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Module Manufacturing Technology

This module provides students with an understanding of volume manufacturing and machining processes. It will teach students to calculate forces in machining, select surface finishing processes, and inspect precision components. The module involves lectures, labs, and independent study workload of 7 hours per week. Assessment includes lab reports and an end of semester exam.

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Jeshua Ignacio
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0% found this document useful (0 votes)
108 views

Module Manufacturing Technology

This module provides students with an understanding of volume manufacturing and machining processes. It will teach students to calculate forces in machining, select surface finishing processes, and inspect precision components. The module involves lectures, labs, and independent study workload of 7 hours per week. Assessment includes lab reports and an end of semester exam.

Uploaded by

Jeshua Ignacio
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

MECH7007: Manufacturing Technology

Title: Manufacturing Technology APPROVED


Long Title: Manufacturing Technology

Module Code: MECH7007 Duration: 1 Semester

Credits: 5

NFQ Level: Intermediate

Field of Study: Mechanical Engineering

Valid From: Semester 1 - 2016/17 ( September 2016 )

Module Delivered 5 programme(s)


in

Module GER KELLY


Coordinator:

Module Author: JIM CALVEY

Module This module provides the learner with an understanding of volume manufacturing and
Description: machining processes including force calculation, finishing methods and
measurement/inspection techniques.

Learning Outcomes
On successful completion of this module the learner will be able to:
LO1 Calculate the forces involved in machining and forming processes.
LO2 Select an apporpriate process to produce required surface finishes
LO3 Determine methods to inspect precision machined engineering components
LO4 Identify suitable plastic materials and processing methods for parts made from plastic

Pre-requisite learning
Module Recommendations
This is prior learning (or a practical skill) that is strongly recommended before enrolment in this module.
You may enrol in this module if you have not acquired the recommended learning but you will have
considerable difficulty in passing (i.e. achieving the learning outcomes of) the module. While the prior
learning is expressed as named CIT module(s) it also allows for learning (in another module or modules)
which is equivalent to the learning specified in the named module(s).
No recommendations listed
Incompatible Modules
These are modules which have learning outcomes that are too similar to the learning outcomes of this
module. You may not earn additional credit for the same learning and therefore you may not enrol in this
module if you have successfully completed any modules in the incompatible list.
No incompatible modules listed
Co-requisite Modules
No Co-requisite modules listed
Requirements
This is prior learning (or a practical skill) that is mandatory before enrolment in this module is allowed. You
may not enrol on this module if you have not acquired the learning specified in this section.

No requirements listed
Co-requisites
No Co Requisites listed

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MECH7007: Manufacturing Technology

Module Content & Assessment

Indicative Content
Material Removal Processes
Theory of Metal Machining, Theory of chip formation, Merchant theory, Tool life, tool materials and tool
geometry, Cutting fluids, economics of cutting, machinability, Broaching: process, broach design
Finishing Processes
Centreless grinding: through-feed, in-feed, end-feed, Lapping, Honing
Forming and Shaping processes
Forging, rolling, bending, shearing, metal drawing, sheet-metal working, casting,
Thread production and measurement
Gauge measurement, 3-wire method, optical projection.
Gear production and measurement
Type of gears, methods of manufacture, gear measurement
Plastic processing
Materials, processing methods, mould design, component design.
Laboratory programme
Gear manufacture, gear measurement, thread manufacture, thread measurement, plastic processing,
machining force measurement.

Assessment Breakdown %
Course Work 30.00%
End of Module Formal Examination 70.00%

Course Work
Assessment Type Assessment Description Outcome % of Assessment Date
addressed total
Practical/Skills Evaluation Laboratory reports 1,2,3,4 30.0 Every Second Week

End of Module Formal Examination


Assessment Type Assessment Description Outcome % of Assessment
addressed total Date
Formal Exam End-of-Semester Final Examination 1,2,3,4 70.0 End-of-Semester

Reassessment Requirement
Repeat examination
Reassessment of this module will consist of a repeat examination. It is possible that there will also be a
requirement to be reassessed in a coursework element.

The institute reserves the right to alter the nature and timings of assessment

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MECH7007: Manufacturing Technology

Module Workload

Workload: Full Time


Workload Type Workload Description Hours Frequency Average
Weekly
Learner
Workload
Lecture Classroom lecture 3.0 Every 3.00
Week
Lab Laboratory 2.0 Every 1.00
Second
Week
Independent & Directed Study 3.0 Every 3.00
Learning (Non-contact) Week
Total Hours 8.00
Total Weekly Learner Workload 7.00
Total Weekly Contact Hours 4.00

Workload: Part Time


Workload Type Workload Description Hours Frequency Average
Weekly
Learner
Workload
Lecture Classroom lecture 3.0 Every 3.00
Week
Lab Laboratory 2.0 Every 1.00
Second
Week
Independent & Directed Study 3.0 Every 3.00
Learning (Non-contact) Week
Total Hours 8.00
Total Weekly Learner Workload 7.00
Total Weekly Contact Hours 4.00

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Module Resources

Recommended Book Resources

Mikell P. Groover 2010, Fundamentals of Modern Manufacturing, Wiley & Sons [ISBN:
978-0470-467008]

Supplementary Book Resources

Serope Kalpakjian, Steven R. Schmid 2008, Manufacturing processes for engineering materials,
Pearson Education [ISBN: 978-0132272711]
James F. Shackelford 2009, Introduction to materials science for engineers, Prentice Hall [ISBN:
0136012604]
R. J. Crawford 2004, Plastics engineering, Butterworth-Heinemann [ISBN: 0-7506-3764-1]

This module does not have any article/paper resources


This module does not have any other resources

Page 4 of 5
Module Delivered in

Programme Programme Semester Delivery


Code
CR_EBIOM_8 Bachelor of Engineering (Honours) in Biomedical 3 Mandatory
Engineering
CR_EMECH_8 Bachelor of Engineering (Honours) in Mechanical 3 Elective
Engineering
CR_EMANF_7 Bachelor of Engineering in Manufacturing Engineering 6 Mandatory
CR_EMECH_7 Bachelor of Engineering in Mechanical Engineering 6 Mandatory
CR_EMECN_7 Parttime - Bachelor of Engineering in Mechanical 5 Group Elective
Engineering 1

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