Solenoid Valves CETOP 2: The Drive & Control Company
Solenoid Valves CETOP 2: The Drive & Control Company
Solenoid Valves CETOP 2: The Drive & Control Company
RE 00157/12.07
- Flow Diverters
- Deviatori di Flusso
RIE 00158
P max Q max
Designation Type Size Series Interface bar [psi] l/min [gpm] Page
General 2
4/3, 4/2 directional valves LC04Z 04 00 CETOP 2 – P02 310 [4500] 25 [6.6] 5
solenoid operated.
4/3, 4/2 way directional valves LC04-LV 04 00 CETOP 2 – P02 310 [4500] 25 [6.6] 15
lever operated.
4/3, 4/2 proportional directional valves LC04P 04 00 CETOP 2 – P02 310 [4500] 12 [3.2] 23
solenoid operated.
Technical data 37
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 1 RE 00157/12.07 Solenoid Valves CETOP 2
INTRODUCTION
Bosch Rexroth Oil Control manufactures a wide range of solenoid and directional valves for different applications grouped by
typology in the present catalogue.
For valves not included in this catalogue, please consult Bosch Rexroth Oil Control.
TECHNICAL DATA
All solenoid valves are designed according to the highest specifications and are manufactured and tested with the most advanced
machinery and equipment which combines high production capacity with full and precise control of dimensions.
Ports, when present, can be drilled according to different specifications like: G sizes (BSPP) according to UNI-ISO 228/1; Me-
tric with O-Ring, or with flat washer, according to UNI-ISO 6149; SAE threaded ports UN-UNF 2B; BSPP thread with O-Ring,
according to JIS 2351-90 Type “O”.
Seals:
O-Rings: are made with acrylonitrile/butadiene, commonly called BUNA-N (or NBR, according to ASTM and ISO), standard for
temperatures between -30°C and +100°C [-22°F and + 212°F]. Special O-Rings for higher temperatures can be supplied upon
request.
Back-up Rings and Slide Rings are made of reinforced poly-tetrafluoroethylene (PTFE), or BUNA-N (NBR) as well.
BROC distributes its valves through its sales network in compliance with the delivery terms shown in the specific documents.
Customer orders must be transmitted to the Vendor in written form (via fax, telecommunication, or electronic means) and must
contain the following information:
a) date and place of issue of the order;
b) exact name of the Customer company and its complete shipping and billing addresses;
c) a reference to the offer made by the Vendor company with the relevant agreed prices (if such an offer exists);
d) valid Vendor’s part numbers and description/specification of all the products to which the order refers;
e) the required quantities;
f ) the quality requirements with which the Vendor must comply;
g) the signature of an authorized representative;
h) the required delivery date;
i) terms of payment;
j) shipping agent
For Customers supplied by BROC directly, the orders are officially as accepted when the relevant order confirmation, duly signed
by BROC, arrives at the Customer; or, if such a document is not forthcoming, orders will be considered confirmed by the Vendor,
at the terms requested, if they are not explicitly refused in writing within 10 working days from the order date.
NOTE: except if otherwise agreed with the Customer, BROC can introduce technical modifications to the product specifications
without notice; in any event, BROC undertakes to execute customer orders/contracts which are already confirmed without apply-
ing any modifications to the product and/or anyway guaranteeing product interchange.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 2 RE 00157/12.07 Solenoid Valves CETOP 2
PRODUCT QUALITY AND COMPLIANCE TO THE SPECIFICATIONS
All BROC valves are subject to the necessary checks/tests in various production phases in order to guarantee compliance with
the specifications and settings shown in the catalogues, drawings, and/or technical datasheets. The Customer may make visits to
and to carry out Quality AUDITS at the Vendor’s plant, provided that a specific appointment is agreed.
Due to the wide range of variants and operating conditions of the equipment manufactured by the Customers, BROC does not
assume any liability for the results of tests performed by third parties. The Customer is therefore responsible for the final choice
of the valve and for the adoption of all the measures required to achieve the functional and safety specifications of the system in
which the valve is to be installed, in addition to the compliance with any specific regulation or standard applicable to the system in
question.
In the event of product non compliance due to Vendor’s mistake, in addition to the warranty coverage here described, the Custo-
mer can demand the Vendor to perform the necessary corrective actions in order to promptly improve its quality level.
APPLICATION LIMITATIONS
The Customer is expressly prohibited from using the products sold by the Vendor for purposes other than those specified in the
offer, catalogues, or technical documentation.
Specifically, BROC ‘s Dealers or Agents are not authorised to approve the use of BROC valves for the following applications:
- any passenger or goods carrying road vehicle or equipment subject to Highway Safety Standards and Directives, such as
(without limitation) steering, or brake systems;
- aircraft or space vehicles;
- ordnance equipment;
- medical and health products, including life support equipment or vehicles;
- systems to be used under any Nuclear Regulatory Act or Regulation;
- systems for use in explosive or otherwise hazardous environments.
If the Customer intends to use the valves supplied for any applications falling into one or more of the above categories or other
similar categories, or for any applications other than those expressly described in the documentation, or in case of doubts concer-
ning the application, he must require prior specific authorisation directly from BROC and proceed only after such authorisation
has been issued in writing.
