Operation and Safety Manual: Boom Lift Models 600S 660SJ

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models

600S
660SJ
S/N 0300171769
to Present
ANSI ®
3121297
October 7, 2013
NOTE: This manual also applies to machines with the following
Serial Numbers: 0300170082 and 0300170091.
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
3121297 – JLG Lift – a

FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
WILL HAVE A RED BACKGROUND. ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DECAL WILL HAVE AN ORANGE BACKGROUND. DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
b – JLG Lift – 3121297

FOREWORD
For:
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information
• Product Safety Publica-
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions • Questions Regarding Spe-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
cial Product Applications
PRODUCT. • Current Owner Updates
• Questions Regarding Prod-
• Questions Regarding
uct Modifications
Product Safety
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
Contact:
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE Product Safety and Reliability Department
UPDATED AND ACCURATE. JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
or Your Local JLG Office
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
(See addresses on inside of manual cover)
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP- In USA:
ERTY OR THE JLG PRODUCT.
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: 240-420-2661
Fax: 301-745-3713
E-mail: [email protected]
3121297 – JLG Lift – c

FOREWORD
REVISION LOG
Original Issue - April 9, 2013

Revised - October 7, 2013
d – JLG Lift – 3121297

TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS 2.3 LIMIT SWITCH FUNCTIONAL CHECK . . . . . . . . . . 2-6

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operator Training and Knowledge . . . . . . . . . . . 1-1 SECTION - 3 - MACHINE CONTROLS AND INDICATORS
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . 1-2 3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2 3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ground Control Indicator Panel . . . . . . . . . . . . . 3-7
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3 Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4 Platform Control Indicator Panel . . . . . . . . . . . . 3-16
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards. . . . . . . . . . . . . 1-7 SECTION - 4 - MACHINE OPERATION
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8 4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9 4.2 OPERATING CHARACTERISTICS AND
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION - 2 - USER RESPONSIBILITIES, MACHINE Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
PREPARATION, AND INSPECTION Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1 4.3 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-4
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . 4-4
Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-5
Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1 Fuel Reserve / Shut-Off System . . . . . . . . . . . . . 4-6
2.2 PREPARATION, INSPECTION, AND 4.4 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-6
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Traveling Forward and Reverse . . . . . . . . . . . . . 4-7
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
3121297 – JLG Lift – i

TABLE OF CONTENTS

4.5 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 4.14 TIE DOWN AND LIFTING . . . . . . . . . . . . . . . . . . . .4-17
4.6 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Platform Level Adjustment . . . . . . . . . . . . . . . . 4-10 SECTION - 5 - EMERGENCY PROCEDURES
Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-10 5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
4.7 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 5.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-11 5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1
Raising and Lowering the Main Boom . . . . . . 4-11 Operator Unable to Control Machine . . . . . . . . . 5-1
Telescoping the Main Boom . . . . . . . . . . . . . . 4-11 Platform or Boom Caught Overhead . . . . . . . . . 5-2
4.8 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-11 5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2
4.9 OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
4.10 STEER/TOW SELECTOR (IF EQUIPPED). . . . . . . 4-12 MAINTENANCE
4.11 TOWING (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . 4-12
6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
4.12 AUXILIARY POWER . . . . . . . . . . . . . . . . . . . . . . . . 4-15
6.2 OPERATING SPECIFICATIONS . . . . . . . . . . . . . . . .6-1
Activating from the Platform Control Station . . 4-15
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Activating from the Ground Control Station . . 4-15
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
4.13 DUAL FUEL SYSTEM (GAS ENGINE ONLY) . . . . 4-16
Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Changing From Gasoline to LP Gas . . . . . . . . 4-16
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Changing From LP Gas to Gasoline . . . . . . . . 4-16
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Critical Stability Weights . . . . . . . . . . . . . . . . . . . 6-7
Serial Number Locations . . . . . . . . . . . . . . . . . . 6-8
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-15
6.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-22
Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
ii – JLG Lift – 3121297

TABLE OF CONTENTS
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-22 LIST OF FIGURES

Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-23
2-1. Basic Nomenclature - 600S . . . . . . . . . . . . . . . . . . 2-9
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-23
2-2. Basic Nomenclature - 660SJ . . . . . . . . . . . . . . . . 2-10
6.5 OSCILLATING AXLE LOCKOUT TEST
2-3. Daily Walk-Around Inspection Diagram . . . . . . . . 2-11
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
2-4. Daily Walk-Around Inspection Points -
6.6 PROPANE FUEL FILTER REPLACEMENT. . . . . . .6-26
Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
2-5. Daily Walk-Around Inspection Points -
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
6.7 PROPANE FUEL SYSTEM PRESSURE RELIEF . .6-27
3-1. Ground Control Station - 600S . . . . . . . . . . . . . . . . 3-3
6.8 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-28
3-2. Ground Control Station - 660SJ . . . . . . . . . . . . . . . 3-4
3-3. Ground Control Indicator Panel . . . . . . . . . . . . . . . 3-8
SECTION - 7 - INSPECTION AND REPAIR LOG
3-4. Platform Control Console . . . . . . . . . . . . . . . . . . . 3-11
3-5. Platform Control Indicator Panel . . . . . . . . . . . . . 3-17
4-1. Position of Least Backward Stability . . . . . . . . . . . 4-2
4-2. Position of Least Forward Stability . . . . . . . . . . . . . 4-3
4-3. Grade and Sideslope . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-4. Towbar Connecting Points . . . . . . . . . . . . . . . . . . 4-13
4-5. Drive Disconnect Hub . . . . . . . . . . . . . . . . . . . . . . 4-14
4-6. Lifting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-7. Decal Installation - Sheet 1 of 4 . . . . . . . . . . . . . . 4-19
6-1. Serial Number Locations . . . . . . . . . . . . . . . . . . . . 6-8
6-2. Engine Operating Temperature Specifications - Deutz
3121297 – JLG Lift – iii

TABLE OF CONTENTS

- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 6-10 Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . 6-6
6-3. Engine Operating Temperature Specifications - Deutz 6-11 Quintolubric 888-46 . . . . . . . . . . . . . . . . . . . . . . . . 6-6
- Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 6-12 Critical Stability Weights - 600S . . . . . . . . . . . . . . . 6-7
6-4. Engine Operating Temperature Specifications - GM - 6-13 Critical Stability Weights - 660SJ . . . . . . . . . . . . . . 6-7
Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-14 Lubrication Specifications . . . . . . . . . . . . . . . . . . 6-15
6-5. Engine Operating Temperature Specifications - GM - 6-15 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-24
Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1
6-6. Operator Maintenance & Lubrication Diagram . . . 6-14
6-7. Filter Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . 6-26
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3
4-1 600S Decal Legend . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4-2 660SJ Decal Legend . . . . . . . . . . . . . . . . . . . . . . . 4-27
6-1 Operating Specifications . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-4 Deutz D2011L04 Specifications. . . . . . . . . . . . . . . . 6-3
6-5 GM 3.0L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-6 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-7 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-8 Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-9 Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . . 6-5
iv – JLG Lift – 3121297

SECTION 1 - SAFETY PRECAUTIONS
SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL 1.2 PRE-OPERATION
This section outlines the necessary precautions for proper
and safe machine operation and maintenance. For proper
Operator Training and Knowledge
machine use, it is mandatory that a daily routine is estab- • Read and understand this manual before operating the
lished based on the content of this manual. A maintenance machine.
program, using the information provided in this manual and
the Service and Maintenance Manual, must also be estab-
lished by a qualified person and followed to ensure the
machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine shall
not operate the machine until this manual has been read,
training is accomplished, and operation of the machine has
been completed under the supervision of an experienced
and qualified operator.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation, please
contact JLG Industries, Inc. (“JLG”). • Do not operate this machine until complete training is per-
formed by authorized persons.
• Only authorized and qualified personnel can operate the
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN machine.
THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAM-
AGE, PERSONAL INJURY OR DEATH.
3121297 – JLG Lift – 1-1

• Read, understand, and obey all DANGERS, WARNINGS, Machine Inspection

CAUTIONS, and operating instructions on the machine
and in this manual. • Before machine operation, perform inspections and func-
tional checks. Refer to Section 2 of this manual for
• Use the machine in a manner which is within the scope of
detailed instructions.
its intended application set by JLG.
• Do not operate this machine until it has been serviced and
• All operating personnel must be familiar with the emer-
maintained according to requirements specified in the
gency controls and emergency operation of the machine
Service and Maintenance Manual.
as specified in this manual.
• Be sure the footswitch and all other safety devices are
• Read, understand, and obey all applicable employer,
operating properly. Modification of these devices is a
local, and governmental regulations as they pertain to
safety violation.
operation of the machine.
Workplace Inspection
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM
• The operator is to take safety measures to avoid all haz- SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANU-
ards in the work area prior to machine operation.
FACTURER
• Do not operate or raise the platform while on trucks, trail-
ers, railway cars, floating vessels, scaffolds or other equip- • Do not operate any machine on which safety or instruction
ment unless approved in writing by JLG. placards or decals are missing or illegible.
• Do not operate the machine in hazardous environments • Avoid any buildup of debris on the platform floor. Keep
unless approved for that purpose by JLG. mud, oil, grease, and other slippery substances from foot-
wear and platform floor.
• Be sure that the ground conditions are able to support the
maximum load shown on the decals located on the
machine.
1-2 – JLG Lift – 3121297

1.3 OPERATION • Supplies or tools which extend outside the platform are
prohibited unless approved by JLG.
General • When driving, always position boom over rear axle in line
with the direction of travel. Remember, if boom is over the
• Do not use the machine for any purpose other than posi- front axle, steer and drive functions will be reversed.
tioning personnel, their tools, and equipment.
• Do not assist a stuck or disabled machine by pushing,
• Never operate a machine that is not working properly. If a pulling, or by using boom functions. Only pull the unit
malfunctions occurs, shut down the machine. from the tie-down lugs on the chassis.
• Never slam a control switch or lever through neutral to an • Do not place boom or platform against any structure to
opposite direction. Always return switch to neutral and steady the platform or to support the structure.
stop before moving the switch to the next function. Oper-
ate controls with slow and even pressure. • Stow boom and shut off all power before leaving machine.
• Do not allow personnel to tamper with or operate the Trip and Fall Hazards
machine from the ground with personnel in the platform,
except in an emergency. During operation, occupants in the platform must wear a full
body harness with a lanyard attached to an authorized lan-
• Do not carry materials directly on platform railing. Contact
yard anchorage point. Attach only one (1) lanyard per lan-
JLG for approved material handling accessories.
yard anchorage point.
• When two or more persons are in the platform, the opera-
tor shall be responsible for all machine operations.
• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.
3121297 – JLG Lift – 1-3

• Before operating the machine, make sure all gates are • Use extreme caution when entering or leaving platform.
closed and fastened in their proper position. Be sure that the boom is fully lowered. It may be neces-
sary to telescope out to position the platform closer to the
ground for entry/exit. Face the machine, maintain “three
point contact” with the machine, using two hands and one
foot or two feet and one hand during entry and exit.
Electrocution Hazards
• This machine is not insulated and does not provide pro-
tection from contact or proximity to electrical current.
• Keep both feet firmly positioned on the platform floor at all

times. Never use ladders, boxes, steps, planks, or similar
items on platform to provide additional reach.
• Never use the boom assembly to enter or leave the plat-
form.
1-4 – JLG Lift – 3121297

Table 1-1. Minimum Approach Distances (M.A.D.)
Voltage Range MINIMUM APPROACH DISTANCE

(Phase to Phase) in Feet (Meters)
0 to 50 KV 10 (3)
Over 50KV to 200 KV 15 (5)
Over 200 KV to 350 KV 20 (6)
Over 350 KV to 500 KV 25 (8)
Over 500 KV to 750 KV 35 (11)
Over 750 KV to 1000 KV 45 (14)
NOTE: This requirement shall apply except where
employer, local or governmental regulations
are more stringent.
• Maintain distance from electrical lines, apparatus, or any
energized (exposed or insulated) parts according to the • Maintain a clearance of at least 10 ft. (3m) between any part
Minimum Approach Distance (MAD) as shown in Table 1- of the machine and its occupants, their tools, and their
1. equipment from any electrical line or apparatus carrying up
• Allow for machine movement and electrical line swaying. to 50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.
3121297 – JLG Lift – 1-5

• The minimum approach distance may be reduced if insulat- Tipping Hazards

ing barriers are installed to prevent contact, and the barriers
are rated for the voltage of the line being guarded. These • The user must be familiar with the surface before driving.
barriers shall not be part of (or attached to) the machine. The Do not exceed the allowable sideslope and grade while
minimum approach distance shall be reduced to a distance driving.
within the designed working dimensions of the insulating
barrier. This determination shall be made by a qualified per-
son in accordance with the employer, local, or governmental
requirements for work practices near energized equipment
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED

ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE
ENERGIZED UNLESS KNOWN OTHERWISE.
1-6 – JLG Lift – 3121297

