0% found this document useful (0 votes)
102 views172 pages

YFM700PF/YFM700PHF/YFM700PSF YFM700PLF/YFM700FWAD: Owner'S Manual Manuel Du Propriétaire Manual Del Propietario

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 172

READ THIS MANUAL CAREFULLY!

It contains important safety information.


LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.

OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO

YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
B38-F8199-60

DIC183
Original instructions
Notice originale
Manual original

PRINTED IN USA
2014.07-0.5×1 CR
(E,F,S)

DIC183
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

READ THIS MANUAL CAREFULLY!


It contains important safety information.

OWNER’S MANUAL

YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
WARNING This ATV should not be ridden by anyone under 16 years of age.

B38-F8199-60-E0
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU2785C
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.

EC Declaration of Conformity
conforming to Directive 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
YFM700FWAD (YFM700PF) (5Y4AM56W0E0501701–)
(YFM700PHF) (5Y4AM57W0E0500961–)
(YFM700PSF) (5Y4AM59W0E0501161–)
(YFM700FWAD) (5Y4AM67W0E0500381–)
(Make, model)
to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
EN15997, ANSI/SVIA 1-2010
(Title and/or number and date of issue of standards and/or specifications)
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands

Signature
Akihiro Tsuzuki
General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
Date of Issue 28 May, 2014
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17171

INTRODUCTION
EBU17293

Congratulations on your purchase of the Yamaha YFM700PF/YFM700PHF/YFM700PSF/YFM700PLF/


YFM700FWAD. This ATV represents the result of many years of Yamaha experience in the production of
fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now
appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.

AN IMPORTANT SAFETY MESSAGE:


 Read this manual completely before operating your ATV. Make sure you understand all instructions.
 Pay close attention to the warning and notice labels on the ATV.
 This ATV should not be ridden by anyone under 16 years of age.
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17331

IMPORTANT MANUAL INFORMATION


EBU17343

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided,


WARNING could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid


NOTICE damage to the vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

* Product and specifications are subject to change without notice.


UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17351

IMPORTANT NOTICE
EBU17373

This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV
on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.

EBU17411

YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
OWNER’S MANUAL
©2014 by Yamaha Motor Co., Ltd.
1st edition, June 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17421

TABLE OF CONTENTS
LOCATION OF THE WARNING AND Storage compartments............................. 4-18
SPECIFICATION LABELS ..............................1-1 Front carrier .............................................. 4-21
Rear carrier ............................................... 4-21
SAFETY INFORMATION ................................2-1 Adjusting the front and rear shock
absorber assemblies .............................. 4-21
DESCRIPTION................................................3-1 Auxiliary DC jack....................................... 4-23
Left view......................................................3-1
Right view....................................................3-1 PRE-OPERATION CHECKS .......................... 5-1
Controls and instruments............................3-2 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
INSTRUMENT AND CONTROL Final gear oil ............................................... 5-3
FUNCTIONS...................................................4-1 Differential gear oil...................................... 5-3
Main switch .................................................4-1 Coolant ....................................................... 5-3
Indicator lights and warning lights ..............4-2 Front and rear brakes ................................. 5-3
Multi-function display..................................4-5 Throttle lever............................................... 5-4
Handlebar switches ....................................4-7 Tires ............................................................ 5-4
Throttle lever .............................................4-13 Chassis fasteners ....................................... 5-7
Speed limiter .............................................4-13 Instruments, lights and switches ................ 5-7
Front brake lever .......................................4-14
Brake pedal and rear brake lever ..............4-14 OPERATION .................................................. 6-1
Drive select lever.......................................4-15 Starting the engine ..................................... 6-1
Fuel tank cap.............................................4-15 Operating the drive select lever and
Fuel ...........................................................4-16 driving in reverse ...................................... 6-2
Seat ...........................................................4-18 Engine break-in........................................... 6-4
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

Parking ........................................................ 6-5 Removing and installing panels................ 8-10


Parking on a slope ...................................... 6-5 Removing the radiator grills...................... 8-19
Accessories and loading............................. 6-6 Checking the spark plug........................... 8-20
Engine oil and oil filter cartridge ............... 8-22
RIDING YOUR ATV ........................................ 7-1 Final gear oil ............................................. 8-26
GETTING TO KNOW YOUR ATV ................ 7-2 Differential gear oil.................................... 8-29
RIDE WITH CARE AND GOOD Coolant ..................................................... 8-31
JUDGMENT ..............................................7-2 Cleaning the air filter element ................... 8-39
BE CAREFUL WHERE YOU RIDE............... 7-9 Cleaning the spark arrester ...................... 8-42
TURNING YOUR ATV................................ 7-12 V-belt case drain plug............................... 8-44
CLIMBING UPHILL ................................... 7-13 Adjusting the throttle lever free play......... 8-44
RIDING DOWNHILL .................................. 7-16 Valve clearance......................................... 8-45
CROSSING A SLOPE................................ 7-17 Adjusting the drive select lever safety
CROSSING THROUGH SHALLOW system cable .......................................... 8-45
WATER.................................................... 7-18 Brakes....................................................... 8-45
RIDING OVER ROUGH TERRAIN ............. 7-21 Checking the front and rear brake pads... 8-46
SLIDING AND SKIDDING.......................... 7-21 Checking the brake fluid level .................. 8-47
WHAT TO DO IF........................................ 7-22 Changing the brake fluid .......................... 8-48
WHAT TO DO............................................ 7-23 Checking the front and rear brake lever
free play .................................................. 8-48
PERIODIC MAINTENANCE AND Adjusting the brake pedal free play .......... 8-49
ADJUSTMENT................................................ 8-1 Axle boots................................................. 8-51
Owner’s manual and tool kit ....................... 8-2 Checking and lubricating the cables ........ 8-52
Periodic maintenance chart for the Checking and lubricating the front and
emission control system ........................... 8-3 rear brake levers ..................................... 8-52
General maintenance and lubrication Checking and lubricating the brake
chart .......................................................... 8-5 pedal....................................................... 8-53
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

Checking the wheel hub bearings.............8-54


Checking the stabilizer bushes .................8-54
Lubricating the rear knuckle pivots...........8-54
Lubricating the steering shaft ...................8-55
Battery.......................................................8-55
Replacing a fuse .......................................8-59
Replacing a headlight bulb .......................8-61
Adjusting a headlight beam ......................8-62
Replacing the tail/brake light bulb ............8-63
Removing a wheel.....................................8-64
Installing a wheel.......................................8-64
Troubleshooting ........................................8-65
Troubleshooting charts .............................8-66

CLEANING AND STORAGE ...........................9-1


Cleaning ......................................................9-1
Storage........................................................9-2

SPECIFICATIONS ........................................10-1

CONSUMER INFORMATION .......................11-1


Identification numbers ..............................11-1

INDEX...........................................................12-1
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU29681

LOCATION OF THE WARNING AND SPECIFICATION LABELS


EBU30292
1

Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re-
placement label from your Yamaha dealer.
For Europe
1 23 7

4
6

10
9 11
8

1-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

1 2
1
< 45 kg
( 99 lbs)
1HP-F817R-00

< 85 kg
YAMAHA 1P0-F816P-20
( 187 lbs)
4
1HP-F817R-10
< 5880 N
5 < 600 kgf
< 1322 lbf
< 147 N
< 15 kgf
< 33 lbf
37S-F817S-00

35.0 kPa 30.0 kPa


0.35 kgf/cm² 0.30 kgf/cm²
5.0 psi 4.4 psi

YAMAHA 1HP-F816M-M0

1-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

6 7
1
YFM700FWAD
2014 34.0 kW
YAMAHA MOTOR CO., LTD. < 0.5 kg
294 kg ( 1 lb )
2500 SHINGAI, IWATA, JAPAN 2BG-F155A-10
37S-F816N-00

YAMAHA 1HP-F811R-00

1-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

9 10
1

37S-F816S-00

11

YAMAHA 1P0-F816R-00

1-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
the pictograms that apply to your model.
1
Read the Owner’s manual. NEVER use on paved roads.

ALWAYS use an approved helmet and


protective gear. NEVER carry passengers.

For ATV Type 1 category Y12, use from 12


years old.
Operation of this ATV by children under the NEVER use with drugs or alcohol.
age of 12 increases the risk of severe injury
or death.
Adult supervision required for children under
age 16.

Use from 16 years old.


Operating this ATV if you are under the age NEVER store fuel or flammable liquids.
of 16 increases your chance of severe injury
or death.

1-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

This unit contains high-pressure nitrogen Turning the ATV in 4WD-LOCK


gas. (“DIFF.LOCK”) takes more effort.
1 Mishandling can cause an explosion. Do not Operate at a slow speed and allow extra
incinerate, puncture or open. time and distance for maneuvers to avoid
loss of control.

This pictogram shows the loading limits


Use unleaded gasoline only. and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Measure the tire pressure when the tires are Loss of control can result in severe injury or
cold. death.

This pictogram shows trailer Hitch Tow


weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Adjust the tire pressure.
Loss of control can result in severe injury or
Improper tire pressure can cause loss of
death.
control.
Loss of control can result in severe injury or This pictogram shows trailer Hitch Tongue
death. weight limit. (Weight on the trailer tongue.)
**.* kPa **.* kPa Overloading can cause loss of control.
*.** kgf/cm² *.** kgf/cm²
*.* psi *.* psi
Loss of control can result in severe injury or
death.

1-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

1 2 3 1 Year of construction

**** ****** 2 Model Name 1


YAMAHA MOTOR CO., LTD. *** kW
2500 SHINGAI, IWATA, JAPAN *** kg 3 Max. Power

4 4 Mass In Running Order

1-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM

For Oceania

1 23 6

9
8
7

1-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM

1 2
WARNING 1
LOAD LIMIT
NEVER ride as a
45 kg (99 lbs) passenger.
YAMAHA 1HP-F4877-A0 Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
YAMAHA

3 4

LOAD LIMIT
MAXIMUM LOADING LIMIT
PULLING LOAD: 5880 N (600 kgf)
1322 lbf
85 kg (187 lbs) TONGUE WEIGHT: 147 N ( 15 kgf)
33 lbf
YAMAHA 1HP-F4897-30 37S-F151K-00

1-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM

5 6
1 WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
Recommended : FRONT : 35 kPa, (5.0 psi) 1 lb (0.5 kg).
REAR : 30 kPa, (4.4 psi)
Minimum : FRONT : 32 kPa, (4.6 psi) 37S-F151F-00

REAR : 27 kPa, (4.0 psi)


Never set tire pressure below minimum. It could cause
the tire to dislodge from the rim. 7
LOADING/TRAILER TOWING
Cargo or a trailer can affect stability and handling.
Read owner’s manual before loading or towing.
When riding with cargo or towing a trailer : Reduce speed
WARNING
and allow more room to stop. Avoid hills and rough terrain.
Maximum Vehicle Load : 220 kg, (485 lbs)
Includes weight of operator, cargo and accessories
(and if applicable, trailer tongue weight).
UNDER
YAMAHA 1HP-F816M-00

16
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under age 16.

1P0-F816L-00

1-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM

8 9
WARNING 1
Improper ATV use can result in SEVERE
INJURY or DEATH. Turning the ATV in 4WD-LOCK (“DIFF.LOCK”)
takes more effort.

ALWAYS USE NEVER USE NEVER CARRY NEVER USE


AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS OR ALCOHOL
PROTECTIVE 5ND-F1558-00
GEAR
NEVER operate :
• without proper training or instruction.
• at speeds too fast for your skills or the
conditions.
• on public roads-a collision can occur
with another vehicle.
• with a passenger-passengers affect
balance and steering and increase risk
of losing control.
ALWAYS :
• use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
• avoid paved surfaces-pavement may
seriously affect handling and control.
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.

YAMAHA 4XE-F1568-10

1-11
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17432

SAFETY INFORMATION
SAFETY INFORMATION

2 EBU27254  Never allow a child under age 16 to operate an


ATV without adult supervision, and never allow
AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she
OUS TO OPERATE. does not have the abilities to operate it safely.
An ATV handles differently from other vehicles, in-  Never carry a passenger on an ATV.
cluding motorcycles and cars. A collision or roll-  This vehicle is intended for off-road use only. Do
over can occur quickly, even during routine not operate on any paved surfaces such as:
maneuvers such as turning and riding on hills or sidewalks, driveways, parking lots, paved
over obstacles, if you fail to take proper precau- roads, public streets or other motorway.
tions.  Watch carefully for other vehicles when operat-
SEVERE INJURY OR DEATH can result if you do ing on unpaved public streets or roads. Make
not follow these instructions: sure you know your country’s laws and regula-
 Read this manual and all labels carefully and fol- tions before you ride on unpaved public streets
low the operating procedures described. or roads.
 Never operate an ATV without proper training or  Never operate an ATV without wearing an ap-
instruction. Take a training course. Beginners proved motorcycle helmet that fits properly.
should receive training from a certified instruc- You should also wear eye protection (goggles
tor. Contact an authorized ATV dealer to find or face shield), gloves, boots, a long-sleeved
out about the training courses nearest you. shirt or a jacket, and long pants.
 Always follow the age recommendation:  Never consume alcohol or drugs before or while
– A child under 16 years old should never oper- operating this ATV.
ate an ATV with engine size greater than 90 cc.

2-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

 Never operate at speeds too fast for your skills  Never operate the ATV on hills too steep for the
or the riding conditions. Always go at a speed ATV or for your abilities. Practice on smaller hills
that is proper for the terrain, visibility, operating before attempting larger hills.
conditions, and your experience.  Always follow proper procedures for climbing
 Never attempt wheelies, jumps, or other stunts. hills as described in this manual. Check the ter- 2
 Always inspect your ATV each time you use it to rain carefully before you start up any hill. Never
make sure it is in safe operating condition. Al- climb hills with excessively slippery or loose
ways follow the inspection and maintenance surfaces. Shift your weight forward. Never open
procedures and schedules described in this the throttle suddenly. Never go over the top of a
manual. hill at high speed.
 Always keep both hands on the handlebars and  Always follow proper procedures for going
both feet on the footboards of the ATV during down hills and for braking on hills as described
operation. in this manual. Check the terrain carefully before
 Always go slowly and be extra careful when op- you start down any hill. Shift your weight back-
erating on unfamiliar terrain. Always be alert to ward. Never go down a hill at high speed. Avoid
changing terrain conditions when operating the going down a hill at an angle that would cause
ATV. the vehicle to lean sharply to one side. Go
 Never operate on excessively rough, slippery or straight down the hill where possible.
loose terrain until you have learned and prac-  Always follow proper procedures for crossing
ticed the skills necessary to control the ATV on the side of a hill as described in this manual.
such terrain. Always be especially cautious on Avoid hills with excessively slippery or loose
these kinds of terrain. surfaces. Shift your weight to the uphill side of
 Always follow proper procedures for turning as the ATV. Never attempt to turn the ATV around
described in this manual. Practice turning at low on any hill until you have mastered the turning
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.

2-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

technique described in this manual on level  Never operate an ATV in fast flowing water or in
ground. Avoid crossing the side of a steep hill if water deeper than that recommended in this
possible. manual. Remember that wet brakes may have
 Always use proper procedures if you stall or roll reduced stopping ability. Test your brakes after
2 backwards when climbing a hill. To avoid stall- leaving water. If necessary, apply them several
ing, use the proper gear range and maintain a times to let friction dry out the linings.
steady speed when climbing a hill. If you stall or  Always be sure there are no obstacles or people
roll backwards, follow the special procedure for behind you when you operate in reverse. When
braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
the uphill side or to a side if pointed straight up-  Always use the size and type of tires specified in
hill. Turn the ATV around and remount, following this manual.
the procedure described in this manual.  Always maintain proper tire pressure as de-
 Always check for obstacles before operating in scribed in this manual.
a new area.  Never exceed the stated load capacity for an
 Never attempt to operate over large obstacles, ATV. Cargo should be properly distributed and
such as large rocks or fallen trees. Always follow securely attached. Reduce speed and follow in-
proper procedures when operating over obsta- structions in this manual for carrying cargo or
cles as described in this manual. pulling a trailer. Allow greater distance for brak-
 Always be careful when skidding or sliding. ing.
Learn to safely control skidding or sliding by  Do not operate your ATV during darkness un-
practicing at low speeds and on level, smooth less it is equipped with a properly functioning
terrain. On extremely slippery surfaces, such as headlight. Off-road riding is inherently danger-
ice, go slowly and be very cautious in order to ous and additionally, off-road trails do not have
reduce the chance of skidding or sliding out of streetlights to guide you.
control.

