Conexoes Aco INOX
Conexoes Aco INOX
Conexoes Aco INOX
com
G a u g e a b l e Tu b e F i t t i n g s
and Adapter Fittings
Contents
Male Connectors
Port Connectors
■ Branch, NPT Thread . . . . . . . . . . 34
■ Port Connector . . . . . . . . . . . . . . 25
■ Run, NPT Thread . . . . . . . . . . . . 35
■ Reducing Port Connector . . . . . . 25
■ Positionable Run,
SAE/MS Straight Thread. . . . . . . 35
Caps and Plugs . . . . . . . . . . . . 26 ■ Positionable Run,
ISO Parallel Thread. . . . . . . . . . . 35
■ Positionable Branch,
SAE/MS Straight Thread Boss . . 36
Vent Protectors. . . . . . . . . . . . . 26
■ Positionable Branch,
ISO Parallel Thread. . . . . . . . . . . 36
Flanges
Female Connectors
■ ANSI . . . . . . . . . . . . . . . . . . . . . . 27
■ Run, NPT Thread . . . . . . . . . . . . 37
■ DIN . . . . . . . . . . . . . . . . . . . . . . . 27
■ Branch, NPT Thread . . . . . . . . . . 37
■ JIS . . . . . . . . . . . . . . . . . . . . . . . . 27
Tube Fittings 3
Female Adapters
■ NPT Thread . . . . . . . . . . . . . . . . 43 Bulkhead Retainer . . . . . . . . . . 51
■ ISO Tapered Thread (RT) . . . . . . 43
■ ISO Parallel Thread (RP) . . . . . . 44
■ ISO Parallel Gauge
Thread (RG) . . . . . . . . . . . . . . . . 44
Preswaging Tool . . . . . . . . . . . . 52
■ AN Thread. . . . . . . . . . . . . . . . . . 44
Chromatograph Fittings
Insert for Swagelok
See the Gaugeable Chromatograph
Vinyl or Tygon ® Tubing . . . . . 52
and Coumn End Fittings catalog.
Nuts
■ Female . . . . . . . . . . . . . . . . . . . . 45
■ Knurled Female. . . . . . . . . . . . . . 45
■ Male . . . . . . . . . . . . . . . . . . . . . . 45
Ferrules
■ Nut-Ferrule Set and Package . . . 46
■ Ferrule Set and
Ferrule-Pak™ Package . . . . . . . . 46
■ Front . . . . . . . . . . . . . . . . . . . . . . 47
■ Back . . . . . . . . . . . . . . . . . . . . . . 47 Installation Instructions . . . 54
4 Tube Fittings
Features
Two-ferrule mechanical grip design
■ Allows the front ferrule to seal while the back ferrule grips
■ Uses consistent geometry (instead of torque) for gauge-
able make-up
■ Overcomes variations in tube materials, wall thickness, and
hardness
■ Provides excellent vibration resistance
■ Allows reliable remake connections
Installation
■ Easy to install using hand tools
■ No torque is transmitted to tubing during installation
■ Swagelok gap inspection gauge assures sufficient pull-up
upon initial installation
To help installers make more consistent, leak-tight tube connections, Swagelok stainless steel tube fittings,
in sizes from 1/4 to 1/2 in. and 6 to 12 mm, include a patented advanced-geometry back ferrule. This back
ferrule design provides:
Pipe End (NPT and ISO 7)Pressure Ratings Stress values based on ASME B31.3 Code for Process Piping
Pressure ratings for fittings that have both tube fitting and
pipe thread ends are determined by the end connection with Allowable Ultimate
Stress Value Tensile Strength
the lowest pressure rating. The Pipe End (NPT and ISO 7) Design
Pressure Ratings chart lists pressure ratings for male and Material psi bar Factor psi bar
female tapered pipe thread ends. For female and male pipe 316 SS 20 000 1378 3.75:1 75 000 5170
threads to have the same pressure rating in the same nominal
Brass 10 000 689 4:1 40 000 2760
pipe size, the female thread would require a heavier wall,
resulting in a fitting too large and bulky to be practical. Steel 20 000 1378 3:1 60 000 4140
stepped shoulder
5. Surface finish is very important to proper sealing. Tubing
with any kind of depression, scratch, raised portion, or
other surface defect will be difficult to seal, particularly in
Cleaning gas service.
Fitting components are cleaned to remove machine oil, grease, 6. Tubing that is oval and will not easily fit through fitting
and loose particles. For more information, see Swagelok nuts, ferrules, and bodies should never be forced into
Specification SC-10. the fitting.
8 Tube Fittings
Union
Basic Dimensions
Tube Ordering
OD Number A D E
Dimensions, in.
