Cursor right F1 soft key (far right)
Pos 1 c key
Backspace c key
ESC c key

96 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Configuring the Data Interface as a Printer Port


Device Parameters
Config. printout
Headers Line 1:
Line 2:

Identifiers ID1:
ID2:
ID3:
ID4:

ISO/GMP o Off
Protocol For several application results

Date/ o Date with time


Time Date only

Once at
Stability 2) o Off
On

FlexPrint o Off
On

Printer 1 Number of
printouts o 1 printout
2 printouts

Single o Max. 30 print items


printout 1) can be selected
o ID1, ... ID4

Component/ o Max. 30 print items


Printout 1) can be selected

Total data Max. 30 print items


printout can be selected

Printer 2 as for Printer 1

Factory setting Printout Reset


Do not reset

o Factory setting
1) Multiple selections possible
2) When the minimum load is exceeded (can be set under menu item:
“Application parameters: ... : Min. load for autom. taring”)

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Data Interfaces

There are several actions that generate the command for outputting data to the
printer port:
– Pressing the p key.
If the operating menu is active, all menu settings under the active menu level
are printed.
– In some applications, pressing a given key (e. g., to save a value or start a
routine) also generates a print command, or it is generated automatically
depending on the application configuration. In this case, a configurable
printout is generated with application-specific data.
The P and l symbols are displayed when data is being output to the printer port.

Configuring a Printout
A printout can be configured in the Setup menu under “Device
parameters:Config. printout.” This should be carried out
after configuring the application since some data in the printout is application-
dependent.
You can configure a separate printout for each interface. Each printout is comprised
of different information blocks that can be activated or deactivated via multiple
selection in the menu.
For the “Totalizing” and “Net-total Formulation” applications, the totalizing/results
printout can be configured independent of the individual/component printout.
The individual information blocks are shown below with detailed explanations.
Samples of complete printouts are provided following the end of this section.

Headers 2 headers each with a max. of 20 characters are available (e. g. for printing the
company name).
Print image example:
ACE HARDWARE
 GOETTINGEN

Date/Time
Print image example: 21.01.2012 16:02

To maintain a uniform time (e. g. for documentation within a complete


automatic system), the printing of the time can be suppressed in “Device
parameters:Config. printout:Date/time.” When you set
“Date only,” the time can be added, e. g. from a superordinate control in
order to always have the same time throughout the system. This setting is mainly
designed for communication with a PC.

Identifiers Use the “ID” soft key to enter text in the named IDs via the keypad.

98 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Application Initialization Data Which data is included in this block depends on the active application. In the
“Counting” application, for example, the reference sample quantity and reference
weight are printed (plus a blank line).

nRef����������10�pcs “Counting” print block example:


wRef��+����0.035�kg

Scale Identification
Ser.no.���1234567890 Print image example for weighing platform serial number:

Scale Identification This content is application-dependent. If provided in the application, the gross,
net and tare weights are usually printed, followed by a blank line. This block
is terminated by a dotted line.

G#����+����1.402�kg “Counting” application print image example:


T�����+����0.200�kg
N�����+����1.202�kg

Qnt�����������34�pcs
--------------------

GMP-compliant printouts
When this function, the printout is supplemented with a GMP header and a GMP
footer (GMP: “Good Manufacturing Practice”).
If the GMP-compliant printout is activated, the A symbol remains displayed until
the GMP footer is printed.
Setting: Setup menu under “Device parameters:Config.
printout:ISO/GLP/GMP‑ printout.”

You can choose from the following settings:


– GMP-compliant printout off (factory setting)
– GMP-compliant printout for multiple application results

The GMP header is included from the first printout generated subsequent to the
activation of the GMP printout.
The GMP footer is printed after several measurement results by pressing and
holding the p key, e.g. for component printing (menu item “For multiple
application results”). In this case, the T symbol remains visible until the GMP
footer is printed.
If you toggle to a different platform while a GMP printout of several measured
results is being generated, the GMP footer for the platform used up to that point
is generated when you press the n key. The GMP header for the other platform is
included on the next printout generated.
A GMP-compliant printout is generated automatically at the conclusion of
calibration/adjustment and linearization routines, as well as when you set or
delete a preload.
If you use a label printer for GMP-compliant printouts, you may find that a single
label is not long enough for the data printed. If this is the case, you can activate
the automatic form feed after each printout of a GMP header and measurement
results. The following provides sample GMP headers and footers (see “Sample
Printouts”).

Operating Instructions Mass Comparator CCS | CCI | CCT 99


Data Interfaces

Sample Printouts
For details on the individual information blocks, see “Configuring Printouts.”
For details on configuring the header lines, refer to the chapter of the
respective application.

“Weighing” Application The “Application initialization data” information block is empty.


If selected, an empty line will be printed.

     HEADER LINE1
     HEADER LINE2
14.01.2012     09:43
--------------------

Ser.no.     80705337

G#    +    1.402 kg
T     +    0.200 kg
N     +    1.202 kg
--------------------

Display with ID and weighing platform:


--------------------

Ser.no.     80705337

G#    +    1.402 kg
T     +    0.200 kg
N     +    1.202 kg
--------------------

“Counting” Application The initialization data block contains the reference sample quantity and the
reference sample weight.
--------------------
nRef          10 pcs
wRef  +    0.035 kg

G#    +    1.402 kg The results block contains gross, net and tare weight
T     +    0.212 kg
N     +    1.190 kg

Qnt           34 pcs and the piece count as a result.