Any damage suffered by the Customer or third parties arising from failure to comply with the above mentioned terms and limita-
tions, or due to non compliance to BROC’s instructions/specifications shown in the catalogue pages or in the technical drawings,
will be borne entirely by the Customer himself.
If the valves are employed in a production process which could cause substantial damage to the Customer or to third parties in
case of assembly line stopping as consequence of defects or lack of availability of valves, the Customer has the responsibility
to maintain a safety stock in order to promptly replace the defective or missing parts; the Customer undertakes to engineer the
production cycle so that the replacements can be carried out easily.
In any event, BROC will be responsible for the repair or replacement of any part or valve found to be defective due to its own
manufacturing causes.
WARRANTY
BROC warrants the original purchaser of its valves that the products are free from defects in material and workmanship, when
handled, installed and operated under normal conditions, in accordance with BROC and Industry recommended practises, for a
period of 12 months from the first installation, provided that the installation date is within 6 months from the manufacturing date
marked on the valve itself.
Seals and O-Rings are expressly excluded from the warranty.
This warranty is applicable only to the original purchaser of the valves, and is not transferable.
This warranty will not apply to products that have been subject to conditions of contamination in the customer’s hydraulic circuit,
or to products which have been incorrectly handled, fitted, used or modified/disassembled without the Vendor’s supervision or
authorisation.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 3 RE 00157/12.07 Solenoid Valves CETOP 2
In the event that the Customer believes that the valves or parts of valves supplied are defective for causes attributable to the Ven-
dor, the Customer shall notify the alleged defects by sending a detailed written report, thereby allowing the Vendor to understand
and verify the nature of the claimed defects, also through its authorised technical personnel.
Once the defect has been analysed and after determination that the defect is attributable to the Vendor’s fault, BROC will repair
or replace the valve within a reasonable time and/or inform the Customer of the cause of such defect.
The BROC warranty policy does not provide for refund or credit for the defective material; specifically BROC shall not be held
responsible under any circumstances for loss of profit, costs of disassembly and reassembly of the product, nor for any damages
connected with such operation, nor for any cost related to the fitting of the repaired or replaced valves, including losses of ear-
nings related to machine being temporarily out of service.
If the valve supplied is to be fitted in assembly plants potentially capable of causing damages to third parties of magnitude sig-
nificantly greater than the cost of the valve itself, it is the Customer’s responsibility to adopt all the possible safety measures in
order to avoid any such damages; in fact, the production of valves at competitive market prices cannot ensure the total absence of
defects, in spite of BROC’s continuous concern to provide top quality products. Should the Customer face the need of a Recall
Campaign in which an BROC valve is involved, BROC’s involvement shall be discussed and agreed between BROC and the
Customer prior to the start of any action. Should the Customer face a problem connected with an BROC valve and potentially ca-
pable to raise a “Product Liability” case, the Customer shall immediately notify the Vendor who will participate to the joint analysis
of the problem, together with the Customer.
NOTE: any warranty condition or obligation different from this policy can be effective only if specifically agreed and undersigned
by both Parties: Customer and Vendor.
TECHNICAL ASSISTANCE
BROC guarantees to the Customer its availability to perform free of charge a joint analysis of any defect reported by end users,
also when such analysis is to be carried out at the Customer’s site, provided that the timing is reciprocally agreed.
However, if the malfunction is found to be not due to BROC’s responsibility, the Vendor will issue a debit note to the Customer for
the cost of the services rendered. When the Customer requires the assistance of BROC’s engineers on its sites, he shall make a
written request to this effect (which can be transmitted also by e-mail or fax).
STATEMENT
The valves described in this catalogue can be employed in systems or machines falling under the specifications of the EEC Euro-
pean Directive 98/37/CE (Machine Directive) and later amendments. The valves shall not be operated, adjusted or disassembled
before the complete machines are verified to be in compliance with the requirements of the above mentioned Directive.
APPLICABLE LAW
For all matters that are here omitted, any delivery performed by BROC directly will be subject to the applicable provisions of the
Italian law.
If the Customer’s address is in a Foreign Country, any case of dispute, also of “International nature”, which should arise from these
sales conditions shall be subject to the provisions of the Italian Law, with the sole competence of the Court of Modena – Italy.
ATTENTION
Limited to the valves and related products here included, this catalogue cancels and supersedes any prior issue.
All rights are reserved. It is specifically forbidden to reproduce partially or totally the present catalogue.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 4 RE 00157/12.07 Solenoid Valves CETOP 2
4/3, 4/2 directional valves
solenoid operated
Size 4
Series 00
Maximum operating pressure 310 bar [4500 psi]
Maximum flow 25 l/m [6.6 gpm]
DVI0003
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 5 RE 00157/12.07 Solenoid Valves CETOP 2
Ordering Code
L 5 0 1 0 ____ __ __ __
Optional
00 = Standard
Division
0V = Other seals
Directional Valves
EP = External push button manual override
EF = Screw-in type manual override
Type
CETOP Valves
Connections
00 = Without coil
Size
01 = With coil without connector
NG 4 (P02)
02 = With EN17530-803 connector
03 = AMP Junior connector
Operation 07 = DT04-2P Deutsch connector
Solenoid operated C36 coil 31 = 350 mm [13.8 In.] free leads
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 6 RE 00157/12.07 Solenoid Valves CETOP 2
Hydraulic schemes
=A201 =B201
=C201 =D201
=E201 =G201
=G209 =K201
=K209
=L201 =M201
=N201
=L501 =M501
=N501
=A301 =A361
=B301 =B361
=C301 =C361
=D301 =D361
=E301 =E361
=K301 =N301
=T301 =X301
=Y301
=A401 =A471
=B401 =B471
=C401 =C471
=D401 =D471
=E401 =E471
=K401 =N401
=T409 =X401
=Y401
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 7 RE 00157/12.07 Solenoid Valves CETOP 2
Function, section
Type L5010 (7) which can pushed for emergency spool shifting in case of
The solenoid operated valves type L 5010 provide 3-way or 4- electric failure.
