Section Cover Page: Section 26 08 30 Electrical Starting and Testing 2010-11-01 by Contractor's Testing Agent
Section Cover Page: Section 26 08 30 Electrical Starting and Testing 2010-11-01 by Contractor's Testing Agent
Section Cover Page: Section 26 08 30 Electrical Starting and Testing 2010-11-01 by Contractor's Testing Agent
Section 26 08 30
Electrical Starting and Testing
2010-11-01 by Contractor’s Testing Agent
Use this Section to specify all starting and testing requirements which will be performed by a Testing
Agent retained and paid for by the Contractor.
This section is one in a series of Sections required to specify Starting and Testing of Electrical
Equipment and Systems portion of a Facility Start-Up program. The Starting and Testing Sections are
as follows:
Edit Section to delete starting and testing procedures not required and to add addition starting and
testing procedures as required.
1. General
1.1 Intent
1.2 Reference Documents
1.3 Detail Drawings
3. Execution
3. Execution (Cont'd)
.3 Detail Drawings:
1. General
1.1 INTENT
2. Products
3.
Not Used
3. Execution
.2 Do not use liquid cleaners unless it can be established in writing that solvent will not
cause deterioration of equipment.
.1 Check that cables are complete with all terminations and lugs and disconnected from
equipment at both ends prior to Hipot test.
.4 Initial test level: 2 kV DC held for two minutes (Megger Stabilization Level).
.6 All subsequent test levels: 5 kV DC increments held for one minute at each level.
.8 Final test level: set to withstand level and hold at constant voltage for 15
minutes. Record decay current at five minute intervals during this period. Plot
decay curve-current versus time.
.3 Cable data.
.1 General:
.3 Check tap changer for connection and proper mechanical and electrical operation.
.5 Cleaning:
.3 Clean lead or cable supports, tap changers, bushings and other insulating
surfaces by brushing or wiping clean with a lint free cloth.
.6 Check all connections (including ground and tap changer links) for tightness.
Torque to proper value in accordance with manufacturer's recommended values
and seal with red lacquer.
.4 Ratio Test:
.1 Carry out ratio test of windings in all tap positions to ensure accuracy to within
0.001 percent.
.5 Insulation Resistance:
.6 Dielectric Strength (DC Hipot Test for dry-type only 2.4 kV and above):
.1 DC hipot test using voltage step method as specified under "High Voltage Power
Cables (Above 1000V)" in this Section. Maximum test levels to be considered as
the withstand and held for one minute. Maximum test levels to be related to
transformer BIL and voltage class as follows but shall not exceed the AC test
level as specified in CSA C9:
.1 Complete cleaning.
.2 Visual inspection.
.3 Insulation power factor.
.4 Ratio test.
.5 Insulation resistance.
.6 Dielectric strength of liquid.
.7 Dissolved gas analysis.
.8 Neutralization number.
.9 Moisture content.
.10 Core ground test.
.11 Torque test all hardware.
.1 Record nameplate data and check for agreement with application and
specification.
.2 Verify terminal identification (H1, H2, H3, H0 - X1, X2, X3, X0).
.3 Check all bushings and insulators for chips, cracks and leaks.
.3 Take one syringe sample of transformer liquid for dissolved gas analysis. Tests
and results shall conform to ANSI/IEEE Standard C57.104- "Guide For Detection
and Determination of Generated Gases in Oil Immersed Transformers and Their
Relationship to the Serviceability of the Equipment".
.4 For each liquid filled transformer, provide one test sheet summarizing and
commenting on all chemical and gas test results.
.5 Ratio Test:
.1 Carry out ratio test of windings in all tap positions to ensure accuracy to
within 0.001%. Compare test data to factory test results.
.6 Insulation Resistance:
.1 Take two bottled samples of transformer liquid. Use one sample for
dielectric strength tests in accordance with ASTM D877. For larger liquid
filled transformers where oil is shipped separately in drums, take and test
samples prior to filling transformer.
.2 Megger test using 250V Megger between core and ground to ensure no
other grounds exist between core and ground.
.1 Completely isolate switchgear enclosure to be tested and inspected from all sources of
power and where applicable, temporary grounding leads installed for safety.
.3 Fill out inspection test form. Note on report form all data in reference to equipment.
.4 Mechanical Inspection:
.6 Inspect all insulators and insulating surfaces for cleanliness, cracks, chips and
tracking.
.5 Cleaning:
.1 Check for accumulations of dirt especially on insulating surfaces and clean all
interiors of compartments thoroughly using a vacuum or blower.
.6 Electrical Testing:
.1 Check electrical operation of all pilot devices, switches, meters, relays, auxiliary
contacts, annunciator devices, flags, interlocks, cell switches, cubicle lighting.