E 1/16 -100-6 0.99 0.34 0.05
D D
A 1/8 -200-6 1.40 0.50 0.09
3/16 -300-6 1.47 0.54 0.12
1/4 -400-6 1.61 0.60 0.19
5/16 -500-6 1.69 0.64 0.25
3/8 -600-6 1.77 0.66 0.28
1/2 -810-6 2.02 0.90 0.41
5/8 -1010-6 2.05 0.96 0.50
3/4 -1210-6 2.11 0.96 0.62
7/8 -1410-6 2.17 1.02 0.72
1 -1610-6 2.55 1.23 0.88
1 1/4 -2000-6 3.63 1.62 1.09
1 1/2 -2400-6 4.25 1.97 1.34
2 -3200-6 5.88 2.66 1.81
Dimensions, mm
2 -2M0-6 35.6 12.9 1.7
3 -3M0-6 35.3 12.9 2.4
4 -4M0-6 37.3 13.7 2.4
6 -6M0-6 41.0 15.3 4.8
8 -8M0-6 43.2 16.2 6.4
10 -10M0-6 46.2 17.2 7.9
12 -12M0-6 51.2 22.8 9.5
14 -14M0-6 52.0 24.4 11.1
15 -15M0-6 52.0 24.4 11.9
16 -16M0-6 52.0 24.4 12.7
18 -18M0-6 53.5 24.4 15.1
20 -20M0-6 55.0 26.0 15.9
22 -22M0-6 55.0 26.0 18.3
25 -25M0-6 65.0 31.3 21.8
28 -28M0-6 85.0 36.6 21.8
30 -30M0-6 92.7 39.6 26.2
32 -32M0-6 97.3 42.0 28.6
38 -38M0-6 113.6 49.4 33.7
50 -50M0-6 145.8 65.0 45.2
Tube Fittings 9
Reducing Union
T Tx Basic Dimensions
Tube Tube Ordering
OD OD Number A D Dx E
T Tx Dimensions, in.
1/8 1/16 -200-6-1 1.22 0.50 0.34 0.05
D E Dx 1/16 -300-6-1 1.27 0.34 0.05
A 3/16 0.54
1/8 -300-6-2 1.44 0.50 0.09
1/16 -400-6-1 1.35 0.34 0.05
1/4 1/8 -400-6-2 1.52 0.60 0.50 0.09
3/16 -400-6-3 1.55 0.54 0.12
1/8 -500-6-2 1.56 0.50 0.09
5/16 1/4 -500-6-4 1.66 0.64 0.60 0.19
1/16 -600-6-1 1.44 0.34 0.05
1/8 -600-6-2 1.61 0.50 0.09
3/8 1/4 -600-6-4 1.70 0.66 0.60 0.19
5/16 -600-6-5 1.74 0.64 0.25
1/8 -810-6-2 1.78 0.50 0.09
1/2 1/4 -810-6-4 1.85 0.90 0.60 0.19
3/8 -810-6-6 1.91 0.66 0.28
3/8 -1010-6-6 1.94 0.66 0.28
5/8 1/2 -1010-6-8 2.05 0.96 0.90 0.41
1/4 -1210-6-4 1.94 0.60 0.19
3/8 -1210-6-6 2.00 0.66 0.28
3/4 1/2 -1210-6-8 2.11 0.96 0.90 0.41
5/8 -1210-6-10 2.11 0.96 0.50
1/2 -1610-6-8 0.90 0.41
1 3/4 -1610-6-12 2.38 1.23 0.96 0.62
Dimensions, mm
3 2 -3M0-6-2M 35.3 12.9 12.9 1.7
2 -6M0-6-2M 38.6 12.9 1.7
6 3 -6M0-6-3M 38.6 15.3 12.9 2.4
4 -6M0-6-4M 39.4 13.7 2.4
8 6 -8M0-6-6M 42.3 16.2 15.3 4.8
6 -10M0-6-6M 44.5 15.3 4.8
10 8 -10M0-6-8M 45.1 17.2 16.2 6.4
6 -12M0-6-6M 47.0 15.3 4.8
12 8 -12M0-6-8M 47.8 22.8 16.2 6.4
10 -12M0-6-10M 48.7 17.2 7.9
10 -16M0-6-10M 45.9 17.2 7.9
16 24.4
12 -16M0-6-12M 52.0 22.8 9.5
18 12 -18M0-6-12M 53.5 24.4 22.8 9.5
Bulkhead
Reducing Union
T Tx Basic Dimensions
F F Tube Tube Ordering F Panel Max Panel
OD OD Number A D Dx E Flat Hole Size Thickness
Dimensions, in.
T Tx 1/4 1/8 -400-61-2 2.17 0.60 0.50 0.09 5/8 29/64 0.40
3/8 1/4 -600-61-4 2.39 0.66 0.60 0.19 3/4 37/64 0.44
D E Dx 1/2 1/4 -810-61-4 2.63 0.90 0.60 0.19 15/16 49/64 0.50
A
AN Union Dimensions
AN Basic
Tube Tube Flare Ordering F
F OD Size Number A D E➀ Flat S
37°
Dimensions, in.
E
1/16 1/8 -100-6-2AN 1.07 0.34 0.05 7/16 5/16-24UNJF-3
1/8 -200-6-2AN 1.27 0.06 7/16 5/16-24UNJF-3
1/8 1/4 -200-6-4AN 1.38 0.50 0.09 1/2 7/16-20UNJF-3
S
D
A 1/4 1/4 -400-6-4AN 1.48 0.60 0.17 1/2 7/16-20UNJF-3
5/16 5/16 -500-6-5AN 1.51 0.64 0.23 9/16 1/2-20UNJF-3
1/4 -600-6-4AN 0.17 7/16-20UNJF-3
3/8 1.56 0.66 5/8
3/8 -600-6-6AN 0.28 9/16-18UNJF-3
➀ The E dimension is the minimum 1/2 1/2 -810-6-8AN 1.81 0.90 0.39 13/16 3/4-16UNJF-3
opening. These fittings may have
a larger opening at the pipe/straight 3/4 3/4 -1210-6-12AN 2.10 0.96 0.61 1 1/8 1 1/16-12UNJ-3
thread end. 1 1 -1610-6-16AN 2.42 1.23 0.84 1 3/8 1 5/16-12UNJ-3
1 -28M0-1-16RT 72.4 41
28 1 1/4 -28M0-1-20RT 73.1 36.6 21.8 46
➀ The E dimension is the minimum 30 1 1/4 -30M0-1-20RT 77.2 39.6 26.2 46
opening. These fittings may have 32 1 1/4 -32M0-1-20RT 79.6 42.0 28.6 46
a larger opening at the pipe/straight
thread end. 38 1 1/2 -38M0-1-24RT 91.6 49.4 33.7 55
Tube Fittings 15
Fig. 1
For a raised surface, see Fig. 1. The minimum diameter allows metal-to-metal contact
outside of the O-ring sealing diameter to prevent O-ring extrusion.