way flow control, usually from port P to either port A or B, and
the consequent flow return to T from B or A respectively. Type L5010L201_, L5010M201_, L5010N201_
The valves are composed by a central cast iron body (1) which These valves do not have return springs (4) for the directional
mounts on industry standard surfaces where the flow ports control spool (2): the spool can shift between two positions,
and the fixation holes are located; the central body houses the driven only by the magnetic force developed by the two soleno-
precisely machined directional control spool (2) which is held ids (5), and, when the solenoids are not energized, the neutral
in the neutral or initial position by the return springs (4). One position of the spool is not defined. The directional control
or two solenoids, composed by a central tube and a surroun- spool holds a specific position only when one of the solenoids
ding coil (5), are fitted to the body at the spool’s ends: when is maintained energized.
the coils are energized, their magnetic field develops a force on
the oil immersed mobile plunger incorporated in the tube which
pushes the control spool from the initial position into a shifted Type L5010L501_, L5010M501_, L5010N501_
position where oil flow is allowed from P to either A or B. In these valves the directional control spool has two switched
With coils (5) de-energized, the control spool (2) returns to the positions, each one with a mechanical detent. Shifting of the
central or initial position pushed by the return springs (4). spool’s position is achieved by energizing one of the solenoids,
but it is unnecessary to maintain the coil energized in order to
The coils (5) are locked on the tube by threaded plastic nuts
keep the spool shifted.
(6); the tube incorporates an externally reachable push rod
(T)A P B(T)
7 6 5 4 1 32 3 4 5 6 7
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 8 RE 00157/12.07 Solenoid Valves CETOP 2
Technical data (for different parameters or special applications, please contact BROC Service Network)
General
Valve weight with 2 solenoids kg [lbs] 1.08 [2.2]
Valve weight with 1 solenoid kg [lbs] 0.82 [1.7]
Valve installation positions Unrestricted
Ambient temperature °C [°F] –20....+50 [-4....+122] (with NBR seals)
Hydraulic
Maximum pressure on P, A and B bar [psi] 310 [4500]
Maximum dynamic pressure on T bar [psi] 180 [2610]
Maximum static pressure on T bar [psi] 210 [3045]
Maximum flow l/min [gpm] 25 [6.6]
Maximum flow when using spool type
l/min [gpm] 18 [4.7]
A201, A301, A401, A361, A471, G201, G209
Mineral based oil type HL (DIN 51524 part 1), or
Mineral based oil type HLP (DIN 51524 part 2).
Hydraulic fluid
For use of environmentally acceptable fluids (vegetable or
polyglycol base) please consult BROC
Oil temperature °C [°F] –20....+80 [-4....+176]
ISO 4572: βx≥75 X=12...15
Fluid cleanliness ISO 4406: class 20/18/15
NAS 1638: class 9
Viscosity class ISO-VG 32 (5 … 420) cSt
Electrical
Voltage DC (AC possible by using rectifiers connectors)
Voltage tolerance V Nominal (– 10 … + 10)%
Duty cycle ED 100% with maximum ambient temperature at 50°C [122°F]
Switching time ms ON 50 .... 90; OFF 40 .... 80
Maximum shift frequency Hz 3
Isolation class of coil H
Maximum Coil temperature °C [°F] 150 [302]
Compliance to EU specs Low voltage Directives EEC 73/23 and 2004/108/CE
Coil weight kg [lbs] 0.215 [0.44]
24 110 230
Voltage type V 12 13 24 27 48 110 +RAC +RAC +RAC
(21,5) (98) (207)
DC = Direct Current; AC = Alternate Current DC DC DC DC DC DC AC AC AC
Frequency Hz - - - - - - 50/60 50/60 50/60
Power absorption W 26 26 26 26 26 26 29 29 29
Current (1) A 2.15 2.00 1.10 1.00 0.54 0.27 1.20 0.29 0.14
Resistance (2) Ω 5.5 6.5 22 28 89 413 18 338 1430
1) Nominal
2) ± 7% at ambient temperature of 20°C
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 9 RE 00157/12.07 Solenoid Valves CETOP 2
Electrical