2-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

 Never maintain an ATV without proper knowl- vehicle. If the vehicle is in safe operating con-
edge. Contact an authorized ATV dealer to in- dition and you can safely operate it, restart it
form you on basic ATV maintenance. Certain and ride gently back to camp or other known
maintenance can only be carried out by certified location where you can receive medical at-
staff. tention. If necessary, contact your riding party 2
or local authorities to let them know where
In the event of an accident you are and what has happened.
1. If serious injuries are incurred, you may be
safer staying next to your vehicle; it may In the event of a breakdown
shield you from oncoming riders. Depending 1. If your vehicle will not restart or is not in safe
on your injuries and position in the trail; you operating condition, turn off the main switch
must make a judgment call as to whether you and engine stop switch. If the breakdown oc-
should move to a position off the trail. If you curs at twilight or night, leave the main switch
have sustained head, neck, or back injuries, on so that your lights may warn other riders of
or cannot feel your limbs, you should not your stopped vehicle.
move. Keep your helmet on and remain mo- 2. Get out of danger. Check for oncoming vehi-
tionless. Lie down next to your vehicle and cles and when safe, push your vehicle to the
wait for help. side of the trail or even off the main trail to
2. If less serious injuries are incurred and you avoid any possible collisions with oncoming
can walk, then move to a position off the trail. riders. If you cannot move your vehicle by
Check yourself for injuries and apply first aid yourself, when safe, walk to the nearest van-
as needed. tage point and signal an oncoming rider to
3. If your injuries are light, when safe to do so, help you push your vehicle to a safe place off
move your vehicle off the trail to avoid colli- the trail.
sions with oncoming riders. Check for injuries 3. Inspect your vehicle for any immediate haz-
and apply first aid as necessary. If you can ardous conditions. The most obvious hazard-
physically operate your vehicle, inspect your ous conditions are leaking fuel and
2-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

ungrounded or broken wiring. Visually check injury or death. You are responsible for injuries re-
for broken wiring and leaking fuel. Leaking lated to changes in the vehicle. Keep the following
fuel can be confirmed by the odor of gasoline. guidelines in mind, as well as those provided un-
4. Once immediate safety hazards are con- der “Loading” when mounting accessories.
2 firmed not to exist, you may remove your hel-  Never install accessories that would impair the
met to more closely inspect your vehicle. performance of your ATV. Carefully inspect the
Check for external signs of wear, broken accessory before using it to make sure that it
parts, fluid leaks, cracks in the frame, sus- does not in any way reduce ground clearance,
pension damage, wheel damage, and so on. limit suspension travel, steering travel or control
Fuel, oil, and coolant usually give off a notice- operation.
able odor.  Accessories fitted to the ATV can create insta-
5. If your vehicle will not restart or if it is unsafe bility due to improper weight distribution.
to ride, then turn off all vehicle systems (en-  Bulky or large accessories may seriously affect
gine stop switch, main switch, and fuel cock), the stability of the ATV.
and then signal or go for help.  Certain accessories can displace the operator
from his or her normal riding position. This im-
Aftermarket Parts, Accessories, and Modifica- proper position limits the freedom of movement
tions of the operator and may limit control ability,
While you may find aftermarket products similar in therefore, such accessories are not recom-
design and quality to genuine Yamaha accesso- mended.
ries, recognize that some aftermarket accessories  Use caution when adding electrical accesso-
or modifications are not suitable because of po- ries. If electrical accessories exceed the capac-
tential safety hazards to you or others. Installing ity of the ATV’s electrical system, an electric
aftermarket products or having other modifica- failure could result, which could cause a dan-
tions performed to your vehicle that change any of gerous loss of lights or engine power.
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious
2-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

EWB00073  Do not run engine outdoors where engine


WARNING exhaust can be drawn into a building through
Avoid Carbon Monoxide Poisoning openings such as windows and doors.
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can 2
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
 Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels.
 Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.

2-6
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17681

DESCRIPTION
EBU17691 EBU17701

Left view Right view


5
3

1. Radiator cap 1. Rear shock absorber assembly spring preload adjusting


2. Battery ring
3. Fuses 2. Rear storage compartment and tool kit
4. Air filter case 3. Fuel tank cap cover
5. Spark arrester 4. Front shock absorber assembly spring preload adjusting
ring
6. Engine oil dipstick
5. Spark plug
7. Oil filter cartridge
6. Brake pedal
8. Coolant reservoir
7. V-belt case drain plug

3-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

EBU17713

Controls and instruments TIP


The ATV you have purchased may differ slightly
from the figures shown in this manual.

1. Drive select lever


2. Rear brake lever
3. Handlebar switches
4. Horn switch
5. Rear brake fluid reservoir
6. Multi-function display
7. Front brake fluid reservoir
8. On-Command four-wheel-drive/differential gear lock
switch
9. Front brake lever
10.Throttle lever
11.Front storage compartment
12.Main switch
13.Auxiliary DC jack

3-2
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU17736

INSTRUMENT AND CONTROL FUNCTIONS


EBU29912

Main switch
The positions of the main switch are as follows:

“ ” (on)
4 All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.

“ ” (off)
All electrical systems are off. The key can be re-
1. Main switch
moved.

4-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

EBU26696 EBU17991

Indicator lights and warning lights Low-range indicator light “ ”


This indicator light comes on when the transmis-
sion is in the low-range position.
EBU17981
High-range indicator light “ ”
This indicator light comes on when the transmis-
sion is in the high-range position.
4
EBU17861
Neutral indicator light “ ”
This indicator light comes on when the transmis-
sion is in the neutral position.
1. On-Command differential gear lock indicator light “DIFF. EBU17831
LOCK” Reverse indicator light “ ”
2. Low-range indicator light “L”
This indicator light comes on when the transmis-
3. High-range indicator light “H”
sion is in the reverse position.
4. Neutral indicator light “N”
5. Reverse indicator light “R” EBU17971
6. Park indicator light “P” Park indicator light “ ”
7. On-Command four-wheel-drive/differential gear lock This indicator light comes on when the transmis-
indicator “ ”/ “ ”
sion is in the park position.
8. Engine trouble warning light “ ”
9. Coolant temperature warning light “ ”
10.Electric Power Steering warning light “EPS”

4-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

EBU30531  Start the engine after making sure that the


Coolant temperature warning light “ ”
warning light is out. Continuous use while
This warning light comes on when the engine
the warning light is on may cause damage to
overheats. When this occurs during operation,
the engine.
stop the engine as soon as it is safe to do so and
allow it to cool down for about 10 minutes.
EBU30481
The electrical circuit of the warning light can be Engine trouble warning light “ ”
checked by turning the key to “ ” (on). The This warning light comes on or flashes when an
4 warning light should come on for a few seconds, electrical circuit monitoring the engine is not work-
and then go off. ing correctly. When this occurs, have a Yamaha
If the warning light does not come on initially when dealer check the self-diagnosis system. (See page
the key is turned to “ ” (on), or if the warning 4-7 for an explanation of the self-diagnosis de-
light remains on, have a Yamaha dealer check the vice.)
electrical circuit. The electrical circuit of the warning light can be
ECB00892
checked by turning the key to “ ” (on). The
NOTICE
warning light should come on for a few seconds,
 The engine may overheat if the ATV is over- and then go off.
loaded. In this case, reduce the load to spec- If the warning light does not come on initially when
ification. the key is turned to “ ” (on), or if the warning
 The engine may also overheat if mud or dirt light remains on, have a Yamaha dealer check the
has accumulated on the radiator (i.e., after electrical circuit.
riding in wet terrain). In this case, see page
8-19 for an explanation on how to access the EBU30511

radiator. Electric Power Steering warning light “EPS”


This warning light comes on when the key is
turned to “ ” (on), and then goes off once the
engine is started. If the warning light remains on or
4-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

comes on after the engine is started, the EPS sys- The On-Command differential gear lock
tem may not be working correctly. When this oc- indicator “ ” and the On-Command differential
curs, have a Yamaha dealer check the EPS gear lock indicator light “DIFF. LOCK” come on
system. when the On-Command differential gear lock
The electrical circuit of the warning light can be switch is set to the “LOCK” position.
checked by turning the key to “ ” (on). If the
TIP
warning light does not come on, have a Yamaha
 Due to the synchronizing mechanism in the dif-
dealer check the electrical circuit.
ferential gear case, the four-wheel-drive indica- 4
TIP tor may not come on until the ATV starts
 If the engine is stopped using the engine stop moving.
switch and the key is in the “ ” (on) position,  When the On-Command differential gear lock
the EPS warning light comes on to indicate that switch is set to “LOCK” or “4WD”, the
the power assistance for the steering is not indicator “ ” and the indicator light “DIFF.
functioning. LOCK” will flash until the differential gear is
 If the steering load is too heavy (i.e., excessive completely locked or unlocked. If the indicator
steering use when the ATV is traveling at a slow and the indicator light continue to flash, the dif-
speed), the power assist is reduced to protect ferential is not completely locked or unlocked.
the EPS motor from overheating. In this case, start moving to allow time for the
differential to lock or unlock.
EBU30451
On-Command four-wheel-drive indicator “ ”,
On-Command differential gear lock
indicator “ ” and indicator light “DIFF. LOCK”
The On-Command four-wheel-drive indicator “ ”
comes on when the On-Command four-wheel-
drive switch is set to the “4WD” position.
4-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

EBU30494  an hour meter (which shows the total time the


Multi-function display engine has been running)
 a fuel meter
 a self-diagnosis device

Odometer and tripmeter modes


Pushing the “SELECT” button switches the dis-
play between the odometer mode “ODO” and the
4 tripmeter modes “TRIP A” and “TRIP B” in the fol-
lowing order:
ODO → TRIP A → TRIP B → ODO
To reset a tripmeter, select it by pushing the “SE-
LECT” button, and then push the “RESET” button
1. “CLOCK” button for at least three seconds. The tripmeters can be
2. “RESET” button used to estimate the distance that can be traveled
3. “SELECT” button with a full tank of fuel. This information will enable
4. Speedometer you to plan future fuel stops.
5. Fuel meter
6. Clock/Hour meter TIP
7. Odometer/Tripmeter A/Tripmeter B Pushing and holding in the “SELECT” button, and
turning the key to “ ” (on) while the button is
The multi-function display is equipped with the
pushed, switches the display between “mph” and
following:
“km/h”.
 a speedometer
 an odometer
 two tripmeters (which show the distance trav-
eled since they were last set to zero)
 a clock
4-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

Clock mode
TIP
Pushing the “CLOCK” button switches the display
This fuel meter is equipped with a self-diagnosis
between the clock mode “CLOCK” and the hour
system. If the electrical circuit is not working cor-
meter mode “HOUR” in the following order:
rectly, all the display segments and fuel level
CLOCK → HOUR → CLOCK
warning indicator will start flashing. If this occurs,
To set the clock have a Yamaha dealer check the electrical circuit.
1. Set the display to the clock mode.
2. Push the “SELECT” button and “RESET” but- 4
ton together for at least three seconds.
3. When the hour digits start flashing, push the
“RESET” button to set the hours.
4. Push the “SELECT” button, and the minute
digits will start flashing.
5. Push the “RESET” button to set the minutes.
6. Push the “SELECT” button and then release
it to start the clock.

Fuel meter
1. Fuel level warning indicator
The fuel meter indicates the amount of fuel in the
2. Fuel meter
fuel tank. The display segments of the fuel meter 3. “E” segment
disappear from “F” (full) towards “E” (empty) as
the fuel level decreases. When the “E” segment
disappears and the fuel level warning indicator
flashes, refuel as soon as possible.

4-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

Self-diagnosis device ECB00812

NOTICE
If the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.

EBU18062

Handlebar switches
4

1. Error code display

This model is equipped with a self-diagnosis de-


vice for various electrical circuits.
If a problem is detected in any of those circuits,
the multi-function display will indicate an error
code.
If the multi-function display indicates an error
1. Light switch “ / /OFF”
code, note the code number, and then have a
2. Start switch “ ”
Yamaha dealer check the vehicle.
3. Engine stop switch “ / ”
4. Override switch “OVERRIDE”
5. Horn switch “ ”

4-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM

EBU18081 that the starter motor will not operate properly.


Engine stop switch “ / ”
If this should happen, remove the battery and
Set this switch to “ ” before starting the engine.
recharge it. (See page 8-55.)
The engine stop switch controls the ignition and
stops the engine when it is running. Use this
EBU18171
switch to stop the engine in an emergency situa- Horn switch “ ”
tion. The engine will not start or run when this Press the switch to sound the horn.
switch is set to “ ”.
EBU18191 4
EBU18102 Override switch “OVERRIDE”
Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.
EBU18155
Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.
ECB00044

NOTICE 1. Override switch “OVERRIDE”


Do not use the headlights with the engine Top speed is normally limited when operating in
turned off for an extended period of time, oth- differential gear lock. If conditions require more
erwise the battery may discharge to the point engine power when riding forward, push and hold

4-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM

this switch to override the differential gear lock EWB00151

speed limiting function. (See page 4-10.) Releas- WARNING


ing the switch restores the speed limiting function. Always ride at a slow speed when the ATV is in
While the override switch is pushed, the segments four-wheel-drive differential gear lock, and al-
of the speedometer digits will appear as shown in low extra time and distance for maneuvers.
the figure. All wheels turn at the same speed when the dif-
ferential is locked, so it takes more effort to
turn the ATV. The effort needed to turn increas-
4 es with the riding speed. You may lose control
and have an accident if you cannot make a
sharp enough turn for the speed you are trav-
eling.

EBU26607
On-Command four-wheel-drive switch
“2WD”/“4WD”
EWB00164

WARNING
TIP Always stop the ATV before changing from
If the digits of the speedometer appear as shown two-wheel drive to four-wheel drive and vice
when the switch is NOT being pushed, this could versa. The ATV handles differently in two-
indicate a malfunction in the electrical system. In wheel drive than in four-wheel drive in some
this case, take the ATV to a Yamaha dealer at the circumstances. Changing from two-wheel
first opportunity. drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly

4-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM

handle differently. This could distract the oper-


ator and increase the risk of losing control and 1
of causing an accident.

This ATV is equipped with a switch to change from


two-wheel drive to four-wheel drive and vice ver- 2WD
4WD

sa. Select the appropriate drive according to the


terrain and the conditions.
 “2WD” (two-wheel drive): Power is supplied to 4
the rear wheels.
 “4WD” (four-wheel drive): Power is supplied to
the rear and front wheels. 1. On-Command four-wheel-drive switch “2WD”/“4WD”
To change from two-wheel drive to four-wheel
drive, stop the ATV and push the switch in to the EBU30462

“4WD” position. Then, the four-wheel-drive On-Command differential gear lock switch
indicator “ ” comes on in the multi-function dis- “4WD”/“LOCK”
EWB00132
play.
WARNING
To change from four-wheel drive to two-wheel
drive, stop the ATV and push the switch in to the Always stop the ATV before changing from
“2WD” position. four-wheel drive to four-wheel-drive differen-
tial gear lock or vice versa.
The ATV handles differently in four-wheel drive
than in differential gear lock in some circum-
stances. Changing from four-wheel drive to
differential gear lock or vice versa while mov-
ing may cause the ATV to handle differently un-

4-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM

expectedly. This could distract the operator  “LOCK” (four-wheel drive with the differential
and increase the risk of losing control and gear locked): Power is supplied to the rear and
causing an accident. front wheels and the differential gear is locked.
Unlike in four-wheel drive, all wheels turn at the
EWB00141
same speed.
WARNING
Always ride at a slow speed when the ATV is in 2
1
differential gear lock, and allow extra time and
4 distance for maneuvers.
All wheels turn at the same speed when the dif-
ferential gear is locked, so it takes more effort 2WD
4WD

to turn the ATV. The effort needed to turn in-


creases with the riding speed. You may lose
control and have an accident if you cannot
make a sharp enough turn for the speed you
are traveling.
1. On-Command four-wheel-drive switch “2WD”/“4WD”
This ATV is equipped with a switch allowing you to 2. On-Command differential gear lock switch
lock the differential gear when in four-wheel drive. “4WD”/“LOCK”
Select the appropriate switch position according
to the terrain and the conditions. To lock the differential gear in four-wheel drive,
 “4WD” (four-wheel drive): Power is supplied to make sure the On-Command four-wheel-drive
the rear and front wheels. switch is pushed in to the “4WD” position.

4-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM

1 1
2

2WD LOCK
4WD 4WD

(a) 4

1. Differential gear lock lever 1. On-Command differential gear lock switch


2. On-Command four-wheel-drive switch “2WD”/“4WD” “4WD”/“LOCK”

Stop the ATV, move the differential gear lock lever To unlock the differential gear, stop the ATV and
to position (a), and then push the differential gear push the switch to the “4WD” position.
lock switch in to the “LOCK” position. When the TIP
differential gear is locked, the differential gear lock  When the switch is set to “LOCK” or “4WD”, the
indicator light “DIFF. LOCK” will come on along differential gear lock indicator and indicator light
with the indicator “ ” in the multi-function dis- will flash until the differential gear is completely
play. locked or unlocked.
 When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will
help the differential gear lock to engage or dis-
engage.

4-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM

 Riding before the differential gear is properly en-


gaged or disengaged (e.g., when the indicator
and indicator light are flashing) will cause the
vehicle speed to be limited until the differential
gear is completely engaged or disengaged.
 When the ATV is in four-wheel-drive differential
2WD
4WD

gear lock, the maximum traveling speed is limit-


ed to 35 km/h (22 mi/h). However, if conditions
4 require full engine power to be available, push 1
and hold the override switch to disable the dif-
ferential gear lock speed limiter. (See page 4-8
for a detailed explanation of this switch.) 1. Throttle lever

Before starting the engine, check the throttle to be


EBU18283
sure it is operating smoothly. Make sure it returns
Throttle lever to the idle position as soon as the lever is released.
Once the engine is running, pushing the throttle le-
ver will increase the engine speed. EBU18324

Regulate the speed of the ATV by varying the Speed limiter


throttle position. Because the throttle is spring- Your ATV is equipped with an adjustable speed
loaded, the ATV will decelerate, and the engine limiter. The speed limiter keeps the throttle from
will return to an idle any time the throttle lever is re- fully opening, even when the throttle lever is
leased. pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power
available and the maximum speed of the ATV,
turn the adjusting screw in direction (a). To

4-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM

decrease the maximum engine power avail- 3. Tighten the locknut.


able and the maximum speed of the ATV, turn
EBU18392
the adjusting screw in direction (b). Do not
turn the adjusting screw out more than 12 Front brake lever
mm (0.47 in) or the throttle cable could be The front brake lever is located on the right han-
damaged. Always make sure the throttle lever dlebar. To apply the front brake, pull the brake le-
free play is adjusted to 3.0–5.0 mm (0.12– ver toward the handlebar grip.
0.20 in). (See page 8-44.) WARNING! Im-
proper adjustment of the speed limiter and 4
throttle could cause throttle cable damage
or improper throttle operation. You could
lose control, resulting in an accident.
[EWB00242]

3
2
1
(b)
1. Front brake lever

EBU18443
(a) Brake pedal and rear brake lever
The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
1. Locknut handlebar. To apply the rear brake, push down on
2. Adjusting screw the brake pedal or pull the brake lever toward the
3. No more than 12 mm (0.47 in) handlebar grip.
4-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM

EBU18612

Drive select lever


The drive select lever is used to shift your ATV into
the low-range, high-range, neutral, reverse and
park positions. See the “Operating the drive select
lever and driving in reverse” section on page 6-2
for the drive select lever operation.