For a recessed hole that allows the round shoulder of the O-seal fitting into the recess,
see Fig. 2.
For a recessed hole that allows the hex of the O-seal fitting into the recess, see Fig. 3.
* NPT A B C D E
A
SAE/MS Male Pipe Min Min Min Max Max
Thread Size Size Dia Dia Dia Depth Depth
Dimensions, in.
Fig. 2
5/16-24 — 0.50 0.59 0.66 0.09 0.16
5/16-24 — 0.50 0.59 0.66 0.09 0.22
D
— 1/8 0.69 0.78 0.88 0.16 0.28
3/8-24 — 0.56 0.66 0.75 0.09 0.22
7/16-20 — 0.69 0.78 0.88 0.16 0.28
* — 1/8 0.69 0.78 0.88 0.16 0.28
B
— 1/4 0.87 0.97 1.09 0.16 0.31
1/2-20 — 0.75 0.91 1.03 0.16 0.31
Fig. 3 9/16-18 — 0.81 0.97 1.09 0.16 0.31
1/8 in. — 1/4 0.87 0.97 1.09 0.16 0.31
E
— 3/8 1.00 1.16 1.31 0.16 0.34
— 1/2 1.22 1.34 1.53 0.22 0.44
3/4-16 — 1.00 1.16 1.31 0.16 0.34
— 1/2 1.22 1.34 1.53 0.22 0.44
* 1 1/16-12 — 1.41 1.53 1.75 0.22 0.50
C
1 5/16-12 — 1.69 1.78 2.03 0.22 0.56
Tube Fittings 19
Dimensions
Male Basic
Tube Pipe Weld Ordering F F
OD Size, in. Number A D E➀ Flat Flat ➁ J
Dimensions, mm
3 1/8 -3M0-1-2W 30.5 12.9 2.4 12 1/2 in. 10.3
4 1/8 -4M0-1-2W 31.2 13.7 2.4 12 1/2 in. 10.3
1/8 -6M0-1-2W 32.8 1/2 in. 10.3
6 1/4 -6M0-1-4W 37.9 15.3 4.8 14 9/16 in. 13.7
1/8 -8M0-1-2W 34.2 5.1 15 9/16 in. 10.3
8 1/4 -8M0-1-4W 38.7 16.2 6.4 15 9/16 in. 13.7
1/2 -8M0-1-8W 45.6 6.4 22 7/8 in. 21.3
1/4 -10M0-1-4W 40.9 7.1 18 11/16 in. 13.7
10 3/8 -10M0-1-6W 40.9 17.2 7.9 18 1/16 in. 17.1
1/2 -10M0-1-8W 46.5 7.9 22 7/8 in. 21.3
1/4 -12M0-1-4W 43.4 7.1 13/16 in. 13.7
12 3/8 -12M0-1-6W 43.4 22.8 9.5 22 13/16 in. 17.1
1/2 -12M0-1-8W 49.0 9.5 7/8 in. 21.3
14 3/8 -14M0-1-6W 44.1 24.4 10.3 24 15/16 in. 17.1
15 1/2 -15M0-1-8W 49.0 24.4 11.9 24 15/16 in. 21.3
16 1/2 -16M0-1-8W 49.0 24.4 12.7 24 15/16 in. 21.3
➀ The E dimension is the minimum
opening. These fittings may have 18 1/2 -18M0-1-8W 50.5 24.4 13.5 27 1 1/16 in. 21.3
a larger opening at the pipe/straight 30 1 1/4 -30M0-1-20W 77.2 39.6 26.2 46 46 42.2
thread end.
32 1 1/4 -32M0-1-20W 79.6 42.0 28.6 46 46 42.2
➁ This dimension is for steel and
aluminum fittings. 38 1 1/2 -38M0-1-24W 91.6 49.4 33.7 55 55 48.3
20 Tube Fittings
Reducers
T Tx Basic Dimensions
1 in. / 25 mm and under Tube Tube Ordering F G
OD OD Number A D E Flat Flat
F
Dimensions, in.