• Do not elevate platform or drive with platform elevated • If boom assembly or platform is in a position that one or
while on a sloping, uneven, or soft surface. more wheels are off the ground, all persons must be
removed before attempting to stabilize the machine. Use
• Before driving on floors, bridges, trucks, and other sur-
cranes, forklift trucks, or other appropriate equipment to
faces, check allowable capacity of the surfaces.
stabilize machine.
• Never exceed the maximum platform capacity. Distribute
loads evenly on platform floor. Crushing and Collision Hazards
• Do not raise the platform or drive from an elevated posi- • Approved head gear must be worn by all operating and
tion unless the machine is on firm, level and smooth sur- ground personnel.
faces.
• Check work area for clearances overhead, on sides, and
• Keep the chassis of the machine at least 2 ft. (0.6m) from bottom of platform when lifting or lowering platform, and
holes, bumps, drop-offs, obstructions, debris, concealed driving.
holes, and other potential hazards on the floor/surface.
• Do not push or pull any object with the boom.
• Never attempt to use the machine as a crane. Do not tie-
off machine to any adjacent structure.
• Do not elevate the machine when wind conditions exceed
28 mph (12.5 m/s). Refer to Table 1-2, Beaufort Scale (For
Reference Only).
• Do not increase the surface area of the platform or the
load. Increase of the area exposed to the wind will
decrease stability.
• Do not increase the platform size with unauthorized deck
• During operation, keep all body parts inside platform rail-
extensions or attachments.
ing.
3121297 – JLG Lift – 1-7

• Use the boom functions, not the drive function, to position 1.4 TOWING, LIFTING, AND HAULING
the platform close to obstacles.
• Never allow personnel in platform while towing, lifting, or
• Always post a lookout when driving in areas where vision
hauling.
is obstructed.
• This machine should not be towed, except in the event of
• Keep non-operating personnel at least 6 ft. (1.8m) away
emergency, malfunction, power failure, or loading/unload-
from machine during all driving and swing operations.
ing. Refer to the Emergency Procedures section of this
• Limit travel speed according to conditions of ground sur- manual for emergency towing procedures.
face, congestion, visibility, slope, location of personnel,
• Ensure boom is in the stowed position and the turntable
and other factors which may cause collision or injury to
locked prior to towing, lifting or hauling. The platform must
personnel.
be completely empty of tools.
• Be aware of stopping distances in all drive speeds. When
• When lifting machine, lift only at designated areas of the
driving in high speed, switch to low speed before stop-
machine. Lift the unit with equipment of adequate capac-
ping. Travel grades in low speed only.
ity.
• Do not use high speed drive in restricted or close quarters
• Refer to the Machine Operation section of this manual for
or when driving in reverse.
lifting information.
• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and per-
sons in the platform.
• Be sure that operators of other overhead and floor level
machines are aware of the aerial work platform’s pres-
ence. Disconnect power to overhead cranes.
• Warn personnel not to work, stand, or walk under a raised
boom or platform. Position barricades on floor if neces-
sary.
1-8 – JLG Lift – 3121297

1.5 ADDITIONAL HAZARDS / SAFETY • Do not refuel the machine with the engine running.
• Battery fluid is highly corrosive. Avoid contact with skin
• Do not use machine as a ground for welding.
and clothing at all times.
• When performing welding or metal cutting operations,
• Charge batteries only in a well ventilated area.
precautions must be taken to protect the chassis from
direct exposure to weld and metal cutting spatter.
3121297 – JLG Lift – 1-9

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28

MPH (12.5 M/S).
Table 1-2. Beaufort Scale (For Reference Only)
Beaufort Wind Speed

Description Land Conditions
Number mph m/s
0 0 0-0.2 Calm Calm. Smoke rises vertically
1 1-3 0.3-1.5 Light air Wind motion visible in smoke
2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle
3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion
4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.
5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.
6 25-31 10.8-13.8 Strong breeze Large branches in motion. Whistling heard in overhead wires.
Umbrella use becomes difficult.
7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.
8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.
9 47-54 20.8-24.4 Strong Gale Light structure damage.
1-10 – JLG Lift – 3121297

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where over-
head obstructions, other moving equipment, and obsta-
The aerial platform is a personnel handling device; so it is cles, depressions, holes, dropoffs.
necessary that it be operated and maintained only by trained
7. Means to avoid the hazards of unprotected electrical
personnel.
conductors.
Persons under the influence of drugs or alcohol or who are
8. Specific job requirements or machine application.
subject to seizures, dizziness or loss of physical control must
not operate this machine.
Training Supervision
Operator Training Training must be done under the supervision of a qualified
person in an open area free of obstructions until the trainee
Operator training must cover:
has developed the ability to safely control and operate the
1. Use and limitations of the controls in the platform and at machine.
the ground, emergency controls and safety systems.
2. Control labels, instructions, and warnings on the
Operator Responsibility
machine. The operator must be instructed that he/she has the respon-
sibility and authority to shut down the machine in case of a
3. Rules of the employer and government regulations.
malfunction or other unsafe condition of either the machine
4. Use of approved fall protection device. or the job site.
5. Enough knowledge of the mechanical operation of the
machine to recognize a malfunction or potential mal-
function.
3121297 – JLG Lift – 2-1

2.2 PREPARATION, INSPECTION, AND

MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-QUALIFIED SERVICE
TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED
The following table covers the periodic machine inspections
THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT
and maintenance recommended by JLG Industries, Inc.
MODEL.
Consult local regulations for further requirements for aerial
work platforms. The frequency of inspections and mainte-
nance must be increased as necessary when the machine is
used in a harsh or hostile environment, if the machine is
used with increased frequency, or if the machine is used in a
severe manner.
2-2 – JLG Lift – 3121297

Table 2-1.Inspection and Maintenance Table
Primary Service
Type Frequency Reference
Responsibility Qualification
Pre-Start Inspection Before using each day; or User or Operator User or Operator Operator and Safety Manual
whenever there’s an Operator change.
Pre-Delivery Inspection Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG Service and Maintenance
(See Note) Mechanic Manual and applicable JLG
inspection form
Frequent Inspection In service for 3 months or 150 hours, whichever Owner, Dealer, or User Qualified JLG Service and Maintenance
comes first; Mechanic Manual and applicable JLG
or inspection form
Out of service for a period of more than 3 months;
or
Purchased used.
Annual Machine Inspection Annually, no later than 13 months from the date of Owner, Dealer, or User Factory-Qualified Service and Maintenance
prior inspection. Service Technician Manual and applicable JLG
inspection form
Preventative Maintenance At intervals as specified in the Service and Main- Owner, Dealer, or User Qualified JLG Service and Maintenance
tenance Manual. Mechanic Manual
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.
3121297 – JLG Lift – 2-3

Pre-Start Inspection (Domestic only) is enclosed in the weather resistant

storage container.
The Pre-Start Inspection should include each of the follow-
ing: 5. “Walk-Around” Inspection – Refer to Figure 2-3. thru
Figure 2-5.
1. Cleanliness – Check all surfaces for leakage (oil, fuel,
or battery fluid) or foreign objects. Report any leakage to 6. Battery – Charge as required.
the proper maintenance personnel. 7. Fuel (Combustion Engine Powered Machines) – Add the
2. Structure - Inspect the machine structure for dents, proper fuel as necessary.
damage, weld or parent metal cracks or other discrep- 8. Engine Oil Supply - Ensure the engine oil level is at the
ancies. Full mark on the dipstick and the filler cap is secure.
9. Hydraulic Oil – Check the hydraulic oil level. Ensure
hydraulic oil is added as required.
10. Accessories/Attachments - Reference the Operation
and Safety Manual of each attachment or accessory
installed upon the machine for specific inspection, oper-
ation, and maintenance instructions.
Parent Metal Crack Weld Crack
3. Decals and Placards – Check all for cleanliness and

legibility. Make sure none of the decals and placards are
missing. Make sure all illegible decals and placards are
cleaned or replaced.
4. Operators and Safety Manuals – Make sure a copy of
the Operator and Safety Manual, AEM Safety Manual
(Domestic only), and ANSI Manual of Responsibilities
2-4 – JLG Lift – 3121297

11. Function Check – Once the “Walk-Around” Inspection 2. From the platform control console:
is complete, perform a functional check of all systems in
a. Ensure that the control console is firmly secured in
an area free of overhead and ground level obstructions.
the proper location;
Refer to Section 4 for more specific instructions.
b. Check that all guards protecting the switches or
locks are in place;
c. Operate all functions and check all limiting and cut-
IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE
out switches;
MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER
MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL IT d. Ensure that all machine functions are disabled
IS DECLARED SAFE FOR OPERATION. when the Emergency Stop Button is pushed in.
3. With the platform in the transport (stowed) position:
Function Check
a. Drive the machine on a grade, not to exceed the
Perform the Function Check as follows: rated gradeability, and stop to ensure the brakes
hold;
1. From the ground control panel with no load in the plat-
form: b. Check the tilt sensor alarm to ensure proper opera-
tion.
a. Check that all guards protecting the switches or
locks are in place;
b. Operate all functions and check all limiting and cut-
out switches;
c. Check auxiliary power (or manual descent);
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
3121297 – JLG Lift – 2-5

2.3 LIMIT SWITCH FUNCTIONAL CHECK 3. Raise main boom, extend and retract telescope. Check
for delayed movement of fly section, indicating loose
cables.
4. Swing turntable to LEFT and RIGHT a minimum of 45
TO AVOID COLLISION AND INJURY IF PLATFORM DOES NOT STOP
degrees. Check for smooth motion.
WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT
FROM FOOTSWITCH OR USE EMERGENCY STOP TO STOP THE 5. Check the chassis out of level indicator located on the
MACHINE. platform control console by driving, with the machine in
level position, up a suitable ramp of at least 5° slope.
NOTE: Perform checks from ground controls first, then from plat- Check the out of level indicator, with the machine on the
form controls. ramp. If the light does not illuminate, return the machine
to a level surface, shut down the machine, and contact a
1. Operate machine from ground control. qualified technician before resuming operation.
NOTE: For adjustments see Service Manual - Limit Switch Adjust- NOTE: Steps 6 & 7 cover 600S ANSI market machines with dual
ments. capacities (500 & 1000 lb. [227 kg for ANSI markets and
230 kg for CE and Australia markets & 454 kg for ANSI
2. Check elevation limit switch as follows: markets and 450 kg for CE and Australia markets]).
a. Lift boom up to 2 degrees to 7 degrees above hori-
6. Check capacity limit switch as follows:
zontal. The switch should activate at this point.
b. Lift boom down to 2.5 degrees to 7.5 degrees Boom Length Switch.
below horizontal. The switch should reset at this
point. a. Raise boom to horizontal (place angle indicator on
base boom between boom pivot pin and lift cylinder
attach pin).
2-6 – JLG Lift – 3121297

b. Telescope boom out until 500 lb. (227 kg for ANSI d. Lift boom up until 1000 lb. (454 kg for ANSI markets
markets and 230 kg for CE and Australia markets) and 450 kg for CE and Australia markets) light
light comes on (may need to used auxiliary power comes on. Boom angle should be 55 degrees to 64
to position boom correctly). degrees.
c. Mark wear pad location on the fly and mid booms. NOTE: If limit switch settings need to be changed, you will need
d. Telescope boom out to full extension. to recheck that the 500 lb. (227 kg for ANSI markets and
e. Measure from the mark on the fly boom to the wear 230 kg for CE and Australia markets) light comes on at 45
pad and measure from mark on the mid boom to degrees to 50 degrees when lifting down.
the wear pad.
7. Check capacity limit switch as follows:
f. Add These two numbers together (they should be
approximately equal) they should measure 137" to
Main Boom Length Switch.
139" (348 to 353 cm).
a. Lift main boom to approximately horizontal.
Boom Angle Switch.
b. Telescope boom out until 500 lb. (227 kg for ANSI
a. Telescope boom to full extension. markets and 230 kg for CE and Australia markets)
b. Lift boom up until 1000 lb. (454 kg for ANSI markets light comes on (may need to used auxiliary power
and 450 kg for CE and Australia markets) light to position boom correctly).
comes on. c. Mark the wear pad location on the main fly boom.
c. Lift boom down using auxiliary power until 500 lb. d. Telescope the main boom to full extension.
(227 kg for ANSI markets and 230 kg for CE and
e. Measure from the mark on the fly boom to the wear
Australia markets) light comes on. Boom angle
pad. The dimension should be 125" to 127" (317.5
must be 45 degrees to 50 degrees (place angle
to 322.5 cm).
indicator on base boom between boom pivot pin
and lift cylinder attach pin).
3121297 – JLG Lift – 2-7

Main Boom Angle Switch. d. Lift main boom down until 500 lb. (227 kg for ANSI
markets and 230 kg for CE and Australia markets)
a. Lift main boom to approximately horizontal.
light comes on. The boom angle at this point should
b. Telescope boom out until 500 lb. (227 kg for ANSI be 45 degrees to 50 degrees.
light comes on (may need to used auxiliary power NOTE: If limit switch settings need to be changed, you will need
to position boom correctly). to recheck that the 500 lb. (227 kg for ANSI markets and
230 kg for CE and Australia markets) light comes on at 45
c. Lift main boom up until 1000 lb. (454 kg for ANSI
degrees to 50 degrees when lifting down.
light comes on. The boom angle at this point should
be 55 degrees to 60 degrees.
2-8 – JLG Lift – 3121297

1. Platform 5. Mid Boom 9. Rear Drive Wheels

2. Platform Control Box 6. Base Boom 10. Platform Leveling Cylinder
3. Rotator 7. Turntable 11. Foot Switch
4. Fly Boom 8. Front Drive/Steer Wheels
Figure 2-1. Basic Nomenclature - 600S
3121297 – JLG Lift – 2-9

1. Platform 5. Fly Boom 9. Front Drive/Steer Wheels 13. Jib Lift Cylinder
2. Platform Control Box 6. Mid Boom 10. Rear Drive Wheels 14. Foot Switch
3. Rotator 7. Base Boom 11. Swing Bearing
4. Jib 8. Turntable 12. Platform Leveling Cylinder
Figure 2-2. Basic Nomenclature - 660SJ
2-10 – JLG Lift – 3121297

Figure 2-3. Daily Walk-Around Inspection Diagram
3121297 – JLG Lift – 2-11

General 4. Jib (If Equipped) - See Inspection Note.
Begin the "Walk-Around Inspection" at Item 1, as noted on

the diagram. Continue checking each item in sequence for
the conditions listed in the following checklist.
TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF.