1. Brake pedal

1. Drive select lever

EBU27351

Fuel tank cap


To remove the fuel tank cap
1. Rear brake lever Open the fuel tank cap cover, and then remove the
fuel tank cap by turning it counterclockwise.

4-15
UB3860E0.book Page 16 Monday, July 14, 2014 10:34 AM

To install the fuel tank cap


Install the fuel tank cap by turning it clockwise until
a click is heard, and then close the fuel tank cap
cover.
EBU18757

Fuel
Make sure there is sufficient gasoline in the tank.
EWB02522 4
WARNING
Gasoline and gasoline vapors are extremely
1. Fuel tank cap cover flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions.

1. Before refueling, turn off the engine and be


sure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
of sparks, open flames, or other sources of
ignition such as the pilot lights of water heat-
ers and clothes dryers.
2. Do not overfill the fuel tank. When refueling,
be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel
1. Fuel tank cap reaches the bottom of the filler tube. Because

4-16
UB3860E0.book Page 17 Monday, July 14, 2014 10:34 AM

fuel expands when it heats up, heat from the 3. Wipe up any spilled fuel immediately.
engine or the sun can cause fuel to spill out of NOTICE: Immediately wipe off spilled fuel
the fuel tank. with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts. [ECB00982]
4. Turn the fuel tank cap fully clockwise to make
sure it is securely closed.
EWB02532
4 WARNING
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor
1. Maximum fuel level immediately. If gasoline spills on your skin,
2. Fuel tank filler tube wash with soap and water. If gasoline spills on
your clothing, change your clothes.
Recommended fuel:
Regular unleaded gasoline only ECB00071

For Europe: Regular unleaded gasoline only NOTICE


with a research octane number of 95 or Use only unleaded gasoline. The use of leaded
higher gasoline will cause severe damage to internal
Fuel tank capacity: engine parts, such as the valves and piston
20.0 L (5.28 US gal, 4.40 Imp.gal) rings, as well as to the exhaust system.
Fuel reserve amount:
4.5 L (1.19 US gal, 0.99 Imp.gal)

4-17
UB3860E0.book Page 18 Monday, July 14, 2014 10:34 AM

Your Yamaha engine has been designed to use To install the seat
regular unleaded gasoline with a research octane Insert the projections on the front of the seat into
number of 91 or higher (95 or higher for Europe). If the seat holders and push down on the seat at the
knocking (or pinging) occurs, use a gasoline of a rear. Make sure that the seat is securely fitted.
different brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance costs.
EBU18882

Seat 4

To remove the seat


Pull the seat lock lever upward and pull up the seat
at the rear.

1. Projection
2. Seat holder

EBU27363

Storage compartments
This ATV is equipped with two storage compart-
ments.

1. Seat
2. Seat lock lever

4-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM

ECB00831

NOTICE
Do not store metal or sharply edged objects,
like tools, in the storage compartments. If they
must be stored, wrap them in appropriate
cushion material to prevent damaging the stor-
age compartments.
4 The front storage compartment is located at the
front right side of the ATV. To access the storage
compartment, remove the storage compartment
cover by turning it counterclockwise. 1. Front storage compartment

The rear storage compartment is located under


the seat. (See page 4-18.) To access the storage
compartment, remove the storage compartment
cover.

1. Front storage compartment cover

4-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM

When storing any documents in the storage com-


partments, be sure to wrap them in a plastic bag
so that they will not get wet. When washing the
ATV, be careful not to let any water enter the stor-
age compartments.
 Do not exceed the load limit of 0.5 kg (1 lb) for
the front storage compartment or 2.0 kg (4 lb)
for the rear storage compartment.
 Do not exceed the maximum load of 220.0 kg 4
(485 lb) for the ATV.

1. Rear storage compartment cover


TIP
A drain plug is fitted at the bottom of each storage
compartment. If any water collects in a storage
compartment, remove the drain plug, drain the
water, and then install the drain plug.

1. Rear storage compartment

4-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM

EBU18963

Front carrier
 Do not exceed the load limit of 45.0 kg (99 lb) for
the front carrier.
 Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.
EBU18973

4 Rear carrier
 Do not exceed the load limit of 85.0 kg (187 lb)
for the rear carrier.
 Do not exceed the maximum load of 220.0 kg
1. Storage compartment drain plug
(485 lb) for the ATV.
EBU19147

Adjusting the front and rear shock ab-


sorber assemblies
The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
EWB00401

WARNING
Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
1. Storage compartment drain plug and loss of stability, which could lead to an ac-
cident.

4-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM

Adjust the spring preload as follows.


Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.
4

1. Special wrench

Spring preload setting:


Minimum (soft):
1
Standard:
2
Maximum (hard):
1. Spring preload adjusting ring 5
2. Position indicator

TIP
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.

4-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM

EBU19184

Auxiliary DC jack
The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
4 2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack. 1. Auxiliary DC jack

Maximum rated capacity for the auxiliary DC


jack:
DC 12 V, 10 A (120 W)

5. Turn the accessory on.


6. When the auxiliary DC jack is not being used,
cover it with the cap.
ECB00121

NOTICE
 Do not use accessories requiring more than
1. Auxiliary DC jack cap the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.

4-23
UB3860E0.book Page 24 Monday, July 14, 2014 10:34 AM

 If accessories are used without the engine


running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.
 Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.
4

4-24
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU19202

PRE-OPERATION CHECKS
EBU19225

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
EWB00482

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
5 ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:


ITEM ROUTINE PAGE

• Check fuel level in fuel tank, and add recommended fuel if neces-
Fuel sary. 4-16, 5-3
• Check fuel line for leakage. Correct if necessary.
• Check oil level in engine, and add recommended oil to specified
Engine oil level if necessary. 5-3, 8-22
• Check ATV for oil leakage. Correct if necessary.
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-26
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-29
• Check coolant level in reservoir, and add recommended coolant to
Coolant specified level if necessary. 5-3, 8-31
• Check cooling system for leakage. Correct if necessary.

5-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

ITEM ROUTINE PAGE

• Check operation. If soft or spongy, have Yamaha dealer bleed hy-


draulic system.
• Check brake pads for wear, and replace if necessary.
Front brake 5-3, 8-46, 8-47, 8-48
• Check brake fluid level in reservoir, and add specified brake fluid to
specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary.
• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check pedal free play, and adjust if necessary.
5-3, 8-46, 8-47, 8-48,
Rear brake • Check brake pads for wear, and replace if necessary.
8-49
• Check brake fluid level in reservoir, and add specified brake fluid to 5
specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary.
• Make sure that operation is smooth. Lubricate cable and lever
Throttle lever housing if necessary. 5-4, 8-44
• Check lever free play, and adjust if necessary.
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-52
• Check wheel condition, and replace if damaged.
Wheels and tires • Check tire condition and tread depth. Replace if necessary. 5-4
• Check air pressure. Correct if necessary.
• Make sure that operation is smooth. Lubricate pedal pivoting point
Brake pedal 8-53
if necessary.
• Make sure that operation is smooth. Lubricate lever pivoting points
Brake levers 8-52
if necessary.
Axle boots • Check for cracks or damage, and replace if necessary. 8-51
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
• Check operation, and correct if necessary. 5-7
switches

5-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

EBU19542

Fuel TIP
Make sure that there is sufficient fuel in the tank. The coolant level must be checked on a cold en-
(See page 4-16.) gine since the level varies with engine tempera-
ture.
EBU19561

Engine oil EBU29083


Make sure that the engine oil is at the specified Front and rear brakes
level. Add oil as necessary. (See page 8-22.)
Brake levers and brake pedal
5 EBU19591
 Check that there is no free play in the front and
Final gear oil rear brake levers. If there is free play, have a
Make sure that the final gear oil is at the specified Yamaha dealer check the brake system.
level. Add oil as necessary. (See page 8-26.)  Check for correct free play in the brake pedal. If
EBU19601
the free play is incorrect, adjust it. (See page
Differential gear oil 8-49.)
Make sure that the differential gear oil is at the  Check the operation of the brake levers and
specified level. Add oil as necessary. (See page pedal. They should move smoothly and there
8-29.) should be a firm feeling when the brakes are ap-
plied. If not, have a Yamaha dealer check the
EBU19632 brake system.
Coolant
Make sure that the coolant is at the specified level. Brake fluid level
Add coolant as necessary. (See page 8-31.) Check the brake fluid level. Add fluid if necessary.
(See page 8-47.)

5-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

EBU19815
Specified brake fluid: Tires
DOT 4 Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
Brake fluid leakage wear and damage.
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the Tire pressure
brakes firmly for one minute. If a lever moves Use the low-pressure tire gauge to check and ad-
slowly inward, there may be a leak in the brake just tire pressures when the tires are cold. Tire
system. If there is any leakage, the brake system pressures must be equal on both sides.
should be checked by a Yamaha dealer. WARNING! Operation of this vehicle with im- 5
proper tire pressure may cause severe injury or
Brake operation death from loss of control or rollover. Tire
Test the brakes at slow speed after starting out to pressure below the minimum specified could
make sure they are working properly. If the brakes also cause the tire to dislodge from the rim un-
do not provide proper braking performance, der severe riding conditions. [EWB02542] Set tire
check the brake pads for wear. (See page 8-46.) pressures to the following specifications:
EBU19762

Throttle lever
Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.

5-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

Recommended tire pressure:


Front
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum tire pressure:
Front
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear
5 27.0 kPa (0.270 kgf/cm², 4.0 psi)
Maximum tire seating pressure:
1. Low-pressure tire gauge
Front
250 kPa (2.5 kgf/cm², 36 psi) Tire wear limit
Rear When the tire groove decreases to 3 mm (0.12 in)
250 kPa (2.5 kgf/cm², 36 psi) due to wear, replace the tire.
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.

5-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

Front:
Manufacturer/model:
YFM700FWAD MAXXIS/MU19A
YFM700PF CHENG SHIN/C828
(AUS)(NZL)
YFM700PF MAXXIS/MU19A
(EUR)(FRA)(GBR)
YFM700PHF MAXXIS/MU19A
YFM700PLF CHENG SHIN/C828
YFM700PSF CHENG SHIN/C828 5
(AUS)(NZL)
1. Tire wear limit
YFM700PSF MAXXIS/MU19A
Tire information (EUR)(FRA)(GBR)
This ATV is equipped with tubeless tires with Size:
valves. AT25 x 8-12
EWB02552 Type:
WARNING Tubeless
Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.

After extensive tests, only the tires listed below


have been approved for this model by Yamaha
Motor Manufacturing Corporation of America.

5-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

EBU19841
Rear: Chassis fasteners
Manufacturer/model: Make sure that all nuts, bolts and screws are
YFM700FWAD MAXXIS/MU20A properly tightened.
YFM700PF CHENG SHIN/C828
(AUS)(NZL) EBU19851
YFM700PF MAXXIS/MU20A Instruments, lights and switches
(EUR)(FRA)(GBR) Check that all instruments, lights and switches are
YFM700PHF MAXXIS/MU20A working properly. Correct if necessary.
YFM700PLF CHENG SHIN/C828
5 YFM700PSF CHENG SHIN/C828
(AUS)(NZL)
YFM700PSF MAXXIS/MU20A
(EUR)(FRA)(GBR)
Size:
AT25 x 10-12
Type:
Tubeless

Aftermarket tires and rims


The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.

5-7
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU19882

OPERATION
EBU19902  Engine trouble warning light
The EPS warning light should come on, then
Read the Owner’s Manual carefully before riding go off when the engine is started.
the ATV. If there is a control or function you do not ECB00825

understand, ask your Yamaha dealer. NOTICE


EWB00632
If a warning light does not go off, see page 4-2
WARNING for the corresponding warning light circuit
Read the Owner’s Manual carefully to become check. To avoid possible damage, do not oper-
familiar with all controls in order to help pre- ate the ATV if a warning light stays on.
vent any loss of control, which could cause an 6
accident or injury. 2. Apply the brake pedal, and then shift the drive
select lever into the neutral or park position.
EBU30501 The corresponding indicator light should
Starting the engine come on. If the indicator light does not come
ECB00151 on, have a Yamaha dealer check the electrical
NOTICE circuit.
See the “Engine break-in” section on page 6-4 TIP
prior to operating the engine for the first time. This model is equipped with an ignition circuit cut-
off system. The engine can be started under the
1. Turn the key to “ ” (on) and the engine stop
following conditions:
switch to “ ”.
 The drive select lever is in the neutral or park po-
The following warning lights should come on
sition.
for a few seconds, then go off.
 Coolant temperature warning light
6-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

 The rear brake lever or brake pedal is applied EBU20442

with the drive select lever in any position. How- Operating the drive select lever and
ever, it is recommended to shift into the neutral driving in reverse
or park position before starting the engine. ECB00171

NOTICE
3. Apply the rear brake lever or brake pedal. Before shifting, stop the ATV, otherwise the
4. Completely close the throttle lever and start transmission may be damaged.
the engine by pushing the start switch.
TIP Shifting: Neutral to High-range and High-range
If the engine fails to start, release the start switch, to Low-range
then push it again. Pause a few seconds before 1. Bring the ATV to a complete stop.
6 the next attempt. Each cranking should be as 2. Apply the brake pedal, and then shift by mov-
short as possible to preserve battery energy. Do ing the drive select lever along the shift guide.
not crank the engine more than 10 seconds on
TIP
each attempt.
Make sure that the drive select lever is completely
ECB00164 shifted into position.
NOTICE
For maximum engine life, never accelerate
hard when the engine is cold!

6-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

reverse, make sure there are no people or ob-


L 2 stacles behind you. When it is safe to proceed,
go slowly.
H 3
1. Bring the ATV to a complete stop.
2. Apply the brake pedal. The drive select lever
N 4
cannot be shifted into or from reverse or park
R 5 without applying the brake pedal.
3. Shift from neutral to reverse or from reverse
to park and vice versa by moving the drive se-
P 6 lect lever along the shift guide.
1. Drive select lever
6
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
6. P (Park)

3. Release the brake pedal, and then open the


throttle lever gradually.

Shifting: Neutral to Reverse and Reverse to


Park
EWB00721

WARNING
Improper operation in reverse could make you
hit an obstacle or even a person behind you,
resulting in serious injury. When you shift into
6-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

4. Check behind for people or obstacles, and


L 2 then release the brake pedal.
5. Open the throttle lever gradually and continue
H 3 to watch to the rear while backing.
EBU20683
N 4 Engine break-in
R 5 TIP
 For ATVs equipped with an odometer or an hour
P 6 meter, follow the figures given in km (mi) or the
figures given in hours.
6
1. Drive select lever  For ATVs not equipped with an odometer or
2. L (Low-range)
hour meter, follow the figures given in hours.
3. H (High-range)
4. N (Neutral) There is never a more important period in the life
5. R (Reverse)
of your engine than the first 320 km (200 mi) or 20
6. P (Park)
hours of riding. For this reason, you should read
the following material carefully.
TIP Since the engine is brand new, do not put an ex-
 When in reverse, the reverse indicator light cessive load on it for the first 320 km (200 mi) or
should come on. If the indicator light does not 20 hours. The various parts in the engine wear and
come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear-
trical circuit. ances. During this period, prolonged full-throttle
 Due to the synchronizing mechanism in the en- operation or any condition that might result in en-
gine, the indicator light may not come on until gine overheating must be avoided.
the ATV starts moving.

6-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

0–160 km (0–100 mi) or 0–10 hours EBU29901

Avoid prolonged operation above 1/2 throttle. Parking on a slope


EWB00861
Vary the speed of the ATV regularly. Do not oper-
ate it at one set throttle position. WARNING
Avoid parking on hills or other inclines. Parking
160–320 km (100–200 mi) or 10–20 hours on a hill or other incline could cause the ATV to
Avoid prolonged operation above 3/4 throttle. Rev roll out of control, increasing the chance of an
the engine freely, but do not use full throttle at any accident. If you must park on an incline, place
time. the ATV transversely across the incline, stop
the engine, shift the drive select lever to the
320 km (200 mi) or 20 hours and beyond park position, and then block the front and rear
The ATV can now be operated normally. wheels with rocks or other objects.
ECB00221 6
Do not park the ATV at all on hills that are so
NOTICE steep you could not walk up them easily.
If any engine trouble should occur during the
engine break-in period, immediately have a 1. Bring the ATV to a stop by applying the
Yamaha dealer check the ATV. brakes.
2. Stop the engine.
EBU27322 3. With the brake pedal applied, shift the drive
Parking select lever to the park position.
When parking the ATV, stop the engine, and shift
the drive select lever into the park position.

