YFM700PF/YFM700PHF/YFM700PSF YFM700PLF/YFM700FWAD: Owner'S Manual Manuel Du Propriétaire Manual Del Propietario
YFM700PF/YFM700PHF/YFM700PSF YFM700PLF/YFM700FWAD: Owner'S Manual Manuel Du Propriétaire Manual Del Propietario
YFM700PF/YFM700PHF/YFM700PSF YFM700PLF/YFM700FWAD: Owner'S Manual Manuel Du Propriétaire Manual Del Propietario
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
B38-F8199-60
DIC183
Original instructions
Notice originale
Manual original
PRINTED IN USA
2014.07-0.5×1 CR
(E,F,S)
DIC183
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
OWNER’S MANUAL
YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
WARNING This ATV should not be ridden by anyone under 16 years of age.
B38-F8199-60-E0
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU2785C
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
YFM700FWAD (YFM700PF) (5Y4AM56W0E0501701–)
(YFM700PHF) (5Y4AM57W0E0500961–)
(YFM700PSF) (5Y4AM59W0E0501161–)
(YFM700FWAD) (5Y4AM67W0E0500381–)
(Make, model)
to which this declaration applies, conforms to the essential health and
safety requirements of Directive 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
EN15997, ANSI/SVIA 1-2010
(Title and/or number and date of issue of standards and/or specifications)
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
Date of Issue 28 May, 2014
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU17171
INTRODUCTION
EBU17293
EBU17331
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential per-
sonal injury hazards. Obey all safety messages that follow this sym-
bol to avoid possible injury or death.
EBU17351
IMPORTANT NOTICE
EBU17373
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV
on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.
EBU17411
YFM700PF/YFM700PHF/YFM700PSF
YFM700PLF/YFM700FWAD
OWNER’S MANUAL
©2014 by Yamaha Motor Co., Ltd.
1st edition, June 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND Storage compartments............................. 4-18
SPECIFICATION LABELS ..............................1-1 Front carrier .............................................. 4-21
Rear carrier ............................................... 4-21
SAFETY INFORMATION ................................2-1 Adjusting the front and rear shock
absorber assemblies .............................. 4-21
DESCRIPTION................................................3-1 Auxiliary DC jack....................................... 4-23
Left view......................................................3-1
Right view....................................................3-1 PRE-OPERATION CHECKS .......................... 5-1
Controls and instruments............................3-2 Fuel ............................................................. 5-3
Engine oil .................................................... 5-3
INSTRUMENT AND CONTROL Final gear oil ............................................... 5-3
FUNCTIONS...................................................4-1 Differential gear oil...................................... 5-3
Main switch .................................................4-1 Coolant ....................................................... 5-3
Indicator lights and warning lights ..............4-2 Front and rear brakes ................................. 5-3
Multi-function display..................................4-5 Throttle lever............................................... 5-4
Handlebar switches ....................................4-7 Tires ............................................................ 5-4
Throttle lever .............................................4-13 Chassis fasteners ....................................... 5-7
Speed limiter .............................................4-13 Instruments, lights and switches ................ 5-7
Front brake lever .......................................4-14
Brake pedal and rear brake lever ..............4-14 OPERATION .................................................. 6-1
Drive select lever.......................................4-15 Starting the engine ..................................... 6-1
Fuel tank cap.............................................4-15 Operating the drive select lever and
Fuel ...........................................................4-16 driving in reverse ...................................... 6-2
Seat ...........................................................4-18 Engine break-in........................................... 6-4
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
SPECIFICATIONS ........................................10-1
INDEX...........................................................12-1
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU29681
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re-
placement label from your Yamaha dealer.
For Europe
1 23 7
4
6
10
9 11
8
1-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
1 2
1
< 45 kg
( 99 lbs)
1HP-F817R-00
< 85 kg
YAMAHA 1P0-F816P-20
( 187 lbs)
4
1HP-F817R-10
< 5880 N
5 < 600 kgf
< 1322 lbf
< 147 N
< 15 kgf
< 33 lbf
37S-F817S-00
YAMAHA 1HP-F816M-M0
1-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
6 7
1
YFM700FWAD
2014 34.0 kW
YAMAHA MOTOR CO., LTD. < 0.5 kg
294 kg ( 1 lb )
2500 SHINGAI, IWATA, JAPAN 2BG-F155A-10
37S-F816N-00
YAMAHA 1HP-F811R-00
1-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
9 10
1
37S-F816S-00
11
YAMAHA 1P0-F816R-00
1-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
the pictograms that apply to your model.
1
Read the Owner’s manual. NEVER use on paved roads.
1-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
1-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM
1 2 3 1 Year of construction
1-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM
For Oceania
1 23 6
9
8
7
1-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM
1 2
WARNING 1
LOAD LIMIT
NEVER ride as a
45 kg (99 lbs) passenger.
YAMAHA 1HP-F4877-A0 Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
YAMAHA
3 4
LOAD LIMIT
MAXIMUM LOADING LIMIT
PULLING LOAD: 5880 N (600 kgf)
1322 lbf
85 kg (187 lbs) TONGUE WEIGHT: 147 N ( 15 kgf)
33 lbf
YAMAHA 1HP-F4897-30 37S-F151K-00
1-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM
5 6
1 WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
Recommended : FRONT : 35 kPa, (5.0 psi) 1 lb (0.5 kg).
REAR : 30 kPa, (4.4 psi)
Minimum : FRONT : 32 kPa, (4.6 psi) 37S-F151F-00
16
Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
NEVER operate this ATV if you are
under age 16.
1P0-F816L-00
1-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM
8 9
WARNING 1
Improper ATV use can result in SEVERE
INJURY or DEATH. Turning the ATV in 4WD-LOCK (“DIFF.LOCK”)
takes more effort.
YAMAHA 4XE-F1568-10
1-11
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU17432
SAFETY INFORMATION
SAFETY INFORMATION
2-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
Never operate at speeds too fast for your skills Never operate the ATV on hills too steep for the
or the riding conditions. Always go at a speed ATV or for your abilities. Practice on smaller hills
that is proper for the terrain, visibility, operating before attempting larger hills.
conditions, and your experience. Always follow proper procedures for climbing
Never attempt wheelies, jumps, or other stunts. hills as described in this manual. Check the ter- 2
Always inspect your ATV each time you use it to rain carefully before you start up any hill. Never
make sure it is in safe operating condition. Al- climb hills with excessively slippery or loose
ways follow the inspection and maintenance surfaces. Shift your weight forward. Never open
procedures and schedules described in this the throttle suddenly. Never go over the top of a
manual. hill at high speed.
Always keep both hands on the handlebars and Always follow proper procedures for going
both feet on the footboards of the ATV during down hills and for braking on hills as described
operation. in this manual. Check the terrain carefully before
Always go slowly and be extra careful when op- you start down any hill. Shift your weight back-
erating on unfamiliar terrain. Always be alert to ward. Never go down a hill at high speed. Avoid
changing terrain conditions when operating the going down a hill at an angle that would cause
ATV. the vehicle to lean sharply to one side. Go
Never operate on excessively rough, slippery or straight down the hill where possible.
loose terrain until you have learned and prac- Always follow proper procedures for crossing
ticed the skills necessary to control the ATV on the side of a hill as described in this manual.
such terrain. Always be especially cautious on Avoid hills with excessively slippery or loose
these kinds of terrain. surfaces. Shift your weight to the uphill side of
Always follow proper procedures for turning as the ATV. Never attempt to turn the ATV around
described in this manual. Practice turning at low on any hill until you have mastered the turning
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.
2-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
technique described in this manual on level Never operate an ATV in fast flowing water or in
ground. Avoid crossing the side of a steep hill if water deeper than that recommended in this
possible. manual. Remember that wet brakes may have
Always use proper procedures if you stall or roll reduced stopping ability. Test your brakes after
2 backwards when climbing a hill. To avoid stall- leaving water. If necessary, apply them several
ing, use the proper gear range and maintain a times to let friction dry out the linings.
steady speed when climbing a hill. If you stall or Always be sure there are no obstacles or people
roll backwards, follow the special procedure for behind you when you operate in reverse. When
braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
the uphill side or to a side if pointed straight up- Always use the size and type of tires specified in
hill. Turn the ATV around and remount, following this manual.
the procedure described in this manual. Always maintain proper tire pressure as de-
Always check for obstacles before operating in scribed in this manual.
a new area. Never exceed the stated load capacity for an
Never attempt to operate over large obstacles, ATV. Cargo should be properly distributed and
such as large rocks or fallen trees. Always follow securely attached. Reduce speed and follow in-
proper procedures when operating over obsta- structions in this manual for carrying cargo or
cles as described in this manual. pulling a trailer. Allow greater distance for brak-
Always be careful when skidding or sliding. ing.