1/8 -100-R-2 1.15
T Tx
1/16 1/4 -100-R-4 1.24 0.34 0.05 5/16 —
1/16 -200-R-1 1.14 0.03 7/16
E
1/8 -200-R-2 1.32 0.08 7/16
D 3/16 -200-R-3 1.35 0.09 7/16
A 1/8 1/4 -200-R-4 1.42 0.50 0.09 7/16 —
3/8 -200-R-6 1.48 0.09 7/16
1/2 -200-R-8 1.74 0.09 9/16
1/8 -300-R-2 1.37 0.08
3/16 1/4 -300-R-4 1.46 0.54 0.12 7/16 —
Dimensions
T Tx Basic
Tube Tube Ordering F
OD OD, in. Number A D E Flat
Dimensions, mm
2 1/8 -2M0-R-2 33.5 12.9 1.7 12
1/8 -3M0-R-2 33.5 2.0
3 1/4 -3M0-R-4 36.1 12.9 2.4 12
Reducers
T Tx Basic Dimensions
F
Tube Tube Ordering F
OD OD Number A D E Flat
T Tx Dimensions, mm
2 3 -2M0-R-3M 33.5 12.9 1.7 12
D E 4 -3M0-R-4M 35.0 12
A 3 6 -3M0-R-6M 36.1 12.9 2.4 12
10 -3M0-R-10M 38.4 14
4 6 -4M0-R-6M 37.1 13.7 2.4 12
3 -6M0-R-3M 36.9 1.9 14
8 -6M0-R-8M 39.9 4.8 14
6 10 -6M0-R-10M 40.7 15.3 4.8 14
12 -6M0-R-12M 46.3 4.8 14
18 -6M0-R-18M 49.6 4.8 22
6 -8M0-R-6M 40.3 4.1
8 10 -8M0-R-10M 42.0 16.2 6.4 15
12 -8M0-R-12M 47.6 6.4
6 -10M0-R-6M 42.4 4.1 18
8 -10M0-R-8M 43.4 5.6 18
10 12 -10M0-R-12M 49.8 17.2 7.9 18
15 -10M0-R-15M 51.3 7.9 18
18 -10M0-R-18M 51.3 7.9 22
6 -12M0-R-6M 44.9 4.1 22
8 -12M0-R-8M 45.9 5.6 22
10 -12M0-R-10M 46.7 7.1 22
16 -12M0-R-16M 53.8 9.5 22
12 18 -12M0-R-18M 53.8 22.8 9.5 22
20 -12M0-R-20M 56.1 9.5 22
22 -12M0-R-22M 56.1 9.5 24
25 -12M0-R-25M 62.4 9.5 27
16 12 -16M0-R-12M 53.0 24.4 8.8 24
12 -18M0-R-12M 54.6 8.8
16 -18M0-R-16M 56.1 12.0
18 20 -18M0-R-20M 57.6 24.4 15.1 27
22 -18M0-R-22M 57.6 15.1
25 -18M0-R-25M 62.4 15.1
16 -20M0-R-16M 57.9 12.0
18 -20M0-R-18M 57.9 13.9
20 22 -20M0-R-22M 59.4 26.0 15.9 30
25 -20M0-R-25M 64.2 15.9
18 -22M0-R-18M 57.9 13.9
22 20 -22M0-R-20M 59.4 26.0 15.5 30
25 -22M0-R-25M 64.2 18.3
18 -25M0-R-18M 63.1 13.9
25 20 -25M0-R-20M 64.6 31.3 15.5 35
Long Reducer
F
Dimensions
T Tx Basic
Tube Tube Ordering F
T E Tx OD OD Number A D E Flat
Dimensions, in.
D 3/8 1/2 -600-RF-8 2.57 0.66 0.25 5/8
A
Bulkhead Reducer
F F
Dimensions
Basic
Tube Ordering F Panel Max Panel
OD Number A D E Flat Hole Size Thickness
E
Dimensions, in.
1/8 -200-R1-2 1.95 0.50 0.08 1/2 21/64 0.50
D
A 1/4 -400-R1-4 2.20 0.60 0.17 5/8 29/64 0.40
3/8 -600-R1-6 2.41 0.66 0.27 3/4 37/64 0.44
1/2 -810-R1-8 2.87 0.90 0.37 15/16 49/64 0.50
5/8 -1010-R1-10 2.96 0.96 0.47 1 1/16 57/64 0.50
3/4 -1210-R1-12 3.21 0.96 0.58 1 3/16 1 1/64 0.66
1 -1610-R1-16 3.95 1.23 0.80 1 5/8 1 21/64 0.75
Tube Fittings 25
H
32 -32M0-PC➀ 26.5 69.7
38 -38M0-PC➀ 31.6 81.9
Flanges
■ Swagelok tube fitting ends for use with 1/4, 3/8, and
1/2 in.; 10 and 12 mm OD tubing
■ Integrally machined forging; no weld seams or joints
■ 316/DIN material number 1.4401 stainless steel
(TÜV approved)
■ ANSI flanges are compatible with ANSI B16.5
■ DIN flanges are compatible with DIN 2501-1 and
EN 1092-2
■ JIS flanges are compatible with JIS B 2238
ANSI Flanges
ANSI Dimensions
Tube Flange ANSI Ordering F
OD Size, in. Class Number A B D E Flat H J
D
Dimensions, in.