6-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

sold by Yamaha or modifications not specifically


recommended by Yamaha, even if sold and in-
stalled by a Yamaha dealer.

Aftermarket parts, accessories, and modifica-


tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha Accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
6 EBU20911
tions performed to your ATV that change any of
Accessories and loading the vehicle’s design or operation characteristics
EBU20922
can put you and others at greater risk of serious
Genuine Yamaha Accessories injury or death. You are responsible for injuries re-
Choosing accessories for your ATV is an impor- lated to changes in the vehicle.
tant decision. Genuine Yamaha Accessories, Keep the following in mind when considering an
which are available only from a Yamaha dealer, accessory or operating an ATV which has acces-
have been designed, tested, and approved by sories.
Yamaha for use on your ATV. Many companies  Accessories should be rigidly and securely
with no connection to Yamaha manufacture parts mounted. An accessory which can shift position
and accessories or offer other modifications for or come off while you are riding could affect
Yamaha vehicles. Yamaha is not in a position to your ability to control the ATV.
test the products that these aftermarket compa-  Do not mount an accessory where it could inter-
nies produce. Therefore, Yamaha can neither en- fere with your ability to control the ATV. Exam-
dorse nor recommend the use of accessories not ples include (but are not limited to) a heavy or
6-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

bulky object attached to the handlebars which  Never exceed the weight limits shown. An over-
could make steering difficult, an accessory that loaded ATV can be unstable.
limits your ability to move around on the seat, or
one that limits your view. MAXIMUM LOADING LIMIT
 Use extra caution when riding an ATV with ac- ATV loading limit (total weight of rider, car-
cessories. The ATV may handle differently than go, accessories, and tongue):
it does without accessories. 220.0 kg (485 lb)
Front carrier:
EBU27572
45.0 kg (99 lb)
Loading
EWB00821
Rear carrier:
WARNING 85.0 kg (187 lb)
Front storage compartment:
Never exceed the stated load capacity for this 6
0.5 kg (1 lb)
ATV. Overloading this ATV or carrying or tow-
Rear storage compartment:
ing cargo improperly could cause changes in
2.0 kg (4 lb)
ATV handling which could lead to an accident.
Trailer hitch:
Cargo should be properly distributed and se-
Pulling load (total weight of trailer and
curely attached. Reduce speed when carrying
cargo):
cargo or pulling a trailer. Allow greater dis-
5880 N (600 kgf, 1322 lbf)
tance for braking.
Tongue weight (vertical weight on trailer
Cargo or a trailer can change the stability and han- hitch point):
dling of an ATV. 147 N (15 kgf, 33 lbf)
You must use common sense and good judgment
 Do not exceed the maximum tongue weight.
when carrying cargo or towing a trailer. Keep the
You can measure tongue weight with a bath-
following points in mind:
room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad-
6-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM

just the load in the trailer, if necessary, to reduce


the weight on the hitch. If you are carrying cargo
and towing a trailer, include the tongue weight
in the maximum ATV load limit.
 Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.
 Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A
shifting load can cause an accident.
6  Make sure the load does not interfere with con-
trols or your ability to see where you are going.
 Ride more slowly than you would without a
load. The more weight you carry, the slower you
should go. Although conditions vary, it is good
practice not to exceed low range whenever you
are carrying heavier loads or when towing a
trailer.
 Allow more braking distance. A heavier ATV
takes longer to stop.
 Avoid making sharp turns unless at very slow
speeds.
 Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and
handling of the ATV.

6-8
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU21142

RIDING YOUR ATV

7-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

EBU27419 RIDE WITH CARE AND GOOD JUDGMENT

Get training if you are inexperienced.


GETTING TO KNOW YOUR ATV EWB01382

This ATV is mainly for utility use, but may also be WARNING
used for recreation. This section, Riding your ATV,  Do not operate this ATV or allow anyone else
provides general ATV riding instructions for recre- to operate it without proper instruction. The
ational riding. The skills and techniques described risk of an accident is greatly increased if the
in this section, however, are appropriate for all operator does not know how to operate the
types of riding. Riding your ATV requires special ATV properly in different situations and on
skills acquired through practice over a period of different types of terrain.
time. Take the time to learn the basic techniques  Do not operate this ATV at speeds too fast
well before attempting more difficult maneuvers. for your skills or the conditions, as this in-
Riding your new ATV can be a very enjoyable ac- creases your chances of losing control of the
7 tivity, providing you with hours of pleasure. But it ATV and an accident. Always go at a speed
is essential to familiarize yourself with the opera- that is proper for the terrain, visibility and op-
tion of the ATV to achieve the skill necessary to erating conditions, and your experience.
enjoy riding safely. Before you begin to ride, be
sure you have read this Owner’s Manual com- Beginning and inexperienced operators should
pletely and understand the operation of the con- regularly practice the skills and the operating
trols. Pay particular attention to the safety techniques described in this Owner’s Manual.
information on pages 2-1–2-6. Also read all warn-
ing and notice labels on your ATV. Riding your ATV requires skills acquired
through practice over a period of time.
Do not attempt to operate at maximum perfor-
mance until you are totally familiar with the ATV’s
handling and performance characteristics. Take
7-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

the time to learn the basic techniques well before This ATV is designed to carry the operator and
attempting more difficult maneuvers. Become fa- cargo only – passengers prohibited.
miliar with this ATV at slow speeds first, even if you The long seat is to allow the operator to shift posi-
are an experienced operator. tion as needed during operation. It is not for carry-
ing passengers. WARNING! Never carry a
Not recommended for children under 16 years passenger. Carrying a passenger on this ATV
of age. greatly reduces your ability to balance and
EWB01391
control this ATV. You could have an accident,
WARNING resulting in severe injury or death to you and/or
A child under 16 should never operate an ATV your passenger. [EWB01402]
with engine size greater than 90 cc. Use by
children of ATVs that are not recommended for
their age can lead to severe injury or death of
the child.
7

7-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

Apparel
Always wear the following to reduce risk of injury
in an accident:
 Approved motorcycle helmet that fits properly
 Eye protection (goggles, helmet face shield, or
protective eyewear)
 Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants
An approved helmet and other personal protective
equipment can reduce the severity of injuries in an
accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your
chances of a severe head injury or death in the
7 event of an accident. [EWB01412]
Wear eye protection when operating your ATV to
reduce the risk of a serious accident or injury. Eye
protection, such as a face shield or goggles, may
reduce the risk of foreign material getting in your
eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in
an accident and increases your chances of a
severe injury in the event of an accident.
[EWB02612]

7-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

1. Protective clothing
2. Goggles Pre-operation checks
3. Gloves Always inspect your ATV each time you use it to
4. Boots make sure the ATV is in safe operating condition. 7
5. Helmet Perform the pre-operation checks listed on page
5-1. Always follow the inspection and mainte-
Do not operate after or while consuming alco- nance procedures and schedules described in the
hol or drugs. Owner’s Manual. WARNING! Failure to inspect
The operator’s performance capability is reduced the ATV before operating it and to maintain it
by the influence of alcohol or drugs. Consuming properly increases the possibility of an acci-
alcohol or drugs could seriously affect your judg- dent or equipment damage. [EWB01432]
ment, cause you to react more slowly, and affect
your balance and perception. WARNING! Never Speed limiter
consume alcohol or drugs before or while driv- For riders less experienced with this model, the
ing this ATV. You increase your chance of an throttle lever housing is equipped with a speed
accident. [EWB01422] limiter. The speed limiter keeps the throttle from

7-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

fully opening, even when the throttle lever is  Do not exceed the maximum loading limits
pushed to the maximum. Turning in the adjusting for the vehicle (see “MAXIMUM LOADING
screw limits the maximum engine power available LIMIT” in this section or vehicle labeling).
and decreases the maximum speed of the ATV.  Keep weight on racks centered side to side,
Turning in the adjusting screw decreases top and as low as possible. Be sure cargo is se-
speed, and turning it out increases top speed. cured – a loose load could change handling
(See page 4-13.) unexpectedly.
 Make sure the load does not interfere with
your control or ability to see where you are
1 going.
 Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.
7  Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.
 Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines.
1. Adjusting screw
 Turn gradually and go slowly.
Loading and accessories
EWB01463
Take extra precautions when driving with a load or
trailer. Follow these instructions and always use
WARNING
common sense and good judgment when carrying
Improper loading or towing can increase the cargo or towing a trailer.
risk of loss of control, an overturn, or other ac-
cident. To reduce the risk of an accident:

7-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

During operation
MAXIMUM LOADING LIMIT
Always keep your feet on the footboards during
ATV loading limit (total weight of cargo, rid-
operation; otherwise, they may contact the rear
er, accessories, and tongue):
wheels. WARNING! Removing even one hand or
220.0 kg (485 lb)
foot can reduce your ability to control the ATV
Front carrier:
or could cause you to lose your balance and
45.0 kg (99 lb)
fall off of the ATV. If you remove a foot from a
Rear carrier:
footboard, your foot or leg may come into con-
85.0 kg (187 lb)
tact with the rear wheels, which could injure
Front storage compartment:
you or cause an accident. [EWB01472]
0.5 kg (1 lb)
Rear storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and 7
cargo):
5880 N (600 kgf, 1322 lbf)
Tongue weight (vertical weight on trailer
hitch point):
147 N (15 kgf, 33 lbf)

Drive more slowly than you would without a load.


The more weight you carry, the slower you should
go. Although conditions vary, it is good practice to
drive slowly (shift into first gear or low drive if avail- Avoid wheelies and jumping. WARNING! At-
able on this model) whenever you are carrying tempting wheelies, jumps, and other stunts in-
heavier loads or when towing a trailer. creases the chance of an accident, including
7-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM

an overturn. Never attempt stunts, such as Exhaust system


wheelies or jumps. Don’t try to show off. EWB01502

[EWB01482] WARNING
 Dry grass or brush or other combustible ma-
terial accumulated around the engine area
could catch fire. Do not operate, idle, or park
the ATV in dry grass or other dry ground cov-
er. Keep the engine area free of dry grass,
brush, or other combustible material.
 Someone touching the exhaust system dur-
ing or after operation could be burned. Do
not touch the hot exhaust system. Do not
park the ATV in a place where others might
7 be likely to touch it.
Modifications and accessories The muffler and other engine parts become ex-
Never modify this ATV through improper installa- tremely hot during operation and remain hot after
tion or use of accessories or other modification. All the engine has stopped. To reduce the risk of fire
parts and accessories added to this ATV should during operation or after leaving the ATV, do not
be genuine Yamaha or equivalent components let brush, grass and other materials collect under
designed for use on this ATV and should be in- the vehicle, near the muffler or exhaust pipe, or
stalled and used according to instructions. If you next to other hot parts. Check under the vehicle
have questions, consult an authorized ATV dealer. after operating in areas where combustible mate-
WARNING! Operating this ATV with improper rials may have collected. Do not idle or park the
modifications may cause changes in handling vehicle in long dry grass or other dry ground cov-
which in some situations could lead to an acci- er.
dent. [EWB01492]
7-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM

To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE
tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces
children are not likely to touch it. only. WARNING! Paved surfaces may seriously
affect handling and control of the ATV, and
may cause the ATV to go out of control. Always
avoid paved surfaces, including sidewalks,
driveways, parking lots and streets. [EWB01512]

While riding on unpaved public streets or roads


may be legal in your area, such operation can in-
crease the risk of collision with other vehicles.
Watch carefully for other vehicles. Make sure you
7-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM

know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al-
you ride on unpaved public streets or roads. Do ways be alert to changing terrain conditions
not ride on any paved public street, road or motor- when operating the ATV. [EWB01532]
way. WARNING! Never operate this ATV on any
paved street, paved road or motorway. You
can collide with another vehicle. [EWB01522]

Know the terrain where you ride. Ride cautiously in Do not operate on rough, slippery, or loose terrain
unfamiliar areas. Stay alert for holes, rocks, or until you have learned and practiced the skills nec-
roots in the terrain, and other hidden hazards essary to control the ATV on such terrain. Always
which may cause the ATV to upset. WARNING! be especially cautious on these kinds of terrain.
The ATV could go out of control if you do not WARNING! Failure to use extra care when op-
have enough time to react to hidden rocks, erating on excessively rough, slippery, or loose
bumps, or holes. Go slowly and be extra care-

7-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM

terrain could cause loss of traction or ATV con-


trol, which could result in an accident, includ-
ing an overturn. [EWB01542]

Do not ride in areas posted “no trespassing”. 7


Do not ride on private property without getting
permission.
When riding in an area where you might not easily
be seen, such as desert terrain, mount a caution
flag on the ATV. DO NOT use the flag pole bracket
as a trailer hitch. WARNING! You could collide
with another vehicle if operating in areas
where you cannot easily be seen. Mount a cau-
tion flag on the ATV to make you more visible.
Watch carefully for other vehicles. [EWB01552]

7-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM

Select a large, flat, unpaved area to become famil- ECB00252

iar with your ATV. Make sure that this area is free NOTICE
of obstacles and other riders. You should practice Do not shift from low-range to high-range or
control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.
and turning techniques in this area before trying Damage to the engine or drive train may occur.
more difficult terrain.
Shift to the park position and follow the instruction TURNING YOUR ATV
on page 6-1 to start the engine. Once it has EWB01772
warmed up you are ready to begin riding your WARNING
ATV. With the engine idling, shift the drive select Always follow proper procedures for turning as
lever into the low-range position or the high-range described in this Owner’s Manual. Practice
position. Apply the throttle slowly and smoothly. turning at low speeds before attempting to turn
The centrifugal clutch will engage and you will at faster speeds. Do not turn at speeds too fast
7 start to accelerate. If the throttle is applied too for your skills or the conditions. ATV could go
abruptly, the front wheels may lift off the ground, out of control, causing a collision or overturn.
resulting in a loss of directional control. Avoid
higher speeds until you are thoroughly familiar To achieve maximum traction on unpaved surfac-
with the operation of your ATV. es, the two rear wheels turn together at the same
When slowing down or stopping, release the speed. Therefore, unless the wheel on the inside
throttle and apply the brakes smoothly and evenly. of the turn is allowed to slip or lose some traction,
Improper use of the brakes can cause the tires to the ATV will resist turning. A special turning tech-
lose traction, reducing control and increasing the nique must be used to allow the ATV to make
possibility of an accident. turns quickly and easily. It is essential that this skill
be learned first at low speed.

7-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM

As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t
turn the handlebars in the desired direction. As turn, come to a stop and then practice the proce-
you do so, put your weight on the footboard to the dure again. If the riding surface is slippery or
outside of the turn (opposite your desired direc- loose, it may help to position more of your weight
tion) and lean your upper body into the turn. Use over the front wheels by moving forward on the
the throttle to maintain an even speed through the seat.
turn. This maneuver will let the wheel on the inside Once you have learned this technique, you should
of the turn slip slightly, allowing the ATV to make be able to perform it at higher speeds or in tighter
the turn properly. curves.
Improper riding procedures such as abrupt throt-
tle changes, excessive braking, incorrect body
movements, or too much speed for the sharpness
of the turn may cause the ATV to tip. If the ATV be-
gins to tip over to the outside while negotiating a 7
turn, lean more to the inside. It may also be nec-
essary to gradually let off on the throttle and steer
to the outside of the turn to avoid tipping over.
Remember: Avoid higher speeds until you are
thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL
EWB01672
1. Lean towards inside of turn. WARNING
2. Support your weight on the outer footboard.
Climbing hills improperly can cause overturns
This procedure should be practiced at slow speed or loss of control. Use proper riding techniques
many times in a large unpaved area with no obsta- described in this Owner’s Manual.
cles. If an incorrect technique is used, your ATV
7-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM

 Never operate the ATV on hills too steep for


the ATV or for your abilities. The ATV can
overturn more easily on extremely steep hills
than on level surfaces or small hills.
 Always check the terrain carefully before you
start up any hill. Never climb hills with exces-
sively slippery or loose surfaces.
 Shift your weight forward.
 Never open the throttle suddenly. The ATV
could flip over backwards.
 Never go over the top of any hill at high
speed. An obstacle, a sharp drop, or another
vehicle or person could be on the other side
7 of the hill.
 Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.
 Avoid crossing the side of a steep hill if pos-
sible. When crossing the side of a hill, shift
your weight to the uphill side of the ATV.