Learn to safely control skidding or sliding by Do not operate your ATV during darkness un-
practicing at low speeds and on level, smooth less it is equipped with a properly functioning
terrain. On extremely slippery surfaces, such as headlight. Off-road riding is inherently danger-
ice, go slowly and be very cautious in order to ous and additionally, off-road trails do not have
reduce the chance of skidding or sliding out of streetlights to guide you.
control.
2-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
Never maintain an ATV without proper knowl- vehicle. If the vehicle is in safe operating con-
edge. Contact an authorized ATV dealer to in- dition and you can safely operate it, restart it
form you on basic ATV maintenance. Certain and ride gently back to camp or other known
maintenance can only be carried out by certified location where you can receive medical at-
staff. tention. If necessary, contact your riding party 2
or local authorities to let them know where
In the event of an accident you are and what has happened.
1. If serious injuries are incurred, you may be
safer staying next to your vehicle; it may In the event of a breakdown
shield you from oncoming riders. Depending 1. If your vehicle will not restart or is not in safe
on your injuries and position in the trail; you operating condition, turn off the main switch
must make a judgment call as to whether you and engine stop switch. If the breakdown oc-
should move to a position off the trail. If you curs at twilight or night, leave the main switch
have sustained head, neck, or back injuries, on so that your lights may warn other riders of
or cannot feel your limbs, you should not your stopped vehicle.
move. Keep your helmet on and remain mo- 2. Get out of danger. Check for oncoming vehi-
tionless. Lie down next to your vehicle and cles and when safe, push your vehicle to the
wait for help. side of the trail or even off the main trail to
2. If less serious injuries are incurred and you avoid any possible collisions with oncoming
can walk, then move to a position off the trail. riders. If you cannot move your vehicle by
Check yourself for injuries and apply first aid yourself, when safe, walk to the nearest van-
as needed. tage point and signal an oncoming rider to
3. If your injuries are light, when safe to do so, help you push your vehicle to a safe place off
move your vehicle off the trail to avoid colli- the trail.
sions with oncoming riders. Check for injuries 3. Inspect your vehicle for any immediate haz-
and apply first aid as necessary. If you can ardous conditions. The most obvious hazard-
physically operate your vehicle, inspect your ous conditions are leaking fuel and
2-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
ungrounded or broken wiring. Visually check injury or death. You are responsible for injuries re-
for broken wiring and leaking fuel. Leaking lated to changes in the vehicle. Keep the following
fuel can be confirmed by the odor of gasoline. guidelines in mind, as well as those provided un-
4. Once immediate safety hazards are con- der “Loading” when mounting accessories.
2 firmed not to exist, you may remove your hel- Never install accessories that would impair the
met to more closely inspect your vehicle. performance of your ATV. Carefully inspect the
Check for external signs of wear, broken accessory before using it to make sure that it
parts, fluid leaks, cracks in the frame, sus- does not in any way reduce ground clearance,
pension damage, wheel damage, and so on. limit suspension travel, steering travel or control
Fuel, oil, and coolant usually give off a notice- operation.
able odor. Accessories fitted to the ATV can create insta-
5. If your vehicle will not restart or if it is unsafe bility due to improper weight distribution.
to ride, then turn off all vehicle systems (en- Bulky or large accessories may seriously affect
gine stop switch, main switch, and fuel cock), the stability of the ATV.
and then signal or go for help. Certain accessories can displace the operator
from his or her normal riding position. This im-
Aftermarket Parts, Accessories, and Modifica- proper position limits the freedom of movement
tions of the operator and may limit control ability,
While you may find aftermarket products similar in therefore, such accessories are not recom-
design and quality to genuine Yamaha accesso- mended.
ries, recognize that some aftermarket accessories Use caution when adding electrical accesso-
or modifications are not suitable because of po- ries. If electrical accessories exceed the capac-
tential safety hazards to you or others. Installing ity of the ATV’s electrical system, an electric
aftermarket products or having other modifica- failure could result, which could cause a dan-
tions performed to your vehicle that change any of gerous loss of lights or engine power.
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious
2-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
2-6
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU17681
DESCRIPTION
EBU17691 EBU17701
3-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
EBU17713
3-2
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU17736
Main switch
The positions of the main switch are as follows:
“ ” (on)
4 All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
“ ” (off)
All electrical systems are off. The key can be re-
1. Main switch
moved.
4-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
EBU26696 EBU17991
4-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
comes on after the engine is started, the EPS sys- The On-Command differential gear lock
tem may not be working correctly. When this oc- indicator “ ” and the On-Command differential
curs, have a Yamaha dealer check the EPS gear lock indicator light “DIFF. LOCK” come on
system. when the On-Command differential gear lock
The electrical circuit of the warning light can be switch is set to the “LOCK” position.
checked by turning the key to “ ” (on). If the
TIP
warning light does not come on, have a Yamaha
Due to the synchronizing mechanism in the dif-
dealer check the electrical circuit.
ferential gear case, the four-wheel-drive indica- 4
TIP tor may not come on until the ATV starts
If the engine is stopped using the engine stop moving.
switch and the key is in the “ ” (on) position, When the On-Command differential gear lock
the EPS warning light comes on to indicate that switch is set to “LOCK” or “4WD”, the
the power assistance for the steering is not indicator “ ” and the indicator light “DIFF.
functioning. LOCK” will flash until the differential gear is
If the steering load is too heavy (i.e., excessive completely locked or unlocked. If the indicator
steering use when the ATV is traveling at a slow and the indicator light continue to flash, the dif-
speed), the power assist is reduced to protect ferential is not completely locked or unlocked.
the EPS motor from overheating. In this case, start moving to allow time for the
differential to lock or unlock.
EBU30451
On-Command four-wheel-drive indicator “ ”,
On-Command differential gear lock
indicator “ ” and indicator light “DIFF. LOCK”
The On-Command four-wheel-drive indicator “ ”
comes on when the On-Command four-wheel-
drive switch is set to the “4WD” position.
4-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
Clock mode
TIP
Pushing the “CLOCK” button switches the display
This fuel meter is equipped with a self-diagnosis
between the clock mode “CLOCK” and the hour
system. If the electrical circuit is not working cor-
meter mode “HOUR” in the following order:
rectly, all the display segments and fuel level
CLOCK → HOUR → CLOCK
warning indicator will start flashing. If this occurs,
To set the clock have a Yamaha dealer check the electrical circuit.
1. Set the display to the clock mode.
2. Push the “SELECT” button and “RESET” but- 4
ton together for at least three seconds.
3. When the hour digits start flashing, push the
“RESET” button to set the hours.
4. Push the “SELECT” button, and the minute
digits will start flashing.
5. Push the “RESET” button to set the minutes.
6. Push the “SELECT” button and then release
it to start the clock.
Fuel meter
1. Fuel level warning indicator
The fuel meter indicates the amount of fuel in the
2. Fuel meter
fuel tank. The display segments of the fuel meter 3. “E” segment
disappear from “F” (full) towards “E” (empty) as
the fuel level decreases. When the “E” segment
disappears and the fuel level warning indicator
flashes, refuel as soon as possible.
4-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM
NOTICE
If the multi-function display indicates an error
code, the vehicle should be checked as soon
as possible in order to avoid engine damage.
EBU18062
Handlebar switches
4
4-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM
4-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM
EBU26607
On-Command four-wheel-drive switch
“2WD”/“4WD”
EWB00164
WARNING
TIP Always stop the ATV before changing from
If the digits of the speedometer appear as shown two-wheel drive to four-wheel drive and vice
when the switch is NOT being pushed, this could versa. The ATV handles differently in two-
indicate a malfunction in the electrical system. In wheel drive than in four-wheel drive in some
this case, take the ATV to a Yamaha dealer at the circumstances. Changing from two-wheel
first opportunity. drive to four-wheel drive or vice versa while
moving may cause the ATV to unexpectedly
4-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM
“4WD” position. Then, the four-wheel-drive On-Command differential gear lock switch
indicator “ ” comes on in the multi-function dis- “4WD”/“LOCK”
EWB00132
play.
WARNING
To change from four-wheel drive to two-wheel
drive, stop the ATV and push the switch in to the Always stop the ATV before changing from
“2WD” position. four-wheel drive to four-wheel-drive differen-
tial gear lock or vice versa.
The ATV handles differently in four-wheel drive
than in differential gear lock in some circum-
stances. Changing from four-wheel drive to
differential gear lock or vice versa while mov-
ing may cause the ATV to handle differently un-
4-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM
expectedly. This could distract the operator “LOCK” (four-wheel drive with the differential
and increase the risk of losing control and gear locked): Power is supplied to the rear and
causing an accident. front wheels and the differential gear is locked.