Volts Connections Model Marking on coil Coil code
=OB 01 EN 175301-803
12 DC C3601 12DC 12 DC R933000044
=OB 02 (Ex. DIN 43650)
=OB 03 12 DC AMP JUNIOR C3603 12DC 12 DC R933000047
=OB 07 12 DC DEUTSCH DT 04-2P C3607 12DC 12 DC R933000048
=OB 31 12 DC Cable 350 mm C3631 12DC 12 DC R933000045
=AD 01 EN 175301-803
13 DC C3601 13DC 13 DC R933000051
=AD 02 (Ex. DIN 43650)
=AD 07 13 DC DEUTSCH DT 04-2P C3607 13DC 13 DC R933000049
=OC 01 EN 175301-803
24 DC C3601 24DC 24 DC R933000053
=OC 02 (Ex. DIN 43650)
=OC 03 24 DC AMP JUNIOR C3603 24DC 24 DC R933000057
=OC 07 24 DC DEUTSCH DT 04-2P C3607 24DC 24 DC R933000058
=OC 31 24 DC Cable 350 mm C3631 24DC 24 DC R933000055
=AC 01 EN 175301-803
27 DC C3601 27DC 27 DC R933000056
=AC 02 (Ex. DIN 43650)
=AC 07 27 DC DEUTSCH DT 04-2P C3607 27DC 27 DC R933000050
=OD 01 EN 175301-803
48 DC C3601 48DC 48 DC R933000059
=OD 02 (Ex. DIN 43650)
=OE 01 EN 175301-803
110 DC C3601 110DC 110 DC R933000061
=OE 02 (Ex. DIN 43650)
=OV 01 EN 175301-803
24 RAC (1) C3601 21.5DC 21.5 DC R933000054
=OV 02 (Ex. DIN 43650)
=OW 01 EN 175301-803
110 RAC (1) C3601 98DC 98 DC R933000060
=OW 02 (Ex. DIN 43650)
=OZ 01 EN 175301-803
230 RAC (1) C3601 207DC 207 DC R933000062
=OZ 02 (Ex. DIN 43650)
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 10 RE 00157/12.07 Solenoid Valves CETOP 2
Performance curves
Test conditions: the performance curves and the specifications shown in this catalogue are obtained by using mineral
based oil ISO-VG 32, at 45 ± 5°C [113 ± 9°F]. The test is carried out with 20°C [68°F] ambient temperature.
Curve n°
Spool
P>T P>A P>B A>T B>T
A201, A301, A401, A361,
4 1 1 2 2
A471, G201, G209
B201, B301, B401 5 5 7 7
B361, B471 5 5 8 8
1 2 3 4 5 6 7 8 C201, C301, C401, C361,
∆ psi ∆ bar C471, D201, D301, D401; 6 6 6 8 8
D361, D471
290 20
E201, E301, E401, E361,
250 E471, K201, K209, K301, 5 5 8 8
16
K401
200
12 L201 5 5 8 7
150
8 L501 3 5 7 7
100
M201 3 3 7 6
50 4
M501 2 3 6 5
0 0 N201 3 3
0 5 10 15 20 25 l/min
N301 2 5
0 1 2 3 4 5 6 6.6 gpm
N401 5 2
N501 2 3
T301, T409 5 5
X301, Y301 3 5 8 6
X401, Y401 5 3 6 8
Performance ranges
psi bar 5 1 4 3 2
Spool Curve n°
5000 350
A201; A301; A401; A361; A471; G201; G209 1
300
4000 B201; B301; B401; B361; B471; C201; C301;
250 C401; C361; C471; L201; L501; M201; M501
2
3000 200
E201, E301, E401; E361; E471; D201, D301, D401;
3
2000 150 D361; D471; K201, K209; K301; K401; T301; T409
100 X301; X401; Y301; Y401 4
1000
50 N201; N301; N401; N501 5
0 The performance curves here shown are applicable when oil flow is travelling in
0 5 10 15 20 25 l/min
both directions, example P>A and B>T. In special circuit schemes the perfor-
0 1 2 3 4 5 6 6.6 gpm mance limits can be lower.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 11 RE 00157/12.07 Solenoid Valves CETOP 2
Overall dimensions
1 Tube Hex. 24 mm. Torque 20÷22 Nm [14.8 ÷ 16.2 ft-lbs]. 6 Gap needed for connector removal.
2 Blinding plug for 2 positions version: Hex. 24 mm. Torque 7 EP type optional override push-knob: it is pressure fitted,
20 ÷ 22 Nm [14.8 ÷ 16.2 ft-lbs]. with adhesive, on the coil locking ring nut.
3 Ring nut (O.D. 20.4 mm) for coil locking. Torque 5 ÷ 6 Nm Code: R933000042
[3.7÷4.4 ft-lbs]. 8 EF type accessory emergency threaded knob, fitted on the
4 Drilling specifications of standard mounting surface accor- solenoid tube, and replacing the locking ring nut.
ding to CETOP RP 121 H-4.2 4-P02. Torque 6 ÷ 7 Nm [4.4÷5.2 ft-lbs].
5 Locking screws 3 pieces: UNI 5931 (ISO 4762) hexagon Code: R933000021
socket head cap screw M 5x25, recommended specific 9 Identification label.
strength 8.8 class. Torque 5 ÷ 6 Nm [3.7÷4.4 ft-lbs].
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 12 RE 00157/12.07 Solenoid Valves CETOP 2
Electric connections
No coil fitted; tube with locking nut and seals. Basic With coil, connection type EN 175301-803,
recommended version, suitable for any coil type. without connectors.