A
F H 1/2 SS-400-F8-150 1.61 3.50 1.32 2.38
1/4 150 0.60 0.19
1 SS-400-F16-150 1.73 4.25 1.44 3.12
1/2 150 SS-600-F8-150 1.67 3.50 1.38 2.38
E 3/8 1/2 300 SS-600-F8-300 1.79 3.75 0.66 0.28 13/16 1.50 2.62
J 1 150 SS-600-F16-150 1.79 4.25 1.50 3.12
B
1/2 150 SS-810-F8-150 1.78 3.50 1.38 2.38
1/2 1/2 300 SS-810-F8-300 1.90 3.75 0.90 0.41 1.50 2.62
1 150 SS-810-F16-150 1.90 4.25 1.50 3.12
Dimensions, mm
1/2 150 SS-10M0-F8-150 42.7 88.9 35.1 60.5
10 1/2 300 SS-10M0-F8-300 45.7 95.2 17.2 7.9 38.1 66.5
1 150 SS-10M0-F16-150 45.4 108.0 38.1 79.2
1/2 150 SS-12M0-F8-150 45.2 88.9 20 35.1 60.5
1/2 300 SS-12M0-F8-300 48.2 95.2 38.1 66.5
12 22.8 9.5
1/2 600 SS-12M0-F8-600 54.6 95.2 44.5 66.5
1 150 SS-12M0-F16-150 48.2 108.0 38.1 79.2
DIN Flanges
DIN Dimensions
D
Tube Flange DIN Ordering F
A OD Size Class Number A B D E Flat H J
F H
Dimensions, mm
15 40 SS-12M0-F15M-40-C 48.5 95.0 38.4 65.0
E 20 40 SS-12M0-F20M-40-C 50.5 105.0 40.4 75.0
J 25 40 SS-12M0-F25M-40-C 50.5 115.0 40.4 85.0
B 12 22.8 9.5 20
50 40 SS-12M0-F50M-40-C 55.3 165.0 45.2 125.0
15 63 SS-12M0-F15M-63-C 52.5 105.0 42.4 75.0
25 63 SS-12M0-F25M-63-C 59.4 140.0 49.3 100.0
JIS Flanges
Dimensions
D
Tube Ordering JIS F
A OD Number Class A B D E Flat H J
F H
Dimensions, mm
SS-12M0-F15A-10K-FF
E 12 SS-12M0-F15A-10K-RF 10kg/cm2 45.2 95.0 22.8 9.5 20 35.1 70.0
J
B
28 Tube Fittings
E Basic Dimensions
Tube Ordering F
OD Number A Ax D E Flat
Dimensions, in.
D F 1/16 -100-3 1.40 0.70 0.34 0.05 3/8
Ax
1/8 -200-3 1.76 0.88 0.50 0.09 3/8
3/16 -300-3 1.92 0.96 0.54 0.12 7/16
1/4 -400-3 2.12 1.06 0.60 0.19 1/2
Ax
A 5/16 -500-3 2.34 1.17 0.64 0.25 5/8
3/8 -600-3 2.40 1.20 0.66 0.28 5/8
1/2 -810-3 2.84 1.42 0.90 0.41 13/16
5/8 -1010-3 3.06 1.53 0.96 0.50 1
3/4 -1210-3 3.14 1.57 0.96 0.62 1 1/16
7/8 -1410-3 3.52 1.76 1.02 0.72 1 3/8
1 -1610-3 3.86 1.93 1.23 0.88 1 3/8
1 1/4 -2000-3 5.34 2.67 1.62 1.09 1 11/16
1 1/2 -2400-3 6.20 3.10 1.97 1.34 2
2 -3200-3 8.44 4.22 2.66 1.81 2 3/4
Dimensions, mm
2 -2M0-3 44.7 22.3 12.9 1.7 3/8 in.
3 -3M0-3 44.7 22.3 12.9 2.4 3/8 in.
4 -4M0-3 50.8 25.4 13.7 2.4 1/2 in.
6 -6M0-3 53.9 27.0 15.3 4.8 1/2 in.
8 -8M0-3 59.7 29.9 16.2 6.4 5/8 in.
10 -10M0-3 63.0 31.5 17.2 7.9 11/16 in.
12 -12M0-3 72.0 36.0 22.8 9.5 13/16 in.
14 -14M0-3 77.6 38.8 24.4 11.1 1 in.
15 -15M0-3 77.6 38.8 24.4 11.9 1 in.
16 -16M0-3 77.6 38.8 24.4 12.7 1 in.
18 -18M0-3 79.6 39.8 24.4 15.1 1 1/16 in.
20 -20M0-3 89.3 44.6 26.0 15.9 1 3/8 in.
22 -22M0-3 89.3 44.6 26.0 18.3 1 3/8 in.
25 -25M0-3 98.3 49.1 31.3 21.8 1 3/8 in.
28 -28M0-3 128.0 64.0 36.6 21.8 41
30 -30M0-3 139.7 69.9 39.6 26.2 46
32 -32M0-3 144.6 72.3 42.0 28.6 46
38 -38M0-3 168.0 84.0 49.4 33.7 55
50 -50M0-3 211.3 105.7 65.0 45.2 2 3/4 in.
Tx
Ax Ay
A
E F
T Tx Basic Dimensions
Tube Tube Ordering F
T Tx
OD OD Number A Ax Ay D Dx E Flat
Dimensions, in.
Dx
Ay D 1/2 3/8 -810-3-6-6 2.73 1.42 1.31 0.90 0.66 0.28 13/16
5/8 3/8 -1010-3-6-6 2.95 1.53 1.42 0.96 0.66 0.28 1
3/4 3/8 -1210-3-6-6 3.03 1.57 1.46 0.96 0.66 0.28 1 1/16
Tx
Ax Ay
A
F Dx
T Tx Tx1 Basic Dimensions
Tube Tube Tube Ordering F
T Tx OD OD OD Number A Ax Ay Ay1 D Dx Dx1 E Flat
Dimensions, in.