Unlike in four-wheel drive, all wheels turn at the
EWB00141
same speed.
WARNING
Always ride at a slow speed when the ATV is in 2
1
differential gear lock, and allow extra time and
4 distance for maneuvers.
All wheels turn at the same speed when the dif-
ferential gear is locked, so it takes more effort 2WD
4WD
4-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM
1 1
2
2WD LOCK
4WD 4WD
(a) 4
Stop the ATV, move the differential gear lock lever To unlock the differential gear, stop the ATV and
to position (a), and then push the differential gear push the switch to the “4WD” position.
lock switch in to the “LOCK” position. When the TIP
differential gear is locked, the differential gear lock When the switch is set to “LOCK” or “4WD”, the
indicator light “DIFF. LOCK” will come on along differential gear lock indicator and indicator light
with the indicator “ ” in the multi-function dis- will flash until the differential gear is completely
play. locked or unlocked.
When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will
help the differential gear lock to engage or dis-
engage.
4-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM
4-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM
3
2
1
(b)
1. Front brake lever
EBU18443
(a) Brake pedal and rear brake lever
The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
1. Locknut handlebar. To apply the rear brake, push down on
2. Adjusting screw the brake pedal or pull the brake lever toward the
3. No more than 12 mm (0.47 in) handlebar grip.
4-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM
EBU18612
1. Brake pedal
EBU27351
4-15
UB3860E0.book Page 16 Monday, July 14, 2014 10:34 AM
Fuel
Make sure there is sufficient gasoline in the tank.
EWB02522 4
WARNING
Gasoline and gasoline vapors are extremely
1. Fuel tank cap cover flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions.
4-16
UB3860E0.book Page 17 Monday, July 14, 2014 10:34 AM
fuel expands when it heats up, heat from the 3. Wipe up any spilled fuel immediately.
engine or the sun can cause fuel to spill out of NOTICE: Immediately wipe off spilled fuel
the fuel tank. with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts. [ECB00982]
4. Turn the fuel tank cap fully clockwise to make
sure it is securely closed.
EWB02532
4 WARNING
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor
1. Maximum fuel level immediately. If gasoline spills on your skin,
2. Fuel tank filler tube wash with soap and water. If gasoline spills on
your clothing, change your clothes.
Recommended fuel:
Regular unleaded gasoline only ECB00071
4-17
UB3860E0.book Page 18 Monday, July 14, 2014 10:34 AM
Your Yamaha engine has been designed to use To install the seat
regular unleaded gasoline with a research octane Insert the projections on the front of the seat into
number of 91 or higher (95 or higher for Europe). If the seat holders and push down on the seat at the
knocking (or pinging) occurs, use a gasoline of a rear. Make sure that the seat is securely fitted.
different brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance costs.
EBU18882
Seat 4
1. Projection
2. Seat holder
EBU27363
Storage compartments
This ATV is equipped with two storage compart-
ments.
1. Seat
2. Seat lock lever
4-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM
ECB00831
NOTICE
Do not store metal or sharply edged objects,
like tools, in the storage compartments. If they
must be stored, wrap them in appropriate
cushion material to prevent damaging the stor-
age compartments.
4 The front storage compartment is located at the
front right side of the ATV. To access the storage
compartment, remove the storage compartment
cover by turning it counterclockwise. 1. Front storage compartment
4-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM
4-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM
EBU18963
Front carrier
Do not exceed the load limit of 45.0 kg (99 lb) for
the front carrier.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.
EBU18973
4 Rear carrier
Do not exceed the load limit of 85.0 kg (187 lb)
for the rear carrier.
Do not exceed the maximum load of 220.0 kg
1. Storage compartment drain plug
(485 lb) for the ATV.
EBU19147
WARNING
Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
1. Storage compartment drain plug and loss of stability, which could lead to an ac-
cident.
4-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM
1. Special wrench
TIP
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
4-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM
EBU19184
Auxiliary DC jack
The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
4 2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack. 1. Auxiliary DC jack
NOTICE
Do not use accessories requiring more than
1. Auxiliary DC jack cap the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.
4-23
UB3860E0.book Page 24 Monday, July 14, 2014 10:34 AM
4-24
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU19202
PRE-OPERATION CHECKS
EBU19225
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
EWB00482
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
5 ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
• Check fuel level in fuel tank, and add recommended fuel if neces-
Fuel sary. 4-16, 5-3
• Check fuel line for leakage. Correct if necessary.
• Check oil level in engine, and add recommended oil to specified
Engine oil level if necessary. 5-3, 8-22
• Check ATV for oil leakage. Correct if necessary.
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-26
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-29
• Check coolant level in reservoir, and add recommended coolant to
Coolant specified level if necessary. 5-3, 8-31
• Check cooling system for leakage. Correct if necessary.
5-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
5-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
EBU19542
Fuel TIP
Make sure that there is sufficient fuel in the tank. The coolant level must be checked on a cold en-
(See page 4-16.) gine since the level varies with engine tempera-
ture.
EBU19561
5-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
EBU19815
Specified brake fluid: Tires
DOT 4 Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
Brake fluid leakage wear and damage.
Check to see if any brake fluid is leaking out of the
pipe joints or brake fluid reservoirs. Apply the Tire pressure
brakes firmly for one minute. If a lever moves Use the low-pressure tire gauge to check and ad-
slowly inward, there may be a leak in the brake just tire pressures when the tires are cold. Tire
system. If there is any leakage, the brake system pressures must be equal on both sides.
should be checked by a Yamaha dealer. WARNING! Operation of this vehicle with im- 5
proper tire pressure may cause severe injury or
Brake operation death from loss of control or rollover. Tire
Test the brakes at slow speed after starting out to pressure below the minimum specified could
make sure they are working properly. If the brakes also cause the tire to dislodge from the rim un-
do not provide proper braking performance, der severe riding conditions. [EWB02542] Set tire
check the brake pads for wear. (See page 8-46.) pressures to the following specifications:
EBU19762
Throttle lever
Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.
5-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
5-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
Front:
Manufacturer/model:
YFM700FWAD MAXXIS/MU19A
YFM700PF CHENG SHIN/C828
(AUS)(NZL)
YFM700PF MAXXIS/MU19A
(EUR)(FRA)(GBR)
YFM700PHF MAXXIS/MU19A
YFM700PLF CHENG SHIN/C828
YFM700PSF CHENG SHIN/C828 5
(AUS)(NZL)
1. Tire wear limit
YFM700PSF MAXXIS/MU19A
Tire information (EUR)(FRA)(GBR)
This ATV is equipped with tubeless tires with Size:
valves. AT25 x 8-12
EWB02552 Type:
WARNING Tubeless
Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.
5-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM
EBU19841
Rear: Chassis fasteners
Manufacturer/model: Make sure that all nuts, bolts and screws are
YFM700FWAD MAXXIS/MU20A properly tightened.
YFM700PF CHENG SHIN/C828
(AUS)(NZL) EBU19851
YFM700PF MAXXIS/MU20A Instruments, lights and switches
(EUR)(FRA)(GBR) Check that all instruments, lights and switches are
YFM700PHF MAXXIS/MU20A working properly. Correct if necessary.
YFM700PLF CHENG SHIN/C828
5 YFM700PSF CHENG SHIN/C828
(AUS)(NZL)
YFM700PSF MAXXIS/MU20A
(EUR)(FRA)(GBR)
Size:
AT25 x 10-12
Type:
Tubeless
5-7
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU19882
OPERATION
EBU19902 Engine trouble warning light
The EPS warning light should come on, then
Read the Owner’s Manual carefully before riding go off when the engine is started.
the ATV. If there is a control or function you do not ECB00825
with the drive select lever in any position. How- Operating the drive select lever and
ever, it is recommended to shift into the neutral driving in reverse
or park position before starting the engine. ECB00171
NOTICE
3. Apply the rear brake lever or brake pedal. Before shifting, stop the ATV, otherwise the
4. Completely close the throttle lever and start transmission may be damaged.
the engine by pushing the start switch.
TIP Shifting: Neutral to High-range and High-range
If the engine fails to start, release the start switch, to Low-range
then push it again. Pause a few seconds before 1. Bring the ATV to a complete stop.
6 the next attempt. Each cranking should be as 2. Apply the brake pedal, and then shift by mov-
short as possible to preserve battery energy. Do ing the drive select lever along the shift guide.
not crank the engine more than 10 seconds on
TIP
each attempt.
Make sure that the drive select lever is completely
ECB00164 shifted into position.
NOTICE
For maximum engine life, never accelerate
hard when the engine is cold!