5. Power Track - See Inspection Note.
INSPECTION NOTE: On all components, make sure there 6. All Hydraulic Cylinders - See Inspection Note.
are no loose or missing parts, that they are securely fas-
tened, and no visible damage, leaks or excessive wear 7. Drive Motor, Brake, and Hub - See Inspection Note.
exists in addition to any other criteria mentioned.
8. Wheel/Tire Assemblies - Properly secured, no missing
1. Platform Assembly and Gate - Footswitch works prop- lug nuts. Inspect for worn tread, cuts, tears or other
erly, not modified, disabled or blocked. Latch and discrepancies. Inspect wheels for damage and corro-
hinges in working condition. sion.
2. Platform & Ground Control Consoles - Switches and 9. Tie Rod and Steering Linkage - See Inspection Note.
levers return to neutral, decals/placards secure and
10. Turntable Lock - Operable.
legible, control markings legible.
3. Rotator - See Inspection Note.
Figure 2-4. Daily Walk-Around Inspection Points - Sheet 1 of 2
2-12 – JLG Lift – 3121297

11. Auxiliary Power Pump - See Inspection Note. 17. Battery - Proper electrolyte levels if adjustable; cables
tight, no visible damage or corrosion.
12. Swing Drive Motor and Brake - See Inspection Note.
18. Hydraulic Pump - See Inspection Note.
13. Main Control Valve - See Inspection Note.
19. Turntable - See Inspection Note.
14. Turntable Bearing - Evidence of proper lubrication. No
evidence of loose bolts or looseness between bearing 20. Frame - See Inspection Note.
and structure.
21. Main Boom Sections - See Inspection Note.
15. Fuel Tank - See Inspection Note.
16. Hood Assemblies - See Inspection Note.
Figure 2-5. Daily Walk-Around Inspection Points - Sheet 2 of 2
3121297 – JLG Lift – 2-13

NOTES:
2-14 – JLG Lift – 3121297

SECTION 3 - MACHINE CONTROLS AND INDICATORS
SECTION 3. MACHINE CONTROLS AND INDICATORS

3.1 GENERAL NOTE: The indicator panels use different shaped symbols to alert
the operator to different types of operational situations
that could arise. The meaning of those symbols are
explained below.
THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE
Indicates a potentially hazardous situation, which
APPLICATION AND OPERATION. THE USER AND OPERATOR ARE if not corrected, could result in serious injury or
RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES. death. This indicator will be red.
This section provides the necessary information needed to

Indicates an abnormal operating condition,
understand control functions.
which if not corrected, may result in machine
interruption or damage. This indicator will be yel-
3.2 CONTROLS AND INDICATORS low.
NOTE: All machines are equipped with control panels that use Indicates important information regarding the
symbols to indicate control functions. On ANSI machines operating condition, i.e. procedures essential for
refer to decal located on the control box guard in front of safe operation. This indicator will be green with
the control box or by the ground controls for these sym- the exception of the capacity indicator which will
bols and the corresponding functions. be green or yellow depending upon platform
position.
3121297 – JLG Lift – 3-1

Ground Control Station

(See Figure 3-1. and Figure 3-2.) ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE
NOTE: The Function Enable switch must be held THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD
down in order to operate Telescope, Swing, RESULT IN DEATH OR SERIOUS INJURY.
Lift, Jib Lift, Platform Level Override, and
Platform Rotate functions. 2. Platform Leveling Override
1. Platform Rotate A three position switch allows the

operator to adjust the automatic self
Provides rotation of the platform. leveling system. This switch is used
to adjust platform level in situations
such as ascending/descending a
grade.
3. Jib (If Equipped)
This switch provides raising and low-

ering of the jib.
3-2 – JLG Lift – 3121297

1. Platform Rotate
2. Platform Leveling Override
3. Not Used
4. Power/Emergency Stop
5. Engine Start/Auxiliary Power/Function Enable
6. Boom Lift
7. Hourmeter
8. Platform/Ground Select Switch
9. Swing
10. Boom Telescope
Figure 3-1. Ground Control Station - 600S
3121297 – JLG Lift – 3-3

1. Platform Rotate
3. Jib
4. Power/Emergency Stop
5. Engine Start/Auxiliary Power/Function Enable
6. Boom Lift
7. Hourmeter
9. Swing
10. Boom Telescope
Figure 3-2. Ground Control Station - 660SJ
3-4 – JLG Lift – 3121297

NOTE: When Power/Emergency Stop switch is in the “On” posi- 5. Engine Start/ Auxiliary Power Switch /Func-
tion and engine is not running, an alarm will sound, indi- tion Enable
cating Ignition is “On”.
To start the engine, the switch must be held "Up" until
the engine starts.
To use auxiliary power, the switch must be
WHEN THE MACHINE IS SHUT DOWN THE MASTER/EMERGENCY STOP
held “Down” for duration of auxiliary pump
SWITCH MUST BE POSITIONED TO THE “OFF” POSITION TO PREVENT
use.
DRAINING THE BATTERY.
When the engine is running, the switch
NOTE: On machines with diesel engines, when Glow Plug Indi- must be held "Down" to enable all boom
cator is lighted (Yellow), wait until light goes out before controls.
cranking engine.
4. Power/Emergency Stop Switch

WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORE
A two-position red mushroom shaped THAN ONE FUNCTION AT A TIME. (SIMULTANEOUS OPERATION CAN
switch supplies power to Platform/Ground OVERLOAD THE AUXILIARY PUMP MOTOR.)
Select switch when pulled out (on). When
pushed in (off), power is shut off to the Platform/Ground
Select switch.
3121297 – JLG Lift – 3-5

6. Lift Control NOTE: When the Platform/Ground Select Switch is

in the center position, power is shut off to
Provides raising and lowering of the the controls at both operating stations.
boom. Remove the key to prevent the controls from
being actuated. The key is removable in the
platform position on CE specification
machines. The key must be available to ground personnel
7. Hourmeter
in the event of an emergency.
Registers the amount of time the
machine has been in use, with
engine running. By connecting into
The three position, key operated switch
the oil pressure circuit of the engine, only engine run
supplies power to the platform control
hours are recorded. The hourmeter registers up to
console when positioned to Platform. With
9,999.9 hours and cannot be reset.
the switch key turned to the Ground posi-
tion only ground controls are operable.
3-6 – JLG Lift – 3121297

NOTE: Lift, Swing, Platform Level, Telescope, Platform Rotator Ground Control Indicator Panel
and Auxiliary control switches are spring-loaded and will
automatically return to neutral (off) when released. (See Figure 3-3.)
1. No Alternator Output Indicator
WHEN OPERATING THE BOOM ENSURE THERE ARE NO PERSONNEL Indicates a problem in the charging circuit,
AROUND OR UNDER PLATFORM. and service is required.
2. Engine Oil Pressure Indicator
Indicates that engine oil pressure is below

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON- normal and service is required.
TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM
MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED. 3. High Engine Coolant Temperature Indicator
(Liquid Cooled Engines)
9. Swing Control
Indicates that engine coolant temperature
Provides 360 degrees continuous is abnormally high and service is required.
turntable rotation.
4. Engine Oil Temperature Indicator (Deutz)
Indicates that the temperature of the engine

10. Telescope Control oil, which also serves as engine coolant, is
abnormally high and service is required.
Provides extension and retraction of
the boom.
3121297 – JLG Lift – 3-7

1. No Alternator Output 5. System Distress

2. Low Engine Oil Pressure 6. Glow Plug Wait to Start
3. High Engine Coolant Temp. 7. Platform Overload
4. Engine Oil Temp. 8. Drive and Steer Disable
Figure 3-3. Ground Control Indicator Panel
3-8 – JLG Lift – 3121297

5. System Distress Indicator 7. Platform Overload Indicator. (If Equipped)
The light indicates that the JLG Control Indicates the platform has been over-
System has detected an abnormal condi- loaded.
tion and a Diagnostic Trouble Code has
8. Drive and Steer Disable Indicator (If
been set in the system memory. Refer to the Service
equipped)
Manual for instructions concerning the trouble codes
and trouble code retrieval.
Indicates the Drive and Steer Disable func-
tion has been activated.
The system distress indicator light will illuminate for 2-3
seconds when the key is positioned to the on position to
act as a self test.
6. Glow Plug/ Wait to Start Indicator
Indicates the glow plugs are on. The glow

plugs are automatically turned on with the
ignition circuit and remain on for approxi-
mately seven seconds. Start the engine only after the
light goes out.
3121297 – JLG Lift – 3-9

Platform Station 2. Steer Select (If Equipped)
(See Figure 3-4.) When equipped with four wheel steering,

the action of the steering system is operator
selectable. The center switch position gives
conventional front wheel steering with the rear wheels
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON- unaffected. This is for normal driving at maximum
TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM speeds. The forward position is for “crab” steering.
MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION When in this mode both front and rear axles steer in the
WHEN RELEASED. same direction, which allows the chassis to move side-
ways as it goes forward. This can be used for position-
1. Drive Speed/Torque Select ing the machine in aisle ways or against buildings. The
back switch position is for “coordinated” steering. In this
The machine has a three posi- mode the front and rear axles steer in the opposite
tion switch - The forward posi- directions to produce the tightest turning circle for
tion gives maximum drive maneuvering in confined areas.
speed. The back position gives
maximum torque for rough ter- To re-synchronize the front and rear axles, position the
rain and climbing grades. The rear drive wheels to the forward drive position by select-
center position allows the machine to be driven as qui- ing either crab or compound steer, then select front
etly as possible. steer (center switch position) to operate the normal
steering function.
3-10 – JLG Lift – 3121297

1. Drive Speed 6. Start/Aux. Power 11. Lights 16. Function Speed

2. Steer Select 7. Fuel Select 12. Jib 17. Main Lift/Swing
3. Platform Leveling Override 8. Drive Orientation Override 13. Soft Touch Override
4. Horn 9. Drive/Steer 14. Soft Touch Indicator
5. Power/Emergency Stop 10. Telescope 15. Platform Rotate
Figure 3-4. Platform Control Console
3121297 – JLG Lift – 3-11

6. Start/Auxiliary Power
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR When pushed forward, the switch ener-
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE gizes the starter motor to start the engine.
THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD
The Auxiliary Power control switch ener-
RESULT IN DEATH OR SERIOUS INJURY.
gizes the electrically operated hydraulic
pump. (Switch must be held on for duration
of auxiliary pump use.)
A three position switch allows the operator The auxiliary pump functions to provide sufficient oil flow
to adjust the automatic self leveling system. to operate the basic machine functions should the main
This switch is used to adjust platform level pump or engine fail. The auxiliary pump will operate
in situations such as ascending/descending a grade. main boom lift, main telescope and swing.
4. Horn 7. Fuel Select (Dual Fuel Engine Only) (If
Equipped)
A push-type Horn switch supplies electrical
power to an audible warning device when pressed. Gasoline or liquid propane fuel may be
selected by moving the switch to the appropriate posi-
5. Power/Emergency Stop Switch
tion. It is unnecessary to purge the fuel system before
switching fuels, so there is no waiting period when
A two-position red mushroom shaped
switching fuels while the engine is running.
switch furnishes power to Platform Controls
when pulled out (on). When pushed in (off),
power is shut off to the platform functions.
3-12 – JLG Lift – 3121297