7-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM

Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have
tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the
check the terrain carefully before attempting any top, you should turn the ATV around while you still
hill. In all cases avoid inclines with slippery or have forward motion (provided you have the room
loose surfaces, or obstacles that might cause you to do so) and go down the hill.
to lose control. If your ATV has stalled or stopped and you believe
To climb a hill, you need traction, momentum, and you can continue up the hill, restart carefully to
steady throttle. For more traction and control for make sure you do not lift the front wheels which
climbing steeper and/or rougher slopes, select could cause you to lose control. If you are unable
“4WD” or 4WD-LOCK (“DIFF. LOCK”). Travel fast to continue up the hill, dismount the ATV on the
enough to maintain momentum, but not so fast uphill side. Physically turn the ATV around and
that you cannot react to changes in the terrain as then descend the hill.
you climb. If you start to roll backwards, DO NOT apply either
It is important when climbing a hill to make sure brake abruptly. If you are in “2WD”, apply only the 7
that your weight is transferred forward on the ATV. front brake. When fully stopped, apply the rear
This can be accomplished by leaning forward and, brake as well, and then shift to the park position. If
on steeper inclines, standing on the footboards you are in “4WD”, because all wheels are inter-
and leaning forward over the handlebars. When- connected by the drive train, applying either brake
ever possible, ride straight up hills. will brake all wheels, therefore, avoid sudden ap-
Slow down when you reach the crest of the hill if plication of either the front or rear brake as the
you cannot see clearly what is on the other side – wheels on the uphill side could come off the
there could be another person, an obstacle, or a ground. The ATV could easily tip over backwards.
sharp drop-off. Use common sense and remem- Apply both the front and rear brakes gradually.
ber that some hills are too steep for you to climb When fully stopped, lock shift to the park position
or descend. and dismount the ATV immediately on the uphill
side. Dismount on uphill side or to a side if pointed

7-15
UB3860E0.book Page 16 Monday, July 14, 2014 10:34 AM

straight uphill. Turn the ATV around and remount,  Always check the terrain carefully before you
following the procedure described in the Owner’s start down any hill.
Manual. WARNING! Stalling, rolling backwards  Never operate the ATV on hills too steep for
or improperly dismounting while climbing a hill the ATV or for your abilities. The ATV can
could result in ATV overturning. If you cannot overturn more easily on extremely steep hills
control the ATV, dismount immediately on the than on level surfaces or small hills.
uphill side. [EWB01803]  Shift your weight backward and to the up
side of the hill.
 Never go down a hill at high speed.
 Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one
side. Go straight down the hill where possi-
ble.
7  Improper braking can cause the wheels on
the uphill side to come off the ground or
cause loss of traction. Apply brakes gradual-
ly. If in “2WD”, apply only the rear brake.

When riding your ATV downhill, shift your weight


as far to the rear and uphill side of the ATV as pos-
RIDING DOWNHILL sible. Move back on the seat and sit with your
EWB01622
arms straight. Engine compression will do most of
WARNING
the braking for you. For maximum engine com-
Going down a hill improperly could cause over- pression braking effect, select the low-range posi-
turns or loss of control. Always follow proper tion and change to “4WD” before beginning to
procedures for going down hills as described descend the hill.
in this Owner’s Manual.
7-16
UB3860E0.book Page 17 Monday, July 14, 2014 10:34 AM

Use caution while descending a hill with loose or


slippery surfaces. Braking ability and traction may
be adversely affected by these surfaces. Improper
braking may also cause a loss of traction.
When this ATV is in “4WD”, all wheels (front and
rear) are interconnected by the drive train. This
means that applying either the front brake or the
rear brake will brake all wheels. When descending
hills, using either brake lever or the brake pedal
will brake the wheels on the downhill side. Avoid
sudden application of either the front or rear brake
because the wheels on the uphill side could come
off the ground. Apply both the front and rear
brakes gradually. 7
Whenever possible, ride your ATV straight down-
hill. Avoid sharp angles which could allow the ATV CROSSING A SLOPE
to tip or roll over. Carefully choose your path and EWB01633
ride no faster than you will be able to react to ob- WARNING
stacles which may appear. Improperly crossing hills or turning on hills
could cause loss of control or cause the ATV to
overturn.
 Always follow proper procedures as de-
scribed in the Owner’s Manual.
 Avoid hills with excessively slippery or loose
surfaces.
 Avoid crossing the side of a steep hill.
7-17
UB3860E0.book Page 18 Monday, July 14, 2014 10:34 AM

 Shift your weight to the uphill side of the ATV.


 Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.

Traversing a sloping surface on your ATV requires


you to properly position your weight to maintain
proper balance. Be sure that you have learned the
basic riding skills on flat ground before attempting
to cross a sloping surface. Avoid slopes with slip-
pery surfaces or rough terrain that may upset your
balance.
7
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the CROSSING THROUGH SHALLOW WATER
steering when riding on loose surfaces by pointing EWB01642

the front wheels slightly uphill. When riding on WARNING


slopes, be sure not to make sharp turns either up Operating this vehicle through deep or fast-
or down hill. flowing water can lead to loss of control or an
If your ATV does begin to tip over, gradually steer overturn. To reduce your risk of drowning or
in the downhill direction if there are no obstacles other injuries, use care when crossing through
in your path. As you regain proper balance, grad- water. Never operate this ATV water deeper
ually steer again in the direction you wish to travel. than the depth specified in your Owner’s Man-
ual, as tires may float, increasing the risk of an
overturn.

7-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM

The ATV can be used to cross slow moving, shal- braking ability. WARNING! Wet brakes may have
low water of up to a maximum of 35 cm (14 in) in reduced stopping ability, which could cause
depth. Before entering the water, choose your loss of control. [EWB02622]
path carefully. Enter where there is no sharp drop
off, and avoid rocks or other obstacles which may
be slippery or upset the ATV. Drive slowly and
carefully.

After riding your ATV in water, be sure to drain the


trapped water by removing the check hoses at the
bottom of the air filter case. Also, remove the drain
plugs from the front and rear storage compart-
ments and the V-belt case to drain any water that
Test your brakes after leaving the water. If neces-
may have accumulated. NOTICE: Undrained wa-
sary, apply them several times to let friction dry
ter can cause damage or improper operation.
out the linings. Do not continue to ride your ATV
[ECB00842]
without verifying that you have regained proper
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions.

7-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM

1. Air filter case check hose 1. Storage compartment drain plug

1. Air filter case check hose 1. Storage compartment drain plug

7-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM

accident. Be sure to keep your feet firmly mounted


on the footboards at all times. Avoid jumping the
ATV as loss of control and damage to the ATV may
result.

SLIDING AND SKIDDING


EWB01663

WARNING
Skidding or sliding improperly may cause you
to lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
1. V-belt case drain plug ATV to overturn.
 Learn to safely control skidding or sliding by
RIDING OVER ROUGH TERRAIN practicing at low speeds and on level,
EWB01652
7
smooth terrain.
WARNING  On extremely slippery surfaces, such as ice,
Riding improperly over obstacles could cause go slowly and be very cautious in order to re-
loss of control or a collision. Before operating duce the chance of skidding or sliding out of
in a new area, check for obstacles. Never at- control.
tempt to ride over large obstacles, such as
large rocks or fallen trees. When you go over Care should be used when riding on loose or slip-
obstacles, always follow proper procedures as pery surfaces since the ATV may slide. If unex-
described in the Owner’s Manual. pected and uncorrected, sliding could lead to an
accident.
Riding over rough terrain should be done with
caution. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or
7-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM

To reduce the tendency for the front wheels to


slide in loose or slippery conditions, positioning
your weight over the front wheels will sometimes
help.

With practice, over a period of time, skill at con-


7
trolled sliding can be developed. The terrain
should be chosen carefully before attempting
If the rear wheels of your ATV start to slide side- such maneuvers, since both stability and control
ways, control can usually be regained (if there is are reduced. Bear in mind that sliding maneuvers
room to do so) by steering in the direction of the should always be avoided on extremely slippery
slide. Applying the brakes or accelerating is not surfaces such as ice, since all control may be lost.
recommended until you have corrected the slide.
WHAT TO DO IF...
This section is designed to be a reference guide
only. Be sure to read each section on riding tech-
niques completely.

7-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM

WHAT TO DO...  If your ATV is traversing a sloping surface:


 If your ATV doesn’t turn when you want it to: Be sure to ride with your weight positioned to-
Bring the ATV to a stop and practice the turning wards the uphill side of the ATV to maintain
maneuvers again. Be sure you are putting your proper balance. If the ATV starts to tip, steer
weight on the footboard to the outside of the down the hill (if there are no obstacles in your
turn. Position your weight over the front wheels way) to regain balance. If you discover that the
for better control. (See page 7-12.) ATV is going to tip over, dismount on the uphill
 If your ATV begins to tip while turning: side. (See page 7-17.)
Lean more into the turn to regain balance. If  If your ATV encounters shallow water:
necessary, gradually let off the throttle and/or Ride slowly and carefully through slow moving
steer to the outside of the turn. (See page 7-12.) water, watching for obstacles. Be sure to let wa-
 If your ATV starts to slide sideways: ter drain from the ATV and CHECK YOUR
Steer in the direction of the slide if you have the BRAKES FOR PROPER OPERATION when you
room. Applying the brakes or accelerating is not come out of the water. Do not continue to ride 7
recommended until you have corrected the your ATV until you have regained adequate
slide. (See page 7-21.) braking ability. (See page 7-18.)
 If your ATV can’t make it up a hill you are trying
to climb:
Turn the ATV around if you still have forward
speed. If not, stop, dismount on the uphill side
of the ATV and physically turn the ATV around.
If the ATV starts to slip backwards, DO NOT
USE THE REAR BRAKE IF THE ATV IS IN
“2WD” – the ATV may tip over on top of you.
Dismount the ATV on the uphill side. (See page
7-13.)

7-23
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU28784

PERIODIC MAINTENANCE AND ADJUSTMENT


EBU21675  Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
Periodic inspection, adjustment, and lubrication poisoning - possibly leading to death. See
will keep your vehicle in the safest and most effi- page 2-6 for more information about carbon
cient condition possible. Safety is an obligation of monoxide.
the vehicle owner/operator. The most important
EWB02691
points of vehicle inspection, adjustment, and lu-
brication are explained on the following pages. WARNING
EWB01842 Brake discs, calipers, drums, and linings can
WARNING become very hot during use. To avoid possible
Failure to properly maintain the vehicle or per- burns, let brake components cool before
forming maintenance activities incorrectly may touching them.
increase your risk of injury or death during ser-
8 vice or while using the vehicle. If you are not fa- The intervals given in the periodic maintenance
miliar with vehicle service, have a Yamaha charts should be considered as a general guide
dealer perform the service. under normal riding conditions. However, DE-
PENDING ON THE WEATHER, TERRAIN, GEO-
EWB02563 GRAPHICAL LOCATION, AND INDIVIDUAL USE,
WARNING THE MAINTENANCE INTERVALS MAY NEED TO
Turn off the engine when performing mainte- BE SHORTENED.
nance unless otherwise specified.
 A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires.

8-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

EBU27112 additional tools such as a torque wrench may be


Owner’s manual and tool kit necessary to perform certain maintenance work
Be sure to put this owner’s manual in the plastic correctly.
bag and to always carry it as well as the owner’s
tool kit and the low-pressure tire gauge in their re- TIP
spective compartments under the seat. If you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.

8
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kit

The service information included in this manual


and the tools provided in the owner’s tool kit are
intended to assist you in the performance of pre-
ventive maintenance and minor repairs. However,

8-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

EBU21745

Periodic maintenance chart for the emission control system


TIP
 For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
 For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should still be followed.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)

8 hours 20 80 160 160 320

• Check fuel hoses for cracks or other damage, and


1 * Fuel line √ √ √
replace if necessary.
• Check condition and clean, regap, or replace if
2 Spark plug √ √ √ √ √
necessary.
3 * Valves • Check valve clearance and adjust if necessary. √ √ √ √
Crankcase breath- • Check breather hose for cracks or other damage,
4 * √ √ √
er system and replace if necessary.
• Check for leakage and replace gasket(s) if neces-
sary.
5 * Exhaust system √ √ √
• Check for looseness and tighten all screw clamps
and joints if necessary.

8-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320

6 Spark arrester • Clean. √ √ √


• Check the air cut-off valve, reed valve, and hose
Air induction sys-
7 * for damage. √ √ √ √ √
tem
• Replace any damaged parts if necessary.

8-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

EBU21868

General maintenance and lubrication chart


TIP
 For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
 For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should still be followed.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)

8 hours 20 80 160 160 320

Every 20–40 hours (more often in wet or


1 Air filter element • Clean and replace if necessary.
dusty areas)
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and √ √ √ √ √
2 * Front brake correct if necessary.
• Replace brake pads. Whenever worn to the limit

8-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320

• Check operation and correct if necessary.


• Check brake pedal free play and adjust if neces-
sary. √ √ √ √ √
3 * Rear brake • Check fluid level and ATV for fluid leakage, and
correct if necessary.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or other damage, and replace if
√ √ √ √
4 * Brake hoses necessary.
• Replace. Every 4 years
5 * Brake fluid • Replace. Every 2 years
8
• Check runout and for damage, and replace if nec-
6 * Wheels √ √ √ √
essary.
• Check tread depth and for damage, and replace if
necessary.
7 * Tires √ √ √ √
• Check air pressure and balance, and correct if
necessary.
• Check for looseness or damage, and replace if
8 * Wheel hub bearings √ √ √ √
necessary.
• Check for wear, cracks or other damage, and re-
9 * V-belt √ √ √ √
place if necessary.
• Make sure that all nuts, bolts, and screws are
10 * Chassis fasteners √ √ √ √ √
properly tightened.

8-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320

Shock absorber as- • Check operation and correct if necessary.


11 * √ √ √
semblies • Check for oil leakage and replace if necessary.
• Check for cracks or other damage, and replace if
12 * Stabilizer bushes √ √ √
necessary.
13 * Rear knuckle pivots • Lubricate with lithium-soap-based grease. √ √ √
14 * Steering shaft • Lubricate with lithium-soap-based grease. √ √ √
• Check operation and repair or replace if dam-
15 * Steering system aged. √ √ √ √ √
• Check toe-in and adjust if necessary.

8 • Check for cracks or other damage, and replace if


16 * Engine mount √ √ √
necessary.
• Check for cracks or other damage, and replace if
17 * Axle boots √ √ √ √ √
necessary.
• Change.
18 Engine oil • Check ATV for oil leakage, and correct if neces- √ √ √ √
sary.
Engine oil filter car-
19 • Replace. √ √ √
tridge
• Change.
20 Differential gear oil • Check ATV for oil leakage, and correct if neces- √ √
sary.

8-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM

INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320

• Change.
21 Final gear oil • Check ATV for oil leakage, and correct if neces- √ √
sary.
• Check coolant level and ATV for coolant leakage,
√ √ √ √ √
22 Cooling system and correct if necessary.
• Replace coolant. Every 2 years
Moving parts and
23 * • Lubricate. √ √ √ √
cables
Drive select lever • Check operation and adjust or replace if neces-
24 * √ √ √
safety system cable sary.
8
• Check operation.
• Check throttle lever free play, and adjust if neces-
25 * Throttle lever √ √ √ √ √
sary.
• Lubricate cable and lever housing.
Front and rear
26 * • Check operation and correct if necessary. √ √ √ √ √
brake switches
• Check operation and correct if necessary.
27 * Lights and switches √ √ √ √ √
• Adjust headlight beams.

8-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM

EBU23072

TIP
 Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

8-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM

EBU23091

Removing and installing panels 3 1


The panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
2 1 3 4

2
1. Panel E
2. Panel G
3. Panel H

EBU27388
8
5
1. Panel A Panel A
2. Panel B
3. Panel C To remove the panel
4. Panel D
Pull upward on the areas shown.
5. Panel F

8-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM

Panel B

To remove the panel


1. Remove panel A.
2. Remove the front carrier by removing the
bolts.

1. Panel A

To install the panel


Place the panel in the original position.
8
1. Carrier bolt (under the fenders)

8-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM

3. Remove the quick fasteners, and then pull the


panel upward to remove it.

1. Front carrier
2. Carrier bolt (upper)
1. Panel B
2. Quick fastener

8
To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.

1. Carrier bolt (lower)

8-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM

Panel C

To remove the panel


1. Remove the seat. (See page 4-18.)
2. Remove the quick fastener screws, and then
pull the panel upward to remove it.

2. Install the front carrier by installing the bolts


and tightening them to the specified torques.

Tightening torques:
8 Carrier bolt (upper):
34 Nm (3.4 m·kgf, 25 ft·lbf)
1. Panel C
Carrier bolt (lower): 2. Quick fastener screw
34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (under the fenders): To install the panel
7 Nm (0.7 m·kgf, 5.1 ft·lbf) 1. Place the panel in the original position, and
then install the quick fastener screws.
3. Install panel A.

8-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM

1. Panel D
2. Install the seat.
2. Quick fastener screw

Panels D and E

To remove a panel 8
1. Remove panels A and C.
2. Remove the quick fastener screw and bolt,
and then pull the panel upward to remove it.
TIP
To ease removal of panel D, shift the drive select
lever into the reverse position.

1. Bolt

8-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM

To install a panel
1. Place the panel in the original position, and
then install the bolt and quick fastener screw.

1. Panel E
2. Quick fastener screw

1. Bolt

2. Install panels A and C.


8-15
UB3860E0.book Page 16 Monday, July 14, 2014 10:34 AM

Panels F and G

To remove a panel
1. Remove the panel bolts, footboard bolt, and
footboard nut.
2. Pull the panel downward while pushing the
projection.

1. Panel G
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection
8
To install a panel
1. Panel F 1. Place the panel in the original position.
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection

8-16
UB3860E0.book Page 17 Monday, July 14, 2014 10:34 AM

Tightening torques:
Panel bolt:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard nut:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Panel H

To remove the panel


1. Remove the seat. (See page 4-18.)
2. Remove the rear carrier by removing the
bolts.

2. Install the bolts and nut, and then tighten


1. Carrier bolt (under the fenders)
them to the specified torques.

8-17
UB3860E0.book Page 18 Monday, July 14, 2014 10:34 AM

3. Remove the quick fasteners, and then push


inward on the areas shown.

2
1

1. Rear carrier
2. Carrier bolt (upper)
1. Panel H
2. Quick fastener

8
To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.

1. Carrier bolt (lower)

8-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM

EBU28672

Removing the radiator grills


The radiator grills can be removed to access the
radiator for cleaning.

To remove a radiator grill


Remove the quick fastener, pull the radiator grill
outward at the top, and then pull it upward.