Ay1 D E 5/8 1/2 3/8 -1010-3-8-6 3.06 1.53 1.53 1.42 0.96 0.90 0.66 0.28 1
3/4 1/2 3/8 -1210-3-8-6 3.14 1.57 1.57 1.46 0.96 0.90 0.66 0.28 1 1/16
Dx1
1 3/4 3/8 -1610-3-12-6 3.69 1.93 1.76 1.65 1.23 0.96 0.66 0.28 1 3/8
Tx1
Ax Ay
A
Union Cross
Basic Dimensions
Tube Ordering F
OD Number A D E Flat, in.
E
Dimensions, in.
1/8 -200-4 1.76 0.50 0.09 3/8
A 1/4 -400-4 2.12 0.60 0.19 1/2
5/16 -500-4 2.34 0.64 0.25 5/8
F D
3/8 -600-4 2.40 0.66 0.28 5/8
1/2 -810-4 2.84 0.90 0.41 13/16
3/4 -1210-4 3.14 0.96 0.62 1 1/16
A 1 -1610-4 3.86 1.23 0.88 1 3/8
Dimensions, mm
3 -3M0-4 44.7 12.9 2.4 3/8
6 -6M0-4 53.9 15.3 4.8 1/2
8 -8M0-4 59.7 16.2 6.4 5/8
10 -10M0-4 67.0 17.2 7.9 13/16
12 -12M0-4 72.0 22.8 9.5 13/16
16 -16M0-4 74.0 24.4 12.7 15/16
18 -18M0-4 76.6 24.4 15.1 1 1/16
20 -20M0-4 89.3 26.0 15.9 1 3/8
25 -25M0-4 98.3 31.3 21.8 1 3/8
Tube Adapters
Solve Alignment Problems and Reduce Inventories
Swagelok tube adapters can help eliminate difficult alignment problems and reduce inventories.
Swagelok tube adapters can be used with any Swagelok tube fittings in this catalog. So, stocking
union elbows and union tees in various sizes and materials—along with commonly used
Swagelok adapters—eliminates the need for stocking special elbows and tees.
28
1 -28-MTA-1-16➀ 74.7 22.2 35
1 1/4 -28-MTA-1-20➀ 76.2 22.5 46
30
1 -30-MTA-1-16➀ 79.2 22.2 41
➀ Furnished with nut and preswaged ferrules. 1 1/4 -30-MTA-1-20➀ 80.0 24.3 46
➁ The E dimension is the minimum opening. 32 1 1/4 -32-MTA-1-20➀ 81.0 26.5 46
These fittings may have a larger opening at
the pipe/straight thread end. 38 1 1/2 -38-MTA-1-24➀ 92.2 31.6 55
40 Tube Fittings
Female AN Thread
74°
AN Basic Dimensions
Tube Tube Flare Ordering Gx
Gx OD Size Number Flat
Dimensions, in.
1/8 -200-A-2ANF 3/8
1/8
1/4 -200-A-4ANF 9/16
1/4 1/4 -400-A-4ANF 9/16
3/8 3/8 -600-A-6ANF 11/16
1/2 1/2 -810-A-8ANF 7/8
Tube Fittings 45
Knurled Nut
The Swagelok knurled nut tube fitting provides a leak-tight seal without the use of inserts on
G
most wall thicknesses of polyethylene tubing. Inserts may be required for larger sizes.
L To set the ferrules on the tubing, initial connections must be made with a wrench, tightening
the nut 1 1/4 turns from finger-tight (3/4 turn for 1/16, 1/8 and 3/16 in.; 2, 3, and 4 mm fittings).
Leak-tight connections may be reassembled with finger-tight assembly.
To order a knurled nut, add K as a suffix to the female nut’s basic ordering number.
Example: B-402-1K
To order a knurled nut on an assembled fitting with nylon ferrules, add KN as a suffix to the
fitting ordering number.
Example: SS-400-1-2KN
To order a knurled nut on an assembled fitting with PTFE ferrules, add KT as a suffix to the
fitting ordering number.
Example: SS-400-1-2KT
Male Nut
Basic Dimensions Basic Dimensions
G Tube Ordering Tube Ordering
OD Number G L OD Number G L
L
Dimensions, in. Dimensions, mm
1/16 -1F2-1GC 1/4 0.38 10 -10MF2-1 22
22.1
1/8 -2F2-1GC 3/8 0.53 12 -12MF2-1 24
1/4 -4F2-1 1/2 0.62
For use in female Swagelok ports. 1/2 -8F2-1 15/16 0.87
46 Tube Fittings
Nut-Ferrule Set
Nut-Ferrule Set contains one nut, one
back ferrule, and one front ferrule.
To order a Nut-Ferrule Set, add a material
designator as a prefix.
Example: SS-400-NFSET
Tube Basic
OD Ordering Number
Dimensions, in. Material Designator
1/4 -400-NFSET 316 Stainless Steel SS
3/8 -600-NFSET Brass B
1/2 -810-NFSET Steel S
Tube Basic
OD Ordering Number
Dimensions, in.
1/16 -100-SET
1/8 -200-SET
3/16 -300-SET
1/4 -400-SET
5/16 -500-SET Material Designator
3/8 -600-SET 316 Stainless Steel SS
1/2 -810-SET Alloy 400/R-405 M
Dimensions, mm Aluminum A
6 -6M0-SET Brass B
8 -8M0-SET Carbon Steel S
10 -10M0-SET Nylon NY
12 -12M0-SET PTFE T
Sets are shown with arbors. One arbor holds To order Nut-Ferrule Package (50 nut-ferrule
five Nut-Ferrule Sets or ten Ferrule Sets. sets) or Ferrule-Pak Package (100 front
and back sets), contact your independent
Swagelok sales and service representative.