8. Drive Orientation Override NOTE: Lift, Swing, and Drive control levers are spring-loaded and
will automatically return to neutral (off) position when
When the boom is swung over the rear tires released.
or further in either direction, the Drive Ori-
entation indicator will illuminate when the
drive function is selected. Push and release the switch,
and within 3 seconds move the Drive/Steer control to TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-
activate drive or steer. Before driving, locate the black/ TROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM
white orientation arrows on both the chassis and the MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION
platform controls. Move the drive controls in a direction WHEN RELEASED.
matching the directional arrows.
NOTE: To operate the Drive joystick, pull up on the
locking ring below the handle.
3121297 – JLG Lift – 3-13

NOTE: The Drive joystick is spring loaded and will automatically 12. Jib (If Equipped)
return to neutral (off) position when released.
Push forward to lift up, pull back to lift
9. Drive/Steer down. Variable lift speed is using the Func-
tion Speed Control.
Push forward to drive forward,
13. Soft Touch Override Switch (If
pull back to drive in reverse.
equipped)
Steering is accomplished via a
thumb-activated rocker switch
This switch enables the functions that
on the end of the steer handle.
were cut out by the Soft Touch system to operate again
at creep speed, allowing the operator to move the plat-
10. Telescope form away from the obstacle that caused the shutdown
situation.
Provides extension and retraction of the
14. Soft Touch Indicator (If Equipped)
main boom.
11. Lights (If Equipped) Indicates the Soft Touch bumper is
against an object. All controls are cut
This switch operates control console panel out until the override button is pushed, at which time
lights and head lights if the machine is so controls are active in the Creep Mode.
equipped. The ignition switch does not have to be on to
operate the lights, so care must be taken to avoid drain-
ing the battery if left unattended. The master switch and
/ or the ignition switch at the ground control will turn off
power to all lights.
3-14 – JLG Lift – 3121297

15. Platform Rotate NOTE: To operate the Main Boom Lift/Swing joy-
stick, pull up on the locking ring below the
Provides rotation of the platform when posi- handle.
tioned to the right or left.
NOTE: The Main Boom Lift/Swing joystick is spring
loaded and will automatically return to neu-
tral (off) position when released.
DO NOT OPERATE MACHINE IF DRIVE SPEED /TORQUE SELECT OR
FUNCTION SPEED SWITCHES OPERATE WHEN BOOM IS ABOVE HORI-
17. Main Lift/Swing Controller
ZONTAL.
Provides main lift and swing.
16. Function Speed Control
Push forward to lift up, pull
backward to boom down.
This control affects the speed of tele-
Move right to swing right, move
scope and platform rotate. Turning the
left to swing left. Moving the
knob all the way counterclockwise until it
joystick activates switches to
clicks puts drive, main lift and swing into
provide the functions selected.
creep mode.
3121297 – JLG Lift – 3-15

Platform Control Indicator Panel 2. Platform Overload (If equipped)
(See Figure 3-5., Platform Control Indicator Panel) Indicates the platform has been over-
loaded.
1. Tilt Alarm Warning Light and Alarm
3. Capacity Indicator
This illuminator indicates that the chassis is
on a slope. An alarm will also sound when Indicates the maximum platform capacity
the chassis is on a slope and the boom is for the current position of the platform.
above horizontal. If lit when boom is raised or extended, Restricted capacities are permitted at
retract and lower to below horizontal then reposition restricted platform positions (shorter boom
machine so that it is level before continuing operation. If lengths and higher boom angles).
the boom is above horizontal and the machine is on a
slope, the tilt alarm warning light will illuminate and an NOTE: Refer to the capacity decals on the machine
alarm will sound and CREEP is automatically activated. for restricted and unrestricted platform capacities.
IF TILT WARNING LIGHT IS ILLUMINATED WHEN BOOM IS RAISED OR

EXTENDED, RETRACT AND LOWER TO BELOW HORIZONTAL THEN
REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE EXTENDING
BOOM OR RAISING BOOM ABOVE HORIZONTAL.
NOTE: When the tilt sensor alarm is activated the Drive function
will be disabled if the boom is elevated above horizontal.
3-16 – JLG Lift – 3121297

1. Tilt 5. Enable 9. AC Generator

2. Overload 6. Glow Plug 10. Drive Orientation
3. Capacity 7. Low Fuel 11. Creep
4. Cable Service 8. Malfunction
Figure 3-5. Platform Control Indicator Panel
3121297 – JLG Lift – 3-17

4. Cable Service Indicator (If Equipped) 5. Footswitch/Enable Indicator
When illuminated, the light indicates the To operate any function, the footswitch
boom cables are loose or broken and must be depressed and the function
must be repaired or adjusted immediately. selected within seven seconds. The enable
indicator shows that the controls are enabled. If a func-
tion is not selected within seven seconds, or if a seven
second lapse between ending one function and begin-
IF THE CABLE SERVICE INDICATOR IS ILLUMINATED, RETURN THE
ning the next function, the enable light will go out and
PLATFORM TO THE STOWED POSITION, SHUT DOWN THE MACHINE,
the footswitch must be released and depressed again to
AND HAVE THE BOOM CABLES INSPECTED.
enable the controls.
Releasing the footswitch removes power from all con-

trols and applies the drive brakes.
TO AVOID SERIOUS INJURY, DO NOT REMOVE, MODIFY OR DISABLE

THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS.
FOOTSWITCH MUST BE ADJUSTED IF FUNCTIONS ACTIVATE WHEN

SWITCH ONLY OPERATES WITHIN LAST 1/4" OF TRAVEL, TOP OR BOT-
TOM.
3-18 – JLG Lift – 3121297

6. Glow Plug/Wait to Start Indicator 9. AC Generator (If Equipped)
Indicates the glow plugs are operating. Indicates the generator is in operation.
After turning on ignition, wait until light goes
out before cranking engine.
10. Drive Orientation Indicator
NOTE: Refer to Fuel Reserve/Shut-Off System in Section 4 for
more detailed information concerning the Low Fuel Indi- When the boom is swung beyond the rear
cator. drive tires or further in either direction, the
Drive Orientation indicator will illuminate
7. Low Fuel Indicator (Yellow) when the drive function is selected. This is a signal for
the operator to verify that the drive control is being oper-
Indicates the fuel tank is 1/8 full or less. ated in the proper direction (i.e. controls reversed situa-
When the light first turns on, there are tions).
approximately four usable gallons of fuel
11. Creep Speed Indicator
remaining.
8. System Distress Indicator When the Function Speed Control is turned
to the creep position, the indicator acts as a
The light indicates that the JLG Control reminder that all functions are set to the
System has detected an abnormal condi- slowest speed.
tion and a Diagnostic Trouble Code has
been set in the system memory. Refer to the Service
Manual for instructions concerning the trouble codes
and trouble code retrieval.
3121297 – JLG Lift – 3-19

NOTES:
3-20 – JLG Lift – 3121297

SECTION 4 - MACHINE OPERATION
SECTION 4. MACHINE OPERATION

4.1 DESCRIPTION 4.2 OPERATING CHARACTERISTICS AND
This machine is a self-propelled hydraulic personnel lift LIMITATIONS
equipped with a work platform on the end of an elevating
and rotating boom. Capacities
The primary operator control station is in the platform. From
The boom can be raised above horizontal with or without any
this control station, the operator can drive and steer the
load in platform, if:
machine in both forward and reverse directions. The opera-
tor can raise or lower the main or tower boom or swing the 1. Machine is positioned on a smooth, firm and level sur-
boom to the left or right. Standard boom swing is 360 degree face.
continuous left and right of the stowed position. The machine
has a Ground Control Station which will override the Platform 2. Load is within manufacturer’s rated capacity.
Control Station. Ground Controls operate Boom Lift and 3. All machine systems are functioning properly.
Swing, and are to be used in an emergency to lower the plat-
form to the ground should the operator in the platform be 4. Proper tire pressure.
unable to do so. 5. Machine is as originally equipped from JLG.
3121297 – JLG Lift – 4-1

Stability
Machine stability is based on two positions which are called
FORWARD and BACKWARD stability. The machines position
of least FORWARD stability is shown in Figure 4-2., Position
of Least Forward Stability, and its position of least BACK-
WARD stability is shown in Figure 4-1., Position of Least
Backward Stability.
TO AVOID FORWARD OR BACKWARD TIPPING, DO NOT OVERLOAD

MACHINE OR OPERATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE.
Figure 4-1. Position of Least Backward Stability
4-2 – JLG Lift – 3121297

Figure 4-2. Position of Least Forward Stability
3121297 – JLG Lift – 4-3

4.3 ENGINE OPERATION 1. Turn key of Platform/Ground Select switch

to Ground.
NOTE: Initial starting should always be per-
formed from the Ground Control sta-
tion.
2. Pull the Power/Emergency Stop switch to
On.
Starting Procedure 3. Push the Engine Start switch until engine

starts.
IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN

EXTENDED TIME. SHOULD ENGINE FAIL TO START AGAIN, ALLOW ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED
STARTER TO “COOL OFF” FOR 2-3 MINUTES. IF ENGINE FAILS AFTER BEFORE APPLYING ANY LOAD.
SEVERAL ATTEMPTS, REFER TO ENGINE MAINTENANCE MANUAL.
4. After engine has had sufficient time to warm
NOTE: Diesel engines only: After turning on ignition, up, push in the Power/Emergency Stop
operator must wait until glow plug indicator switch and shut engine off.
light goes out before cranking engine.
5. Turn Platform/Ground Select switch to Plat-
form.
4-4 – JLG Lift – 3121297

6. From Platform, pull Power/Emergency Stop 2. Push Power/Emergency Stop switch in.
switch out.
7. Push the Engine Start switch until engine 3. Turn Platform/Ground Select switch to Off.
starts.
Refer to Engine Manufacturer’s manual for
detailed information.
NOTE: Footswitch must be in released (up) position before
starter will operate. If starter operates with footswitch in
the depressed position, DO NOT OPERATE MACHINE.
Shutdown Procedure
IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN,

DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE
ENGINE.
1. Remove all load and allow engine to operate at low

speed for 3-5 minutes; this allows further reduction of
internal engine temperature.
3121297 – JLG Lift – 4-5

Fuel Reserve / Shut-Off System • Engine Restart - When the engine shuts down, the opera-
tor will be permitted to cycle power and restart the engine
NOTE: Reference the Service and Maintenance Manual along with a for approximately 2 minutes of run time. After the 2 min-
qualified JLG Mechanic to verify your machine setup. utes of run time is complete, the operator may cycle power
and restart the engine for an additional 2 minutes of run
The Fuel Shutoff System monitors the fuel in the tank and senses time. The operator can repeat this process until there is no
when the fuel level is getting low. The JLG Control System auto- more fuel available.
matically shuts the engine down before the fuel tank is emptied
unless the machine is set up for Engine Restart.
If fuel level reaches the Empty range, the Low Fuel CONTACT A QUALIFIED JLG MECHANIC IF THE MACHINE NEEDS
light will begin to flash once a second and there will RESTARTED AFTER NO MORE FUEL IS AVAILABLE.
be approximately 60 minutes of engine run time
left. If the system is in this condition and automati- • Engine Stop - When the engine shuts down, no restarts
cally shuts down the engine or if the operator man- will be permitted until fuel is added to the tank.
ually shuts down the engine before the 60 minute run time is
complete, the Low Fuel light will flash 10 times a second and the 4.4 TRAVELING (DRIVING)
engine will react according to machine setup. Setup options are
as follows: See Figure 4-3., Grade and Sideslope
• Engine One Restart - When the engine shuts down, the NOTE: Refer to the Operating Specifications table for Gradeabil-
operator will be permitted to cycle power and restart the ity and Sideslope ratings.
engine once with approximately 2 minutes of run time.
After the 2 minute run time is complete or if the engine is All ratings for Gradeability and Sideslope are based upon
shut down by the operator prior to the completion of the 2 the machine’s boom being in the stowed position, fully
minute run time, it cannot be restarted until fuel is added lowered, and retracted.
to the tank.
Traveling is limited by two factors:
4-6 – JLG Lift – 3121297

1. Gradeability, which is the percent of grade of the incline Traveling Forward and Reverse
the machine can climb.
2. Sideslope, which is the angle of the slope the machine 1. At Platform Controls, pull out Emergency
can be driven across. Stop switch and activate footswitch.
2. Position Drive controller to FORWARD or

DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A REVERSE as desired.
SMOOTH, FIRM AND LEVEL SURFACE.
TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE

MACHINE ON GRADES EXCEEDING THOSE SPECIFIED ON THE SERIAL
NUMBER PLATE. This machine is equipped with a Drive Orientation Indicator.
The yellow light on the platform control console indicates
BE SURE THE TURNTABLE LOCK IS ENGAGED BEFORE ANY EXTENDED that the boom is swung beyond the rear drive tires and the
TRAVELING. machine may Drive/Steer in the opposite direction from the
movement of the controls. If the indicator is illuminated,
DO NOT DRIVE ON SIDESLOPES WHICH EXCEED 5 DEGREES. operate the Drive function in the following manner:
USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL

TIMES WHEN THE PLATFORM IS ELEVATED.
BEFORE DRIVING, MAKE SURE BOOM IS POSITIONED OVER REAR

DRIVE AXLE. IF BOOM IS OVER FRONT WHEELS, STEER AND DRIVE
CONTROLS WILL BE REVERSED.
3121297 – JLG Lift – 4-7

1. Match the black and 4.5 STEERING

white direction arrows
on both platform con- Position thumb switch on Drive/Steer controller
trol panel and the to Right for steering right, or to Left for steering
chassis to determine left.
the direction the
machine will travel.
2. Push and release the Drive Orientation
Override switch. Within 3 seconds, slowly
move the Drive control toward the arrow
matching the intended direction of machine
travel. The indicator light will flash during
the 3 second interval until the drive function is selected.
4-8 – JLG Lift – 3121297

Figure 4-3. Grade and Sideslope
3121297 – JLG Lift – 4-9

4.6 PLATFORM 4.7 BOOM

Platform Level Adjustment
DO NOT SWING OR RAISE BOOM ABOVE HORIZONTAL WHEN MACHINE
IS OUT OF LEVEL.
ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR DO NOT DEPEND ON TILT ALARM AS A LEVEL INDICATOR FOR THE
SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE CHASSIS.
THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD
RESULT IN DEATH OR SERIOUS INJURY. TO AVOID TIP OVER, LOWER PLATFORM TO GROUND LEVEL. THEN
DRIVE MACHINE TO A LEVEL SURFACE BEFORE RAISING BOOM.
To Level Up or Down - Position the Platform/
Level control switch Up or Down and hold until TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CON-
the platform is level. TROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVE-
MENT DOES NOT RETURN TO THE ‘OFF’ OR NEUTRAL POSITION WHEN
Platform Rotation RELEASED.
To rotate the platform to the left or right, use the IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR
Platform Rotate control switch to select the LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE
direction and hold until desired position is EMERGENCY STOP SWITCH TO STOP THE MACHINE.
reached.
4-10 – JLG Lift – 3121297

Swinging the Boom Telescoping the Main Boom

To swing boom, use Swing control switch to select To extend or retract the main boom, use the Main
Right or Left direction. Telescope Control Switch to select In or Out
movement.
WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM FOR
4.8 SHUT DOWN AND PARK
THE BOOM TO CLEAR SURROUNDING WALLS, PARTITIONS AND EQUIP- 1. Drive machine to a protected area.
MENT.
2. Assure boom is fully retracted and lowered over rear
NOTE: On CE Market machines, when boom functions are being (Drive) axle; all access panels and doors closed and
operated there is an interlock that prevents the use of secured.
Drive and Steer functions. 3. Remove all load and allow engine to operate 3-5 min-
utes at idle to permit reduction of engine internal tem-
Raising and Lowering the Main Boom peratures.
To raise or lower the Main Boom, position the Main 4. At Ground Controls, turn Key Select switch to (center)
Boom Lift switch to Up or Down until the desired Off Position, Power/Emergency Stop switch (down) to
height is reached. Off. Remove key.
5. Cover Platform Control console to protect instruction
placards, warning decals and operating controls from
hostile environment.
3121297 – JLG Lift – 4-11

4.9 OSCILLATING AXLE LOCKOUT TEST (IF 4.11 TOWING (IF EQUIPPED)
EQUIPPED)
RUNAWAY VEHICLE/MACHINE HAZARD. MACHINE HAS NO TOWING
LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME BRAKES. TOWING VEHICLE MUST BE ABLE TO CONTROL MACHINE AT
A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM ALL TIMES. ON-HIGHWAY TOWING NOT PERMITTED. FAILURE TO FOL-
OPERATION IS SUSPECTED. LOW INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH.
Refer to Section 6.5, Oscillating Axle Lockout Test (If MAXIMUM TOWING SPEED 8 M.P.H. (13 K.M.H.)
Equipped) for procedure.
MAXIMUM TOWING GRADE 25%.
4.10 STEER/TOW SELECTOR (IF EQUIPPED)
Prior to towing the machine, complete the following:
DO NOT ATTEMPT TO TOW MACHINE UNLESS EQUIPPED WITH COM-

DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS
PLETE TOW PACKAGE FROM MANUFACTURER.
ENGAGED.
A push-pull type selector valve located adjacent to the steer
1. Retract, lower and position boom over rear drive wheels
cylinder and linkage regulates oil flow in the steer circuit for
in line with direction of travel; lock turntable.
steering and towing. When steering the unit the valve knob is
pushed IN. When towing the unit the valve knob is pulled
OUT to the float position.
4-12 – JLG Lift – 3121297

STEER SELECT
VALVE
Figure 4-4. Towbar Connecting Points
3121297 – JLG Lift – 4-13

2. Connect tow bar to front of frame with attach pins, and

tow bar to towing vehicle.
3. Disconnect drive hubs by inverting disconnect cap.Refer
to Figure 4-5., Drive Disconnect Hub.
4. Actuate steer/tow selector valve for towing; pull valve
knob OUT to float position. (This opens the steer circuit
to reservoir, allowing the steer cylinder rod free travel.)
The machine is now in the towing mode.
After towing the machine, complete the following:
1. Actuate steer/tow selector valve for steering; push valve
knob IN to the actuated position.
2. Reconnect drive hubs by inverting disconnect cap.
3. Disconnect tow bar from steering hitch and from towing
vehicle. The machine is now in the driving mode.
Figure 4-5. Drive Disconnect Hub
4-14 – JLG Lift – 3121297

4.12 AUXILIARY POWER 3. Depress and hold footswitch.

4. Position Auxiliary Power switch to On and
hold.
WHEN OPERATING ON AUXILIARY POWER, DO NOT OPERATE MORE
THAN ONE FUNCTION AT A TIME. (SIMULTANEOUS OPERATION CAN
OVERLOAD THE 12-VOLT AUXILIARY PUMP MOTOR.) 5. Operate appropriate control switch, lever or controller
for desired function and hold.
A toggle type auxiliary power control switch is located on the
platform control station and another is located on the ground 6. Release Auxiliary Power switch, selected control switch,
control station. Operation of either switch turns on the electri- lever or controller, and footswitch.
cally driven auxiliary hydraulic pump. This should be used in 7. Position Power/Emergency Stop switch to
case of failure of the main power plant. The auxiliary pump Off.
will operate boom lift, telescope and swing. To activate auxil-
iary power:
Activating from the Platform Control Station Activating from the Ground Control Station
1. Position Platform/Ground Select Key 1. Position Platform/Ground Select Key
Switch to Platform. Switch to Ground.
2. Position Power/Emergency Stop switch to

2. Position Power/Emergency Stop switch to On.
On.
3121297 – JLG Lift – 4-15

3. Position Auxiliary Power switch to On and Changing From Gasoline to LP Gas

hold.
4. Operate appropriate control switch or con- 1. Start engine from Ground Control Sta-
troller for desired function and hold. tion.
5. Release Auxiliary Power switch, and appropriate control

switch or controller.
6. Position Power/Emergency Stop switch to
Off.
2. Open hand valve on LP gas supply tank by turning
counterclockwise.
3. While engine is operating on Gasoline under a
4.13 DUAL FUEL SYSTEM (GAS ENGINE ONLY) no-load condition, place Fuel Select switch at
Platform Control to LP position.
The dual fuel system enables the standard gasoline engine
to run on either gasoline or LP gas. Changing From LP Gas to Gasoline
1. With engine operating on LP under a no-load
IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER condition, position Fuel Select switch at Plat-
WITHOUT ALLOWING THE ENGINE TO STOP. EXTREME CARE MUST BE form Control Station to Gasoline position.
TAKEN AND THE FOLLOWING INSTRUCTIONS MUST BE FOLLOWED. 2. Close hand valve on LP gas supply tank by
turning clockwise.
4-16 – JLG Lift – 3121297

4.14 TIE DOWN AND LIFTING NOTE: If not equipped, front lifting eyes on the S Models
machines are available.
When transporting machine, boom must be in the stowed
NOTE: Lifting eyes are provided at the front and rear in the frame
mode with turntable lock pin engaged and machine securely
slab. Each of the four chains or slings used for lifting
tied down to truck or trailer deck. Four tie down eyes are pro-
machine must be adjusted individually so machine
vided in the frame slab, one at each corner of the machine.
remains level when elevated.
(See Figure 4-3. Machine Tie Down.)
If it becomes necessary to lift the machine using an over-
head or mobile crane, it is very important that the lifting
devices are attached only to the designated lifting eyes, and SECURE TURNTABLE WITH TURNTABLE LOCK BEFORE TRAVELING
that the turntable lock pin is engaged. (See Figure 4-4. Lifting LONG DISTANCES OR HAULING MACHINE ON TRUCK/TRAILER.
Chart.)
3121297 – JLG Lift – 4-17

Figure 4-6. Lifting Chart
4-18 – JLG Lift – 3121297

Figure 4-7. Decal Installation - Sheet 1 of 4
3121297 – JLG Lift – 4-19

AUS
66
35 26
38 26
AUS
26 64
48
6
23 47 61
22
21 34 28
33 33
62
43
4-20 – JLG Lift – 3121297

3121297 – JLG Lift – 4-21

101
63 65
17
12 41
24
12
24 29
27 27 15
30
39
43 27,22
28
37
44
39 45
42 61
4-22 – JLG Lift – 3121297

Table 4-1. 600S Decal Legend
Traditional Simplified
Item # ANSI French CE Korean Spanish Japanese Portuguese Australian
Chinese Chinese
0273867-10 0273872-9 0273875-5 0273870-11 0273882-9 0273888-10 0273885-9 1001114385-2
0275099-10 1001116839-4
1 -- -- -- -- -- -- -- -- -- --
2 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499
3 -- -- -- -- -- -- -- -- -- --
4 -- -- -- -- -- -- -- -- -- --
5 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509
6 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529
7 -- -- -- -- -- -- -- -- -- --
8 -- -- -- -- -- -- -- -- -- --
9 -- -- -- -- -- -- -- -- -- --
10 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811
11 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814
12 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277
13 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412
14 -- 1705084 1705084 -- -- -- 1705084 -- -- 1705084
15 -- 1705514 -- -- -- -- 1705514 -- -- --
16 -- -- -- -- -- -- -- -- -- --
17 3251243 3251243 3251243 -- 3251243 3251243 3251243 3251243 3251243 3251243
18 -- -- -- -- -- -- -- -- -- --
3121297 – JLG Lift – 4-23

Chinese Chinese
0273867-10 0273872-9 0273875-5 0273870-11 0273882-9 0273888-10 0273885-9 1001114385-2
0275099-10 1001116839-4
19 -- -- -- -- -- -- -- 1001117034 -- --
20 -- -- -- -- -- -- -- 1001117035 -- --
21 -- -- -- -- -- -- -- -- -- --
22 1703953 1703942 -- 1703945 1703941 1703944 1705903 1703943 1001116845 --
23 -- -- -- -- -- -- -- -- -- --
24 1702868 1704000 -- 1705969 1704001 -- 1705967 1001116846 1705968 --
25 1703797 1703924 1705921 1703927 1703923 1703926 1705895 1703925 1001116847 1705921
26 1705336 1705347 1705822 1705345 1705917 1705344 1705896 1001116849 1001116848 1705822
27 1703804 1703948 1701518 1703951 1703947 1703950 1705898 1703949 1001116850 1701518
28 1703805 1703936 1705961 1703939 1703935 1703938 1705897 1001116851 1703937 1705961
29 3252347 1703984 1705828 1703981 1703983 1703980 1705902 1703982 1001116852 1705828
30 -- -- -- -- -- -- -- -- -- --
31 -- -- -- -- -- -- -- -- -- --
32 -- -- -- -- -- -- -- -- -- --
33 1703470 1703470 1703470 1703470 1703470 1703470 1703470 1703470 1703470 1703470
34 -- -- -- -- -- -- -- -- -- --
35 1702815 1702815 1702815 1702815 1702815 1702815 1702815 1702815 1702815 1702815
36 -- -- -- -- -- -- -- -- -- --
4-24 – JLG Lift – 3121297

Chinese Chinese
0273867-10 0273872-9 0273875-5 0273870-11 0273882-9 0273888-10 0273885-9 1001114385-2
0275099-10 1001116839-4
37 1001121800 1001121802 1705978 1001122200 1001121804 1001121807 1001121806 1001121809 1001121811 1705978
38 1001121813 1001121815 1705978 1001122201 1001121817 1001121820 1001121819 1001121822 1001121824 1705978
39 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 -- 1704885
40 -- 1706948 -- -- 1706948 -- 1706948 -- -- --
41 -- -- -- -- -- -- -- -- -- --
42 -- -- -- -- -- -- -- -- -- --
43 -- -- -- -- -- -- -- -- -- --
44 -- -- -- -- -- -- -- -- -- --
45 -- -- -- -- -- -- -- -- -- --
46 -- -- -- -- -- -- -- -- -- --
47 -- -- -- -- -- -- -- -- -- --
48 -- -- -- -- -- -- -- -- -- --
49 -- -- -- -- -- -- -- -- -- --
50 -- -- -- -- -- -- -- -- -- --
51 -- -- -- -- -- -- -- -- -- --
52 -- -- -- -- -- -- -- -- -- --
53 -- -- -- -- -- -- -- -- -- --
54 -- -- -- -- -- -- -- -- -- --
3121297 – JLG Lift – 4-25