2. Install the rear carrier by installing the bolts


and tightening them to the specified torques.

Tightening torques:
8 Carrier bolt (upper):
60 Nm (6.0 m·kgf, 43 ft·lbf) 1
Carrier bolt (lower):
60 Nm (6.0 m·kgf, 43 ft·lbf) 1. Radiator grill
Carrier bolt (under the fenders): 2. Quick fastener
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
To install a radiator grill
3. Install the seat. Place the radiator grill in its original position, and
then install the quick fastener.

8-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM

EBU23214 2. Remove the spark plug as shown, with the


Checking the spark plug spark plug wrench included in the owner’s
The spark plug is an important engine component, tool kit.
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the
spark plug should be removed and checked in ac- 1
cordance with the periodic maintenance and lubri-
cation chart. In addition, the condition of the spark
plug can reveal the condition of the engine.

To remove the spark plug


1. Remove the spark plug cap.

1
1. Spark plug wrench
8
To check the spark plug
1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).

1. Spark plug cap

8-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM

TIP
If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the ATV.

2. Check the spark plug for electrode erosion


and excessive carbon or other deposits, and
replace it if necessary.

Specified spark plug:


NGK/CPR7EA-9 1. Spark plug gap

3. Measure the spark plug gap with a wire thick- Spark plug gap:
ness gauge and, if necessary, adjust the gap 0.8–0.9 mm (0.031–0.035 in)
8 to specification.
To install the spark plug
1. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.

8-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM

Tightening torque: TIP


Spark plug: If the engine was started before checking the oil
13 Nm (1.3 m·kgf, 9.4 ft·lbf) level, be sure to warm up the engine sufficiently,
and then wait at least 10 minutes until the oil set-
TIP tles for an accurate reading.
If a torque wrench is not available when installing
3. Remove the access cover by turning it coun-
the spark plug, a good estimate of the correct
terclockwise.
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the speci-
fied torque as soon as possible.

3. Install the spark plug cap.


EBU27468

Engine oil and oil filter cartridge


The engine oil level should be checked before 8
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals
specified in the periodic maintenance and lubrica-
tion chart. 1. Access cover

To check the engine oil level 4. Remove the engine oil dipstick, and then
1. Place the ATV on a level surface. wipe it off with a clean rag.
2. Check the engine oil level on a cold engine.

8-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM

1. Engine oil dipstick 1. Maximum level mark


2. Minimum level mark
5. Insert the dipstick completely into the oil filler
hole, and then remove it again to check the oil 6. If the engine oil is at or below the minimum
level. level mark, add sufficient oil of the recom-
8 mended type to raise it to the correct level.
TIP NOTICE: Be sure the engine oil is at the
The engine oil should be between the minimum correct level, otherwise engine damage
and maximum level marks. may result. [ECB00852]
7. Insert the dipstick completely into the oil filler
hole.
8. Install the access cover by turning it clock-
wise.

8-23
UB3860E0.book Page 24 Monday, July 14, 2014 10:34 AM

To change the engine oil (with or without oil fil-


TIP
ter cartridge replacement)
Skip steps 5–9 if the oil filter cartridge is not being
1. Place the ATV on a level surface.
replaced.
2. Remove the access cover by turning it coun-
terclockwise. 5. Remove panel F. (See page 8-10.)
3. Place an oil pan under the engine to collect 6. Remove the oil filter cartridge with an oil filter
the used oil. wrench.
4. Remove the dipstick, and then remove the
engine oil drain bolt and its gasket to drain the
oil from the crankcase.

1
8

1. Oil filter cartridge


2. Oil filter wrench

1. Engine oil drain bolt TIP


2. Gasket An oil filter wrench is available at a nearby Yamaha
dealer.

7. Apply a thin coat of engine oil to the O-ring of


the new oil filter cartridge.
8-24
UB3860E0.book Page 25 Monday, July 14, 2014 10:34 AM

1. O-ring 1. Torque wrench

TIP Tightening torque:


Make sure that the O-ring is properly seated. Oil filter cartridge:
8 17 Nm (1.7 m·kgf, 12 ft·lbf)
8. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified 9. Install panel F.
torque with a torque wrench. 10. Install the engine oil drain bolt and its new
gasket, and then tighten the bolt to the spec-
ified torque.

Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)

8-25
UB3860E0.book Page 26 Monday, July 14, 2014 10:34 AM

11. Refill with the specified amount of the recom-  Make sure that no foreign material enters the
mended engine oil, and then insert the dip- crankcase.
stick completely into the oil filler hole.
12. Start the engine, and then let it idle for several
Recommended oil: minutes while checking it for oil leakage. If oil
See page 10-1. is leaking, immediately turn the engine off and
Oil quantity: check for the cause.
Without oil filter cartridge replacement: 13. Turn the engine off, wait at least ten minutes,
2.00 L (2.11 US qt, 1.76 Imp.qt) and then check the oil level and correct it if
With oil filter cartridge replacement: necessary.
2.10 L (2.22 US qt, 1.85 Imp.qt) 14. Install the access cover by turning it clock-
wise.
TIP EBU27307
Be sure to wipe off spilled oil on any parts after the Final gear oil
engine and exhaust system have cooled down. The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have 8
ECB00301
a Yamaha dealer check and repair the ATV. In ad-
NOTICE
dition, the final gear oil level must be checked and
 In order to prevent clutch slippage (since the the oil changed as follows at the intervals speci-
engine oil also lubricates the clutch), do not fied in the periodic maintenance and lubrication
mix any chemical additives. Do not use oils chart.
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition, To check the final gear oil level
do not use oils labeled “ENERGY CONSERV- 1. Place the ATV on a level surface.
ING II” or higher.

8-26
UB3860E0.book Page 27 Monday, July 14, 2014 10:34 AM

2. Remove the final gear oil level check bolt and


its gasket, and then check the oil level in the
final gear case. The oil level should be at the
brim of the check hole.

1 2 3
2 1

1. Final gear oil filler bolt


2. Gasket

4. Check the gaskets for damage, and replace


them if necessary.
8 1. Final gear oil
5. Install the oil level check bolt, the oil filler bolt
2. Gasket
3. Final gear oil level check bolt
and their gasket, and then tighten the bolts to
4. Correct oil level the specified torques.

3. If the oil is below the brim of the check hole, Tightening torques:
remove the final gear oil filler bolt and its gas- Final gear oil level check bolt:
ket, and then add sufficient oil of the recom- 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
mended type to raise it to the correct level. Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)

8-27
UB3860E0.book Page 28 Monday, July 14, 2014 10:34 AM

To change the final gear oil


Tightening torque:
1. Place the ATV on a level surface.
Final gear oil drain bolt:
2. Place an oil pan under the final gear case to
23 Nm (2.3 m·kgf, 17 ft·lbf)
collect the used oil.
3. Remove the final gear oil filler bolt, the final 5. Refill with the recommended final gear oil to
gear oil level check bolt, the final gear oil drain the brim of the check hole as shown.
bolt and their gasket to drain the oil from the NOTICE: Be sure no foreign material en-
final gear case. ters the final gear case. [ECB00422]

1 2 3

4
2
8
1

1. Final gear oil drain bolt 1. Final gear oil


2. Gasket 2. Gasket
3. Final gear oil level check bolt
4. Install the drain bolt and its new gasket, and
4. Correct oil level
then tighten the bolt to the specified torque.
Recommended final gear oil:
See page 10-1.

8-28
UB3860E0.book Page 29 Monday, July 14, 2014 10:34 AM

6. Check the oil level check bolt gasket and the To check the differential gear oil level
oil filler bolt gasket for damage, and replace 1. Place the ATV on a level surface.
them if necessary. 2. Remove the differential gear oil filler bolt and
7. Install the oil level check bolt, the oil filler bolt its gasket, and then check the oil level in the
and their gasket, and then tighten the bolts to differential gear case. The oil level should be
the specified torques. at the brim of the filler hole.

Tightening torques:
Final gear oil level check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) 1 2
8. Check the final gear case for oil leakage. If oil 3
is leaking, check for the cause.
8 EBU23427 4
Differential gear oil
1. Differential gear oil filler bolt
The differential gear case must be checked for oil
2. Gasket
leakage before each ride. If any leakage is found, 3. Differential gear oil
have a Yamaha dealer check and repair the ATV. 4. Correct oil level
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in- 3. If the oil is below the brim of the filler hole, add
tervals specified in the periodic maintenance and sufficient oil of the recommended type to
lubrication chart. raise it to the correct level.
4. Check the gasket for damage, and replace it
if necessary.

8-29
UB3860E0.book Page 30 Monday, July 14, 2014 10:34 AM

5. Install the oil filler bolt and its gasket, and then 4. Install the drain bolt and its new gasket, and
tighten the bolt to the specified torque. then tighten the bolt to the specified torque.

Tightening torque: Tightening torque:


Differential gear oil filler bolt: Differential gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) 9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)

To change the differential gear oil 5. Refill with the recommended differential gear
1. Place the ATV on a level surface. oil to the brim of the filler hole as shown.
2. Place an oil pan under the differential gear NOTICE: Be sure no foreign material en-
case to collect the used oil. ters the differential gear case. [ECB00412]
3. Remove the differential gear oil filler bolt, the
differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.

8
1 2
3

2 4
1. Differential gear oil filler bolt
1 2. Gasket
3. Differential gear oil
4. Correct oil level
1. Differential gear oil drain bolt
2. Gasket
8-30
UB3860E0.book Page 31 Monday, July 14, 2014 10:34 AM

Recommended differential gear oil: TIP


See page 10-1. The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
6. Check the oil filler bolt gasket for damage, ture.
and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then 2. Check the coolant level in the coolant reser-
tighten the bolt to the specified torque. voir.

Tightening torque: TIP


Differential gear oil filler bolt: The coolant should be between the minimum and
23 Nm (2.3 m·kgf, 17 ft·lbf) maximum level marks.

8. Check the differential gear case for oil leak-


age. If oil is leaking, check for the cause.
EBU23471
8
Coolant
The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.
EBU27129
To check the coolant level 1. Maximum level mark
1. Place the ATV on a level surface. 2. Minimum level mark

8-31
UB3860E0.book Page 32 Monday, July 14, 2014 10:34 AM

3. If the coolant is at or below the minimum level


mark, remove panel D to access the coolant
reservoir. (See page 8-10.)
4. Remove the coolant reservoir cap, add cool-
1
ant or distilled water to the maximum level
mark, install the reservoir cap, and then install
the panel. NOTICE: If coolant is not avail- 2
able, use distilled water or soft tap water 3
instead. Do not use hard water or salt wa-
ter since they are harmful to the engine. If
water has been used instead of coolant,
replace it with coolant as soon as possible, 1. Coolant reservoir cap
otherwise the cooling system will not be 2. Maximum level mark
protected against frost and corrosion. If 3. Minimum level mark
water has been added to the coolant, have
a Yamaha dealer check the antifreeze con- Coolant reservoir capacity (up to the maxi-
8
tent of the coolant as soon as possible, mum level mark):
otherwise the effectiveness of the coolant 0.24 L (0.25 US qt, 0.21 Imp.qt)
will be reduced. [ECB01012]
TIP
 The radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.
 If the engine overheats, see page 8-67 for fur-
ther instructions.

8-32
UB3860E0.book Page 33 Monday, July 14, 2014 10:34 AM

EBU2776A
To change the coolant
EWB01891 1
3
WARNING
Wait for the engine and radiator to cool before 2
removing the radiator cap. You could be 3 2
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.

1. Place the ATV on a level surface.


1. Footboard
2. Remove panel D. (See page 8-10.)
2. Bolt and nut
3. Remove the footboard by removing the bolts 3. Bolt
and nuts.
4. Place a container under the engine, and then
8 remove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the engine
guard.)

8-33
UB3860E0.book Page 34 Monday, July 14, 2014 10:34 AM

6. Remove the radiator cap.

1 2

1. Coolant drain bolt


2. Gasket 1. Radiator cap

7. Remove the coolant reservoir cap.


8. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the 8
coolant from the coolant reservoir.
1

1. Trough

5. Remove panel B. (See page 8-10.)


8-34
UB3860E0.book Page 35 Monday, July 14, 2014 10:34 AM

13. Pour the recommended coolant into the res-


ervoir to the maximum level mark, and then
install the reservoir cap. NOTICE: Mix anti-
freeze with distilled water only. However, if
distilled water is not available, soft water
may be used for refilling. Do not use hard
water or salt water since they are harmful
to the engine. [ECB00992]

Antifreeze/water mixture ratio:


1:1
1. Coolant reservoir hose Recommended antifreeze:
High-quality ethylene glycol antifreeze con-
9. After draining the coolant, thoroughly flush
taining corrosion inhibitors for aluminum
the cooling system with clean tap water.
engines
10. Install the coolant drain bolt and its new gas-
8 Coolant quantity:
ket, and then tighten the bolt to the specified
Radiator (including all routes):
torque.
1.99 L (2.10 US qt, 1.75 Imp.qt)
Coolant reservoir (up to the maximum level
Tightening torque:
mark):
Coolant drain bolt:
0.24 L (0.25 US qt, 0.21 Imp.qt)
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
14. Loosen the water pump air bleed bolt, with-
11. Connect the coolant reservoir hose.
out removing it, to allow all of the air to es-
12. Pour the recommended coolant into the radi-
cape from the air bleed bolt hole.
ator until it is full.

8-35
UB3860E0.book Page 36 Monday, July 14, 2014 10:34 AM

1. Water pump air bleed bolt 1. V-belt cooling duct


2. Clamp screw
15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to 18. Loosen the cylinder head air bleed bolt, with-
the specified torque. out removing it, to allow all of the air to es-
cape from the air bleed bolt hole. 8
Tightening torque:
Water pump air bleed bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)

16. Remove panel E. (See page 8-10.)


17. Loosen the clamp screw, and then remove
the V-belt cooling duct.

8-36
UB3860E0.book Page 37 Monday, July 14, 2014 10:34 AM

23. Stop the engine and allow it to cool. If the


coolant level has dropped after the engine
has cooled, add sufficient coolant until it
reaches the top of the radiator, and then in-
stall the radiator cap.
24. Start the engine, and then check for coolant
leakage.
TIP
If any leakage is found, have a Yamaha dealer
check the cooling system.
1. Cylinder head air bleed bolt
25. Install the V-belt cooling duct, and then tight-
19. When coolant begins to flow out of the bolt en the clamp screw.
hole, tighten the cylinder head air bleed bolt 26. Install the footboard by installing the bolts
to the specified torque. and nuts, and then tighten them to the speci-
8 fied torques.
Tightening torque:
Cylinder head air bleed bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)

20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
22. Pour additional coolant into the radiator until
it is full.

8-37
UB3860E0.book Page 38 Monday, July 14, 2014 10:34 AM

4 1
2
3

1
1
2 3
1. Footboard nut
2. Footboard bolt A Tightening torques:
3. Footboard bolt B Footboard nut:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
TIP Footboard bolt A: 8
Tighten footboard bolts B in the order shown. 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)

27. Install the panels.

8-38
UB3860E0.book Page 39 Monday, July 14, 2014 10:34 AM

EBU27808

Cleaning the air filter element


The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.
TIP
There are two check hoses at the bottom of the air
filter case, which are located behind panels D and
E. (See page 8-10 for an explanation on removing
1. Air filter case check hose
the panels.) Check the hoses periodically and, if
dust or water collects in them, empty them and
clean the air filter element and air filter case.

1. Air filter case check hose

1. Place the ATV on a level surface.


2. Remove panel C. (See page 8-10.)
8-39
UB3860E0.book Page 40 Monday, July 14, 2014 10:34 AM

3. Remove the air filter case cover by unhooking


the holders.

1. Air filter case cover holder


2. Air filter case cover

4. Remove the sponge material and the air filter 8


mesh from the air filter case.

1. Sponge material
2. Air filter mesh

5. Clean the mesh with solvent, and then wipe


the solvent off.
8-40
UB3860E0.book Page 41 Monday, July 14, 2014 10:34 AM

6. Wash the sponge material gently, but thor-


TIP
oughly, in solvent. WARNING! Always use
The sponge material should be wet but not drip-
parts cleaning solvent to clean the sponge
ping.
material. Never use low-flash-point sol-
vents or gasoline to clean the sponge ma- 10. Install the mesh and the sponge material into
terial because the engine could catch fire the air filter case. NOTICE: Make sure that
or explode. [EWB01942] the air filter element is properly seated in
7. Squeeze the excess solvent out of the the air filter case. Never operate the en-
sponge material and let it dry. NOTICE: Do gine with the air filter element removed.
not twist the sponge material when Doing so would allow unfiltered air to enter
squeezing it. [ECB00442] the engine, causing rapid engine wear and
possible engine damage. Additionally, the
fuel injection system would be affected re-
sulting in poor engine performance and
possible overheating. [ECB00763]
8 11. Insert the projections on the air filter case
cover into the holders on the air filter case,
and then install the air filter case cover by
hooking the holders onto the cover.