Visually inspect arrestors, C/T's and P/T's for signs of damage. Note data on test
report form.
.4 DC hipot main bus, all phases to ground using the step voltage method as
specified for cables with withstand levels held for one minute. Record decay
curve, current versus time at end of withstand. Test levels shall be as follows:
.7 Wiring Checks:
.1 Check all control, relaying and instrumentation wiring against vendor wiring
schematics, three line diagrams and project specifications.
.3 All current circuits shall be injected, all voltage circuits shall be powered at 120
Volts, all devices functioned and checked against control schematic diagram.
.4 Check polarity and verify phase relationships on all three phase metering circuits.
.5 Where errors are discovered and changes are required, mark up and note required
corrective action on vendor prints.
.1 Strictly adhere to procedures for high voltage switching operations at all times.
.4 Remove circuit breaker from cubicle unless bolted type air or oil breaker.
.5 Record manufacturer, serial number, type and function of breaker, reading of operations
counter, date of inspection, and signature of person responsible for inspection on report
sheet.
.6 Mechanical Inspection:
.1 Manufacturer's maintenance manual and special tools are required to check oil
breaker contacts.
.8 Damage to operating linkage and that all clevis pins are securely retained
in position.
.11 Proper oil level and condition of level gauge (oil breakers only).
.7 Cleaning:
.1 Remove all accumulations of dirt from insides of cubicles with vacuum cleaner
and/or blower.
.2 Brush or wipe clean all insulating surfaces with lint free cloth.
.10 On completion of foregoing tasks, lightly lubricate all bearing points in operating linkage
with manufacturer's specified lubricant. Operate breaker several times to ensure
smoothness of mechanical operation.
.11 Record all data on auxiliary equipment, i.e. primary fuses, potential transformer,
potential fuses, current transformers (record all serial numbers, catalogue numbers, sizes,
ratios).
.1 Air Breakers: Prior to carrying out hipot test, ensure all surrounding primary
connections to main equipment are properly grounded and isolated.
.2 Contact resistance tests across closed line-load contacts. Record results. Clean
contacts using appropriate tools to get lowest contact resistance reading possible.
.4 Carryout DC hipot tests at test level as specified for switchgear enclosure, for air
circuit breakers only.
.5 Oil Type Circuit Breakers: Dielectric (hipot) test insulating oil as specified in
ASTM D877. Replace with new oil if test results indicate necessity.
.7 Current Transformers:
.1 Check all current transformers (CT) for relay accuracy class against the
specification.
.8 Wiring Checks:
.3 All current circuits shall be injected, all voltage circuits shall be powered
at 120 Volts, all devices functioned and checked against control schematic
diagram.
.4 Check polarity and verify phase relationships on all three phase metering
circuits.
.5 Where errors are discovered and changes are required, mark up and note
required corrective action on vendor prints.
.1 Strictly adhere to procedures for high voltage switching operations at all times.
.5 Mechanical Inspection:
.2 Check following:
.8 Damage to operating linkage and that all clevis pins are securely retained
in position.
.6 Cleaning:
.1 Remove all accumulations of dirt from insides of cubicles with vacuum cleaner
and/or blower.
.2 Brush or wipe clean all insulating surfaces with lint free cloths.
.9 On completion of foregoing tasks, lightly lubricate all bearing points in operating linkage
with manufacturer's specified lubricant. Operate switch several times to ensure
smoothness of mechanical operation.
.10 Torque all cable connections and seal with red lacquer.
.11 Record all data on auxiliary equipment, i.e. primary fuses, potential transformer,
potential fuses, current transformers (record all serial numbers, catalogue numbers, sizes,
ratios).
.1 Prior to hipot test being carried out, ensure all surrounding primary connections
to main equipment are properly grounded and isolated.
.2 Contact resistance test across closed switch blade contacts. Record results. Clean
contacts using appropriate tools to get lowest contact resistance reading possible.
.4 DC hipot main bus, all phases to ground using step voltage method as specified
for cables with withstand levels held for one minute. Record decay curve, current
versus time at end of withstand. Test levels shall be as follows:
.1 Enclosure:
.1 Visually inspect.
.2 Torque all bus connections to manufacturers requirements and seal with red
lacquer.
.4 Check phasing and continuity of horizontal and vertical bus. This includes
phasing and phase rotation of two incoming services or supplies.
.2 Wiring Checks:
.1 Check all control, relaying and instrumentation wiring against vendor wiring
schematics, three line diagrams and project specifications.
.3 All current circuits shall be injected, all voltage circuits shall be powered at 120
Volts, all devices functioned and checked against control schematic diagram.
.4 Check polarity and verify phase relationships on all three phase metering circuits.
.5 Where errors are discovered and changes are required, mark up and note required
corrective action on vendor prints.