--------------------

100 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

“Neutral Measurement” Application The initialization data block contains the reference sample quantity and
reference weight.
--------------------
Ref            2 o
wRef  +    1.200 kg

G#    +   14.700 kg The results block contains gross, net and tare weight
T     +    0.300 kg
N     +   14.400 kg

Qnt           12 o and the piece count as a result.


--------------------

“Weighing in Percent” Application The initialization data block contains the reference percentage and reference
weight.

-------------------- Percentage = residual


pRef         100 %
Wxx%  +    2.100 kg

G#    +    1.859 kg The results block contains gross, net and tare weights, as well as the
T     +    0.200 kg percentage, which is shown as either the loss or the residual amount.
N     +    1.659 kg

Prc           79 % and the piece count as a result.


--------------------

-------------------- Percentage = loss


pRef         100 %
Wxx%  +    2.100 kg

G#    +    0.641 kg The results block contains gross, net and tare weight
T     +    0.200 kg
N     +    0.441 kg

D             21 % and the piece count as a result.
--------------------

Operating Instructions Mass Comparator CCS | CCI | CCT 101


Data Interfaces

“Checkweighing” Application The initialization data block contains the target weight, the minimum
and maximum load. The results block always contains the gross, net and
tare weight. Additional results can be printed in 2 different display types:
and the piece count as a result.
– Weight display:
In the OK and nonconforming range, the deviation from the target
weight is always printed as a percentage and absolute deviation.

– Relation to target value:


In the OK range, the deviation from the target weight is printed as a
percentage and absolute deviation. In the nonconforming range, “HH” is
printed for exceeding the weight and “LL” for falling below the weight.
OK range in the weight and tolerance limit display

-------------------- Nonconforming range in the weight display


Setp  +    1.300 kg
Min   +    1.235 kg
Max   +    1.365 kg

G#    +    1.312 kg
T     +    0.000 kg
N     +    1.312 kg

Lim   +    0.92 %
Diff.W+    0.012 kg
--------------------

-------------------- Result outside (over) “OK” range; “Threshold” printout:


Setp   +    1.300 kg
Min    +    1.235 kg
Max    +    1.365 kg

G#     +    1.400 kg
T      +    0.000 kg
N      +    1.400 kg

Stat     HH
--------------------

102 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Component printout, example with 2 transactions:


HEADER LINE1
HEADER LINE2

14.01.2012 09:43
--------------------
G# + 1.400 kg
T + 0.200 kg
N + 1.200 kg
n 1

G# + 3.400 kg
T + 0.200 kg
N + 3.200 kg
n 2
Examples: print 2nd transaction
HEADER LINE1 Individual printout
HEADER LINE2
Complete standard printout configuration is printed for each transaction.
14.01.2012 09:43
--------------------
G# + 2.400 kg
T + 0.200 kg
N + 2.200 kg
n 2

G# + 2.400 kg Standard printout


T + 0.200 kg The transaction counter is not printed.
N + 2.200 kg

-------------------- Print menu parameters:


MENU All active sub-items of the currently displayed menu are printed.
SETUP
WP1
--------------------
1
1.1
1.1.2
1.2.1
1.3.2
...
1.18
1.18.1
CAL.
10.000 kg
etc.

Operating Instructions Mass Comparator CCS | CCI | CCT 103


Data Interfaces

GMP-compliant printouts “Linearization” printout


--------------------
14.07.2012     13:00
Type           CAIS2
Ser.no.     12345678
Vers.    1.02.101110
BVers.      01-63-01
--------------------

Linearization
Wt.1 +      7.00 kg
Wt.2 +     15.00 kg
Wt.3 +     22.00 kg
Wt.4 +     30.00 kg
           completed
--------------------
14.07.2012     13:02
Name:

--------------------

Calibration/adjustment printout
--------------------
14.07.2012     13:50
Type           CAIS2
Ser.no.     12345678
Vers.    1.02.101110
BVers.      01-63-01
--------------------

External calibration
Targ. +    30.00 kg
Diff. -     0.03 kg
External adjustment
Diff. +     0.00 kg
--------------------
14.07.2012     13:52
Name:

--------------------

Setting the preload printout


--------------------
14.07.2012     13:50
Type           CAIS2
Ser.no.     12345678
Vers.    1.02.101110
BVers.      01-63-01
--------------------
Set preload
           completed
--------------------
14.07.2012     13:52
Name:
--------------------

104 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Deleting the preload printout
--------------------
14.07.2012     13:50
Type           CAIS3
Ser.no.     12345678
Vers.    1.02.101110
BVers.      01-63-01
--------------------
Delete preload
           completed
--------------------
14.07.2012     13:52
Name:

--------------------

Weighing printout with multiple results (example: 2 results):


--------------------
14.07.2012     09:43
Type           CAIS3
Ser.no.     12345678
Vers.    1.02.101110
BVers.      01-63-01
--------------------

     HEADER LINE1
     HEADER LINE2
14.07.2012     09:43
--------------------
G#    +     2.40 kg
T     +     0.20 kg
N     +     2.20 kg
--------------------
     HEADER LINE1
     HEADER LINE2
14.07.2012     09:44
--------------------
G#    +     3.40 kg
T     +     0.30 kg
N     +     3.10 kg
--------------------
14.07.2012     09:45
Name:

--------------------

Operating Instructions Mass Comparator CCS | CCI | CCT 105


Data Interfaces

Error Codes
Errors are divided into the following:
– Fatal and dynamic errors are displayed for the duration of the error via the
“ERR” error code.
– Temporary errors are displayed for 2 seconds via the “INF” error code;
then the program automatically switches back to normal weighing operation.