=00 =01
=02
Code Type
R933002885 182-09 GREY
R933002889 182-09 BLACK
R933002893 182-LED-T-A1 12 DC/AC
R933002894 182-LED-T-A1 24 DC/AC
R933002896 182-LED-T-A1 48 DC/AC
R933002897 182-LED-T-A1 110 DC/AC
R933002898 182-LED-T-A1 230 DC/AC Code Type
R933002886 182-09-G-DO-2-1 12DC with VDR R933002892 532-09 RAC GREY
R933002887 182-09-G-DO-2-1 24DC with VDR R933002891 532-09 RAC BLACK
Coil(s) with integrated AMP junior connection and built in Coil(s) with integrated DEUTSCH DT 04-2P connection
bidirectional diode and built in bidirectional diode
protection class: IP 65 with connector properly fixed. protection class: IP 69K with connector properly fixed.
=03
=07
Coil(s) with 350 mm cable with extra protective sheath
and built in bidirectional diode.
=31
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 13 RE 00157/12.07 Solenoid Valves CETOP 2
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 14 RE 00157/12.07 Solenoid Valves CETOP 2
4/3, 4/2 way directional valves
lever operated
Size 4
Series 00
Maximum operating pressure 310 bar [4500 psi]
Maximum flow 25 l/min [6.6 gpm]
DVI0004
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 15 RE 00157/12.07 Solenoid Valves CETOP 2
Ordering code
L 5 0 L 0 _ _ _ _ _ _ _ _ _ _
Optional
00 = Standard
Division
0V = Other Viton
Directional valve
2)Spool position
Type
1= 3 position (a/0/b)
CETOP valves
2= 2 position (a/b)
4= 2 position (a/0)
Size
NG 4 (P02)
2)
Spool control
M= With spring return
Operation
F= With detent
Hand lever operated
3) Lever direction
Hydraulic schemes 1)
0= Vertical (label side)
4/3 operated on A or B side =_2__
1= Horizontal (P side)
4/2 operated on A side =_3__
2= Vertical (Flanging side)
4/2 operated on B side =_4__
3= Horizontal (T side)
Lever position 1)
On A side =A
On B side =B
1) Only on the 3 position scheme (=_2__) it’s possible to 2) The spool positions’ options depend on the chosen hydrau-
choose if the lever is mounted on A side or B side; for all lic scheme.
the other schemes (=_3__ / =_4__), the lever mounting 3) See overall drawing.
on A side or B side is univocally defined by the chosen
scheme.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 16 RE 00157/12.07 Solenoid Valves CETOP 2
Hydraulic schemes
A B A B
_201A_M1_= a 0 b a 0 b =_201B_M1_
P T P T
A B A B
_201A_F1_= a 0 b a 0 b =_201B_F1_
P T P T
A B A B A B
_301A_M2_= a b a b =_401B_M2_ _301A_M4_= a 0
P T P T P T
A B A B A B
_301A_F2_= a b a b =_401B_F2_ _301A_F4_= a 0
P T P T P T
a 0 b a 0 b a b a b
=A201 =N301
=B201 =X301
=C201 =Y301
=D201
=E201 a b a b
=N401
a 0 a 0 =X401
=A301 =Y401
=B301
=C301
=E301
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 17 RE 00157/12.07 Solenoid Valves CETOP 2
Function, section
3 1 2 4 5
(T) A P B (T)
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 18 RE 00157/12.07 Solenoid Valves CETOP 2
Technical data (for different parameters or special applications, please contact BROC Service Network)
General
Valve weight kg [lbs] 1.10 [2.25]
Valve installation position Unrestricted
Ambient temperature °C [°F] –20....+50 [-4....+122] (with NBR seals)
Hydraulic
Maximum operating pressure on ports P, A and B bar [psi] 310 [4500]
Maximum dynamic pressure on T bar [psi] 160 [2320]
Maximum flow l/min [gpm] 25 [6.6]
Mineral based oil type HL (DIN 51524 part 1), or
Mineral based oil type HLP (DIN 51524 part 2).
Hydraulic fluid
For use of environmentally acceptable fluids (vegetable or
polyglycol base) please consult BROC
Oil temperature °C [°F] –20....+80 [-4....+176]
ISO 4572: βx≥75 X=12...15
Fluid cleanliness ISO 4406: class 20/18/15
NAS 1638: class 9
Viscosity class ISO-VG 32 (5 … 420) cSt
Operating force
Operating force with return-spring N [lbs] 50 [11.24]
Operating force with mechanical detent N [lbs] 25 [5.62]
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 19 RE 00157/12.07 Solenoid Valves CETOP 2
Performance curves
Test conditions: the performance curves and the specifications shown in this catalogue are obtained by using mineral
based oil ISO-VG 32, at 45 ± 5°C [113 ± 9°F]. The test is carried out with 20°C [68°F] ambient temperature.