6-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
WARNING
Improper operation in reverse could make you
hit an obstacle or even a person behind you,
resulting in serious injury. When you shift into
6-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
6-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
6-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
bulky object attached to the handlebars which Never exceed the weight limits shown. An over-
could make steering difficult, an accessory that loaded ATV can be unstable.
limits your ability to move around on the seat, or
one that limits your view. MAXIMUM LOADING LIMIT
Use extra caution when riding an ATV with ac- ATV loading limit (total weight of rider, car-
cessories. The ATV may handle differently than go, accessories, and tongue):
it does without accessories. 220.0 kg (485 lb)
Front carrier:
EBU27572
45.0 kg (99 lb)
Loading
EWB00821
Rear carrier:
WARNING 85.0 kg (187 lb)
Front storage compartment:
Never exceed the stated load capacity for this 6
0.5 kg (1 lb)
ATV. Overloading this ATV or carrying or tow-
Rear storage compartment:
ing cargo improperly could cause changes in
2.0 kg (4 lb)
ATV handling which could lead to an accident.
Trailer hitch:
Cargo should be properly distributed and se-
Pulling load (total weight of trailer and
curely attached. Reduce speed when carrying
cargo):
cargo or pulling a trailer. Allow greater dis-
5880 N (600 kgf, 1322 lbf)
tance for braking.
Tongue weight (vertical weight on trailer
Cargo or a trailer can change the stability and han- hitch point):
dling of an ATV. 147 N (15 kgf, 33 lbf)
You must use common sense and good judgment
Do not exceed the maximum tongue weight.
when carrying cargo or towing a trailer. Keep the
You can measure tongue weight with a bath-
following points in mind:
room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad-
6-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM
6-8
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU21142
7-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
This ATV is mainly for utility use, but may also be WARNING
used for recreation. This section, Riding your ATV, Do not operate this ATV or allow anyone else
provides general ATV riding instructions for recre- to operate it without proper instruction. The
ational riding. The skills and techniques described risk of an accident is greatly increased if the
in this section, however, are appropriate for all operator does not know how to operate the
types of riding. Riding your ATV requires special ATV properly in different situations and on
skills acquired through practice over a period of different types of terrain.
time. Take the time to learn the basic techniques Do not operate this ATV at speeds too fast
well before attempting more difficult maneuvers. for your skills or the conditions, as this in-
Riding your new ATV can be a very enjoyable ac- creases your chances of losing control of the
7 tivity, providing you with hours of pleasure. But it ATV and an accident. Always go at a speed
is essential to familiarize yourself with the opera- that is proper for the terrain, visibility and op-
tion of the ATV to achieve the skill necessary to erating conditions, and your experience.
enjoy riding safely. Before you begin to ride, be
sure you have read this Owner’s Manual com- Beginning and inexperienced operators should
pletely and understand the operation of the con- regularly practice the skills and the operating
trols. Pay particular attention to the safety techniques described in this Owner’s Manual.
information on pages 2-1–2-6. Also read all warn-
ing and notice labels on your ATV. Riding your ATV requires skills acquired
through practice over a period of time.
Do not attempt to operate at maximum perfor-
mance until you are totally familiar with the ATV’s
handling and performance characteristics. Take
7-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
the time to learn the basic techniques well before This ATV is designed to carry the operator and
attempting more difficult maneuvers. Become fa- cargo only – passengers prohibited.
miliar with this ATV at slow speeds first, even if you The long seat is to allow the operator to shift posi-
are an experienced operator. tion as needed during operation. It is not for carry-
ing passengers. WARNING! Never carry a
Not recommended for children under 16 years passenger. Carrying a passenger on this ATV
of age. greatly reduces your ability to balance and
EWB01391
control this ATV. You could have an accident,
WARNING resulting in severe injury or death to you and/or
A child under 16 should never operate an ATV your passenger. [EWB01402]
with engine size greater than 90 cc. Use by
children of ATVs that are not recommended for
their age can lead to severe injury or death of
the child.
7
7-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
Apparel
Always wear the following to reduce risk of injury
in an accident:
Approved motorcycle helmet that fits properly
Eye protection (goggles, helmet face shield, or
protective eyewear)
Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants
An approved helmet and other personal protective
equipment can reduce the severity of injuries in an
accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your
chances of a severe head injury or death in the
7 event of an accident. [EWB01412]
Wear eye protection when operating your ATV to
reduce the risk of a serious accident or injury. Eye
protection, such as a face shield or goggles, may
reduce the risk of foreign material getting in your
eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in
an accident and increases your chances of a
severe injury in the event of an accident.
[EWB02612]
7-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
1. Protective clothing
2. Goggles Pre-operation checks
3. Gloves Always inspect your ATV each time you use it to
4. Boots make sure the ATV is in safe operating condition. 7
5. Helmet Perform the pre-operation checks listed on page
5-1. Always follow the inspection and mainte-
Do not operate after or while consuming alco- nance procedures and schedules described in the
hol or drugs. Owner’s Manual. WARNING! Failure to inspect
The operator’s performance capability is reduced the ATV before operating it and to maintain it
by the influence of alcohol or drugs. Consuming properly increases the possibility of an acci-
alcohol or drugs could seriously affect your judg- dent or equipment damage. [EWB01432]
ment, cause you to react more slowly, and affect
your balance and perception. WARNING! Never Speed limiter
consume alcohol or drugs before or while driv- For riders less experienced with this model, the
ing this ATV. You increase your chance of an throttle lever housing is equipped with a speed
accident. [EWB01422] limiter. The speed limiter keeps the throttle from
7-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
fully opening, even when the throttle lever is Do not exceed the maximum loading limits
pushed to the maximum. Turning in the adjusting for the vehicle (see “MAXIMUM LOADING
screw limits the maximum engine power available LIMIT” in this section or vehicle labeling).
and decreases the maximum speed of the ATV. Keep weight on racks centered side to side,
Turning in the adjusting screw decreases top and as low as possible. Be sure cargo is se-
speed, and turning it out increases top speed. cured – a loose load could change handling
(See page 4-13.) unexpectedly.
Make sure the load does not interfere with
your control or ability to see where you are
1 going.
Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.
7 Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.
Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines.
1. Adjusting screw
Turn gradually and go slowly.
Loading and accessories
EWB01463
Take extra precautions when driving with a load or
trailer. Follow these instructions and always use
WARNING
common sense and good judgment when carrying
Improper loading or towing can increase the cargo or towing a trailer.
risk of loss of control, an overturn, or other ac-
cident. To reduce the risk of an accident:
7-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM
During operation
MAXIMUM LOADING LIMIT
Always keep your feet on the footboards during
ATV loading limit (total weight of cargo, rid-
operation; otherwise, they may contact the rear
er, accessories, and tongue):
wheels. WARNING! Removing even one hand or
220.0 kg (485 lb)
foot can reduce your ability to control the ATV
Front carrier:
or could cause you to lose your balance and
45.0 kg (99 lb)
fall off of the ATV. If you remove a foot from a
Rear carrier:
footboard, your foot or leg may come into con-
85.0 kg (187 lb)
tact with the rear wheels, which could injure
Front storage compartment:
you or cause an accident. [EWB01472]
0.5 kg (1 lb)
Rear storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and 7
cargo):
5880 N (600 kgf, 1322 lbf)
Tongue weight (vertical weight on trailer
hitch point):
147 N (15 kgf, 33 lbf)
[EWB01482] WARNING
Dry grass or brush or other combustible ma-
terial accumulated around the engine area
could catch fire. Do not operate, idle, or park
the ATV in dry grass or other dry ground cov-
er. Keep the engine area free of dry grass,
brush, or other combustible material.
Someone touching the exhaust system dur-
ing or after operation could be burned. Do
not touch the hot exhaust system. Do not
park the ATV in a place where others might
7 be likely to touch it.
Modifications and accessories The muffler and other engine parts become ex-
Never modify this ATV through improper installa- tremely hot during operation and remain hot after
tion or use of accessories or other modification. All the engine has stopped. To reduce the risk of fire
parts and accessories added to this ATV should during operation or after leaving the ATV, do not
be genuine Yamaha or equivalent components let brush, grass and other materials collect under
designed for use on this ATV and should be in- the vehicle, near the muffler or exhaust pipe, or
stalled and used according to instructions. If you next to other hot parts. Check under the vehicle
have questions, consult an authorized ATV dealer. after operating in areas where combustible mate-
WARNING! Operating this ATV with improper rials may have collected. Do not idle or park the
modifications may cause changes in handling vehicle in long dry grass or other dry ground cov-
which in some situations could lead to an acci- er.
dent. [EWB01492]
7-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM
To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE
tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces
children are not likely to touch it. only. WARNING! Paved surfaces may seriously
affect handling and control of the ATV, and
may cause the ATV to go out of control. Always
avoid paved surfaces, including sidewalks,
driveways, parking lots and streets. [EWB01512]
know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al-
you ride on unpaved public streets or roads. Do ways be alert to changing terrain conditions
not ride on any paved public street, road or motor- when operating the ATV. [EWB01532]
way. WARNING! Never operate this ATV on any
paved street, paved road or motorway. You
can collide with another vehicle. [EWB01522]
Know the terrain where you ride. Ride cautiously in Do not operate on rough, slippery, or loose terrain
unfamiliar areas. Stay alert for holes, rocks, or until you have learned and practiced the skills nec-
roots in the terrain, and other hidden hazards essary to control the ATV on such terrain. Always
which may cause the ATV to upset. WARNING! be especially cautious on these kinds of terrain.