106 Operating Instructions Mass Comparator CCS | CCI | CCT


Data Interfaces

Display Cause Solution


No display elements No power present Check power supply
------- Key has no function in this status
Flashing k Battery defective or time changed Set time
H Load exceeds weighing capacity Unload the scale
L or ERR 54 Weighing pan is not in place Position the weighing pan
ERR 101 - 104 Key is stuck Release key or
key pressed when switching on the device Contact your local Sartorius Service Center
ERR 320 Operating program memory faulty Contact your local Sartorius Service Center
ERR 335 Verified weighing platform not compatible Connect a compatible weighing platform
with the connected terminal
ERR 340 Incorrect operating parameter (EEPROM) Turn the scale off and then on again.
If the error code Err340 is still displayed
, please contact your local Sartorius Service Center
ERR 341 RAM has lost data Connect the device to power for at least 10 hours
Battery is empty
ERR 343 Loss of data in the memory area for transaction Contact your local Sartorius Service Center
numbers in external alibi memory
INF 01 “Display overload” Data output not compatible with output format Set output format correctly

INF 02 “Zero point error Adjustment condition was not maintained, Unload the scale first then zero, then tare via the )
key at start of cal.” e.g. not tared or weighing pan loaded
INF 03 Adjustment could not be completed Allow to warm up again and repeat the adjustment
within a certain time. process
INF 06 “Int. weight not Built-in adjustment weight is defective Contact your local Sartorius Service Center
available or missing”
INF 07 “Function not allowed Function not allowed in scales verified for Contact your local Sartorius Service Center for
for verifiable weighing” use in legal metrology information on changing settings
INF 08 The load on the scale is too heavy to zero Check whether “Tare/zero at power on” was complied
the readout with in your configuration.
INF 09 Taring is not possible when the scale gross Zero the scale
weight is < zero
INF 10 Tare key is blocked when there is data in the The data stored for the application program must be
tare memory deleted before taring
INF 22 Error in storing reference value Load is too light, place a heavier weight on the weigher
INF 23 “Application Error in initializing an application Contact your local Sartorius Service Center
initialization error”
INF 29 “Scale minimum load Minimum load not reached Reduce minimum load (in the “Application parameters,”
not reached” under “Minimum load for autom. initialization”)
INF 71 “Invalid value,” Cannot store the current weight value None
Value too low/high” or (e.g., control limits too low or too high)
“selection is not possible”
INF 72 “Maximum quantity reached” Cannot store the current weight value None
(e.g. transaction counter maximum reached)
INF 73 “Memory deleted/ Data not found or unreadable Contact your local Sartorius Service Center
Memory not available”
INF 74 “Function is not available” Function is blocked None
or (e.g. menu is blocked)
“Function is blocked”
INF 88 “Function was started” A function has been activated None

INF 98 No weighing platform connected Connect a weighing platform


INF 99 No weighing platform connected Connect a weighing platform
NO WP No weighing platform connected Connect a weighing platform

Operating Instructions Mass Comparator CCS | CCI | CCT 107


Care and Maintenance

Care and Maintenance


Service
Regular servicing by a Sartorius technician will extend the service life of your device
and ensure its continued weighing accuracy. Sartorius offers its customers service
contracts with regular maintenance intervals ranging from one month to two years.
The frequency of the maintenance intervals depends on the operating conditions
and the operator‘s tolerance requirements.

Repairs

2 Disconnect the power supply to the defective equipment immediately (unplug the
power cord from the mains supply). Repair work must be performed by authorized
Sartorius service technicians using original spare parts. Repairs performed by
untrained persons may result in considerable hazards for the user.


2 If a cable or cable gland is damaged or defective, replace the cable as a complete
unit with all its connectors.


2 Do not open the indicator while it is carrying current. Wait at least 10 seconds after
disconnecting it from power before beginning to open the equipment. Proper fitting
of all surfaces is essential for the IP rating of the housing; for this reason the device
must be opened and closed by a certified technician.

Cleaning

2 Disconnect the power supply to the scale before cleaning (unplug the power cord
from the mains supply).

Cleaning the interior of the weighing platform (CAW.. models only)


t Remove the load plate. Special care is required for models larger than 1000 x
1000 mm.
t Use compressed air to clean out the interior or use a weak water jet (max. 60°C).

Take special care that no dirt gets into the gap of the overload protection
(gap between the load sensor and screw-on plate).
Corrosive Environment
t Remove all traces of corrosive substances from the device on a regular basis.

Cleaning the Indicator


2 Disconnect the power supply to the indicator (unplug the power cord from the
mains supply). If necessary, disconnect the data cable.