1 2 3 4 5
∆ psi ∆P bar
260 18 Curve number
250 Spool
P>T P>A P>B A>T B>T
15
200 A201, A301 1 2 2 3 3
12
B201,B301,E201,
150 E301,Y301,Y401
3 3 5 5
9
100 C201,C301,X301, X401 3 3 3 5 5
6
D201,N301 4 4
50 3
0
0 5 10 15 20 25 l/min
0 1 2 3 4 5 6 6.6 gpm
Performance ranges
1
psi bar
5000 350
300
4000
250
3000 200 Spool Curve number
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 20 RE 00157/12.07 Solenoid Valves CETOP 2
Overall dimensions
1 Hand lever assembly, with 2 fixation screws. Torque 5÷6 Nm 6 Locking screws 3 pcs: ISO 4762 (UNI 5931) hexagon
[3.69÷4.42 ft-lb]. socket head cap screw M 5x25, recommended specific
2 Rear side end cap, with 2 fixation screws M5x14. strength 8.8 class, to be ordered separately. Torque 5÷6 Nm
Torque 5÷6 Nm [3.69÷4.42 ft-lb]. [3.69÷4.42 ft-lb].
3 2 screws M4x16. Torque 4÷5 Nm [2.95÷3.69 ft-lb]. 7 Lever assembly mounting side (Standard side is “A”).
4 Seals (same O Ring) on ports A,B,P,T. 8 Lever orientation.
5 Drilling specifications of standard mounting surface ac- 9 Lever packing position.
cording to CETOP RP 121 H-4.2-4-P02. 10 Identification label.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 21 RE 00157/12.07 Solenoid Valves CETOP 2
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 22 RE 00157/12.07 Solenoid Valves CETOP 2
4/3, 4/2 proportional directional
valves solenoid operated.
(for open loop control)
Size 4
Series 00
Maximum operating pressure 310 bar [4500 psi]
Nominal flow rated 12 l/min [3.17 gpm]
DV0005
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 23 RE 00157/12.07 Solenoid Valves CETOP 2
Ordering code
L 5 0 8 0 _ _ _ _ _ _ _ _ _ _
Optionals
00 = Standard
Division
0V = Other seals
Ddirectional valves
Type
Connections
CETOP Valve
00 = Without coil
01 = With coil without connector
Size 02 = With connector EN 175301-803
NG 4 (P02)
Voltage
Operation 00 = Without coil
Solenoid operated OB = 12V DC
P45 proportional coil
OC = 24V DC
Spools 1)
Nominal flow
Spools type = B, E
S3 = 4 l/min [1.06 gpm]
S4 = 8 l/min [2.11 gpm]
Hydraulic scheme S5 = 12 l/min [3.17 gpm]
4/3 operated A and B side =2 1) at a valve pressure differential ∆P=10 bar [145 psi]
4/2 operated A side =3
4/2 operated B side =4
Hydraulic schemes
=_2 =_3 =_4
A B A B A B
a a 0 b a 0 0 b
b a b
P T P T P T
= B2 = B4
= E2 = E4
= B3
= E3
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 24 RE 00157/12.07 Solenoid Valves CETOP 2
Function, section
Type L5080
The proportional valves type L5080 are designed as the sole- proportional to the electric input.
noid operated ones; they are actuated by proportional electro- Example for solenoid (6):
magnets and the current supply to the solenoids is controlled
- when coil (b) is energized, the spool (2) travels to the left pro-
by external electronic control system (Power Wave Modulator,
portionally to the electric input supply then the corresponding
or PWM). They provide 3 or 4 way flow control, usually from
opening area of the spool notches is achieved.
port P to either port A or B, and the consequent flow return to
T from B or A respectively. - Across the orifice-like openings, flow becomes possible from
P to A, and from B to T.
The valves are composed by a central cast iron body (1) which
mounts on industry standard surfaces where the flow ports - When coil (b) is de-energized, the force of spring (3) pushes
and the fixation holes are located; the central body houses the the spool (2) back to the central position.
precisely machined directional control spool (2) which is held
in the neutral or initial position by the return springs (3) and (4). Type L5080.3… and L5080.4…
One or two solenoids (5) and (6), composed by a central tube
These valves have one solenoid, either (a) or (b), consequently
and a surrounding coil (a) and (b), are fitted to the body at the
the directional control spool can travel from the initial position
spool’s ends: when one coil is energized, the magnetic field
to one side only. A blinding threaded plug (7) is fitted in place
develops a force on the oil immersed mobile plunger incorpo-
of the second solenoid.
rated in the tube which pushes the control spool from the initial
position into a displaced position: the spool displacement is
a b
(T) A P B (T)
5 7 3 1 2 4 7 6
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 25 RE 00157/12.07 Solenoid Valves CETOP 2
Technical data (for different parameters or special applications, please contact BROC Service Network)
Generals
Valve weight with 2 solenoids kg [lbs] 1.27 [2.8]
Valve weight with 1 solenoid kg [lbs] 0.91 [2.0]
Installation position Unrestricted
Ambient temperature range °C [°F] –20....+50 [-4....+122] (with NBR seals)
Hydraulics
Maximum pressure on P, A, B bar [psi] 310 [4500]
Maximum dynamic pressure on T bar [psi] 180 [2610]
Maximum static pressure on T bar [psi] 210 [3045]
Maximum flow l/min [gpm] 29 [7.66]
Nominal flow at ∆P =10 bar l/min [gpm] 4, 8, 12 [1.06, 2.11, 3.17]
E-schemes closed pass in the neutral position
Approx. 2.3% of the nominal cross-section
(connection from A to T and B to T)
Hysteresis % ≤5
Mineral based oil type HL (DIN 51524 part 1), or
Mineral based oil type HLP (DIN 51524 part 2).