.6 Function test secondary transfer schemes (if any) by simulated loss of incoming
feeders to ensure proper operation.
.3 Instrumentation:
.1 Test and calibrate all [meters], [digital metering units] in accordance with
manufacturers bulletins.
.1 Visually inspect.
.7 Test and calibrate, to settings provided, all elements of solid state trip unit as
follows:
.4 Proof test each relay in its control circuit by simulated trip tests to ensure
total and proper operation of breaker and relay trip circuit by injection of
relay circuit to test trip operation.
.1 Visually inspect.
.2 Ductor test.
.3 Megger test.
.6 Where solid state protection is provided with large breakers, test units as follows:
.4 Proof test each relay in its control circuit by simulated trip tests to ensure
total and proper operation of breaker and relay trip circuit by injection of
relay circuit to test trip operation.
.3 Megger test.
.2 Remove starter covers to expose all bussing and confirm phasing continuity and rotation
and identification of bussing.
.3 Torque test all bus connections and cable terminations to manufacturer's recommended
levels.
.4 After bus connections have been torque tested, apply red lacquer to bolted connections.
.1 Across starter assembly with disconnect and contactor contacts closed (from line
side of disconnect to load side of contactor).
.2 From source connection at MCC to each starter disconnect line terminals to check
MCC bussing and stab connections.
.2 Torque test all bus connections and cable terminations and seal with red lacquer.
.3 Megger test.
SPEC NOTE: The following tests are required if temperature indicators and ground fault relays
are specified.
.8 Test and calibrate ground fault relays and function test to trip associated breakers.
.3 Megger test.
.4 Test operation of temperature gauge and operation of all associated alarm contacts.
.5 Test and calibrate ground fault relays and function test to trip associated breakers.
.1 Visually inspect.
.2 Torque test all bolted connections and seal with red lacquer.
.3 Megger test.
.1 Enclosure:
.1 Visually Inspect.
.2 Torque all bus connections to manufacturer's requirements and seal with red
lacquer.
.4 Check phasing and continuity of horizontal and vertical bus. This included
phasing and phase rotation of two incoming services or supplies.
.2 Wiring Checks:
.1 Check all control, relaying and instrumentation wiring against vendor wiring
schematics, three line diagrams and project specifications.
.3 All current circuits shall be injected, all voltage circuits shall be powered at 120
Volts, all devices functioned and checked against control schematic diagram.
.4 Check polarity and verify phase relationships on all three phase metering circuits.
.5 Where errors are discovered and changes are required, mark up and note required
corrective action on vendor prints.
.3 Instrumentation:
.1 Test and calibrate all [meters], [digital metering units] in accordance with
manufacturers bulletins.
.1 Visually inspect.
.7 Test and calibrate, to settings provided, all elements of solid state trip unit as
specified under "Solid State Relays" under "Protective Relaying" in this Section.
.1 Visually inspect.
.2 Ductor test.
.3 Megger test.
.6 Where solid state protection is provided with large breakers, test solid state relay
as follows:
.4 Proof test each relay in its control circuit by simulated trip tests to ensure
total and proper operation of breaker and relay trip circuit by injection of
relay circuit to test the trip operation.
.1 Torque test all bus joints and cable terminations and seal with red lacquer.
.2 Ductor test.
.3 Megger test.
.4 Power up control circuits, simulate loss of normal power and function all devices
including timers.
.1 Check all control, relaying and instrumentation wiring against vendor wiring
schematics, three line diagrams and project specifications.
.3 All current circuits shall be injected, all voltage circuits shall be powered at 120
Volts, all devices functioned and checked against control schematic diagram.
.4 Check polarity and verify phase relationships on all three phase metering circuits.
.5 Where errors are discovered and changes are required, mark up and note required
corrective action on vendor prints.
.1 Enclosure:
.1 Visually inspect.
.2 Torque all bus connections.
.1 Visually inspect.
.2 Ductor test.
.3 Megger test.
.6 Where solid state protection is provided with large breakers, test units as follows:
.4 Proof test each relay in its control circuit by simulated trip tests to ensure
total and proper operation of breaker and relay trip circuit by injection of
relay circuit to test trip operation.
.2 Verify correct phase relationships between current and voltage sensing devices using
phase angle meter.
.3 Prior to function testing verify with independent test instruments, actual system power
factor that is to be corrected.
.1 Simulate loss of main power, capacitors must reconnect automatically after time
delay.
.4 Turn target power factor to minimum and observe steps switching off.
.5 Manual operation:
.2 The manufacturer's instructions for specific relay must always be used for information
concerning connections, adjustments, repairs, timing and data.
.1 Remove cover from relay case carefully. Trip circuit is a live circuit and
on some relays it is possible to cause an instantaneous trip while removing
relay cover. Inspect cover gasket. Check glass for tightness and cracks.