2 Make sure that no liquid enters the indicator.


2 Do not use aggressive cleaning agents (solvents or similar agents).


2 Do not spray the device with water or blow with compressed air.

108 Operating Instructions Mass Comparator CCS | CCI | CCT


Care and Maintenance

Indicators are designed in compliance with European Hygienic Equipment Design


Group (EHEDG) directives on suitable measures to avoid contamination, so that they
are particularly easy to clean and disinfect.

t Clean the indicator with a cloth lightly moistened with a soap solution.
For use in the food industry, use a cleaning agent suitable for that particular
working environment.
t Wipe the indicator with a soft, dry cloth.

Cleaning stainless steel surfaces


- Only use conventional household cleaning agents which are suitable for
stainless steel.
- Only use solvents for cleaning stainless steel parts.
t All stainless steel parts should be cleaned at regular intervals: Rub stainless steel
surfaces with a moist cloth, with a cleaning agent if required, then remove all
residue from the surface.
t Allow device to dry. For additional protection, protective oil may be applied.

Replacing the dust cover


A damaged dust cover should be replaced immediately.
t Remove damaged dust cover.
t Place the new dust cover on the display and control unit and press it over the
edge of the front and rear side of the device until it is fixed in place.

Safety Inspection
Safe operation of the device is no longer ensured when:
– The device or the mains connecting lead shows visible damage.
– The integrated power supply for the indicator no longer functions properly.
– The device has been stored for a relatively long period under unfavorable
conditions (e.g., excessive humidity)
If there is any indication that safe operation of the device is no longer warranted:
t Disconnect the power supply to the device (unplug the power cord from the
mains supply) and make sure the device cannot be used for the time being.
t Notify your nearest Sartorius Service Center.

Maintenance and repair work may only be carried out by service technicians:
– Who have access to the required maintenance documents and manuals
and
– Who have attended the appropriate training workshops

The seals on the device indicate that the device may only be opened and maintained
h by authorized specialist personnel, so that the correct and safe operation of the
device is ensured and the guarantee remains valid.

Operating Instructions Mass Comparator CCS | CCI | CCT 109


Care and Maintenance

Disposal
If the packaging is no longer needed, it can be disposed of by local waste disposal
authorities. The packaging is made of environmentally friendly materials that can be
used as secondary raw materials.
The equipment, including accessories and batteries, should not be disposed of as
regular household waste. EU legislation requires its Member States to collect
electrical and electronic equipment and dispose of it separately from other unsorted
municipal waste so that it may be recycled.
In Germany and many other countries, Sartorius takes care of the return and legally
compliant disposal of its electrical and electronic equipment. These products may
not be placed with household waste or brought to collection centers run by local
public disposal operations – not even by small commercial operators. For disposal in
Germany and in the other member nations of the European Economic Area (EEA),
please contact our local service technicians or our Service Center in Goettingen,
Germany:

Sartorius Weighing Technology


Weender Landstrasse 94-108
37075 Goettingen, Germany

WEEE registration number:


SWT GÖ: WEEE-Reg.-Nr. DE 49923090

In countries that are not members of the European Economic Area (EEA) or where
no Sartorius subsidiaries or dealerships are located, please contact your local
authorities or a commercial disposal operator.
Prior to disposal and/or scrapping of the equipment, any batteries should be
removed and disposed of in local collection boxes.
Sartorius will not take back equipment contaminated with hazardous materials
(ABC contamination) either for repair or disposal. Please refer to our website
(www.sartorius.com) or contact the Sartorius Service Department for more detailed
information regarding repair service addresses or the disposal of your device.

110 Operating Instructions Mass Comparator CCS | CCI | CCT


Specifications

Specifications

Model CCI60K2 CCI100K2 CCI300K


Maximum capacity 64 kg 151 kg 303 kg
Application range 0-64 kg 0-151 kg 0-303 kg
Readability 0.05 g 0.05 g 1 g
Repeatability s* 0.15 g 0.3 g 1 g

Electronic weighing | taring range 64 kg 151 kg 303 kg


Linearity 2 g 2 g 10 g
Corner load error 20 mg / mm 25 mg / mm 50 mg / mm
Range sensitivity 0.3 g / 1 kg 0.3 g / 1 kg 2 g / 1 kg
Stabilization Time 10 s 10 s 10 s

Standard Accessories
Interfaces RS232C|RS485C RS232C|RS485C RS232C|RS485C
Draft shield x
Test certificate Sartorius Sartorius Sartorius

Ambient conditions
Permissible operating 17-27 °C 17-27 °C 17-27 °C
temperature range
Recommended operating 22 °C 22 °C 22 °C
temperature
Temperature change 2°C/h|3.5°C/12h 2°C/h|3.5°C/12h 2°C/h|3.5°C/12h
Max. air movement < 0.2 m/s < 0.2 m/s < 0.2 m/s
Moisture range 40-60% 40-60% 40-60%
Moisture content fluctuation 15%/4h 15%/4h 15%/4h
Power supply 100-240V AC/50-60Hz 100-240V AC/50-60Hz 100-240V AC/50-60Hz
Power consumption < 35 VA < 35 VA < 35 VA

Dimensions
Weighing platform (WxD) 560x450x95 mm 800x600x135 mm 800x600x135 mm
Electronics unit (WxDxH) 303x195x90 mm 303x195x90 mm 303x195x90 mm
Net weight 28 kg 64 kg 64 kg
Packing pieces 1 1 1
Pallet 84x74x37 cm 92x72x45 cm 92x72x45 cm
Optimal height for setup 0 mm 0 mm 0 mm

*) Repeatability is the standard deviation “s”; it is calculated from 6 ABA cycles, after eliminating drift.
Prerequisites for accurate calculation of the standard deviation are good ambient conditions in accordance with OIML R111 for an E1
mass standards laboratory.