The ATV could go out of control if you do not WARNING! Failure to use extra care when op-
have enough time to react to hidden rocks, erating on excessively rough, slippery, or loose
bumps, or holes. Go slowly and be extra care-
7-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM
7-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM
iar with your ATV. Make sure that this area is free NOTICE
of obstacles and other riders. You should practice Do not shift from low-range to high-range or
control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.
and turning techniques in this area before trying Damage to the engine or drive train may occur.
more difficult terrain.
Shift to the park position and follow the instruction TURNING YOUR ATV
on page 6-1 to start the engine. Once it has EWB01772
warmed up you are ready to begin riding your WARNING
ATV. With the engine idling, shift the drive select Always follow proper procedures for turning as
lever into the low-range position or the high-range described in this Owner’s Manual. Practice
position. Apply the throttle slowly and smoothly. turning at low speeds before attempting to turn
The centrifugal clutch will engage and you will at faster speeds. Do not turn at speeds too fast
7 start to accelerate. If the throttle is applied too for your skills or the conditions. ATV could go
abruptly, the front wheels may lift off the ground, out of control, causing a collision or overturn.
resulting in a loss of directional control. Avoid
higher speeds until you are thoroughly familiar To achieve maximum traction on unpaved surfac-
with the operation of your ATV. es, the two rear wheels turn together at the same
When slowing down or stopping, release the speed. Therefore, unless the wheel on the inside
throttle and apply the brakes smoothly and evenly. of the turn is allowed to slip or lose some traction,
Improper use of the brakes can cause the tires to the ATV will resist turning. A special turning tech-
lose traction, reducing control and increasing the nique must be used to allow the ATV to make
possibility of an accident. turns quickly and easily. It is essential that this skill
be learned first at low speed.
7-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM
As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t
turn the handlebars in the desired direction. As turn, come to a stop and then practice the proce-
you do so, put your weight on the footboard to the dure again. If the riding surface is slippery or
outside of the turn (opposite your desired direc- loose, it may help to position more of your weight
tion) and lean your upper body into the turn. Use over the front wheels by moving forward on the
the throttle to maintain an even speed through the seat.
turn. This maneuver will let the wheel on the inside Once you have learned this technique, you should
of the turn slip slightly, allowing the ATV to make be able to perform it at higher speeds or in tighter
the turn properly. curves.
Improper riding procedures such as abrupt throt-
tle changes, excessive braking, incorrect body
movements, or too much speed for the sharpness
of the turn may cause the ATV to tip. If the ATV be-
gins to tip over to the outside while negotiating a 7
turn, lean more to the inside. It may also be nec-
essary to gradually let off on the throttle and steer
to the outside of the turn to avoid tipping over.
Remember: Avoid higher speeds until you are
thoroughly familiar with the operation of your ATV.
CLIMBING UPHILL
EWB01672
1. Lean towards inside of turn. WARNING
2. Support your weight on the outer footboard.
Climbing hills improperly can cause overturns
This procedure should be practiced at slow speed or loss of control. Use proper riding techniques
many times in a large unpaved area with no obsta- described in this Owner’s Manual.
cles. If an incorrect technique is used, your ATV
7-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM
7-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM
Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have
tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the
check the terrain carefully before attempting any top, you should turn the ATV around while you still
hill. In all cases avoid inclines with slippery or have forward motion (provided you have the room
loose surfaces, or obstacles that might cause you to do so) and go down the hill.
to lose control. If your ATV has stalled or stopped and you believe
To climb a hill, you need traction, momentum, and you can continue up the hill, restart carefully to
steady throttle. For more traction and control for make sure you do not lift the front wheels which
climbing steeper and/or rougher slopes, select could cause you to lose control. If you are unable
“4WD” or 4WD-LOCK (“DIFF. LOCK”). Travel fast to continue up the hill, dismount the ATV on the
enough to maintain momentum, but not so fast uphill side. Physically turn the ATV around and
that you cannot react to changes in the terrain as then descend the hill.
you climb. If you start to roll backwards, DO NOT apply either
It is important when climbing a hill to make sure brake abruptly. If you are in “2WD”, apply only the 7
that your weight is transferred forward on the ATV. front brake. When fully stopped, apply the rear
This can be accomplished by leaning forward and, brake as well, and then shift to the park position. If
on steeper inclines, standing on the footboards you are in “4WD”, because all wheels are inter-
and leaning forward over the handlebars. When- connected by the drive train, applying either brake
ever possible, ride straight up hills. will brake all wheels, therefore, avoid sudden ap-
Slow down when you reach the crest of the hill if plication of either the front or rear brake as the
you cannot see clearly what is on the other side – wheels on the uphill side could come off the
there could be another person, an obstacle, or a ground. The ATV could easily tip over backwards.
sharp drop-off. Use common sense and remem- Apply both the front and rear brakes gradually.
ber that some hills are too steep for you to climb When fully stopped, lock shift to the park position
or descend. and dismount the ATV immediately on the uphill
side. Dismount on uphill side or to a side if pointed
7-15
UB3860E0.book Page 16 Monday, July 14, 2014 10:34 AM
straight uphill. Turn the ATV around and remount, Always check the terrain carefully before you
following the procedure described in the Owner’s start down any hill.
Manual. WARNING! Stalling, rolling backwards Never operate the ATV on hills too steep for
or improperly dismounting while climbing a hill the ATV or for your abilities. The ATV can
could result in ATV overturning. If you cannot overturn more easily on extremely steep hills
control the ATV, dismount immediately on the than on level surfaces or small hills.
uphill side. [EWB01803] Shift your weight backward and to the up
side of the hill.
Never go down a hill at high speed.
Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one
side. Go straight down the hill where possi-
ble.
7 Improper braking can cause the wheels on
the uphill side to come off the ground or
cause loss of traction. Apply brakes gradual-
ly. If in “2WD”, apply only the rear brake.
7-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM
The ATV can be used to cross slow moving, shal- braking ability. WARNING! Wet brakes may have
low water of up to a maximum of 35 cm (14 in) in reduced stopping ability, which could cause
depth. Before entering the water, choose your loss of control. [EWB02622]
path carefully. Enter where there is no sharp drop
off, and avoid rocks or other obstacles which may
be slippery or upset the ATV. Drive slowly and
carefully.
7-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM
7-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM
WARNING
Skidding or sliding improperly may cause you
to lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
1. V-belt case drain plug ATV to overturn.
Learn to safely control skidding or sliding by
RIDING OVER ROUGH TERRAIN practicing at low speeds and on level,
EWB01652
7
smooth terrain.
WARNING On extremely slippery surfaces, such as ice,
Riding improperly over obstacles could cause go slowly and be very cautious in order to re-
loss of control or a collision. Before operating duce the chance of skidding or sliding out of
in a new area, check for obstacles. Never at- control.
tempt to ride over large obstacles, such as
large rocks or fallen trees. When you go over Care should be used when riding on loose or slip-
obstacles, always follow proper procedures as pery surfaces since the ATV may slide. If unex-
described in the Owner’s Manual. pected and uncorrected, sliding could lead to an
accident.
Riding over rough terrain should be done with
caution. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or
7-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM
7-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM
7-23
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU28784
8-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
8
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kit
8-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
EBU21745
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
8-3
UB3860E0.book Page 4 Monday, July 14, 2014 10:34 AM
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
8-4
UB3860E0.book Page 5 Monday, July 14, 2014 10:34 AM
EBU21868
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
8-5
UB3860E0.book Page 6 Monday, July 14, 2014 10:34 AM
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
8-6
UB3860E0.book Page 7 Monday, July 14, 2014 10:34 AM
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
8-7
UB3860E0.book Page 8 Monday, July 14, 2014 10:34 AM
INITIAL EVERY
month 1 3 6 6 12
CHECK OR MAINTENANCE Whichev-
NO. ITEM er comes 320 1300 2500 2500 5000
JOB km (mi)
first (200) (800) (1600) (1600) (3200)
hours 20 80 160 160 320
• Change.
21 Final gear oil • Check ATV for oil leakage, and correct if neces- √ √
sary.