Chinese Chinese
0273867-10 0273872-9 0273875-5 0273870-11 0273882-9 0273888-10 0273885-9 1001114385-2
0275099-10 1001116839-4
55 -- -- -- -- -- -- -- -- -- --
56 -- -- -- -- -- -- -- -- -- --
57 -- -- -- -- -- -- -- -- -- --
58 -- -- -- -- -- -- -- -- -- --
59 -- -- -- -- -- -- -- -- -- --
60 -- -- -- -- -- -- -- -- -- --
61 -- -- 4420051 -- -- -- -- -- -- 4420051
62 1001131269 1001131269 1001131269 1001131269 1001131269 1001131269 1001131269 1001131269 1001131269 1001131269
63 1001108493 1001108493 -- 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 --
64 1706941 1706941 -- 1706941 1706941 1706941 1706941 1706941 1706941 --
65 1705351 1705429 -- 1705427 1705910 1705426 1705905 1001116863 1705430 --
66 -- -- -- -- -- -- -- -- -- 1001112551
4-26 – JLG Lift – 3121297

Table 4-2. 660SJ Decal Legend
Canadian CE Traditional Simplified

Item # ANSI Korean Spanish Japanese Portuguese Australian
French Australian Chinese Chinese
0273869-9 0274925-10 0273884-10 0273890-11 0273887-10 1001114387-2
0273874-9 0273877-5 0273871-12 1001117939-4
1 -- -- -- -- -- -- -- -- -- --
2 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499 1701499
3 -- -- -- -- -- -- -- -- -- --
4 -- -- -- -- -- -- -- -- -- --
5 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509
6 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529 1701529
7 -- -- -- -- -- -- -- -- -- --
8 -- -- -- -- -- -- -- -- -- --
9 -- -- -- -- -- -- -- -- -- --
10 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811 1703811
11 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814 1703814
12 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277
13 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412
14 -- -- 1705084 -- -- -- 1705084 1705084 1705084 1705084
15 -- 1705514 -- -- -- -- 1705514 1705514 1705514 --
16 -- -- -- -- -- -- -- -- -- --
17 3251243 3251243 3251243 -- -- -- 3251243 3251243 3251243 3251243
3121297 – JLG Lift – 4-27


0273869-9 0274925-10 0273884-10 0273890-11 0273887-10 1001114387-2
0273874-9 0273877-5 0273871-12 1001117939-4
18 -- -- -- -- -- -- -- -- -- --
19 -- -- -- -- 1001117034 -- -- -- -- --
20 -- -- -- -- 1001117035 -- -- -- -- --
21 -- -- -- -- -- -- -- -- -- --
22 1703953 1703942 -- 1703945 1703943 1001116845 1703941 1703944 1705903 --
23 -- -- -- -- -- -- -- -- -- --
24 1702868 1704000 -- 1705969 1001116846 1705968 1704001 -- 1705967 --
25 1703797 1703924 1705921 1703927 1703925 1001116847 1703923 1703926 1705895 1705921
26 1705336 1705347 1705822 1705345 1001116849 1001116848 1705917 1705344 1705896 1705822
27 1703804 1703948 1701518 1703951 1703949 1001116850 1703947 1703950 1705898 1701518
28 1703805 1703936 1705961 1703939 1001116851 1703937 1703935 1703938 1705897 1705961
29 -- 1703984 1705828 1703981 1703982 1001116852 1703983 1703980 1705902 1705828
30 -- -- -- -- -- -- -- -- -- --
31 -- -- -- -- -- -- -- -- -- --
32 -- -- -- -- -- -- -- -- -- --
33 1703472 1703472 1703472 1703470 1703472 1703472 1703472 1703472 1703472 1703472
34 -- -- -- -- -- -- -- -- -- --
35 1702817 1702817 1702817 1702817 1702817 1702817 1702817 1702817 1702817 1702817
4-28 – JLG Lift – 3121297


0273869-9 0274925-10 0273884-10 0273890-11 0273887-10 1001114387-2
0273874-9 0273877-5 0273871-12 1001117939-4
36 -- -- -- -- -- -- -- -- -- --
37 1001121801 1001121803 1705978 1001121918 1001121810 1001121812 1001121805 1001121808 1001121656 1705978
38 1001121814 1001121816 1705978 1001121921 1001121823 1001121825 1001121818 1001121821 1001121655 1705978
39 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885
40 -- 1706948 -- -- -- -- 1706948 -- 1706948 --
41 -- -- -- -- -- -- -- -- -- --
42 -- -- -- -- -- -- -- -- -- --
43 -- -- -- -- -- -- -- -- -- --
44 -- -- -- -- -- -- -- -- -- --
45 -- -- -- -- -- -- -- -- -- --
46 -- -- -- -- -- -- -- -- -- --
47 -- -- -- -- -- -- -- -- -- --
48 -- -- -- -- -- -- -- -- -- --
49 -- -- -- -- -- -- -- -- -- --
50 -- -- -- -- -- -- -- -- -- --
51 -- -- -- -- -- -- -- -- -- --
52 -- -- -- -- -- -- -- -- -- --
53 -- -- -- -- -- -- -- -- -- --
3121297 – JLG Lift – 4-29


0273869-9 0274925-10 0273884-10 0273890-11 0273887-10 1001114387-2
0273874-9 0273877-5 0273871-12 1001117939-4
54 -- -- -- -- -- -- -- -- -- --
55 -- -- -- -- -- -- -- -- -- --
56 -- -- -- -- -- -- -- -- -- --
57 -- -- -- -- -- -- -- -- -- --
58 -- -- -- -- -- -- -- -- -- --
59 -- -- -- -- -- -- -- -- -- --
60 -- -- -- -- -- -- -- -- -- --
61 -- -- 4420051 -- -- -- -- -- -- 4420051
62 1001131269 -- -- -- -- -- -- -- -- --
63 1001108493 1001108493 -- 1001108493 1001108493 1001108493 1001108493 1001108493 1001108493 --
64 1706941 1706941 -- 1706941 1706941 1706941 1706941 1706941 1706941 --
65 1705351 1705429 -- 1705427 1001116863 1705430 1705910 1705426 1705905 --
66 -- -- -- -- -- -- -- -- -- 1001112551
4-30 – JLG Lift – 3121297

SECTION 5 - EMERGENCY PROCEDURES
SECTION 5. EMERGENCY PROCEDURES

5.1 GENERAL
This section explains the steps to be taken in case of an FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE
emergency situation while operating. AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROLS,
THEN FROM THE PLATFORM CONTROLS. DO NOT LIFT ABOVE 3 M (10
5.2 INCIDENT NOTIFICATION FT.) UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, IF
JLG Industries, Inc. must be notified immediately of any inci- REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY.
dent involving a JLG product. Even if no injury or property
damage is evident, the factory should be contacted by tele- 5.3 EMERGENCY OPERATION
phone and provided with all necessary details.
In USA:
Operator Unable to Control Machine
JLG Phone: 877-JLG-SAFE (554-7233) IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR
(8am till 4:45pm EST) UNABLE TO OPERATE OR CONTROL MACHINE:
1. Other personnel should operate the machine from
Outside USA:
ground controls only as required.
240-420-2661
2. Other qualified personnel on the platform may use the
E-mail: platform controls. DO NOT CONTINUE OPERATION IF
CONTROLS DO NOT FUNCTION PROPERLY.
[email protected]
3. Cranes, forklift trucks or other equipment can be used to
Failure to notify the manufacturer of an incident involving a
remove platform occupants and stabilize motion of the
JLG Industries product within 48 hours of such an occur-
machine.
rence may void any warranty consideration on that particular
machine.
3121297 – JLG Lift – 5-1

SECTION 5 - EMERGENCY PROCEDURES
Platform or Boom Caught Overhead 5.4 EMERGENCY TOWING PROCEDURES

If the platform or boom becomes jammed or snagged in Towing this machine is prohibited, unless properly equipped.
overhead structures or equipment, rescue platform occu- However, provisions for moving the machine have been
pants prior to freeing the machine. incorporated. For specific procedures, refer to Section 4.
5-2 – JLG Lift – 3121297

SECTION 6 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE
SECTION 6. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

6.1 INTRODUCTION 6.2 OPERATING SPECIFICATIONS
This section of the manual provides additional necessary Table 6-1. Operating Specifications
information to the operator for proper operation and mainte-
nance of this machine. Maximum Work Load (Capacity)
ANSI
The maintenance portion of this section is intended as infor-
Unrestricted: 500 lb (227 kg)
mation to assist the machine operator to perform daily main-
Restricted: 1000 lb (454 kg)
tenance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included Maximum Travel Grade (Gradeability)
in the Service and Maintenance Manual. 2WD 30%
4WD 45%
Other Publications Available: Maximum Travel Grade (Side Slope) 5°
Service and Maintenance Manual - Global Spec Turning Radius (outside)
(s/n 0300171769 to Present) ................................. 3121298 - 2WS 17 ft. 7 in. (5.36 m)
Illustrated Parts Manual - Global Spec - 4WS 9 ft. 6 in. (2.89 m)
(s/n 0300171769 to Present) ................................ 3121299 Turning Radius (inside)
- 2WS 7 ft. 4 in. (2.23 m)
- 4WS 4 ft. 7 in. (1.40 m)
Maximum Tire Load:
600S 11,800 lbs. (5352 kg)
660SJ 14,200 lbs. (6441 kg)
3121297 – JLG Lift – 6-1

Table 6-1. Operating Specifications Dimensional Data

Ground Bearing Pressure
Table 6-2. Dimensional Data
600S 67 psi (4.7 kg/cm2)
660SJ 75 psi (5.3 kg/cm2) Machine Height (Stowed) 8 ft. 5 in. (2.57 m)
Maximum Drive Speed 4.25 MPH (6.8 Km/hr.)
Machine Length (Stowed)
Electrical System 12VDC 600S 28 ft. 4.6 in. (8.65 m)
Gross Machine Weight (Approximate) 660SJ 33 ft. 6 in. (10.21 m)
600S - 2WS 21,425 lbs. (9718 kg)
600S - 4WS 21,800 lbs. (9888 kg) Machine Width (by tire size)
660SJ - 2WD 26,275 lbs. (11918 kg) 39x15 - 22.5 97 in. (2.46 m)
660SJ - 4WS 25,910 lbs. (12088 kg) 15x19.5 tire (non-marking) 98 in. (2.49 m)
41/18LLx22.5X625 (turf) 100 in. (2.54 m)
Wheelbase 8 ft. 1 in. (2.46 m)
Ground Clearance 12 in. (0.3 m)
Platform Height
600S 60 ft. 3 in. (18.36 m)
660SJ 66 ft. 8 in. (20.32 m)
Horizontal Reach
600S 49 ft. 6 in. (15.08 m)
660SJ 56 ft. 9 in. (17.30 m)
Tail Swing 3 ft. 9 in. (1.14 m)
6-2 – JLG Lift – 3121297

Capacities Engine Data

Table 6-3. Capacities
Table 6-4. Deutz D2011L04 Specifications
Fuel Tank 40 Gallons (151 L) Fuel Diesel
Hydraulic Oil Tank 26 Gallons (98.4 L) Oil Capacity
Cooling System 5 Quarts (4.5 L)
Hydraulic System (Including Tank) 40 Gallons (151.4 L) Crankcase 11 Quarts (10.5 L) w/Filter
Total Capacity 16 Quarts (15 L)
Torque Hub, Drive* 17 ounces (0.5 L)
Idle RPM 1000
Engine Crankcase Low RPM 1800
Deutz D2011L04 11 quarts (10.5 L) High RPM 2500
Caterpillar 3044C Diesel w/Filter 10.6 quarts (10 L)
Alternator 60 Amp, belt drive
GM 4.5 qts. (4.25 L) w/Filter
Battery 950 Cold Cranking Amps, 205
*Torque hubs should be one half full of lubricant. Minutes Reserve Capacity, 12 VDC
Fuel Consumption 0.65 GPH (2.46 lph)
Horsepower 49
3121297 – JLG Lift – 6-3