Operating Instructions Mass Comparator CCS | CCI | CCT 111


Specifications

Model CCI60K2 CCI100K2 CCI300K


Applications
OIML R111, class F2 20-50 kg 50-100 kg 200 kg
OIML R111, class M1 10-50 kg 20-100 kg 100-200 kg
OIML R111, class M2 2-50 kg 5-100 kg 20-200 kg
OIML R111, class M3 1-50 kg 2-100 kg 10-200 kg
ASTM E617, class 4 30-50 kg 50-100 kg 200-300 kg
ASTM E617, class 5 10-50 kg 30-100 kg 100-300 kg
ASTM E617, class 6 5-50 kg 10-100 kg 50-300 kg

Accessories
Calibration weight 50 kg|F1 YCW753-00 50 kg|F1 YCW753-00 100 kg|F1 YCW813-02
PC connection cable YCC01-USBM2 YCC01-USBM2 YCC01-USBM2
ScalesNet all-in-one PC Software YSN01C YSN01C YSN01C
PC software for mass determination YPR02C YPR02C YPR02C
PC software SartoCollect YSC02 YSC02 YSC02
Climate station for E1 YCM05C YCM05C YCM05C
Climate station for E2 YCM03C YCM03C YCM03C
Draft shield YDS62C
Centermatic YWP03C
Crane with Chain Hoist YLD01C YLD01C YLD01C
Gripper for weights with handle YLD02C YLD02C YLD02C
Lifting device for 10 kg YAW51 YAW51 YAW51
Lifting device for 20 kg YAW52 YAW52 YAW52
Lifting device for 50 kg YAW53 YAW53 YAW53
Floor-mounted column, YDH03CIS YDH03CIS YDH03CIS
stainless steel
Base for installing floor-mounted YBP03CIS YBP03CIS YBP03CIS
column, stainless steel

112 Operating Instructions Mass Comparator CCS | CCI | CCT


Specifi cations

Model CCT1000K CCT2000K


Maximum capacity 1200 kg 2100 kg
Application range 0-1200 kg 0-2100 kg
Readability 1g 1g
Repeatability s* 3g 8g
Repeatability (typical), s* 2g 5g
Electronic weighing | taring range 1200 kg 2100 kg
Linearity 150 g 300 g
Corner load error 1 g / mm 0.2 g / mm
Stabilization Time 30 s 30 s

Standard Accessories
Interfaces RS-232C|RS-485C RS-232C|RS-485C
Draft shield x x
Test certificate Sartorius Sartorius

Ambient conditions
Permissible operating 17-27 °C 17-27 °C
temperature range
Recommended operating 22 °C 22 °C
temperature
Temperature change 2°C/h|3.5°C/12h 2°C/h|3.5°C/12h
Max. air movement < 0.2 m/s < 0.2 m/s
Moisture range 40-60% 40-60%
Moisture content fluctuation 15%/4h 15%/4h
Power supply 100-240V AC/50-60Hz 100-240V AC/50-60Hz
Power consumption < 17W / 23VA < 17W / 23VA

Dimensions
Weighing platform (WxD) 1510x1370x240 mm 1920x1710x230 mm
Electronics unit (WxDxH) 303x195x90 mm 303x195x90 mm
Net weight 350 kg 526 kg
Packing pieces 1 1
Pallet 185x165x66 cm 206x218x66
Optimal height for setup 0 mm 0 mm

*) Repeatability is the standard deviation “s”; it is calculated from 6 ABA cycles, after eliminating drift.
Prerequisites for accurate calculation of the standard deviation are good ambient conditions in accordance with OIML R111 for an E1
mass standards laboratory.

Operating Instructions Mass Comparator CCS | CCI | CCT 113


Specifications

Model CCT1000K CCT1000K


Applications
OIML R111, class F2 500-1000 kg 2000 kg
OIML R111, class M1 200-1000 kg 500-2000 kg
OIML R111, class M2 50-1000 kg 200-2000 kg
OIML R111, class M3 20-1000 kg 50-2000 kg
ASTM E617, class 4 500-1000 kg 2000 kg
ASTM E617, class 5 300-1000 kg 500-2000 kg
ASTM E617, class 6 100-1000 kg 300-2000 kg

Accessories
Calibration weight 1000 kg|F1 YCW913-00 1000 kg|F1 YCW913-00
PC connection cable YCC01-USBM2 YCC01-USBM2
ScalesNet all-in-one PC Software YSN01C YSN01C
PC software for mass determination YPR02C YPR02C
PC software SartoCollect YSC02 YSC02
Climate station for E1 YCM05C YCM05C
Climate station for E2 YCM03C YCM03C
Floor-mounted column, stainless steel YDH03CIS YDH03CIS
Base for installing floor-mounted YBP03CIS YBP03CIS
column, stainless steel