8. Check the sponge material and replace it if


damaged.
9. Apply Yamaha foam air filter oil or other qual-
ity foam air filter oil to the sponge material.
8-41
UB3860E0.book Page 42 Monday, July 14, 2014 10:34 AM

13. Install the panel.


TIP
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated
more often if the ATV is operated in extremely
dusty areas. Each time the air filter element main-
tenance is performed, check the air inlet of the air
filter case for obstructions. Check the air filter
case rubber joint to the throttle body and the rub-
ber joint manifold fittings for an air-tight seal.
Tighten all fittings securely to avoid the possibility
1. Air filter case cover
of unfiltered air entering the engine.
12. Place the hoses in their original position as
shown. EBU28904

Cleaning the spark arrester


8
Be sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.
1. Remove the tailpipe bolts.

1. Hose

8-42
UB3860E0.book Page 43 Monday, July 14, 2014 10:34 AM

1 2
1 1 3

1. Tailpipe bolt 1. Gasket


2. Spark arrester
2. Remove the tailpipe by pulling it out of the 3. Tailpipe
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire 4. Check the gasket for damage, and replace it
8 brush to remove any carbon deposits from if necessary.
the spark arrester portion of the tailpipe and 5. Make sure the gasket is properly positioned,
inside of the tailpipe housing. then insert the tailpipe into the muffler and
align the bolt holes.
6. Install the bolts and tighten them to the spec-
ified torque.

Tightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)

8-43
UB3860E0.book Page 44 Monday, July 14, 2014 10:34 AM

EWB02341

WARNING
Do not start the engine when cleaning the
spark arrester, otherwise it could cause injury
to the eyes, burns, carbon monoxide poison-
ing, possibly leading to death, and start a fire.
Always let the exhaust system cool prior to
touching exhaust components.

EBU23932

V-belt case drain plug


After riding in water deep enough to allow it to en- 1. V-belt case drain plug
ter the V-belt case, remove the V-belt case drain
EBU29703
plug to drain the water from the case.
Adjusting the throttle lever free play
TIP The throttle lever free play should be checked and,
8
If water drains from the V-belt case after removing if necessary, adjusted at the intervals specified in
the plug, have a Yamaha dealer check the ATV as the periodic maintenance and lubrication chart.
the water may affect other engine parts. The throttle lever free play should measure 3.0–5.0
mm (0.12–0.20 in) as shown. Periodically check
the throttle lever free play and, if necessary, adjust
it as follows.
1. Slide the rubber cover back.
2. Loosen the locknut.

8-44
UB3860E0.book Page 45 Monday, July 14, 2014 10:34 AM

3. To increase the throttle lever free play, turn must be adjusted by a Yamaha dealer at the inter-
the throttle lever free play adjusting bolt in di- vals specified in the periodic maintenance and lu-
rection (a). To decrease the throttle lever free brication chart.
play, turn the adjusting bolt in direction (b).
EBU24072

(b) 2 3 Adjusting the drive select lever safety


1 system cable
The drive select lever safety system cable stretch-
(a) es with use, which can result in improper function.
2WD
4WD
Therefore, the safety system cable should be
checked and adjusted by a Yamaha dealer at the
intervals specified in the periodic maintenance
and lubrication chart.

4 EBU29602

Brakes
8 1. Rubber cover
2. Throttle lever free play adjusting bolt
Replacement of brake components requires pro-
3. Locknut fessional knowledge. Brake service should be
4. Throttle lever free play performed by a Yamaha dealer.
EWB02572
4. Tighten the locknut. WARNING
5. Slide the rubber cover to its original position. Operating with improperly serviced or adjust-
EBU24061
ed brakes could lead to a loss in braking ability
Valve clearance and an accident.
The valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
8-45
UB3860E0.book Page 46 Monday, July 14, 2014 10:34 AM

EBU27471 Front brake


Checking the front and rear brake pads
The front and rear brake pads must be checked
for wear at the intervals specified in the periodic
maintenance and lubrication chart. Each brake
pad is provided with a wear indicator groove,
which allows you to check the brake pad wear
without having to disassemble the brake. If a
brake pad has worn to the point that the wear in-
dicator groove has almost disappeared, have a
Yamaha dealer replace the brake pads as a set.
TIP 1. Wear indicator groove
The wheels need to be removed to check the
brake pads. (See page 8-64.) Rear brake

1. Wear indicator groove

8-46
UB3860E0.book Page 47 Monday, July 14, 2014 10:34 AM

EBU29843 Rear brake


Checking the brake fluid level
Before riding, check that the brake fluid is above
the minimum level mark. Check the brake fluid lev-
el with the top of the reservoir level. Replenish the
brake fluid if necessary.
Front brake

2WD 1. Minimum level mark


4WD

Specified brake fluid:


DOT 4
8
1 EWB02721

WARNING
1. Minimum level mark
Improper maintenance can result in loss of
braking ability. Observe these precautions:
 Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
 Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
8-47
UB3860E0.book Page 48 Monday, July 14, 2014 10:34 AM

 Use only the specified brake fluid; otherwise, EBU24293

the rubber seals may deteriorate, causing Changing the brake fluid
leakage. Have a Yamaha dealer change the brake fluid at
 Refill with the same type of brake fluid. Add- the intervals specified in the periodic maintenance
ing a brake fluid other than DOT 4 may result and lubrication chart. In addition, have the oil seals
in a harmful chemical reaction. of the master cylinders and calipers as well as the
 Be careful that water does not enter the brake hoses replaced at the intervals listed below
brake fluid reservoir when refilling. Water will or whenever they are damaged or leaking.
significantly lower the boiling point of the flu-  Oil seals: Replace every two years.
id and may result in vapor lock.  Brake hoses: Replace every four years.

ECB01161 EBU27773

NOTICE Checking the front and rear brake lever


Brake fluid may damage painted surfaces or free play
plastic parts. Always clean up spilled fluid im- The front and rear brake lever free play must be
mediately. checked at the intervals specified in the periodic
8
maintenance and lubrication chart. The brake le-
As the brake pads wear, it is normal for the brake vers should have no free play as shown. If there is
fluid level to gradually go down. A low brake fluid free play, have a Yamaha dealer check the brake
level may indicate worn brake pads and/or brake system.
system leakage; therefore, be sure to check the
brake pads for wear and the brake system for
leakage. If the brake fluid level goes down sud-
denly, have a Yamaha dealer check the cause be-
fore further riding.

8-48
UB3860E0.book Page 49 Monday, July 14, 2014 10:34 AM

Front brake EBU29074

Adjusting the brake pedal free play


The brake pedal free play must be adjusted at the
intervals specified in the periodic maintenance
and lubrication chart.
TIP
 Always perform this maintenance completely in
the following order whenever adjusting the rear
brake.
 Before adjusting the brake pedal free play,
check the rear brake pads for wear.
1. No brake lever free play
The brake pedal free play should measure 1.0–6.0
Rear brake
mm (0.04–0.24 in) as shown. If the free play is in-
correct, adjust it as follows.
8

1. No brake lever free play

8-49
UB3860E0.book Page 50 Monday, July 14, 2014 10:34 AM

1. Brake pedal free play 1. Locknut


2. Brake pedal free play adjusting nut
1. Remove panel G. (See page 8-10.)
2. Loosen the locknut. 4. Tighten the locknut.
3. Turn the brake pedal free play adjusting nut in 5. After adjusting, there should be slight play at
direction (a) to increase the free play, and in the brake pedal cable joint as shown. If there 8
direction (b) to decrease it. is no play, repeat steps 2 to 4.

8-50
UB3860E0.book Page 51 Monday, July 14, 2014 10:34 AM

EBU24231

Axle boots
1 The axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
2
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.

1. Brake pedal cable joint


2. Slight play (0.1–0.5 mm [0.004–0.02 in])

6. Install the panel.


If the correct free play cannot be obtained, have a
8 Yamaha dealer adjust it.
TIP
1 1
When adjusting the brake pedal free play: 1. Front axle boot (each side)
 Be sure not to step on the brake pedal.
 Make sure the rear brake lever and brake pedal
do not move.

8-51
UB3860E0.book Page 52 Monday, July 14, 2014 10:34 AM

EWB02582

WARNING
 Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
 Always make sure all control cables work
1 1 smoothly before you begin riding in cold
weather. If the control cables are frozen or
1. Rear axle boot (each side) do not work smoothly, you could be unable
to control the ATV, which could lead to an
EBU24905
accident or collision.
Checking and lubricating the cables
The operation and the condition of all control ca-
EBU24913 8
bles should be checked before each ride, and the
Checking and lubricating the front and
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move rear brake levers
smoothly, have a Yamaha dealer check or replace The operation of the front and rear brake levers
it. should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Yamaha cable lubricant or other suitable Recommended lubricant:
cable lubricant Silicone grease

8-52
UB3860E0.book Page 53 Monday, July 14, 2014 10:34 AM

Front brake lever EBU28833

Checking and lubricating the brake


pedal
The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
TIP
To access the brake pedal pivot, remove panel G.
(See page 8-10.)

Recommended lubricant:
Rear brake lever Lithium-soap-based grease

8-53
UB3860E0.book Page 54 Monday, July 14, 2014 10:34 AM

EBU24964 EBU25053

Checking the wheel hub bearings Lubricating the rear knuckle pivots
The front and rear wheel hub bearings must be The rear knuckle pivots must be lubricated at the
checked at the intervals specified in the periodic intervals specified in the periodic maintenance
maintenance and lubrication chart. If there is play and lubrication chart.
in a wheel hub or if a wheel does not turn smooth-
TIP
ly, have a Yamaha dealer check the wheel hub
For parts equipped with a grease nipple, use a
bearings.
grease gun.

Recommended lubricant:
Lithium-soap-based grease

EBU25023

Checking the stabilizer bushes


The stabilizer bushes must be checked for cracks
or damage at the intervals specified in the periodic
maintenance and lubrication chart.
1. Grease nipple
Have a Yamaha dealer replace the stabilizer bush-
es if necessary.

8-54
UB3860E0.book Page 55 Monday, July 14, 2014 10:34 AM

EBU25093 EWB02161

Lubricating the steering shaft WARNING


The steering shaft must be lubricated by a Battery electrolyte is poisonous and danger-
Yamaha dealer at the intervals specified in the pe- ous, as it contains sulfuric acid, which can
riodic maintenance and lubrication chart. cause severe burns. Avoid contact with skin,
TIP eyes or clothing. Always shield your eyes when
For parts equipped with a grease nipple, use a working near batteries.
grease gun. Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
Recommended lubricant: milk. Follow with milk of magnesia, beaten egg
Lithium-soap-based grease or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
EBU2904D
prompt medical attention.
Battery Batteries produce explosive gases. Keep
The battery is located under panel A. (See page sparks, flame, cigarettes or other sources of
8
8-10.) ignition away. Ventilate when charging or using
This model is equipped with a VRLA (Valve Regu- in an enclosed space.
lated Lead Acid) battery. There is no need to KEEP OUT OF REACH OF CHILDREN.
check the electrolyte or to add distilled water.
However, the battery lead connections need to be ECB00621

checked and, if necessary, tightened. NOTICE


Never attempt to remove the battery cell seals,
as this would permanently damage the battery.

8-55
UB3860E0.book Page 56 Monday, July 14, 2014 10:34 AM

To remove the battery


1. Remove panel A. (See page 8-10.)
2. Remove the front carrier by removing the
bolts.

1. Front carrier
2. Carrier bolt (upper)

1. Carrier bolt (under the fenders) 8

1. Carrier bolt (lower)

8-56
UB3860E0.book Page 57 Monday, July 14, 2014 10:34 AM

3. Remove the battery holding plate by remov- To charge the battery


ing the nuts. Have a Yamaha dealer charge the battery as soon
4. Disconnect the negative battery lead first, as possible if it seems to have discharged. Keep
then the positive battery lead by removing in mind that the battery tends to discharge more
their bolt. NOTICE: When removing the bat- quickly if the ATV is equipped with optional elec-
tery, the main switch must be off, and the trical accessories.
negative lead must be disconnected be- ECB00932

fore the positive lead. [ECB01002] NOTICE


To charge a VRLA (Valve Regulated Lead Acid)
4 battery, a special (constant-voltage) battery
1 charger is required. Using a conventional bat-
tery charger will damage the battery.

To store the battery


 If the ATV will not be used for more than one
8 month, remove the battery, fully charge it, and
2 then place it in a cool, dry place.
 If the battery will be stored for more than two
3 months, check it at least once a month and fully
1. Battery holding plate
charge it if necessary.
2. Nut ECB00941
3. Negative battery lead (black)
NOTICE
4. Positive battery lead (red)
Always keep the battery charged. Storing a
5. Pull the battery out of its compartment. discharged battery can cause permanent bat-
tery damage.

8-57
UB3860E0.book Page 58 Monday, July 14, 2014 10:34 AM

To install the battery 4. Install the front carrier by installing the bolts
and tightening them to the specified torques.
TIP
Be sure the battery is fully charged. Tightening torques:
1. Place the battery in its compartment. Carrier bolt (upper):
2. Connect the positive battery lead first, then 34 Nm (3.4 m·kgf, 25 ft·lbf)
connect the negative battery lead by installing Carrier bolt (lower):
their bolt. NOTICE: When installing the bat- 34 Nm (3.4 m·kgf, 25 ft·lbf)
tery, the main switch must be off, and the Carrier bolt (under the fenders):
positive lead must be connected before 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
the negative lead. [ECB01111]
5. Install the panel.

2
1. Positive battery lead (red)
2. Negative battery lead (black)

3. Install the battery holding plate by installing


the nuts.
8-58
UB3860E0.book Page 59 Monday, July 14, 2014 10:34 AM

EBU30521

Replacing a fuse

1. Auxiliary DC jack fuse


2. Four-wheel-drive motor fuse
1. Fuse box 3. Ignition fuse
2. Main fuse 4. Radiator fan motor fuse
3. EPS fuse 5. Signaling system fuse
8 4. Fuel injection system spare fuse 6. Headlight fuse
5. Fuel injection system fuse 7. Spare fuse

The main fuse, the fuel injection system fuse, the


EPS fuse, and the fuse box are located under pan-
el A. (See page 8-10.)
If a fuse is blown, replace it as follows.
1. Turn the key to “ ” (off) and turn off all elec-
trical circuits.

8-59
UB3860E0.book Page 60 Monday, July 14, 2014 10:34 AM

ECB00641
Specified fuses:
NOTICE
Main fuse:
To prevent accidental short-circuiting, turn off 40.0 A
the main switch when checking or replacing a Headlight fuse:
fuse. 10.0 A
2. Remove the blown fuse, and then install a Ignition fuse:
new fuse of the specified amperage. 10.0 A
WARNING! Always use a fuse of the spec- Four-wheel-drive motor fuse:
ified rating, and never use a substitute ob- 10.0 A
ject in place of the proper fuse. An Signaling system fuse:
improper fuse or a substitute object can 5.0 A
cause damage to the electrical system, Auxiliary DC jack fuse:
which could lead to a fire. [EWB02173] 10.0 A
Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 8
15.0 A
EPS fuse:
40.0 A

3. Turn the key to “ ” (on) and turn on the elec-


trical circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.

8-60
UB3860E0.book Page 61 Monday, July 14, 2014 10:34 AM

EBU27444

Replacing a headlight bulb


If a headlight bulb burns out, replace it as follows.
1. Remove the cover at the rear of the headlight
by pulling it off.

1. Headlight bulb cover

3. Disconnect the headlight coupler.

8
1. Cover at the rear of the headlight

2. Remove the headlight bulb cover.

1. Headlight coupler

8-61
UB3860E0.book Page 62 Monday, July 14, 2014 10:34 AM

4. Unhook the headlight bulb holder, and then


remove the burnt-out bulb.

1. Do not touch the glass part of the bulb.

6. Connect the headlight coupler.


1. Headlight bulb holder
2. Headlight bulb
7. Install the headlight bulb cover. NOTICE:
Make sure the headlight bulb cover is se-
5. Place a new headlight bulb into position, and curely fitted and seated properly. [ECB01081] 8
then secure it with the bulb holder. NOTICE: 8. Install the cover at the rear of the headlight.
Do not touch the glass part of the head- 9. Adjust the headlight beam if necessary.
light bulb to keep it free from oil, otherwise
EBU25552
the transparency of the glass, the luminos-
ity of the bulb, and the bulb life will be ad- Adjusting a headlight beam
ECB00691
versely affected. Thoroughly clean off any
dirt and fingerprints on the headlight bulb NOTICE
using a cloth moistened with alcohol or It is advisable to have a Yamaha dealer make
thinner. [ECB00652] this adjustment.

8-62
UB3860E0.book Page 63 Monday, July 14, 2014 10:34 AM

To raise a headlight beam, turn the headlight


beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).

1. Tail/brake light bulb holder

3. Remove the burnt-out bulb by pushing it in


and turning it counterclockwise.

8 1. Headlight beam adjusting screw

EBU25643

Replacing the tail/brake light bulb


If the tail/brake light bulb burns out, replace it as
follows.
1. Remove panel H. (See page 8-10.)
2. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.

1. Tail/brake light bulb

8-63
UB3860E0.book Page 64 Monday, July 14, 2014 10:34 AM

4. Insert a new bulb into the bulb holder, push it EBU25702

in, and then turn it clockwise until it stops. Installing a wheel


5. Install the bulb holder (together with the bulb) 1. Place the ATV on a level surface.
by turning it clockwise. 2. Install the wheel and the nuts.
6. Install the panel. TIP
EBU25652
 The arrow mark on the tire must point to-
Removing a wheel ward the rotating direction of the wheel.
1. Place the ATV on a level surface.  Tapered nuts are used for both the front and
2. Loosen the wheel nuts. rear wheels. Install the nuts with their tapered
side towards the wheel.

1. Wheel nut

3. Elevate the ATV and place a suitable stand 1. Arrow mark


under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.