Table 6-5. GM 3.0L Tires

Fuel Gasoline or Gasoline/LP Gas Table 6-6. Tire Specifications
No. of Cylinders 4
Size 41/ 15 x 19.5 39x15-22.5 39x15-22.5
BHP 18LLx22.5
Gasoline 83 hp @ 3000 rpm
LP 75 hp @ 3000 rpm Load Range H G G G
Bore 4.0 in. (101.6 mm) Ply Rating 16 14 14 14
Stroke 3.6 in. (91.44 mm) Tire Pressure 70 PSI Foam- 95 PSI Foam-Filled
(5 Bar) Filled (6.5 Bar)
Displacement 181 cu.in. (3.0 L, 2966 cc)
Oil Capacity w/filter 4.5 qts. (4.25 L)
Hydraulic Oil
Minimum Oil Pressure
at idle 6 psi (0.4 Bar) @ 1000 rpm Table 6-7. Hydraulic Oil
Hot 18 psi (1.2 Bar) @ 2000 rpm
Compression Ratio 9.2:1 HYDRAULIC SYSTEM OPERATING
SAE VISCOSITY GRADE
TEMPERATURE RANGE
Firing Order 1-3-4-2
+0° to +180° F (-18° C to +83° C) 10W
Max. RPM 2800
+0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30
Fuel Consumption N/A
+50° F to +210° F (+10° C to +210° C) 20W-20
NOTE: Hydraulic oils must have anti-wear qualities at least to API

Service Classification GL-3, and sufficient chemical stabil-
ity for mobile hydraulic system service. JLG Industries
recommends Mobilfluid 424 hydraulic oil, which has an
SAE viscosity index of 152.
6-4 – JLG Lift – 3121297

NOTE: When temperatures remain below 20° F (-7 degrees C),

JLG Industries recommends the use of Mobil DTE 13M. Table 6-9. Mobil DTE 13M Specs
Aside from JLG recommendations, it is not advisable to mix ISO Viscosity Grade #32
oils of different brands or types, as they may not contain the Specific Gravity 0.877
same required additives or be of comparable viscosities. If Pour Point, Max -40°F (-40°C)
use of hydraulic oil other than Mobilfluid 424 is desired, con-
Flash Point, Min. 330°F (166°C)
tact JLG Industries for proper recommendations.
Viscosity
Table 6-8. Mobilfluid 424 Specs
at 40° C 33cSt
SAE Grade 10W30 at 100° C 6.6 cSt
Gravity, API 29.0 at 100° F 169 SUS
Density, Lb/Gal. 60°F 7.35 at 210° F 48 SUS
Pour Point, Max -46°F (-43°C) cp at -20° F 6,200
Flash Point, Min. 442°F (228°C) Viscosity Index 140
Viscosity
Brookfield, cP at -18°C 2700
at 40° C 55 cSt
at 100° C 9.3 cSt
Viscosity Index 152
3121297 – JLG Lift – 6-5

Table 6-10. Exxon Univis HVI 26 Specs Table 6-11. Quintolubric 888-46
Specific Gravity 32.1 Density 0.91 @ 15°C (59°F)

Pour Point -76°F (-60°C) Pour Point <-20°C (<-4°F)
Flash Point 217°F (103°C) Flash Point 275°C (527°F)
Viscosity
Fire Point 325°C (617°F)
at 40° C 25.8 cSt
Autoignition Temperature 450°C (842°F)
at 100° C 9.3 cSt
Viscosity
Viscosity Index 376
at 0° C (32°F) 360 cSt
NOTE: Mobil/Exxon recommends that this oil be checked
on a yearly basis for viscosity. at 20° C (68°F) 102 cSt
at 40° C (104°F) 46 cSt
at 100° C (212°F) 10 cSt
Viscosity Index 220
6-6 – JLG Lift – 3121297

Critical Stability Weights Table 6-13. Critical Stability Weights - 660SJ
LB. KG.
DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIF- Tire and Wheel (Ballasted Only) Size (15 - 19.5) 253 115
FERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES,
Engine Deutz 534 242
FILLED TIRES, COUNTERWEIGHT, ENGINE & PLATFORM) DO NOT MOD-
IFY UNIT IN ANY WAY TO AFFECT STABILITY. Counterweight Weight 4650 2109
Table 6-12. Critical Stability Weights - 600S Platform 6 ft. (1.83 M) 205 93
8 ft. (2.44 M) 230 105

LB. KG.
Tire and Wheel (Ballasted Only) Size (15 - 19.5) 253 115
Engine Deutz 534 242
Counterweight Weight 2900 1315
Platform 6 ft. (1.83 M) 205 93
8 ft. (2.44 M) 230 105
3121297 – JLG Lift – 6-7

Serial Number Locations

A serial number plate is affixed to the left rear side of the
frame. If the serial number plate is damaged or missing, the
machine serial number is stamped on the left side of the
frame.
Figure 6-1. Serial Number Locations
6-8 – JLG Lift – 3121297

This page left blank intentionally.
3121297 – JLG Lift – 6-9

AMBIENT AIR
TEMPERATURE
120°F(49°C)
NO OPERATION ABOVE THIS
AMBIENT TEMPERATURE 110°F(43°C)
100°F(38°C)
90°F(32°C)
80°F(27°C)
SUMMER
GRADE 70°F(21°C)
ENGINE FUEL
60°F(16°C)
SPECIFICATIONS 50°F(10°C)
40°F(4°C)
30°F(-1°C)
WINTER 20°F(-7°C)
ENGINE WILL START AND OPERATE UNAIDED AT THIS GRADE
TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FUEL 10°F(-12°C)
FULLY CHARGED BATTERY.
0°F(-18°C)
ENGINE WILL START AND OPERATE AT THIS TEMPERATURE WINTER
GRADE -10°F(-23°C)
WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY
AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER FUEL
-20°F(-29°C)
WITH
PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30F°(-34°C)
ADDED
-40°F(-40°C)
NO OPERATION BELOW THIS
AMBIENT TEMPERATURE
Figure 6-2. Engine Operating Temperature Specifications - Deutz - Sheet 1 of 2
6-10 – JLG Lift – 3121297

EXTENDED DRIVING WITH

HYDRAULIC OIL TANK
TEMPERATURES OF 180° F
(82°C) OR ABOVE.
180° F (82° C)
(HYD. OIL TANK TEMP.)
IF EITHER OR BOTH CONDITIONS
AMBIENT AIR EXIST JLG HIGHLY RECOMMENDS
TEMPERATURE THE ADDITION OF A HYDRAULIC
OIL COOLER (CONSULT JLG SERVICE
120° F (49° C) PROLONGED OPERATION IN

NO OPERATION ABOVE THIS NOTE:
110° F (43° C) AMBIENT TEMPERATURE AMBIENT AIR TEMPERATURES
OF 100°F(38°C) OR ABOVE. 1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES
100° F (38° C) CONSISTANTLY WITHIN SHOWN LIMITS
MOBIL 424 10W-30

90° F (32° C)
2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.
80° F (27° C)
EXXON UNIVIS HVI 26

70° F (21° C)
60° F (16° C)
50° F (10° C)
HYDRAULIC SUMMER-GRADE WINTER-GRADE
MOBIL DTE 13
SPECIFICATIONS FUEL FUEL

40° F (4° C) F C
30° F (-1° C) +32 0
20° F (-7° C)
+23 -5
10° F (-12° C)
0° F (-18° C) DO NOT START UP HYDRAULIC SYSTEM
+14 -10
AMBIENT TEMPERATURE
WITHOUT HEATING AIDS WITH MOBILE 424
-10° F (-23° C) HYDRAULIC OIL BELOW THIS TEMPERATURE
-20° F (-29° C) +5 -15
DO NOT START UP HYDRAULIC SYSTEM
-30° F (-34° C) WITHOUT HEATING AIDS AND COLD WEATHER
HYDRAULIC OIL BELOW THIS TEMPERATURE -4 -20
-40° F (-40° C)
AMBIENT TEMPERATURE -13 -25
-22 -30
0 10 20 30 40 50 60
% OF ADDED KEROSENE 4150548-E
Figure 6-3. Engine Operating Temperature Specifications - Deutz - Sheet 2 of 2
3121297 – JLG Lift – 6-11

AMBIENT AIR
TEMPERATURE
120 F(49 C)
AMBIENT TEMPERATURE 110 F(43 C)
100 F(38 C)
90 F(32 C)
80 F(27 C)
70 F(21 C)
ENGINE 60 F(16 C)
SPECIFICATIONS
50 F(10 C)
40 F(4 C)
ENGINE WILL START AND OPERATE ON LPG UNAIDED AT THIS TEMPERATURE
WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY. 30 F(-1 C)
NOTE: THIS IS THE LOWEST ALLOWABLE OPERATING TEMPERATURE ON LPG.
20 F(-7 C)
ENGINE WILL START AND OPERATE ON GASOLINE UNAIDED AT THIS TEMPERATURE 10 F(-12 C)
WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY.
0 F(-18 C)
ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS, -10 F(-23 C)
A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE -20 F(-29 C)
(IE. ENGINE BLOCK HEATER, BATTERY WARMER AND HYDRAULIC OIL TANK HEATER)
-30 F(-34 C)
-40 F(-40 C)
AMBIENT TEMPERATURE
Figure 6-4. Engine Operating Temperature Specifications - GM - Sheet 1 of 2
6-12 – JLG Lift – 3121297

EXTENDED DRIVING WITH

HYDRAULIC OIL TANK
TEMPERATURES OF 180°F
(82° C) OR ABOVE.
180° F(82° C)
(HYD. OIL TANK TEMP.)
IF EITHER OR BOTH CONDITIONS
EXIST JLG HIGHLY RECOMMENDS
AMBIENT AIR THE ADDITION OF A HYDRAULIC
TEMPERATURE OIL COOLER (CONSULT JLG SERVICE
120° F (49° C) PROLONGED OPERATION IN

110° F (43° C) AMBIENT TEMPERATURE AMBIENT AIR TEMPERATURES
OF 100° F(38° C) OR ABOVE.
100° F (38° C)
MOBIL 424 10W-30
90° F (32° C)
80° F (27° C)
EXXON UNIVIS HVI 26

70° F (21° C)
60° F (16° C)
50° F (10° C) HYDRAULIC
MOBIL DTE 13
SPECIFICATIONS
40° F (4° C)
30° F (-1° C)
20° F (-7° C)
10° F (-12° C)
DO NOT START UP HYDRAULIC SYSTEM
0° F (-18° C)
WITHOUT HEATING AIDS WITH MOBILE 424
-10° F (-23° C) HYDRAULIC OIL BELOW THIS TEMPERATURE NOTE:
-20° F (-29° C)
DO NOT START UP HYDRAULIC SYSTEM 1) RECOMMENDATIONS ARE FOR AMBIENT TEMPERATURES
-30° F (-34° C) WITHOUT HEATING AIDS AND COLD WEATHER CONSISTENTLY WITHIN SHOWN LIMITS
HYDRAULIC OIL BELOW THIS TEMPERATURE
-40° F (-40° C)
NO OPERATION BELOW THIS 2) ALL VALUES ARE ASSUMED TO BE AT SEA LEVEL.
AMBIENT TEMPERATURE
4150548-E
Figure 6-5. Engine Operating Temperature Specifications - GM - Sheet 2 of 2
3121297 – JLG Lift – 6-13

Figure 6-6. Operator Maintenance & Lubrication Diagram
6-14 – JLG Lift – 3121297

6.3 OPERATOR MAINTENANCE 1. Swing Bearing
NOTE: The following numbers correspond to those in Figure 6-

6., Operator Maintenance & Lubrication Diagram.
Table 6-14. Lubrication Specifications
KEY SPECIFICATIONS
MPG Multipurpose Grease having a minimum dripping point of 350° F
(177° C). Excellent water resistance and adhesive qualities, and
being of extreme pressure type.
(Timken OK 40 pounds minimum.)
EPGL Extreme Pressure Gear Lube (oil) meeting API service classifica-
tion GL-5 or MIL-Spec MIL-L-2105
HO Hydraulic Oil. API service classification GL-3, e.g. Mobilfluid 424. Lube Point(s) - 1 Grease Fittings
EO Engine (crankcase) Oil. Gas - API SF, SH, SG class, MIL-L-2104. Capacity - A/R
Diesel - API CC/CD class, MIL-L-2104B/MIL-L-2104C. Lube - MPG
Interval - Every 3 months or 150 hrs of operation
Comments - Remote Access. Apply grease and rotate in
90 degree intervals until bearing is completely lubricated.
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION
UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT
OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR CON-
DITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED ACCORD-
INGLY.
3121297 – JLG Lift – 6-15

2. Wheel Bearings (If equipped) 3. Swing Drive Hub
Lube Point(s) - Repack Lube Point(s) - Level/Fill Plug

Capacity - A/R Capacity - 43 oz. (1.3 L)
Lube - MPG Lube - 90w80 Gear Oil
Interval - Every 2 years or 1200 hours of operation Interval - Check level every 3 months or 150 hrs of opera-
tion; change every 2 years or 1200 hours of operation
6-16 – JLG Lift – 3121297

4. Wheel Drive Hub 5. Hydraulic Return Filter
Lube Point(s) - Level/Fill Plug

Capacity - 17 oz. (1/2 Full)
Lube - EPGL
Interval - Check level every 3 months or 150 hrs of opera-
tion; change every 2 years or 1200 hours of operation
Interval - Change after first 50 hrs. and every 6 months or

300 hrs. thereafter or as indicated by Condition Indicator.
3121297 – JLG Lift – 6-17