114 Operating Instructions Mass Comparator CCS | CCI | CCT


Specifications

Model CCS600K CCS1000K CCS3000K


Maximum capacity 605 kg 1510 kg 3010 kg
Application range 0-605 kg 0-1510 kg 0-3010 kg
Readability 1g 5g 10 g
Repeatability s* 2.5 g 6g 12 g
Repeatability (typical), s* 2g 5g 10 g
Electronic weighing | taring range 605 kg 1510 kg 3010 kg
Linearity 30 g 200 g 500 g
Corner load error 150 mg / mm 1.5 g / mm 5 g / mm
Range sensitivity 0.25 g / mm 0.6 g / mm 1 g / mm
Stabilization Time 30 s 30 s 30 s

Standard Accessories
Interfaces RS-232C|RS-485C RS-232C|RS-485C RS-232C|RS-485C
Draft shield x x x
Test certificate Sartorius Sartorius Sartorius

Ambient conditions
Permissible operating 17-27 °C 17-27 °C 17-27 °C
temperature range
Recommended operating 22 °C 22 °C 22 °C
temperature
Temperature change 3°C/h|5°C/12h 3°C/h|5°C/12h 3°C/h|5°C/12h
Max. air movement < 0.2 m/s < 0.2 m/s < 0.2 m/s
Moisture range 40-60% 40-60% 40-60%
Moisture content fluctuation 15%/4h 15%/4h 15%/4h
Power supply 100-240V AC/50-60Hz 100-240V AC/50-60Hz 100-240V AC/50-60Hz
Power consumption < 17W / 23VA < 17W / 23VA < 17W / 23VA

Dimensions
Weighing platform (WxD) 830x1030x250 mm 830x1030x250 mm 1000x1250x300 mm
Electronics unit (WxDxH) 303x195x90 mm 303x195x90 mm 303x195x90 mm
Net weight 180 kg 180 kg 300 kg
Packing pieces 1 1 1
Optimal height for setup 0 mm 0 mm 0 mm

Operating Instructions Mass Comparator CCS | CCI | CCT 115


Specifications

Model CCS600K CCS1000K CCS3000K


Applications
OIML R111, class F2 500 kg 2000 kg
OIML R111, class M1 200-500 kg 500-1000 kg 1000-2000 kg
OIML R111, class M2 50-500 kg 200-1000 kg 200-2000 kg
OIML R111, class M3 20-500 kg 50-1000 kg 100-2000 kg
ASTM E617, class 4 500 kg 1000 kg 3000 kg
ASTM E617, class 5 200-500 kg 500-1000 kg 1000-3000 kg
ASTM E617, class 6 100-500 kg 300-1000 kg 500-3000 kg

Accessories
Calibration weight 500 kg|F1 YCW853-02 500 kg|F1 YCW853-02 500 kg|F1 YCW853-02
PC connection cable YCC01-USBM2 YCC01-USBM2 YCC01-USBM2
ScalesNet all-in-one PC Software YSN01C YSN01C YSN01C
PC software for mass determination YPR02C YPR02C YPR02C
PC software SartoCollect YSC02 YSC02 YSC02
Climate station for E1 YCM05C YCM05C YCM05C
Climate station for E2 YCM03C YCM03C YCM03C
Floor-mounted column, stainless steel YDH03CIS YDH03CIS YDH03CIS

Base for installing floor-mounted column, YBP03CIS YBP03CIS YBP03CIS


stainless steel

Dimensions (Scale Drawings)


CCS3000k

116 Operating Instructions Mass Comparator CCS | CCI | CCT


Specifications

Dimensions (Scale Drawings)


CCI100K2,

Floor leveling feet thread: M8

CCI300K

Floor leveling feet thread: M10


Lock nut SW 17

CCT1000K

Operating Instructions Mass Comparator CCS | CCI | CCT 117


Specifications

Dimensions (Scale Drawings)

CCT2000k

118 Operating Instructions Mass Comparator CCS | CCI | CCT


Specifications

Dimensions (Scale Drawings)

CCS600k

CCS1000k

Operating Instructions Mass Comparator CCS | CCI | CCT 119


Specifications

Dimensions of Indicator (Scale Drawings)

302
195

100
50 96

54
M4 (3x)
30

120 Operating Instructions Mass Comparator CCS | CCI | CCT


Accessories

Accessories
Product Order No.
Verifiable printer with functions for date, time and
statistical evaluations and LC display. YDP20-0CE
– 5x 50 m paper rolls  for data printer 6906937
– Replacement ink ribbon cartridge for printer 6906918

Verifiable strip and label printer with barcode printout,


paper width 108 mm, with adapter cable (12-pin round
male connector) and external power supply. YDP14IS-0CEUV
Verifiable strip and label printer with barcode printout,
paper width 60 mm, with adapter cable (12-pin round
male connector) and external power supply. YDP04IS-0CEUV
– Adapter cable for CAISL indicator YCC01-01CISLM3
– Adapter cable for CAIS indicator YCC02-R12F6