.2 Cleaning:
.3 Remove dust and foreign materials from interior of relay using small
brush or low pressure 3.2 kg blower of nitrogen.
.4 Remove rust or metal particles from disc or magnet poles with magnet
cleaner or brush.
.1 Zero check.
.3 Time-current characteristics.
.5 Instantaneous pickup.
.1 Mechanical Inspection:
.1 Remove cover from relay case carefully. Trip circuit is live circuit and on
some relays it is possible to cause an instantaneous trip while removing
relay cover. Inspect cover gasket. Check glass for tightness and cracks.
.4 Check output relay coils for signs of overheating and brittle insulation.
.2 Cleaning:
.3 Remove dust and foreign materials from interior of relay using small
brush or low pressure 3.2 kg blower of nitrogen.
.4 Use tests listed above for most microprocessor overcurrent type relays.
.1 Inspect and test in accordance with manufacturer's most recent installation and
maintenance brochure.
.3 If manufacturer's tester is not available, use an approved relay tester unit with
proper test data and test accessories.
.4 Proof test each relay in its control circuit by simulated trip tests to ensure total
and proper operation of breaker and relay trip circuit by injection of relay circuit
to test the trip operation.
.2 Copper Media:
.1 Continuity.
.2 Pair placement and polarity.
.3 DC resistance.
.1 Resistance and capacitance readings more than [10% above [or below]
predicted values.
.2 NEXT, PS NEXT, ELFEXT or PS ELFEXT values [3 dB] higher than
predicted values.
.3 Attenuation values [2 dB] higher than predicted values.
.4 Reports:
.2 Segregate horizontal runs, inter-room runs, and risers by category or run and by
type of cable.
.4 Report Submission:
.1 Submit [3] [ ] reports printed on 215 mm x 280 mm white paper. Provide
[one] copy with [cerlox binding] [binder] [ ] for systems administrator.
Leave remaining copies unbound for insertion into O&M manuals.
SPEC NOTE: Consider also requesting report in electronic form when the quality of outlets justify
an electronic copy (eg when there are more than 100 outlets).
.2 Harmonic tests to include phase and neutral currents and voltages for each order of
harmonic up to 50th order.
.6 Certified test results sealed by professional engineer are to include harmonic distortion of
each harmonic from 1 to 50 in graphic or tabular form. Results for main incoming
service shall include harmonics coming in from utility and outgoing harmonics generated
on facility power system.
.1 Measure each branch circuit supplied by a grounded system with all wiring
devices (receptacles, switches, etc.) connected. Each circuit shall have an
insulation resistance for all grounded conductors to ground of not less that
10 kOhm and all ungrounded conductors to ground of not less than 500 kOhm.
.2 The resistance shall be measured using a Megger with an open circuit voltage of
500 V DC.
.1 Refer to Detail 26 08 30.01. Connect test circuit as shown to outlet. Ensure that
all connected equipment is disconnected from circuit.
.2 Apply a load of 80% of rated current of circuit between receptacle poles for a
period of 1 to 5 seconds.
.4 Open switch SW and immediately record terminal voltage without load as Vo.
.3 Circuit Breaker - Mechanical Operation. With breaker loads off or disconnected, switch
breaker on and off at least three times in succession.
.1 Polarity Test:
.1 All 15A and 20A non-locking receptacles in Patient Care Areas shall
resist removal of a test pin and test plug as required by CSA C22.2 No. 42
by a pull of up to 1.1 N (125 g) using a round test pin in the ground slot
and 13.3 N (1365 g) using a two pin test plug.
.1 Confirm that all receptacles have been installed and that no utilization
equipment, either permanently installed or cord-connected, is connected to
the system.
.2 Energize system.
.1 Confirm that all receptacles have been installed and that no utilization equipment,
either permanently installed or cord-connected, is connected to system.
.3 Energize system and using standard load and measuring device as shown in Detail
26 08 30.01, record measured voltage (Vm) between a reference ground and each
energized conductor in sequence.
.6 Verify that measured current does not exceed a value Imax = 2E.
I max is in microamperes
E is nominal voltage between energized conductors, in volts.
.7 On systems with line isolation monitors, record maximum hazard index readings
on the line isolation monitor with:
SPEC NOTE: If alterations are being done to an existing system, include the following. Record
and compare readings to previous readings. Where a reading is more than 20% greater than any
previous reading, authorized maintenance personnel shall investigate the source of the increased
leakage by conducting tests on individual circuits and shall repair or replace the faulty wiring, or
equipment.
.8 Function test all items on LIM and determine its operation by connecting shunt
resistance to ground to operate at alarm point. Record primary and secondary
voltage at IPS terminals, breaker sizing, conduit and conductor sizing.
END OF SECTION