Hydraulic oil
For use of environmentally acceptable fluids (vegetable or
polyglycol base) please consult BROC
Oil temperature °C [°F] –20....+80 [-4....+176]
Viscosity class ISO-VG 32 (5 … 420) cSt
ISO 4572: βx≥75 X=10...12
Cleanlines class to ISO codes ISO 4406: class 19/17/14
NAS 1638: class 8
Electrical
Electrical connectors EN 175301-803 ISO 4400
Voltage V 12 24
Maximum current A 1.76 0.94
Coil resistance
Cold, at 20°C Ω 3.71 13.0
Warm (max. value) Ω 6.10 22.9
Pulse type voltage, controlled by PWM (Power Wave Modula-
Coil excitation
tor), with (100 to 500)Hz frequency. Preferred: 120 Hz
Duty cycle Up to 100%
Compliance to EU specs Low voltage Directives EEC 73/23 and 2004/108/CE
Maximum Coil temperature °C [°F] 150 [302]
Electronic controller
Available on request
Connector with incorporated PWM open loop controller and
with EN 175301-803 ISO 4400 pins NOTE: in case of double coil, two electronic control units are
necessary
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 26 RE 00157/12.07 Solenoid Valves CETOP 2
Performance curves
Test conditions: the performance curves and the specifications shown in this catalogue are obtained by using mineral
based oil ISO-VG 32, at 45 ± 5°C [113 ± 9°F]. The test is carried out with 20°C [68°F] ambient temperature.
Ordering code S3: it supplies 4 l/min [1.06 gpm] nominal flow at 100% duty cycle, with 10 bar [145 psi] pressure drop.
gpm l/min
3,2 12
3
10
5
4 1 ∆P = 10 bar [145 psi] constant
8 3 2 ∆P = 20 bar [290 psi] constant
2 3 ∆P = 30 bar [435 psi] constant
2
6 4 ∆P = 40 bar [580 psi] constant
5 ∆P = 50 bar [725 psi] constant
1
1 4
0 0
20 30 40 50 60 70 80 90 100 Current %
Ordering code S4: it supplies 8 l/min [2.11 gpm] nominal flow at 100% duty cycle, with 10 bar [145 psi] pressure drop.
gpm l/min
5.3 20
5 5
18
4 1 ∆P = 10 bar [145 psi] constant
16
4 3 2 ∆P = 20 bar [290 psi] constant
14 3 ∆P = 30 bar [435 psi] constant
12 2 4 ∆P = 40 bar [580 psi] constant
3
10 5 ∆P = 50 bar [725 psi] constant
8
1
2
6
1 4
2
0 0
20 30 40 50 60 70 80 90 100 Current %
Ordering code S5: it supplies 12 l/min [3.17 gpm] nominal flow at 100% duty cycle, with 10 bar [145 psi] pressure drop.
gpm l/min
8 30
5
7 27
4 1 ∆P = 10 bar [145 psi] constant
6 24 2 ∆P = 20 bar [290 psi] constant
3
21 3 ∆P = 30 bar [435 psi] constant
5 2 4 ∆P = 40 bar [580 psi] constant
18
4 15 5 ∆P = 50 bar [725 psi] constant
12 1
3
9
2
6
1 3
0 0
20 30 40 50 60 70 80 90 100 Current %
∆P = valve pressure differential (inlet pressure minus load pressure and minus return pressure)
The characteristic curves are obtained with 4 way connected, P→A / B→T or P→B / A→T.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 27 RE 00157/12.07 Solenoid Valves CETOP 2
Performance curves
Test conditions: the performance curves and the specifications shown in this catalogue are obtained by using mineral
based oil ISO-VG 32, at 45 ± 5°C [113 ± 9°F]. The test is carried out with 20°C [68°F] ambient temperature.
Ordering code S3
gpm l/min
5.3 20
5
16
4 3
1 at 40% mean current
12
3 2 at 70% mean current
3 at 100% mean current
2 8 2
1 4
1
0 0
50 100 150 200 250 300 bar
Ordering code S5
gpm l/min
13,2 50
12
40
10
The performance curves are obtained with two ports connected, P→A or P→B.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 28 RE 00157/12.07 Solenoid Valves CETOP 2
Dimensions
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 29 RE 00157/12.07 Solenoid Valves CETOP 2
Electrical connection
No coil fitted; tube with locking nut and seals. With coil, connection type EN 175301-803,
Basic recommended version, suitable for any coil type. without connectors.
=00 =01
Code Type
R933000088 COIL P45 01 OB-12DC
R933000090 COIL P45 01 OC-24DC
Code Type
=02 R933002885 182-09 GRAY
R933002889 182-09 BLACK
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 30 RE 00157/12.07 Solenoid Valves CETOP 2
2 or 3 way pressure compensated
flow regulators.