Verifiable strip and label printer with thermal print head,


paper width 60 mm, with adapter cable (12-pin round
male connector) and external power supply. YDP14S-0CEUVTH
– 
Adapter cable for CAISL indicator YCC01-01CISLM3
– Adapter cable for CAIS indicator YCC02-R12F6
– Ink ribbon for YDP14IS-0CEUVTH 69Y03234
– 3 paper rolls for YDP04IS,
60 mm+75 m, thermal paper 69Y03090
– Labels, small, 58 mm+30 mm, 1000 labels 69Y03092
– Labels, medium, 58 mm+76 mm, 500 labels 69Y03093
– Labels, large, 58 mm+100 mm, 350 labels 69Y03094

UniCOM interface: CAW1P CAW2P, CAW1/2/3S, CAH1/3


CAW3P
Installation options: For installation For installation For installation
in IP44 version in IP44 version in IP69K version

Interface module (RS-232) – • • YDO02C-232
Interface module (RS-422 and RS-485) galvanically isolated – • • YDO02C-485
Electrically isolated digital I/Os, 5 outputs and
5 inputs, freely configurable – • • YDO02C-DIO
Analog current output, 0 – 20 mA, 4 – 20 mA, 0 – 10 V, 16 bit) – • • YDO02C-AO
Profibus DP interface module) – – • YDO02C-DP
Ethernet interface module – – • YDO02C-ETH

Operating Instructions Mass Comparator CCS | CCI | CCT 121


Accessories

Product Order No.


Replacement 1st weighing point/scale connection
instead of internal A/D converter (3000e)
Analog platform 10,000e YDI02C-WPA
RS-232 interface for digital platform YDI02C-WPD
RS-485 interface for digital platform YDI02C-WPD
2nd weighing point/Scale connection
Analog platform 10,000e YDI02C-WPA
RS-232 interface for digital platform YDI02C-WPD
RS-485 interface for digital platform YDI02C-WPD
External interface adapter
Connection cable from RS-232 data interface to USB interface
on the PC, D-SUB plug 25-pin, 2 m YCC01-USBM2
Digital input/output module to connect Combics 2 to external
control units, with 8 open collector outputs (50 mA) and
7 TTL-compatible inputs (0 – 30 V),
YCC02-RELAIS01/02 connection cable required YSB02
Relay box to connect Combics 2 to external control units,
YCC02-RELAIS01/02 connection cable required VF3033
Software
Sartorius Nice Label Express (SNLE) YAD02IS
WinScale for Windows YSW03
SartoCollect YSC02
Other Functions
Guard covers (x2) YDC01CI
IP65 kit for cable connections (D-SUB 25) on request
Cable gland for cables with diameter 4.5 to 9 mm, M16 x 1.5 YAS04CIS
Kit for control panel installation) YAS07CI
Plug and socket set to connect analog weighing platforms
to indicators (separable connection) YAS99I
Stainless steel cable connection box for connecting up to 4
load cells in one platform or for external assembly, PR6130/64S 940536130642
Relay box to connect weighing instruments to external controls,
with 4 (5) relay outputs (250 V/3 A) and 1 optocoupler input
(0 – 30 V) YSB01
Peripheral devices
Control display red/green/red YRD14Z
Remote display for Combics CAW3P indicators YRD02Z
Remote display, 7-segment, up to 45 mm character size on request
Barcode scanner, 120 mm scanning width, with cable for
connection to CAISL2 YBR03PS2
Foot switch, incl. D-Sub 25-pin T-connector YFS01
Hand switch, incl. D-Sub 25-pin T-connector YHS02
Flow control for pumps with analog or pulse interface YFC02Z-V2
Flexible formatting options for printouts (e. g., barcodes,
variable font sizes, graphics, etc.) on request

122 Operating Instructions Mass Comparator CCS | CCI | CCT


Accessories

Product Order No.


Mechanical accessories
Brackets for wall mounting, stainless steel YDH02CIS
Floor-mounted column YDH03CIP
Floor-mounted column, stainless steel YDH03CIS
Base for installing floor-mounted column YBP03CIP
Base for installing floor-mounted column, stainless steel YBP03CIS
Mount for barcode scanner, to be attached to:
floor-mounted column, bench stand, complete scale retainer YBH01CWS
Plate for attaching a printer to the floor-mounted column
or bench stand YPP01CWS
Castor set (2 guide castors, 2 lockable castors)
for YBP03CIP/S floor-column base YRO03CI
Plug and socket set to connect analog weighing platforms
to indicators (separable connection) YAS99I
Electrical requirements
24 V industrial power supply module) on request
External rechargeable battery pack, up to 40 h operation,
incl. charger YRB10Z
External rechargeable battery pack, up to 40 h operation,
w/out charger YRB10Z-R
Connection cable for CAW*S (IP 69K)
Connection cable with cable gland, open cable ends on Combics side
- for barcode scanner YBR03FC, 5-pin DIN socket, 1 m YCC02-BR02
- for printer YDP12/04IS, 9-pin D-SUB plug, 6 m YCC02-D09M6
- for printer YDP20-0CE or PC, 9-pin D-SUB socket, 6 m YCC02-D09F6
- for Sartorius scales, 25-pin D-SUB plug, 6 m YCC02-D25M6
- for various accessories, 25-pin D-SUB socket, 6 m YCC02-D25F6
- for Sartorius scales, 12-pin round plug, 6 m YCC02-R12M6
- for various accessories and IS platforms, 12-pin round
plug socket, 6 m YCC02-R12F6
- open cable ends, 6 m YCC02-RELAIS02
Ethernet connection cable with cable gland and RJ45 plug, 7 m YCC02-RJ45M7
Connection cable for CAW*P (IP 44)
Connection cable 25-pin D-SUB plug on Combics side
- for printer YDP12/04IS, 9-pin D-SUB plug, 6 m YCC01-01CISLM3
- for PC, 9-pin D-SUB socket, 6 m 7357314
- for Sartorius scales, 25-pin D-SUB plug, 3 m YCCDI-01M3
- for various accessories, 25-pin D-SUB socket, 6 m 7357312
- for Sartorius scales, 12-pin round plug, 3 m YCC01-02ISM3
- for various accessories and IS platforms,
12-pin round plug socket, 6 m YCC01-03CISLM3
- open cable ends, 6 m YCC02-RELAIS01
Connection cable from RS-232 data interface to
USB interface on the PC, 25-pin D-SUB plug, 2 m YCC01-USBM2