8-64
UB3860E0.book Page 65 Monday, July 14, 2014 10:34 AM

EBU25741

Troubleshooting
Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
1. Tapered nut whose skilled technicians have the necessary
tools, experience, and know-how to service the
3. Lower the ATV to the ground. ATV properly.
4. Tighten the wheel nuts to the specified Use only genuine Yamaha replacement parts. Im-
torques. itation parts may look like Yamaha parts, but they
8
are often inferior, have a shorter service life and
Tightening torques:
can lead to expensive repair bills.
Front wheel nut: EWB02281
55 Nm (5.5 m·kgf, 40 ft·lbf) WARNING
Rear wheel nut:
Do not smoke when checking the fuel system.
55 Nm (5.5 m·kgf, 40 ft·lbf)
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.

8-65
UB3860E0.book Page 66 Monday, July 14, 2014 10:34 AM

EBU27695

Troubleshooting charts
Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

8
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the ATV.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the ATV.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the ATV.

8-66
UB3860E0.book Page 67 Monday, July 14, 2014 10:34 AM

Engine overheating
EWB02291

WARNING
Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage. There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
8

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the
recommended coolant as soon as possible.

8-67
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU25861

CLEANING AND STORAGE


EBU25882 and deterioration of wheel bearings,
Cleaning brakes, transmission seals and electrical
Frequent, thorough cleaning of your ATV will not devices. Many expensive repair bills have
only enhance its appearance but will improve its resulted from improper high-pressure de-
general performance and extend the useful life of tergent applications such as those avail-
many components. able in coin-operated car washers. [ECB00712]
1. Before cleaning the ATV: 4. Once most of the dirt has been hosed off,
a. Block off the end of the exhaust pipe to wash all surfaces with warm water and mild,
prevent water entry. A plastic bag and detergent-type soap. An old toothbrush or
strong rubber band may be used. bottle brush is handy for hard-to-reach plac-
b. Make sure the spark plug and all filler caps es.
are properly installed. 5. Rinse the ATV off immediately with clean wa-
2. If the engine case is excessively greasy, apply ter and dry all surfaces with a chamois, clean
degreaser with a paint brush. Do not apply towel or soft absorbing cloth.
degreaser to the wheel axles. 6. Clean the seat with a vinyl upholstery cleaner
3. Rinse the dirt and degreaser off with a garden 9
to keep the cover pliable and glossy.
hose. Use only enough pressure to do the 7. Automotive type wax may be applied to all
job. WARNING! Wet brakes may have re- painted and chrome plated surfaces. Avoid
duced stopping ability, increasing the combination cleaner-waxes. Many contain
chance of an accident. Test the brakes af- abrasives which may mar the paint or protec-
ter washing. Apply the brakes several tive finish. When finished cleaning, start the
times at slow speeds to let friction dry out engine and let it idle for several minutes.
the linings. [EWB02312] NOTICE: Excessive wa-
ter pressure may cause water seepage
9-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

EBU27262 3. Perform the following steps to protect the cyl-


Storage inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
Short-term plug.
Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the
necessary, protect it against dust with a porous spark plug bore.
cover. NOTICE: Storing the ATV in a poorly ven- c. Install the spark plug cap onto the spark
tilated room or covering it with a tarp while it is plug, and then place the spark plug on the
still wet, will allow water and humidity to seep cylinder head so that the electrodes are
in and cause rust. To prevent corrosion, avoid grounded. (This will limit sparking during
damp cellars, stables (because of the presence the next step.)
of ammonia) and areas where strong chemi- d. Turn the engine over several times with
cals are stored. [ECB00722] the starter. (This will coat the cylinder wall
with oil.)
Long-term
e. Remove the spark plug cap from the spark
Before storing your ATV for several months:
plug, and then install the spark plug and
1. Follow all the instructions in the “Cleaning”
the spark plug cap.
section of this chapter.
9 4. Lubricate all control cables and the pivoting
2. Fill up the fuel tank and add fuel stabilizer (if
points of all levers and pedals.
available) to prevent the fuel from deteriorat-
5. Check and, if necessary, correct the tire air
ing.
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alterna-
Specified amount:
tively, turn the wheels a little every month in
7.5 ml of stabilizer to each liter of fuel (or 1
order to prevent the tires from becoming de-
oz of stabilizer to each gallon of fuel)
graded in one spot.

9-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

6. Cover the muffler outlet with a plastic bag to


prevent moisture from entering it.
7. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more infor-
mation on storing the battery, see page 8-55.
TIP
Make any necessary repairs before storing the
ATV.

9-3
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU25962

SPECIFICATIONS
Dimensions: Vibration on seat (EN1032, ISO5008):
Overall length: YFM700FWAD Will not exceed 0.5 m/s²
2065 mm (81.3 in) YFM700PF Will not exceed 0.5 m/s² (EUR)(FRA)(GBR)
Overall width: YFM700PHF Will not exceed 0.5 m/s²
1180 mm (46.5 in) YFM700PSF Will not exceed 0.5 m/s² (EUR)(FRA)(GBR)
Overall height: Vibration on handle (EN1032, ISO5008):
1240 mm (48.8 in) YFM700FWAD Will not exceed 2.5 m/s²
Seat height: YFM700PF Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
905 mm (35.6 in) YFM700PHF Will not exceed 2.5 m/s²
Wheelbase: YFM700PSF Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
1250 mm (49.2 in) Engine:
Ground clearance: Engine type:
275 mm (10.8 in) Liquid cooled 4-stroke, SOHC
Minimum turning radius: Cylinder arrangement:
3200 mm (126 in) Single cylinder
Weight: Displacement:
Curb weight: 686 cm³
294.0 kg (648 lb) Bore × stroke:
Noise and vibration level: 102.0 × 84.0 mm (4.02 × 3.31 in)
Noise level (77/311/EEC): Compression ratio:
10 10.0 : 1
YFM700FWAD 79.0 dB(A)@3125 r/min
YFM700PF 79.0 dB(A)@3125 r/min (EUR)(FRA)(GBR) Starting system:
YFM700PHF 79.0 dB(A)@3125 r/min Electric starter
YFM700PSF 79.0 dB(A)@3125 r/min (EUR)(FRA)(GBR) Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE

10-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

Type: Quantity:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- 0.22 L (0.23 US qt, 0.19 Imp.qt)
50 Coolant quantity:
Coolant reservoir (up to the maximum level mark):
0 10 30 50 70 90 110 130 ˚F
0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator (including all routes):
SAE 5W-30 1.99 L (2.10 US qt, 1.75 Imp.qt)
SAE 10W-30 Air filter:
Air filter element:
SAE 10W-40
Wet element
SAE 15W-40 Fuel:
SAE 20W-40 Recommended fuel:
Regular unleaded gasoline only
SAE 20W-50
Fuel tank capacity:
20.0 L (5.28 US gal, 4.40 Imp.gal)
–20 –10 0 10 20 30 40 50 ˚C Fuel reserve amount:
Recommended engine oil grade: 4.5 L (1.19 US gal, 0.99 Imp.gal)
API service SG type or higher, JASO standard MA Fuel injection:
Engine oil quantity: Throttle body:
Without oil filter cartridge replacement: ID mark:
2.00 L (2.11 US qt, 1.76 Imp.qt) 2BG1 00
With oil filter cartridge replacement: Spark plug (s):
2.10 L (2.22 US qt, 1.85 Imp.qt) Manufacturer/model: 10
Final gear oil: NGK/CPR7EA-9
Type: Spark plug gap:
SAE 80 API GL-4 Hypoid gear oil 0.8–0.9 mm (0.031–0.035 in)
Quantity: Clutch:
0.20 L (0.21 US qt, 0.18 Imp.qt) Clutch type:
Differential gear oil: Wet, centrifugal automatic
Type:
SAE 80 API GL-4 Hypoid gear oil
10-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM

Transmission: Manufacturer/model:
Primary reduction system: YFM700FWAD MAXXIS/MU19A
V-belt YFM700PF CHENG SHIN/C828 (AUS)(NZL)
Secondary reduction system: YFM700PF MAXXIS/MU19A (EUR)(FRA)(GBR)
Shaft drive YFM700PHF MAXXIS/MU19A
Secondary reduction ratio: YFM700PLF CHENG SHIN/C828
41/21 × 24/18 × 33/9 (9.544) YFM700PSF CHENG SHIN/C828 (AUS)(NZL)
Transmission type: YFM700PSF MAXXIS/MU19A (EUR)(FRA)(GBR)
V-belt automatic Rear tire:
Operation: Type:
Left hand operation Tubeless
Reverse gear: Size:
23/14 × 28/23 (2.000) AT25 x 10-12
Low range: Manufacturer/model:
31/16 (1.938) YFM700FWAD MAXXIS/MU20A
High range: YFM700PF CHENG SHIN/C828 (AUS)(NZL)
31/27 (1.148) YFM700PF MAXXIS/MU20A (EUR)(FRA)(GBR)
Chassis: YFM700PHF MAXXIS/MU20A
Frame type: YFM700PLF CHENG SHIN/C828
Steel tube frame YFM700PSF CHENG SHIN/C828 (AUS)(NZL)
Caster angle: YFM700PSF MAXXIS/MU20A (EUR)(FRA)(GBR)
4.5 ° Loading:
Trail: Maximum loading limit:
10 26.0 mm (1.02 in) 220.0 kg (485 lb)
Front tire: (Total weight of rider, cargo, accessories, and tongue)
Type: Tire air pressure (measured on cold tires):
Tubeless Recommended:
Size: Front:
AT25 x 8-12 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm², 4.4 psi)

10-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM

Minimum: Front suspension:


Front: Type:
32.0 kPa (0.320 kgf/cm², 4.6 psi) Double wishbone
Rear: Spring/shock absorber type:
27.0 kPa (0.270 kgf/cm², 4.0 psi) Coil spring/oil damper
Front wheel: Wheel travel:
Wheel type: 193 mm (7.6 in)
Panel wheel Rear suspension:
Rim size: Type:
12 x 6.0AT Double wishbone
Rear wheel: Spring/shock absorber type:
Wheel type: Coil spring/oil damper
Panel wheel Wheel travel:
Rim size: 232 mm (9.1 in)
12 x 7.5AT Electrical system:
Front brake: Ignition system:
Type: TCI
Disc brake Charging system:
Operation: AC magneto
Right hand operation Battery:
Specified brake fluid: Model:
DOT 4 YTX20L-BS
Rear brake: Voltage, capacity:
10
Type: 12 V, 18.0 Ah
Disc brake Headlight:
Operation: Bulb type:
Left hand and right foot operation Halogen bulb
Specified brake fluid: Bulb voltage, wattage × quantity:
DOT 4 Headlight:
12 V, 35.0/35.0 W × 2

10-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM

Tail/brake light: Headlight fuse:


12 V, 5.0/21.0 W × 1 10.0 A
Meter lighting: Signaling system fuse:
EL (Electroluminescent) 5.0 A
Neutral indicator light: Ignition fuse:
LED 10.0 A
Reverse indicator light: Auxiliary DC jack fuse:
LED 10.0 A
Coolant temperature warning light: Four-wheel-drive motor fuse:
LED 10.0 A
EPS warning light: Radiator fan motor fuse:
LED 20.0 A
Park indicator light:
LED EBU30402
On-Command four-wheel-drive/differential gear lock
indicator: For Europe only
LCD
Engine trouble warning light:
The figures quoted are emission levels and are not
LED necessarily safe working levels. Whilst there is a
High-range indicator light: correlation between the emission and exposure
LED levels, this cannot be used reliably to determine
Low-range indicator light: whether or not further precautions are required.
LED
10 Differential gear lock indicator light:
Factors that influence the actual level of exposure
LED of work-force include the characteristics of the
Fuses: work room, the other sources of noise, etc. i.e. the
Main fuse: number of machines and other adjacent process-
40.0 A es, and the length of time for which an operator is
Fuel injection system fuse:
exposed to the noise. Also the permissible expo-
15.0 A
EPS fuse:
40.0 A
10-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM

sure level can vary from country. This information,


however, will enable the user of the machine to
make a better evaluation of the hazard and risk.

10

10-6
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU26001

CONSUMER INFORMATION
EBU28202

Identification numbers
Record the vehicle identification number and
model label information in the spaces provided
below for assistance when ordering spare parts
from a Yamaha dealer or for reference in case the
ATV is stolen.

VEHICLE IDENTIFICATION NUMBER:

1. Vehicle identification number (front left side)

MODEL LABEL INFORMATION: TIP


The vehicle identification number is used to iden-
tify your ATV.

EBU26051
EBU26031 Model label
11 Vehicle identification number The model label is affixed at the location in the il-
The vehicle identification number is stamped into lustration. Record the information on this label in
the frame. the space provided. This information will be need-
ed when ordering spare parts from a Yamaha
dealer.
11-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

1. Model label

11

11-2
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

INDEX
A Drive select lever safety system cable, adjusting ........ 8-45
Accessories and loading ................................................6-6 E
Accessories, auxiliary jack ...........................................4-23 Engine break-in .............................................................. 6-4
Air filter element, cleaning ............................................8-39 Engine oil ....................................................................... 5-3
Axle boots ....................................................................8-51 Engine oil and oil filter cartridge .................................. 8-22
B Engine stop switch ......................................................... 4-8
Battery ..........................................................................8-55 Engine trouble warning light .......................................... 4-3
Brake fluid, changing ...................................................8-48 EPS warning light ........................................................... 4-3
Brake fluid level, checking ...........................................8-47 F
Brake lever, front ..........................................................4-14 Final gear oil ......................................................... 5-3, 8-26
Brake levers, checking and lubricating ........................8-52 Four-wheel-drive/differential gear lock indicator ........... 4-4
Brake pads, checking the front and rear .....................8-46 Front and rear brake lever free play, checking ............8-48
Brake pedal and rear brake lever .................................4-14 Fuel ...................................................................... 4-16, 5-3
Brake pedal, checking and lubricating ........................8-53 Fuel tank cap ............................................................... 4-15
Brake pedal free play, adjusting ..................................8-49 Fuses, replacing ........................................................... 8-59
Brakes ..........................................................................8-45 H
Brakes, front and rear ....................................................5-3 Handlebar switches ....................................................... 4-7
C Headlight beam, adjusting ........................................... 8-62
Cables, checking and lubricating .................................8-52 Headlight bulb, replacing ............................................. 8-61
Carrier, front .................................................................4-21 High-range indicator light .............................................. 4-2
Carrier, rear ..................................................................4-21 Horn switch .................................................................... 4-8
Chassis fasteners ...........................................................5-7 I
Cleaning .........................................................................9-1 Identification numbers ................................................. 11-1
Coolant ................................................................. 5-3, 8-31 Indicator lights and warning lights ................................. 4-2
Coolant temperature warning light .................................4-3 Instruments, lights and switches ...................................5-7
12 D L
Differential gear oil ............................................... 5-3, 8-29 Label locations ............................................................... 1-1
Drive select lever ..........................................................4-15 Light switch .................................................................... 4-8
Drive select lever and driving in reverse ........................6-2 Low-range indicator light ............................................... 4-2
12-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM

M Specifications .............................................................. 10-1


Main switch .................................................................... 4-1 Speed limiter ................................................................ 4-13
Maintenance and lubrication chart ................................ 8-5 Stabilizer bushes, checking ......................................... 8-54
Maintenance chart, emission control system ................ 8-3 Starting the engine ........................................................ 6-1
Model label .................................................................. 11-1 Start switch .................................................................... 4-8
Multi-function display .................................................... 4-5 Steering shaft, lubricating ............................................ 8-55
N Storage .......................................................................... 9-2
Neutral indicator light ..................................................... 4-2 Storage compartments ................................................ 4-18
O T
On-Command differential gear lock switch ................. 4-10 Tail/brake light bulb, replacing .................................... 8-63
On-Command four-wheel-drive switch ......................... 4-9 Throttle lever .........................................................4-13, 5-4
Override switch .............................................................. 4-8 Throttle lever free play, adjusting ................................ 8-44
Owner’s manual and tool kit .......................................... 8-2 Tires ............................................................................... 5-4
P Troubleshooting ........................................................... 8-65
Panels, removing and installing ................................... 8-10 Troubleshooting charts ................................................ 8-66
Park indicator light ......................................................... 4-2 V
Parking ........................................................................... 6-5 Valve clearance ............................................................ 8-45
Parking on a slope ......................................................... 6-5 V-belt case drain plug .................................................. 8-44
Part locations ................................................................. 3-1 Vehicle identification number ...................................... 11-1
R W
Radiator grills, removing .............................................. 8-19 Wheel hub bearings, checking .................................... 8-54
Rear knuckle pivots, lubricating .................................. 8-54 Wheel, installing ........................................................... 8-64
Reverse indicator light ................................................... 4-2 Wheel, removing .......................................................... 8-64
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 2-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and 12
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-42
Spark plug, checking ................................................... 8-20

12-2
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM

EBU26173

WARNING
Improper ATV use can result in SEVERE INJURY or DEATH.

ALWAYS USE NEVER USE NEVER CARRY NEVER USE


AN APPROVED ON PAVED PASSENGERS WITH DRUGS
HELMET AND ROADS OR ALCOHOL
PROTECTIVE GEAR
NEVER operate: ALWAYS:
• without proper training or instruction. • use proper riding techniques to avoid
• at speeds too fast for your skills or the vehicle overturns on hills and rough
conditions. terrain and in turns.
• on public roads—a collision can occur with • avoid paved surfaces—pavement may
another vehicle. seriously affect handling and control.
• with a passenger—passengers affect
balance and steering and increase risk
of losing control.

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.

PRINTED IN USA
2014.07-0.5×1 CR
(E)

You might also like