Tube Fittings 47
Back Ferrule
Basic Basic
Tube Ordering Tube Ordering
OD Number OD Number
Dimensions, in. Dimensions, mm
1/16 -104-1 2 -2M4-1
1/8 -204-1 3 -3M4-1
3/16 -304-1 4 -4M4-1
1/4 -404-1 6 -6M4-1
5/16 -504-1 8 -8M4-1
3/8 -604-1 10 -10M4-1
1/2 -814-1 12 -12M4-1
➁ Over 1 in. and over 25 mm stainless
steel ferrules are PFA coated. To 5/8 -1014-1 14 -14M4-1
order back ferrules without PFA 3/4 -1214-1 15 -15M4-1
coating, add -WC as a suffix to the
basic ordering number. 7/8 -1414-1 16 -16M4-1
1 -1614-1 18 -18M4-1
1 1/4 -2004-1➁ 20 -20M4-1
1 1/2 -2404-1➁ 22 -22M4-1
2 -3204-1➁ 25 -25M4-1
28 -28M4-1➁
30 -30M4-1➁
32 -32M4-1➁
38 -38M4-1➁
50 -50M4-1➁
48 Tube Fittings
Bulkhead Retainer
By using the bulkhead retainer, one person
can tighten the jam nut on side A for initial “U” drive screw
bulkhead fitting installation. Now tubing can bulkhead retainer
be connected to side A and B by one person
with one wrench, since the bulkhead retainer
acts as a backup wrench.
B C
Dimensions, in.
Fitting Size “U” Drill
Ordering Drive Drill Hole
in. mm Number A B C D E F Screw Number Dia
1/16 — SS-102-61F 3/8 5/16 1/8 5/16 5/32 5/32 #6-3/8 31 0.120
1/8 — SS-202-61F 1/2 1/2 1/8 13/32 7/32 5/32 #6-3/8 31 0.120
3/16 3 and 4 SS-302-61F 9/16 9/16 1/8 15/32 1/4 5/32 #6-3/8 31 0.120
1/4 6 SS-402-61F 5/8 5/8 1/8 1/2 9/32 5/32 #6-3/8 31 0.120
5/16 — SS-502-61F 11/16 11/16 1/8 9/16 5/16 5/32 #6-3/8 31 0.120
— 8 SS-8M2-61F 11/16 18 mm 1/8 9/16 5/16 5/32 #6-3/8 31 0.120
3/8 — SS-602-61F 3/4 3/4 1/8 5/8 11/32 5/32 #6-3/8 31 0.120
— 10 SS-10M2-61F 15/16 22 mm 1/8 3/4 13/32 7/32 #10-1/2 27 0.144
1/2 12 SS-812-61F 15/16 15/16 1/8 3/4 13/32 7/32 #10-1/2 27 0.144
5/8 15 and 16 SS-1012-61F 1 1 1/16 1/8 13/16 13/32 7/32 #10-1/2 27 0.144
3/4 18 SS-1212-61F 1 1/16 1 3/16 1/8 29/32 15/32 7/32 #10-1/2 27 0.144
7/8 — SS-1412-61F 1 1/8 1 5/16 1/8 1 1/32 17/32 7/32 #10-1/2 27 0.144
1 — SS-1612-61F 1 9/32 1 5/8 1/8 1 5/32 9/16 7/32 #10-1/2 27 0.144
52 Tube Fittings
Fractional Metric
Tube OD Tube OD
Size Ordering Size Ordering
in. Number mm Number
Female Nut Male Nut
1/16 MS-ST-1F0 3 MS-ST-3M0
1/2 MS-ST-8F0 4 MS-ST-4M0
Male Nut 6 MS-ST-6M0
1/16 MS-ST-100 8 MS-ST-8M0
1/8 MS-ST-200 10 MS-ST-10M0
3/16 MS-ST-300 12 MS-ST-12M0
1/4 MS-ST-400 14 MS-ST-14M0
5/16 MS-ST-500 15 MS-ST-15M0
3/8 MS-ST-600 16 MS-ST-16M0
1/2 MS-ST-810 18 MS-ST-18M0
5/8 MS-ST-1010 20 MS-ST-20M0
5/8 (SAF 2507) MS-ST-2507-1010 22 MS-ST-22M0
3/4 MS-ST-1210 25 MS-ST-25M0
3/4 (SAF 2507) MS-ST-2507-1210
7/8 MS-ST-1410
1 MS-ST-1610
Insert for Swagelok Swagelok inserts help secure soft plastic tubing
Vinyl or Tygon® Tubing being used with standard Swagelok tube fittings.
In determining the correct size of the Swagelok
insert to be used, always check outside diameter
and inside diameter of the plastic tubing.
For a complete line of hose connectors for soft
tube ID of tube plastic tubing, see Tab 1, Hose Products, in the
ID bore OD
Swagelok Products Binder.
For additional information, see the Swagelok Hydraulic Swaging Units, Multihead (MHSU) catalog.
For instructions, see Multihead Hydraulic Swaging Unit (MHSU) Setup and Operation Instructions.
Air-Actuated (AHSU)
■ Preswages Swagelok ferrules onto tubing ■ Places no initial strain on nut or fitting body
■ Provides Swagelok tube fitting connections threads or on body seal surfaces
that are 100 % gaugeable upon initial ■ Requires no threading of nut on or off
installation the tooling
■ Requires only one unit with interchangeable ■ Fits neatly in a rugged plastic carrying case.
tooling to install 1/4 to 1/2 in. and 6 to 12 mm ■ Reduces assembly and installation time
Swagelok tube fitting ferrule sizes and operator error
For additional information, see the Swagelok Hydraulic Swaging Unit, Air-Actuated (AHSU)
catalog. For instructions, see Air-Actuated Hydraulic Swaging Unit (AHSU) Setup and
Operation Instructions.