• Check coolant level and ATV for coolant leakage,
√ √ √ √ √
22 Cooling system and correct if necessary.
• Replace coolant. Every 2 years
Moving parts and
23 * • Lubricate. √ √ √ √
cables
Drive select lever • Check operation and adjust or replace if neces-
24 * √ √ √
safety system cable sary.
8
• Check operation.
• Check throttle lever free play, and adjust if neces-
25 * Throttle lever √ √ √ √ √
sary.
• Lubricate cable and lever housing.
Front and rear
26 * • Check operation and correct if necessary. √ √ √ √ √
brake switches
• Check operation and correct if necessary.
27 * Lights and switches √ √ √ √ √
• Adjust headlight beams.
8-8
UB3860E0.book Page 9 Monday, July 14, 2014 10:34 AM
EBU23072
TIP
Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
8-9
UB3860E0.book Page 10 Monday, July 14, 2014 10:34 AM
EBU23091
2
1. Panel E
2. Panel G
3. Panel H
EBU27388
8
5
1. Panel A Panel A
2. Panel B
3. Panel C To remove the panel
4. Panel D
Pull upward on the areas shown.
5. Panel F
8-10
UB3860E0.book Page 11 Monday, July 14, 2014 10:34 AM
Panel B
1. Panel A
8-11
UB3860E0.book Page 12 Monday, July 14, 2014 10:34 AM
1. Front carrier
2. Carrier bolt (upper)
1. Panel B
2. Quick fastener
8
To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.
8-12
UB3860E0.book Page 13 Monday, July 14, 2014 10:34 AM
Panel C
Tightening torques:
8 Carrier bolt (upper):
34 Nm (3.4 m·kgf, 25 ft·lbf)
1. Panel C
Carrier bolt (lower): 2. Quick fastener screw
34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (under the fenders): To install the panel
7 Nm (0.7 m·kgf, 5.1 ft·lbf) 1. Place the panel in the original position, and
then install the quick fastener screws.
3. Install panel A.
8-13
UB3860E0.book Page 14 Monday, July 14, 2014 10:34 AM
1. Panel D
2. Install the seat.
2. Quick fastener screw
Panels D and E
To remove a panel 8
1. Remove panels A and C.
2. Remove the quick fastener screw and bolt,
and then pull the panel upward to remove it.
TIP
To ease removal of panel D, shift the drive select
lever into the reverse position.
1. Bolt
8-14
UB3860E0.book Page 15 Monday, July 14, 2014 10:34 AM
To install a panel
1. Place the panel in the original position, and
then install the bolt and quick fastener screw.
1. Panel E
2. Quick fastener screw
1. Bolt
Panels F and G
To remove a panel
1. Remove the panel bolts, footboard bolt, and
footboard nut.
2. Pull the panel downward while pushing the
projection.
1. Panel G
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection
8
To install a panel
1. Panel F 1. Place the panel in the original position.
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection
8-16
UB3860E0.book Page 17 Monday, July 14, 2014 10:34 AM
Tightening torques:
Panel bolt:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard nut:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Panel H
8-17
UB3860E0.book Page 18 Monday, July 14, 2014 10:34 AM
2
1
1. Rear carrier
2. Carrier bolt (upper)
1. Panel H
2. Quick fastener
8
To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.
8-18
UB3860E0.book Page 19 Monday, July 14, 2014 10:34 AM
EBU28672
Tightening torques:
8 Carrier bolt (upper):
60 Nm (6.0 m·kgf, 43 ft·lbf) 1
Carrier bolt (lower):
60 Nm (6.0 m·kgf, 43 ft·lbf) 1. Radiator grill
Carrier bolt (under the fenders): 2. Quick fastener
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
To install a radiator grill
3. Install the seat. Place the radiator grill in its original position, and
then install the quick fastener.
8-19
UB3860E0.book Page 20 Monday, July 14, 2014 10:34 AM
1
1. Spark plug wrench
8
To check the spark plug
1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
8-20
UB3860E0.book Page 21 Monday, July 14, 2014 10:34 AM
TIP
If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-
stead, have a Yamaha dealer check the ATV.
3. Measure the spark plug gap with a wire thick- Spark plug gap:
ness gauge and, if necessary, adjust the gap 0.8–0.9 mm (0.031–0.035 in)
8 to specification.
To install the spark plug
1. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
2. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.
8-21
UB3860E0.book Page 22 Monday, July 14, 2014 10:34 AM
To check the engine oil level 4. Remove the engine oil dipstick, and then
1. Place the ATV on a level surface. wipe it off with a clean rag.
2. Check the engine oil level on a cold engine.
8-22
UB3860E0.book Page 23 Monday, July 14, 2014 10:34 AM
8-23
UB3860E0.book Page 24 Monday, July 14, 2014 10:34 AM
1
8
Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
8-25
UB3860E0.book Page 26 Monday, July 14, 2014 10:34 AM
11. Refill with the specified amount of the recom- Make sure that no foreign material enters the
mended engine oil, and then insert the dip- crankcase.
stick completely into the oil filler hole.
12. Start the engine, and then let it idle for several
Recommended oil: minutes while checking it for oil leakage. If oil
See page 10-1. is leaking, immediately turn the engine off and
Oil quantity: check for the cause.
Without oil filter cartridge replacement: 13. Turn the engine off, wait at least ten minutes,
2.00 L (2.11 US qt, 1.76 Imp.qt) and then check the oil level and correct it if
With oil filter cartridge replacement: necessary.
2.10 L (2.22 US qt, 1.85 Imp.qt) 14. Install the access cover by turning it clock-
wise.
TIP EBU27307
Be sure to wipe off spilled oil on any parts after the Final gear oil
engine and exhaust system have cooled down. The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have 8
ECB00301
a Yamaha dealer check and repair the ATV. In ad-
NOTICE
dition, the final gear oil level must be checked and
In order to prevent clutch slippage (since the the oil changed as follows at the intervals speci-
engine oil also lubricates the clutch), do not fied in the periodic maintenance and lubrication
mix any chemical additives. Do not use oils chart.
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition, To check the final gear oil level
do not use oils labeled “ENERGY CONSERV- 1. Place the ATV on a level surface.
ING II” or higher.
8-26
UB3860E0.book Page 27 Monday, July 14, 2014 10:34 AM
1 2 3
2 1
3. If the oil is below the brim of the check hole, Tightening torques:
remove the final gear oil filler bolt and its gas- Final gear oil level check bolt:
ket, and then add sufficient oil of the recom- 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
mended type to raise it to the correct level. Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
8-27
UB3860E0.book Page 28 Monday, July 14, 2014 10:34 AM
1 2 3
4
2
8
1
8-28
UB3860E0.book Page 29 Monday, July 14, 2014 10:34 AM
6. Check the oil level check bolt gasket and the To check the differential gear oil level
oil filler bolt gasket for damage, and replace 1. Place the ATV on a level surface.
them if necessary. 2. Remove the differential gear oil filler bolt and
7. Install the oil level check bolt, the oil filler bolt its gasket, and then check the oil level in the
and their gasket, and then tighten the bolts to differential gear case. The oil level should be
the specified torques. at the brim of the filler hole.
Tightening torques:
Final gear oil level check bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) 1 2
8. Check the final gear case for oil leakage. If oil 3
is leaking, check for the cause.
8 EBU23427 4
Differential gear oil
1. Differential gear oil filler bolt
The differential gear case must be checked for oil
2. Gasket
leakage before each ride. If any leakage is found, 3. Differential gear oil
have a Yamaha dealer check and repair the ATV. 4. Correct oil level
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in- 3. If the oil is below the brim of the filler hole, add
tervals specified in the periodic maintenance and sufficient oil of the recommended type to
lubrication chart. raise it to the correct level.
4. Check the gasket for damage, and replace it
if necessary.
8-29
UB3860E0.book Page 30 Monday, July 14, 2014 10:34 AM
5. Install the oil filler bolt and its gasket, and then 4. Install the drain bolt and its new gasket, and
tighten the bolt to the specified torque. then tighten the bolt to the specified torque.
To change the differential gear oil 5. Refill with the recommended differential gear
1. Place the ATV on a level surface. oil to the brim of the filler hole as shown.
2. Place an oil pan under the differential gear NOTICE: Be sure no foreign material en-
case to collect the used oil. ters the differential gear case. [ECB00412]
3. Remove the differential gear oil filler bolt, the
differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.
8
1 2
3
2 4
1. Differential gear oil filler bolt
1 2. Gasket
3. Differential gear oil
4. Correct oil level
1. Differential gear oil drain bolt
2. Gasket
8-30
UB3860E0.book Page 31 Monday, July 14, 2014 10:34 AM
8-31
UB3860E0.book Page 32 Monday, July 14, 2014 10:34 AM
8-32
UB3860E0.book Page 33 Monday, July 14, 2014 10:34 AM
EBU2776A
To change the coolant
EWB01891 1
3
WARNING
Wait for the engine and radiator to cool before 2
removing the radiator cap. You could be 3 2
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.
