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    CAT - 3516H Engine Shutdown Occurs Intermittently

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    wagner_guimarães_1
    CAT - 3516H

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    CAT - 3516H Engine Shutdown Occurs Intermittently

    Uploaded by

    wagner_guimarães_1
    701 views3 pages
    CAT - 3516H

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    CAT - 3516H

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    701 views3 pages

    CAT - 3516H Engine Shutdown Occurs Intermittently

    Uploaded by

    wagner_guimarães_1
    CAT - 3516H

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Troubleshooting

    G3500H Generator Set Engine


    Media Number -M0074324-05 Date Updated -06/01/2020

    i05885957

    Engine Shutdown Occurs Intermittently


    SMCS - 1900-035

    Note: Use this procedure only if the engine shuts down completely and the engine must be restarted.

    Probable Causes
    There is a problem with the input for the keyswitch.

    Ignition system

    Fuel supply

    Recommended Repairs
    Table 1
    Troubleshooting Test Steps Values Results

    Result: An
    1. Check for Codes
    associated code is
    present.
    A. Connect Caterpillar Electronic Technician (ET) to the service
    tool connector. Refer to Troubleshooting, "Electronic Service
    Repair:
    Tools", if necessary.
    Troubleshoot any
    associated codes
    B. Download the "Product Status Report" from the engine ECM
    before continuing
    before performing any troubleshooting or clearing diagnostic
    Codes with this test.
    trouble codes.
    Result: An
    C. Determine if the diagnostic trouble code that directed to this
    associated code is
    procedure is present.
    NOT present.
    D. Look for active diagnostic codes that are associated with the
    Proceed to the next
    system for the event code that directed to this procedure.
    step.

    2. Verify that the Voltage on the Keyswitch Circuit is Stable Keyswitch Result: The input
    Input for the keyswitch to
    An engine shutdown or an engine overspeed may occur due to a the actuators is
    problem with the input for the keyswitch for one of the following: NOT intermittent.

    - Actuator for the throttle Proceed to the next


    - Actuator for the turbocharger compressor bypass valve step.
    - Actuator for the fuel metering valve
    - ECM Result: The input
    for the keyswitch to
    A. Verify that the input for the keyswitch to the actuators is not the actuators is
    intermittent. intermittent.

    Repair: Remedy the


    cause for the
    intermittent
    keyswitch input.

    3. Check the Ignition System

    A. Ensure that current parts are used for the following components:

    - Transformers
    - Extenders
    - Spark plugs Result: The Ignition
    System is OK.
    Inspect the ignition system for the following conditions:
    Proceed to the next
    1. Check the connection between the ignition transformer and the step.
    extender. A loose connection can cause arcing and misfires.
    Ignition
    Result: A faulty
    System
    2. Check the connection between the extender and the spark plug component was
    for a loose connection or for pin holes that are caused by arcing. identified.
    Both conditions can cause misfires.
    Repair: Repair or
    3. Check the extender for corrosion on the spring. Corrosion may replace the faulty
    cause arcing through the extender. component.

    4. Check for corrosion on the terminal of the spark plug and check
    for wear on the electrode. Both conditions can cause misfires.
    Excessive moisture can cause misfire.
    Maintain the spark plug according to the engine Operation and
    Maintenance Manual.

    4. Check the Fuel Supply Fuel Result: A faulty


    component was
    A. Make sure that fuel is supplied at a sufficient pressure that is identified.
    stable. Make sure that the size of the fuel line is sufficient. Inspect
    the fuel system for leaks. Repair: Repair or
    replace the faulty
    The following conditions can cause the engine to malfunction: component.

    - Low fuel pressure


    - High fuel pressure
    - Poor fuel quality

    B. Make sure that the fuel pressure is correct. When possible,


    interview the operator in order to determine if fuel quality is in
    question. Try to determine if the source of the fuel was changed.

    Inspect the fuel system components:

    - Fuel filter
    - Gas pressure regulator
    - Gas shutoff valve
    - Fuel metering valve

    Copyright 1993 - 2020 Caterpillar Inc. Wed Jul 01 2020 16:16:52 GMT-0300 (Horário Padrão de Brasília)
    All Rights Reserved.
    Private Network For SIS Licensees.

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