54 Tube Fittings
3
NOTE: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the nut 3/4 turn to
10
the 3 o’clock position.
9 4
8
7 6
5
Installation in High-Pressure Applications
and High Safety-Factor Systems
Fig. 3 12 1 1. Insert tubing into the Swagelok tube fitting.
2
11
10 3
2. Make sure that the tubing rests firmly on the shoulder of the tube fitting body.
9
3. Due to the variations of tubing diameters, a common starting point is desirable. Therefore,
4
8
tighten the nut until the tubing will not turn by hand or move axially in the fitting.
5
7 6 4. Scribe the nut at the 6 o’clock position.
5. While holding fitting body steady, tighten the nut 1 1/4 turns to the 9 o’clock position.
NOTE: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the nut 3/4 turn to
the 3 o’clock position.
Fig. 4
Gaugeability
On initial installation, the Swagelok gap inspection gauge
assures the installer or inspector that a fitting has been
sufficiently tightened.
Position the Swagelok gap inspection gauge next to the gap
between the nut and body.
■ If the gauge will not enter the gap, the fitting is sufficiently
Fig. 5
tightened (Fig. 4).
■ If the gauge will enter the gap, additional tightening
is required (Fig. 5).
Tube Adapters
Female pipe port
on existing equipment
Installation Instructions
1. Install the end opposite the tube adapter end (Fig. 8).
Fig. 9
2. Insert the tube adapter into the Swagelok tube fitting. Make sure that the tube adapter
rests firmly on the shoulder of the tube fitting body and that the nut is finger-tight (Fig. 9).
3. Scribe the nut at the 6 o’clock position.
4. While holding fitting body steady, tighten the nut 1 1/4 turns to the 9 o’clock position.
NOTE: For 1/8 and 3/16 in. tube fittings, tighten the nut 3/4 turn to the 3 o’clock position.
Tube Fittings 55
Port Connector
Fig. 10
Installation Instructions—machined ferrule end
1. Remove the nut and ferrules from one Swagelok tube fitting end.
2. Place the nut over the machined ferrule end of the port connector (Fig. 10).
3. Turn the nut onto the fitting so that it is finger-tight (Fig. 11).
4. Scribe the nut at the 6 o’clock position.
Fig. 11 5. While holding fitting body steady, tighten the nut 1/4 turn to the 9 o’clock position.
NOTE: For 1/16 and 1/8 in. and 3 mm tube fittings, tighten the nut 1/8 turn.
Cap
Installation Instructions
See tube fitting installation instructions.
Plug
Installation Instructions
While holding fitting body steady, tighten the plug 1/4 turn from the finger-tight position.
NOTE: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the plug 1/8 turn.
For over 1 in. and over 25 mm tube fittings, tighten the plug 1/4 turn.
Preswaging Tool
Fig. 13
Installation Instructions
1. Install the Swagelok nut and ferrules onto the preswaging tool.
2. Insert tubing into the preswaging tool.
3. Make sure that the tubing rests firmly on the shoulder of the preswaging tool body and
that the nut is finger-tight.
4. Scribe the nut at the 6 o’clock position.
Fig. 14 5. While holding the preswaging tool steady, tighten the nut 1 1/4 turns to the 9 o’clock
position.
NOTE: For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the nut 3/4 turn
to the 3 o’clock position (Fig. 13).
6. Loosen the nut.
7. Remove the tubing with preswaged ferrules from the preswaging tool.
NOTE: If the tubing sticks in the preswaging tool, remove the tubing by gently rocking it
Fig. 15 back and forth. Do not turn the tubing (Fig. 14).
8. Insert tubing with preswaged ferrules into the fitting body until the front ferrule seats.
9. Rotate the nut with a wrench to the previously pulled-up position; at this point,
a significant increase in resistance will be encountered.
10. Tighten slightly with a wrench.
NOTE: Do not use the gap inspection gauge with fittings that were assembled using
the preswaging tool (Fig. 15).
Swagelok Tube Fittings Installation Instructions for Fittings Larger Than 1 in. / 25 mm
1. Install using a hydraulic swaging unit.
2. Tighten nut 1/2 turn past finger-tight once ferrules are preswaged.
The Swagelok Limited Swagelok hereby warrants to the purchaser of this Product that the non-electrical compo-
Lifetime Warranty nents of the Product shall be free from defects in material and workmanship for the life of
the Product. All electrical components installed in or on the Product are warranted to be
free from defects in material and workmanship for twelve months from the date of purchase.
The purchaser’s remedies shall be limited to replacement and installation of any parts
that fail through a defect in material or workmanship.
MANUFACTURER SPECIFICALLY DISAVOWS ANY OTHER REPRESENTATION,
EXPRESS OR IMPLIED, WARRANTY, OR LIABILITY RELATING TO THE CONDITION
OF USE OF THE PRODUCT, AND IN NO EVENT SHALL SWAGELOK BE LIABLE
TO PURCHASER, OR ANY THIRD PARTY, FOR ANY DIRECT OR INDIRECT
CONSEQUENTIAL OR INCIDENTAL DAMAGES.