8-33
UB3860E0.book Page 34 Monday, July 14, 2014 10:34 AM
1 2
1. Trough
8-35
UB3860E0.book Page 36 Monday, July 14, 2014 10:34 AM
8-36
UB3860E0.book Page 37 Monday, July 14, 2014 10:34 AM
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
22. Pour additional coolant into the radiator until
it is full.
8-37
UB3860E0.book Page 38 Monday, July 14, 2014 10:34 AM
4 1
2
3
1
1
2 3
1. Footboard nut
2. Footboard bolt A Tightening torques:
3. Footboard bolt B Footboard nut:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
TIP Footboard bolt A: 8
Tighten footboard bolts B in the order shown. 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
8-38
UB3860E0.book Page 39 Monday, July 14, 2014 10:34 AM
EBU27808
1. Sponge material
2. Air filter mesh
1. Hose
8-42
UB3860E0.book Page 43 Monday, July 14, 2014 10:34 AM
1 2
1 1 3
Tightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
8-43
UB3860E0.book Page 44 Monday, July 14, 2014 10:34 AM
EWB02341
WARNING
Do not start the engine when cleaning the
spark arrester, otherwise it could cause injury
to the eyes, burns, carbon monoxide poison-
ing, possibly leading to death, and start a fire.
Always let the exhaust system cool prior to
touching exhaust components.
EBU23932
8-44
UB3860E0.book Page 45 Monday, July 14, 2014 10:34 AM
3. To increase the throttle lever free play, turn must be adjusted by a Yamaha dealer at the inter-
the throttle lever free play adjusting bolt in di- vals specified in the periodic maintenance and lu-
rection (a). To decrease the throttle lever free brication chart.
play, turn the adjusting bolt in direction (b).
EBU24072
4 EBU29602
Brakes
8 1. Rubber cover
2. Throttle lever free play adjusting bolt
Replacement of brake components requires pro-
3. Locknut fessional knowledge. Brake service should be
4. Throttle lever free play performed by a Yamaha dealer.
EWB02572
4. Tighten the locknut. WARNING
5. Slide the rubber cover to its original position. Operating with improperly serviced or adjust-
EBU24061
ed brakes could lead to a loss in braking ability
Valve clearance and an accident.
The valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
8-45
UB3860E0.book Page 46 Monday, July 14, 2014 10:34 AM
8-46
UB3860E0.book Page 47 Monday, July 14, 2014 10:34 AM
WARNING
1. Minimum level mark
Improper maintenance can result in loss of
braking ability. Observe these precautions:
Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.
Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.
8-47
UB3860E0.book Page 48 Monday, July 14, 2014 10:34 AM
the rubber seals may deteriorate, causing Changing the brake fluid
leakage. Have a Yamaha dealer change the brake fluid at
Refill with the same type of brake fluid. Add- the intervals specified in the periodic maintenance
ing a brake fluid other than DOT 4 may result and lubrication chart. In addition, have the oil seals
in a harmful chemical reaction. of the master cylinders and calipers as well as the
Be careful that water does not enter the brake hoses replaced at the intervals listed below
brake fluid reservoir when refilling. Water will or whenever they are damaged or leaking.
significantly lower the boiling point of the flu- Oil seals: Replace every two years.
id and may result in vapor lock. Brake hoses: Replace every four years.
ECB01161 EBU27773
8-48
UB3860E0.book Page 49 Monday, July 14, 2014 10:34 AM
8-49
UB3860E0.book Page 50 Monday, July 14, 2014 10:34 AM
8-50
UB3860E0.book Page 51 Monday, July 14, 2014 10:34 AM
EBU24231
Axle boots
1 The axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
2
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.
8-51
UB3860E0.book Page 52 Monday, July 14, 2014 10:34 AM
EWB02582
WARNING
Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
1 1 smoothly before you begin riding in cold
weather. If the control cables are frozen or
1. Rear axle boot (each side) do not work smoothly, you could be unable
to control the ATV, which could lead to an
EBU24905
accident or collision.
Checking and lubricating the cables
The operation and the condition of all control ca-
EBU24913 8
bles should be checked before each ride, and the
Checking and lubricating the front and
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move rear brake levers
smoothly, have a Yamaha dealer check or replace The operation of the front and rear brake levers
it. should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Recommended lubricant:
Yamaha cable lubricant or other suitable Recommended lubricant:
cable lubricant Silicone grease
8-52
UB3860E0.book Page 53 Monday, July 14, 2014 10:34 AM
Recommended lubricant:
Rear brake lever Lithium-soap-based grease
8-53
UB3860E0.book Page 54 Monday, July 14, 2014 10:34 AM
EBU24964 EBU25053
Checking the wheel hub bearings Lubricating the rear knuckle pivots
The front and rear wheel hub bearings must be The rear knuckle pivots must be lubricated at the
checked at the intervals specified in the periodic intervals specified in the periodic maintenance
maintenance and lubrication chart. If there is play and lubrication chart.
in a wheel hub or if a wheel does not turn smooth-
TIP
ly, have a Yamaha dealer check the wheel hub
For parts equipped with a grease nipple, use a
bearings.
grease gun.
Recommended lubricant:
Lithium-soap-based grease
EBU25023
8-54
UB3860E0.book Page 55 Monday, July 14, 2014 10:34 AM
EBU25093 EWB02161
8-55
UB3860E0.book Page 56 Monday, July 14, 2014 10:34 AM
1. Front carrier
2. Carrier bolt (upper)
8-56
UB3860E0.book Page 57 Monday, July 14, 2014 10:34 AM
8-57
UB3860E0.book Page 58 Monday, July 14, 2014 10:34 AM
To install the battery 4. Install the front carrier by installing the bolts
and tightening them to the specified torques.
TIP
Be sure the battery is fully charged. Tightening torques:
1. Place the battery in its compartment. Carrier bolt (upper):
2. Connect the positive battery lead first, then 34 Nm (3.4 m·kgf, 25 ft·lbf)
connect the negative battery lead by installing Carrier bolt (lower):
their bolt. NOTICE: When installing the bat- 34 Nm (3.4 m·kgf, 25 ft·lbf)
tery, the main switch must be off, and the Carrier bolt (under the fenders):
positive lead must be connected before 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
the negative lead. [ECB01111]
5. Install the panel.
2
1. Positive battery lead (red)
2. Negative battery lead (black)
EBU30521
Replacing a fuse
8-59
UB3860E0.book Page 60 Monday, July 14, 2014 10:34 AM
ECB00641
Specified fuses:
NOTICE
Main fuse:
To prevent accidental short-circuiting, turn off 40.0 A
the main switch when checking or replacing a Headlight fuse:
fuse. 10.0 A
2. Remove the blown fuse, and then install a Ignition fuse:
new fuse of the specified amperage. 10.0 A
WARNING! Always use a fuse of the spec- Four-wheel-drive motor fuse:
ified rating, and never use a substitute ob- 10.0 A
ject in place of the proper fuse. An Signaling system fuse:
improper fuse or a substitute object can 5.0 A
cause damage to the electrical system, Auxiliary DC jack fuse:
which could lead to a fire. [EWB02173] 10.0 A
Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 8
15.0 A
EPS fuse:
40.0 A
8-60
UB3860E0.book Page 61 Monday, July 14, 2014 10:34 AM
EBU27444
8
1. Cover at the rear of the headlight
1. Headlight coupler
8-61
UB3860E0.book Page 62 Monday, July 14, 2014 10:34 AM
8-62
UB3860E0.book Page 63 Monday, July 14, 2014 10:34 AM
EBU25643
8-63
UB3860E0.book Page 64 Monday, July 14, 2014 10:34 AM
1. Wheel nut
8-64
UB3860E0.book Page 65 Monday, July 14, 2014 10:34 AM
EBU25741
Troubleshooting
Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
1. Tapered nut whose skilled technicians have the necessary
tools, experience, and know-how to service the
3. Lower the ATV to the ground. ATV properly.
4. Tighten the wheel nuts to the specified Use only genuine Yamaha replacement parts. Im-
torques. itation parts may look like Yamaha parts, but they
8
are often inferior, have a shorter service life and
Tightening torques:
can lead to expensive repair bills.
Front wheel nut: EWB02281
55 Nm (5.5 m·kgf, 40 ft·lbf) WARNING
Rear wheel nut:
Do not smoke when checking the fuel system.
55 Nm (5.5 m·kgf, 40 ft·lbf)
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
8-65
UB3860E0.book Page 66 Monday, July 14, 2014 10:34 AM
EBU27695
Troubleshooting charts
Starting problems or poor engine performance
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
8
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the ATV.