6. Hydraulic Charge Filter 7. Hydraulic Tank
NORMAL OPERATING
RANGE WITH BOOM
IN STOWED POSITION
Interval - Change after first 50 hrs. and every 6 months or Lube Point(s) - Fill Cap
300 hrs. thereafter or as indicated by Condition Indicator. Capacity - 26 gal. Tank; 40 gal. System
Lube - HO
Interval - Check Level daily; Change every 2 years or 1200
hours of operation.
6-18 – JLG Lift – 3121297

8. Oil Change w/Filter - Deutz 9. Oil Change w/Filter - GM
Lube Point(s) - Fill Cap/Spin-on Element

Lube Point(s) - Fill Cap/Spin-on Element (JLG P/N 7027965)
Capacity - 11 Quarts Crankcase; 5 Quarts Cooler Capacity - 4.5 qt. (4.25 L) w/filter
Lube - EO Lube - EO
Interval - Every Year or 1200 hours of operation Interval - 3 Months or 150 hours of operation
Comments - Check level daily/Change in accordance with Comments - Check level daily/Change in accordance
engine manual. with engine manual.
3121297 – JLG Lift – 6-19

10. Fuel Filter - Deutz 12. Air Filter
Lube Point(s) - Replaceable Element

Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as
Interval - Every Year or 600 hours of operation indicated by the condition indicator
11. Fuel Filter (Gasoline) - GM
Lube Point(s) - Replaceable Element
Interval - Every 6 months or 300 hours of operation
6-20 – JLG Lift – 3121297

13. Electronic Pressure Regulator (LP only) 14. Fuel Filter (Propane) - GM Engine
Interval - 3 Months or 150 hours of operation Interval - 3 Months or 150 hours of operation
Comments - Drain oil build up. Refer to Section 6.6, Pro- Comments - Replace filter. Refer to Section 6.6, Propane
pane Fuel Filter Replacement Fuel Filter Replacement
3121297 – JLG Lift – 6-21

6.4 TIRES & WHEELS • any damage to the bead area cords of the tire
If a tire is damaged but is within the above noted criteria, the tire
Tire Inflation must be inspected on a daily basis to insure the damage has
The air pressure for pneumatic tires must be equal to the air not propagated beyond the allowable criteria.
pressure that is stenciled on the side of the JLG product or
rim decal for safe and proper operational characteristics. Tire Replacement
JLG recommends a replacement tire be the same size, ply and
Tire Damage brand as originally installed on the machine. Please refer to the
For pneumatic tires, JLG Industries, Inc. recommends that when JLG Parts Manual for the part number of the approved tires for a
any cut, rip, or tear is discovered that exposes sidewall or tread particular machine model. If not using a JLG approved replace-
area cords in the tire, measures must be taken to remove the ment tire, we recommend that replacement tires have the follow-
JLG product from service immediately. Arrangements must be ing characteristics:
made for replacement of the tire or tire assembly. • Equal or greater ply/load rating and size of original
For polyurethane foam filled tires, JLG Industries, Inc. recom- • Tire tread contact width equal or greater than original
mends that when any of the following are discovered, measures
• Wheel diameter, width, and offset dimensions equal to
must be taken to remove the JLG product from service immedi-
the original
ately and arrangements must be made for replacement of the
tire or tire assembly. • Approved for the application by the tire manufacturer
(including inflation pressure and maximum tire load)
• a smooth, even cut through the cord plies which
exceeds 3 inches (7.5 cm) in total length Unless specifically approved by JLG Industries Inc. do not
replace a foam filled or ballast filled tire assembly with a pneu-
• any tears or rips (ragged edges) in the cord plies
matic tire. When selecting and installing a replacement tire,
which exceeds 1 inch (2.5 cm) in any direction
ensure that all tires are inflated to the pressure recommended
• any punctures which exceed 1 inch in diameter
6-22 – JLG Lift – 3121297

by JLG. Due to size variations between tire brands, both tires Wheel Installation
on the same axle should be the same.
It is extremely important to apply and maintain proper wheel
Wheel Replacement mounting torque.
The rims installed on each product model have been designed

for stability requirements which consist of track width, tire pres-
WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER
sure, and load capacity. Size changes such as rim width, center
TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSI-
piece location, larger or smaller diameter, etc., without written
BLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SURE
factory recommendations, may result in an unsafe condition
TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE
regarding stability.
WHEEL.
Tighten the lug nuts to the proper torque to prevent wheels from
coming loose. Use a torque wrench to tighten the fasteners. If
you do not have a torque wrench, tighten the fasteners with a
lug wrench, then immediately have a service garage or dealer
tighten the lug nuts to the proper torque. Over-tightening will
result in breaking the studs or permanently deforming the
mounting stud holes in the wheels. The proper procedure for
attaching wheels is as follows:
1. Start all nuts by hand to prevent cross threading. DO
NOT use a lubricant on threads or nuts.
3121297 – JLG Lift – 6-23

2. Tighten nuts in the following sequence: Table 6-15. Wheel Torque Chart
TORQUE SEQUENCE
1st Stage 2nd Stage 3rd Stage
40 ft. lbs. 95 ft. lbs. 170 ft. lbs.
(55 Nm) (130 Nm) (230 Nm)
4. Wheel nuts should be torqued after first 50 hours of

operation and after each wheel removal. Check torque
every 3 months or 150 hours of operation.
3. The tightening of the nuts should be done in stages. Fol-

lowing the recommended sequence, tighten nuts per
wheel torque chart.
6-24 – JLG Lift – 3121297

6.5 OSCILLATING AXLE LOCKOUT TEST (IF 6. Have an assistant check to see that left front wheel
remains locked in position off of ground.
EQUIPPED)
7. Carefully activate Swing control lever and return boom
to stowed position (centered between drive wheels).
When boom reaches center, stowed position, lockout
LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY TIME cylinders should release and allow wheel to rest on
A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER SYSTEM ground, it may be necessary to activate Drive to release
OPERATION IS SUSPECTED. cylinders.
NOTE: Ensure boom is fully retracted, lowered, and centered 8. Place the 6 inches (15.2 cm) high block with ascension
between drive wheels prior to beginning lockout cylinder ramp in front of right front wheel.
test. 9. Place Drive control lever to Forward and carefully drive
machine up ascension ramp until right front wheel is on
1. Place a 6 inches (15.2 cm) high block with ascension top of block.
ramp in front of left front wheel.
10. With boom over left side of machine, place Drive control
2. From platform control station, start engine lever to Reverse and drive machine off of block and
3. Place the Drive control lever to the forward position and ramp.
carefully drive machine up ascension ramp until left front 11. Have an assistant check to see that right front wheel
wheel is on top of block. remains locked in position off of ground.
4. Carefully activate Swing control lever and position boom 12. Carefully activate Swing control lever and return boom
over right side of machine. to stowed position (centered between drive wheels).
5. With boom over right side of machine, place Drive con- When boom reaches center, stowed position, lockout
trol lever to Reverse and drive machine off of block and cylinders should release and allow wheel to rest on
ramp. ground, it may be necessary activate Drive to release
cylinders.
3121297 – JLG Lift – 6-25

13. If lockout cylinders do not function properly, have quali-

fied personnel correct the malfunction prior to any fur-
ther operation.
6.6 PROPANE FUEL FILTER REPLACEMENT
Removal
1. Relieve the propane fuel system pressure. Refer to Pro-
pane Fuel System Pressure Relief.
2. Disconnect the negative battery cable.
3. Slowly loosen the Filter housing and remove it.
4. Pull the filter housing from the Electric lock off assembly.
5. Remove the filter from the housing. 1. Electric Lock Off Solenoid 6. Fuel Outlet
6. Locate Filter magnet and remove it. 2. Housing Seal 7. O-ring
3. Filter Magnet 8. Filter
7. Remove and discard the housing seal. 4. Filter Housing 9. Fuel Inlet
5. Electrical Connector 10. Ring
Figure 6-7. Filter Lock Assembly
6-26 – JLG Lift – 3121297

Installation 6.7 PROPANE FUEL SYSTEM PRESSURE RELIEF
BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSING THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312
BEFORE INSTALLING NEW SEAL PSI (21.5 BAR). TO MINIMIZE THE RISK OF FIRE AND PERSONAL
INJURY, RELIEVE THE PROPANE FUEL SYSTEM PRESSURE (WHERE
1. Install the housing seal. APPLICABLE) BEFORE SERVICING THE PROPANE FUEL SYSTEM COM-
PONENTS.
2. Drop the magnet into the bottom of the filter housing.
3. Install the filter into the housing. To relieve propane fuel system pressure:
4. Install the filter up to the bottom of the electric lock off. 1. Close the manual shut-off valve on the propane fuel
tank.
5. Tighten the filter bowl retainer to 106 in lbs (12 Nm).
2. Start and run the vehicle until the engine stalls.
6. Open manual shut-off valve. Start the vehicle and leak
check the propane fuel system at each serviced fitting. 3. Turn the ignition switch OFF.
Refer to Propane Fuel System Leak Test.
RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL SYS-

TEM. ENSURE THE WORK AREA IS WELL VENTILATED BEFORE DIS-
CONNECTING ANY FUEL LINE.
3121297 – JLG Lift – 6-27

6.8 SUPPLEMENTAL INFORMATION

The following information is provided in accordance with the
requirements of the European Machinery Directive 2006/42/
EC and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A-
Weighted sound pressure level at the work platform is less
than 70dB(A)
For combustion engine powered machines, guaranteed
Sound Power Level (LWA) per European Directive 2000/14/
EC (Noise Emission in the Environment by Equipment for
Use Outdoors) based on test methods in accordance with
Annex III, Part B, Method 1 and 0 of the directive, is 104 dB.
The vibration total value to which the hand-arm system is
subjected does not exceed 2,5 m/s2. The highest root mean
square value of weighted acceleration to which the whole
body is subjected does not exceed 0,5 m/s2.
6-28 – JLG Lift – 3121297

SECTION 7 - INSPECTION AND REPAIR LOG
SECTION 7. INSPECTION AND REPAIR LOG

Machine Serial Number _______________________________________
Table 7-1. Inspection and Repair Log
Date Comments
3121297 – JLG Lift – 7-1

SECTION 7 - INSPECTION AND REPAIR LOG
Table 7-1. Inspection and Repair Log
Date Comments
7-2 – JLG Lift – 3121297

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65813058 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore Technology
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Equipment Pte Ltd
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 29 Tuas Ave 4,
Germany Sheung Shui N. T. Italy Jurong Industrial Estate
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Singapore, 639379
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 +65-6591 9030
(852) 2639 5797 +65-6591 9031
Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

Operation and Safety Manual: Boom Lift Models 600S 660SJ

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Operation and Safety Manual

Boom Lift Models

3121297 – JLG Lift – a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT

b – JLG Lift – 3121297

3121297 – JLG Lift – c

Original Issue - April 9, 2013

d – JLG Lift – 3121297

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 1 - SAFETY PRECAUTIONS 2.3 LIMIT SWITCH FUNCTIONAL CHECK . . . . . . . . . . 2-6

3121297 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

ii – JLG Lift – 3121297

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-22 LIST OF FIGURES

3121297 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

iv – JLG Lift – 3121297

SECTION 1. SAFETY PRECAUTIONS

3121297 – JLG Lift – 1-1

• Read, understand, and obey all DANGERS, WARNINGS, Machine Inspection

1-2 – JLG Lift – 3121297

3121297 – JLG Lift – 1-3

• Keep both feet firmly positioned on the platform floor at all

1-4 – JLG Lift – 3121297

Table 1-1. Minimum Approach Distances (M.A.D.)

Voltage Range MINIMUM APPROACH DISTANCE

3121297 – JLG Lift – 1-5

• The minimum approach distance may be reduced if insulat- Tipping Hazards

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED

1-6 – JLG Lift – 3121297

3121297 – JLG Lift – 1-7

1-8 – JLG Lift – 3121297

3121297 – JLG Lift – 1-9

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28

Table 1-2. Beaufort Scale (For Reference Only)

Beaufort Wind Speed

1-10 – JLG Lift – 3121297

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

3121297 – JLG Lift – 2-1

2.2 PREPARATION, INSPECTION, AND

2-2 – JLG Lift – 3121297

Table 2-1.Inspection and Maintenance Table

3121297 – JLG Lift – 2-3

Pre-Start Inspection (Domestic only) is enclosed in the weather resistant

3. Decals and Placards – Check all for cleanliness and

2-4 – JLG Lift – 3121297

3121297 – JLG Lift – 2-5

2-6 – JLG Lift – 3121297

3121297 – JLG Lift – 2-7

2-8 – JLG Lift – 3121297

1. Platform 5. Mid Boom 9. Rear Drive Wheels

Figure 2-1. Basic Nomenclature - 600S

3121297 – JLG Lift – 2-9

Figure 2-2. Basic Nomenclature - 660SJ

2-10 – JLG Lift – 3121297

Figure 2-3. Daily Walk-Around Inspection Diagram

3121297 – JLG Lift – 2-11