TERTI ARY EDUCATI O N CO M M I SSI O N

[ Centre for I nstrumentation Services]

GRO UN D FLO O R, EN GIN EERIN G PHASE I I I BUI LDI N G, UO M
TEL :4 6 7 -454 9 FAX : 466 -9 120

The purpose of this preventive maintenance is to ensure proper general maintenance and the upkeep of the laboratory
equipment, as maintaining equipment in good working order is essential for production of high quality data within a
Laboratory.

PREVENTIVE MAINTENANCE CHECKLIST

Name of Institution : Food and Agricultural Research Extension Institute (FAREI)

Department/Unit : Plant Pathology Laboratory

Location : Réduit

Equipment/Instrument : Vortex Mixer Make: Lasany

Model : .................................. Serial Number: 2013014032

Equipment requires calibration: Yes No Date of next calibration:...............................

Date of Preventive Maintenance: .................. Date of next Preventive Maintenance: .........................

Equipment type : Analytical Electronic

Optical Electrical

Inspection carried out : Quarterly Bi-annually Annually

Comprehensive system checklist:

 Inspection of electrical connections/wiring/insulation for degradation and tightness

 Inspection for mechanical integrity of switches and control knobs
 Inspection for equipment’s electrical grounding
 Inspection for cleanliness of the equipment
 Inspection for proper AC and DC supply
 Inspection for liquid immersed equipment’s for leaks and damage
 Inspection of visual indicators for correct illumination and display
 Preventive Maintenance Checklist
Remedial Actions
1. Inspection of electrical connections for degradation and tightness

1.1 Power plug

1.1.1Visual inspection of power plug and terminals

1.1.2 Check status of the power plug fuse

 Fuse overheating detected Yes/No

 Fuse loose caps detected Yes/No

1.1.3Inspect for traces of overheating on terminals/case

 Overheating detected Yes/No

1.1.4Check internal wiring of power plug

 Overheating detected Yes/No

 Damaged wire in power plug Yes/No
 loose connections in the power plug Yes/No

1.2 Power cord

1.2.1Visual inspection power cord for degradation

 Overheating detected Yes/No

 Damage of cord insulation detected Yes/No

1.2.2Test continuity of power cord

 Test positive Yes/No

2. Inspection of mechanical switches

2.1Verify switches’ lugs and connectors

 Damaged or loose connections detected Yes/No

2.2 Inspect for Oxidation of lugs, connectors and terminals

 Oxidation detected Yes/No

2.3Cleaning of lugs, connectors and terminals

2.4Check mechanical integrity of switches

2.5Check mechanical integrity of control knobs

Centre For Instrumentation Services. TEC

 Preventive Maintenance Checklist

3. Inspection for electrical grounding Remedial Actions

3.1 Inspect proper/loose connection of the equipment’s

casing to ground

 Loose ground wire detected Yes/No

3.2 Check for damaged ground wire

 Damaged ground wire detected Yes/No

(Note : It is assumed that the power sockets of the building’s

electrical system is properly grounded)

4.Inspection of the equipment’s Fuse(s)

4.1 Check the equipment’s fuse(s)

-Ratings of the fuse(s) : Fuse 1 : ..........A/.............V

: Fuse 2 :..........A/.............V

-If more than two fuses present, then mention the quantity and ratings:

Fuses:....................................................................................................

..............................................................................................................

4.2 Inspect the characteristics of the Fuse(s) : FB

SB

Sand blow

-If more fuses present, then mention the quantity and the characteristics:

Fuses:....................................................................................................

..............................................................................................................

4.3 Inspect for any overheating signs of the Fuse(s)

4.4 Verification for any loose caps of the Fuse(s)

 Overheating detected Yes/No

 Loose caps detected Yes/No

Centre For Instrumentation Services. TEC

 Preventive Maintenance Checklist

5. Inspection for cleanliness of the equipment Remedial Actions

5.1Materials used for cleaning of the equipment:

 Paintbrush
 Propan-2-ol
 Alcohol
 Flannel tissue
 Distilled water
 Concentrated HCL

5.2Cleaning of casing of the equipment

5.3Cleaning of the interior section of the equipment

5.4 Check if the devices are free of the following conditions:

 Deposits of chemicals
 Dust
 Leakage
 Overheating of electronic components

5.5 Check status of the equipment’s cooling fan

 Condition of cooling fan: Good Require Intervention

6. Inspection of the equipment for damage of parts/frame

6.1 Inspection for Corrosion/rust

 Corrosion/rust on internal section

 Corrosion/rust on external section

6.2 Corrosion/Rust detected Yes/No

7. Inspection for visual indicators for correct illumination/display

7.1 Inspection for correct illumination/display

 Faulty light indicators detected

 Faulty LCD/LED indicators detected

Centre For Instrumentation Services. TEC

 Preventive Maintenance Checklist

8. Inspection for equipment’s mechanical assembly Remedial Actions

8.1 Verification of motor assembly/support

 Motor assembly/support broken Yes/No

 Motor assembly/support loose Yes/No

8.2 Verification of mechanical moving parts

 Corrosion/rust detected Yes/No

 Parts found loose/damaged Yes/No

Centre For Instrumentation Services. TEC

 Preventive Maintenance Checklist

Details of remedial actions / recommendations

Recommendations:
To avoid rusting of the equipment, spills from samples inside the compartment should be
wiped off immediately with a clean towel.
Dust accumulation on the exterior surface of the equipment encourages the formation of
moisture, which may result in a slow rusting process of the latter’s casing. It is therefore
recommended to clean/wipe off dust from its exterior surfaces to avoid rusting.
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................

Certification for the equipment’s running condition in presence of the laboratory

technician/manager:

....................................................................................................................................................
....................................................................................................................................................
....................................................................................................................................................
................................................................................................................................................

Name of Laboratory responsible : ................................................................

Name of C.I.S Technician : ................................................................

Signature ofC.I.S Technician : ................................................................

Date : ................................................................
SEAL OF C.I.S DEPT.

Centre For Instrumentation Services. TEC