Check the compression.
8-66
UB3860E0.book Page 67 Monday, July 14, 2014 10:34 AM
Engine overheating
EWB02291
WARNING
Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.
Allow any remaining pressure to escape before completely removing the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
8
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the
recommended coolant as soon as possible.
8-67
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU25861
9-2
UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
9-3
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
EBU25962
SPECIFICATIONS
Dimensions: Vibration on seat (EN1032, ISO5008):
Overall length: YFM700FWAD Will not exceed 0.5 m/s²
2065 mm (81.3 in) YFM700PF Will not exceed 0.5 m/s² (EUR)(FRA)(GBR)
Overall width: YFM700PHF Will not exceed 0.5 m/s²
1180 mm (46.5 in) YFM700PSF Will not exceed 0.5 m/s² (EUR)(FRA)(GBR)
Overall height: Vibration on handle (EN1032, ISO5008):
1240 mm (48.8 in) YFM700FWAD Will not exceed 2.5 m/s²
Seat height: YFM700PF Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
905 mm (35.6 in) YFM700PHF Will not exceed 2.5 m/s²
Wheelbase: YFM700PSF Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
1250 mm (49.2 in) Engine:
Ground clearance: Engine type:
275 mm (10.8 in) Liquid cooled 4-stroke, SOHC
Minimum turning radius: Cylinder arrangement:
3200 mm (126 in) Single cylinder
Weight: Displacement:
Curb weight: 686 cm³
294.0 kg (648 lb) Bore × stroke:
Noise and vibration level: 102.0 × 84.0 mm (4.02 × 3.31 in)
Noise level (77/311/EEC): Compression ratio:
10 10.0 : 1
YFM700FWAD 79.0 dB(A)@3125 r/min
YFM700PF 79.0 dB(A)@3125 r/min (EUR)(FRA)(GBR) Starting system:
YFM700PHF 79.0 dB(A)@3125 r/min Electric starter
YFM700PSF 79.0 dB(A)@3125 r/min (EUR)(FRA)(GBR) Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
10-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
Type: Quantity:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- 0.22 L (0.23 US qt, 0.19 Imp.qt)
50 Coolant quantity:
Coolant reservoir (up to the maximum level mark):
0 10 30 50 70 90 110 130 ˚F
0.24 L (0.25 US qt, 0.21 Imp.qt)
Radiator (including all routes):
SAE 5W-30 1.99 L (2.10 US qt, 1.75 Imp.qt)
SAE 10W-30 Air filter:
Air filter element:
SAE 10W-40
Wet element
SAE 15W-40 Fuel:
SAE 20W-40 Recommended fuel:
Regular unleaded gasoline only
SAE 20W-50
Fuel tank capacity:
20.0 L (5.28 US gal, 4.40 Imp.gal)
–20 –10 0 10 20 30 40 50 ˚C Fuel reserve amount:
Recommended engine oil grade: 4.5 L (1.19 US gal, 0.99 Imp.gal)
API service SG type or higher, JASO standard MA Fuel injection:
Engine oil quantity: Throttle body:
Without oil filter cartridge replacement: ID mark:
2.00 L (2.11 US qt, 1.76 Imp.qt) 2BG1 00
With oil filter cartridge replacement: Spark plug (s):
2.10 L (2.22 US qt, 1.85 Imp.qt) Manufacturer/model: 10
Final gear oil: NGK/CPR7EA-9
Type: Spark plug gap:
SAE 80 API GL-4 Hypoid gear oil 0.8–0.9 mm (0.031–0.035 in)
Quantity: Clutch:
0.20 L (0.21 US qt, 0.18 Imp.qt) Clutch type:
Differential gear oil: Wet, centrifugal automatic
Type:
SAE 80 API GL-4 Hypoid gear oil
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UB3860E0.book Page 3 Monday, July 14, 2014 10:34 AM
Transmission: Manufacturer/model:
Primary reduction system: YFM700FWAD MAXXIS/MU19A
V-belt YFM700PF CHENG SHIN/C828 (AUS)(NZL)
Secondary reduction system: YFM700PF MAXXIS/MU19A (EUR)(FRA)(GBR)
Shaft drive YFM700PHF MAXXIS/MU19A
Secondary reduction ratio: YFM700PLF CHENG SHIN/C828
41/21 × 24/18 × 33/9 (9.544) YFM700PSF CHENG SHIN/C828 (AUS)(NZL)
Transmission type: YFM700PSF MAXXIS/MU19A (EUR)(FRA)(GBR)
V-belt automatic Rear tire:
Operation: Type:
Left hand operation Tubeless
Reverse gear: Size:
23/14 × 28/23 (2.000) AT25 x 10-12
Low range: Manufacturer/model:
31/16 (1.938) YFM700FWAD MAXXIS/MU20A
High range: YFM700PF CHENG SHIN/C828 (AUS)(NZL)
31/27 (1.148) YFM700PF MAXXIS/MU20A (EUR)(FRA)(GBR)
Chassis: YFM700PHF MAXXIS/MU20A
Frame type: YFM700PLF CHENG SHIN/C828
Steel tube frame YFM700PSF CHENG SHIN/C828 (AUS)(NZL)
Caster angle: YFM700PSF MAXXIS/MU20A (EUR)(FRA)(GBR)
4.5 ° Loading:
Trail: Maximum loading limit:
10 26.0 mm (1.02 in) 220.0 kg (485 lb)
Front tire: (Total weight of rider, cargo, accessories, and tongue)
Type: Tire air pressure (measured on cold tires):
Tubeless Recommended:
Size: Front:
AT25 x 8-12 35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm², 4.4 psi)
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10
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EBU26001
CONSUMER INFORMATION
EBU28202
Identification numbers
Record the vehicle identification number and
model label information in the spaces provided
below for assistance when ordering spare parts
from a Yamaha dealer or for reference in case the
ATV is stolen.
EBU26051
EBU26031 Model label
11 Vehicle identification number The model label is affixed at the location in the il-
The vehicle identification number is stamped into lustration. Record the information on this label in
the frame. the space provided. This information will be need-
ed when ordering spare parts from a Yamaha
dealer.
11-1
UB3860E0.book Page 2 Monday, July 14, 2014 10:34 AM
1. Model label
11
11-2
UB3860E0.book Page 1 Monday, July 14, 2014 10:34 AM
INDEX
A Drive select lever safety system cable, adjusting ........ 8-45
Accessories and loading ................................................6-6 E
Accessories, auxiliary jack ...........................................4-23 Engine break-in .............................................................. 6-4
Air filter element, cleaning ............................................8-39 Engine oil ....................................................................... 5-3
Axle boots ....................................................................8-51 Engine oil and oil filter cartridge .................................. 8-22
B Engine stop switch ......................................................... 4-8
Battery ..........................................................................8-55 Engine trouble warning light .......................................... 4-3
Brake fluid, changing ...................................................8-48 EPS warning light ........................................................... 4-3
Brake fluid level, checking ...........................................8-47 F
Brake lever, front ..........................................................4-14 Final gear oil ......................................................... 5-3, 8-26
Brake levers, checking and lubricating ........................8-52 Four-wheel-drive/differential gear lock indicator ........... 4-4
Brake pads, checking the front and rear .....................8-46 Front and rear brake lever free play, checking ............8-48
Brake pedal and rear brake lever .................................4-14 Fuel ...................................................................... 4-16, 5-3
Brake pedal, checking and lubricating ........................8-53 Fuel tank cap ............................................................... 4-15
Brake pedal free play, adjusting ..................................8-49 Fuses, replacing ........................................................... 8-59
Brakes ..........................................................................8-45 H
Brakes, front and rear ....................................................5-3 Handlebar switches ....................................................... 4-7
C Headlight beam, adjusting ........................................... 8-62
Cables, checking and lubricating .................................8-52 Headlight bulb, replacing ............................................. 8-61
Carrier, front .................................................................4-21 High-range indicator light .............................................. 4-2
Carrier, rear ..................................................................4-21 Horn switch .................................................................... 4-8
Chassis fasteners ...........................................................5-7 I
Cleaning .........................................................................9-1 Identification numbers ................................................. 11-1
Coolant ................................................................. 5-3, 8-31 Indicator lights and warning lights ................................. 4-2
Coolant temperature warning light .................................4-3 Instruments, lights and switches ...................................5-7
12 D L
Differential gear oil ............................................... 5-3, 8-29 Label locations ............................................................... 1-1
Drive select lever ..........................................................4-15 Light switch .................................................................... 4-8
Drive select lever and driving in reverse ........................6-2 Low-range indicator light ............................................... 4-2
12-1
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EBU26173
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
PRINTED IN USA
2014.07-0.5×1 CR
(E)