Operating Instructions Mass Comparator CCS | CCI | CCT 123


Documents List

Documents List
Operating Instructions
Basic application programs (option H0 and I2) 98646-003-22
Basic filling (option H3) 98646-002-18
Filling plus (option H4) 98646-002-23
ProControl terminal (option H6) 98646-002-34
UniCOM interfaces 98647-004-24
Standard field bus interface 98646-002-04
Verifiable alibi memory 98647-004-40

Installation Instructions
Use in Zone 2 and 22 potentially explosive atmospheres
(option Y2) 98647-003-40

Sartorius Services
“Installation” service in Germany
Our “Installation” service package provides a range of important services that
guarantee satisfactory work from your device:
– Installation
– Commissioning
– Inspection
– Instruction
You can request these services from our customer service using the “Installation
Check No. 2” in the included warranty and service check folder.

Re-verification in Germany
Scale verification for legal metrology is valid until the end of the calendar year after
next.
If the scale is used for fill level control in accordance with legislation on
prepackaging, verification is valid until the end of the following calendar year. ­
Re-verification must currently be carried out by a weights and measures official.
Re-verification should be requested in good time from the local Weights and
Measures office.
As appropriate, please observe all statutory amendments.

Subsequent Verifications within European Countries


The expiration date of the verification depends on the national regulations of the
country in which the weighing instrument is used. For information on verification
and legal regulations currently applicable in your country, and to obtain the names
of the persons to contact, please contact your local Sartorius office, dealer, or
Service Center.

Further information concerning verification can be obtained from our customer


service centers.

124 Operating Instructions Mass Comparator CCS | CCI | CCT


Certificate

Operating Instructions Mass Comparator CCS | CCI | CCT 125


Certificate

126 Operating Instructions Mass Comparator CCS | CCI | CCT


Certificate

Operating Instructions Mass Comparator CCS | CCI | CCT 127


128 Operating Instructions Mass Comparator CCS | CCI | CCT


Service Password

Appendix: Passwords
Service Password
t Press e to turn on the device.
y When turned on the scale is in an application program.
t Enter the service password and confirm with the M key.
y The device in now is Service mode. An “S” appears in the top right-hand
corner of the display.

General Password
t Press M.
y The menu appears on the display.
t Press the “q” soft key several times to select the “Device
parameters” line (or “Application parameters”).

t Press the “O” soft key.


y The Access window appears on the display.
t Enter the general password (see below) via the keypad, see “Numeric
Input via the Keypad.”
t Press the “l” soft key.

y The device selection appears on the display.


t Press the “q” several times to select the “Password” line.
t Press the “O” soft key.

y The input line appears on the display.


t Read the old password, or enter a new password (max. 8 characters).
t Press . or c several times to delete the password.
t Press the “l” soft key to save the delete.
If not yet saved, the process can be canceled using the “ESC” soft key.

t Press M or “oo” to exit the Setup menu.


t Press e to turn off the device.
t Press e turn the device back on.
Service password:
202122

General password:
40414243

Operating Instructions Mass Comparator CCS | CCI | CCT 129


130 Operating Instructions Mass Comparator CCS | CCI | CCT


Operating Instructions Mass Comparator CCS | CCI | CCT 131


Sartorius Weighing Technology GmbH
Weender Landstrasse 94–108
37075 Goettingen, Germany

Phone +49.551.308.0
Fax +49.551.308.3289
www.sartorius-mechatronics.com

Copyright by Sartorius,
Goettingen, Germany.
No part of this publication may be reprinted
or translated in any form
or by any means without the prior written
permission of Sartorius.
All rights reserved.
The status of the information, ­specifications
and illustrations in
this manual is indicated by the date given
below. Sartorius reserves
the right to make changes to the
technology, features, specifications and
design of the equipment
without notice.

Status:
March 2012,
Sartorius Weighing Technology GmbH,
Goettingen, Germany

Printed in Germany.
Printed on paper bleached without chlorine.
RS · KT
Publication No.: WCA6033-e12031

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