Scribd
Upload
3K views2 pages

Hazop For Reactor

The HAZOP for Reactor R-101 identifies potential process deviations related to flow, temperature, and pressure. Flow deviations like a closed feed valve or pump blockage could cause no reactant to enter the reactor. Temperature deviations like an exothermic reaction could cause an explosion. Pressure deviations such as an undetected leakage could cause production to be off set. Actions are provided to address each potential deviation, such as opening valves, clearing blockages, installing alarms and doing regular maintenance.

Uploaded by

Huda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
3K views2 pages

Hazop For Reactor

The HAZOP for Reactor R-101 identifies potential process deviations related to flow, temperature, and pressure. Flow deviations like a closed feed valve or pump blockage could cause no reactant to enter the reactor. Temperature deviations like an exothermic reaction could cause an explosion. Pressure deviations such as an undetected leakage could cause production to be off set. Actions are provided to address each potential deviation, such as opening valves, clearing blockages, installing alarms and doing regular maintenance.

Uploaded by

Huda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 2

HAZOP FOR REACTOR (R-101)

Process Parameter Deviation Causes Consequences Action

FLOW NO Feed line valve No reactant Open valve to allow


is closed enters the reactant into reactor.
reactor.

Pump has Reactant does Clear blockage in


blockage not enter the pump.
reactor
Place controller on
Controller fails No reaction critical
and closes valve occur instrumentation list.

MORE Control valve Too much Instruct operators on


failure, operator cooling, reactor procedures
fails to take cool
action on alarm

Pump and mixer Use a fail open or fail


Compressor
hard to adequate close valve
control failure
with the solids

TEMPERATURE LOW Endothermic Reaction could Monitor reactor


reaction occurs be affected temperature and
in the reactor pressure regularly
HIGH Exothermic May cause Install temperature
reaction occurs explosion indicator
in the reactor
Product Heat source checking
overheated

Reactant may
Reactor pressure change in quality Do regular
increase maintenance
PRESSURE Undetected
LOW leakage Production off Install pressure
set regulator

Controller Overpressure Install high pressure


HIGH problem alarm at inlet stream

Do regular
May cause maintenance
explosion

Replace the defect


Overflow feed The feed flow equipment
line and pressure will
increase in the
reactor

Unreacted Do inspection on the


product produce quality at outlet
stream

You might also like