Size 4
Series 00
Maximum operating pressure 310 bar - [4500 psi]
Maximum flow 12 l/min [3.2 gpm] (2-way)
20 l/min [5.3 gpm] (3-way)
DV0006
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 31 RE 00157/12.07 Solenoid Valves CETOP 2
Ordering code
L 6 0 __ __ 000001 __
Optionals
Division
00 = Standard
Directional Valve
0V = Other seals
Type
CETOP Sandwich
Size
NG 4 (P02)
Valve type
CBL
2-way pressure compensator = 90
CBD
3-way pressure compensator = 95
Hydraulic schemes
L6090 _ _ _ L6095 _ _ _
1 1
P1 Tb1 B1 A1 Ta1 P1 Tb1 B1 A1 Ta1
P Tb B A Ta P Tb B A Ta
2 2
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 32 RE 00157/12.07 Solenoid Valves CETOP 2
Function, section
Type L6090… and L6095… An incorporated shuttle valve supplies the A or B pressure
Inside the sandwich type body (1) there is a 2-way or 3-way signal to the “spring side” of the compensator; the compensa-
spring loaded pressure compensator which automatically tor is exposed to the inlet (P) pressure on one side and to the
adjusts its position in order to reach equilibrium and maintain outlet (A or B) pressure, plus spring load, on the opposite side.
a constant pressure difference between P and A (or P and B) In conclusion, the pressure difference between inlet and outlet
ports. For any given spool position, the compensator modu- is determined by the spring load, which is designed to remain
lates the opening until a constant pressure drop and a cons- nearly constant as the compensator moves, allowing more or
tant flow rate is established regardless of working pressure. less flow, until the equilibrium position is reached.
L6090 _ _ _ (2 way)
2 1 3
Tb1 B1P1 A1Ta1
Tb B P A Ta
L6095 _ _ _ (3 way)
2 1 3
Tb1B1P1 A1Ta1
Tb B P A Ta
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 33 RE 00157/12.07 Solenoid Valves CETOP 2
Technical data (for different parameters or special applications, please contact BROC Service Network)
General
L6090 kg [lbs] 1.13 [2.49]
Weight
L6095 kg [lbs] 1.10 [2.43]
Mounting position Unrestricted
Ambient temperature °C [°F] –20....+50 [-4....+122] (with NBR seals)
Hydraulic
Maximum working pressure bar [psi] 310 [4500]
Maximum flow l/min [gpm] See diagram “∆P“ (pressure drop)
Compensation % ± 5 of regulated
Mineral HL or HLP oil (DIN 51524/1-2). For employing other
Hydraulic fluid
working fluid, please contact our engineering dept.
Oil temperature °C [°F] –20....+80 [-4....+176]
Viscosity class ISO-VG 32 (5 … 420) cSt
Absolute filtration rating βx≥75 X=12...15 ISO 4572
Contamination class 20/18/15 ISO 4406 1999; 9 NAS 1638
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 34 RE 00157/12.07 Solenoid Valves CETOP 2
Performance curves
Test conditions: the performance curves and the specifications shown in this catalogue are obtained by using mineral
based oil ISO-VG 32, at 45 ± 5°C [113 ± 9°F]. The test is carried out with 20°C [68°F] ambient temperature.
L6090 _ _ _ (2 way)
0 0 0 0
0 2 4 6 7 8 10 12 14l/min 0 50 100 150 200 250 310 bar
0 1 2 3 3.7 gpm 0 500 1500 2500 3500 4500 psi
L6095 _ _ _ (3 way)
0 0 0 0
0 3 6 9 12 15 18 21l/min 0 50 100 150 200 250 310 bar
0 1 2 3 4 5 5.5 gpm 0 500 1500 2500 3500 4500 psi
Note
Characteristic curves are obtained with Ta and Tb connected by proportional
operated directional valves
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 35 RE 00157/12.07 Solenoid Valves CETOP 2
Overall dimensions
L6090 _ _ _ (2 way)
L6095 _ _ _ (3 way)
1) Label
2) Shuttle valve plug Hexagon 19, tightening torque = 35 ÷ 40 Nm [25.8 ÷ 29.5 ft-lb]
3) Compensated valve Hexagon 27, tightening torque =50 ÷ 60 Nm [13.2 ÷ 15.8 ft-lb]
4) Mounting holes, only for M5 DIN 912-8.8, tightening torque = 5 ÷ 6 Nm [3.6 ÷ 4.4 ft-lb]
5) Same sealing as in A,B,P,T ports
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 36 RE 00157/12.07 Solenoid Valves CETOP 2
TECHNICAL DATA
HYDRAULIC FLUID General properties: it must have physical lubricating and chemical properties suitable for use in hydraulic
systems such as, for example:
- MINERAL OIL BASED HYDRAULIC FLUIDS HL (DIN 51524 part 1)
- MINERAL OIL BASED HYDRAULIC FLUIDS HLP (DIN 51524 part 2).
For use of environmentally acceptable fluids (vegetable or polyglycol base) please consult BROC.
Viscosity class: according to ISO-DIN, it is expressed by the ISO-VG number which indicates the average kinematic viscosity at
40°C [104°F] – mm2/s or centistokes –cSt-
Kinematic viscosity
Viscosity class
MAX at 0 °C [32 °F] MED at 40°C [104 °F] MIN at 100°C [212 °F]
ISO VG 10 90 10 2.4
ISO VG 22 300 22 4.1
ISO VG 32 420 32 5.0
ISO VG 46 780 46 6.1
ISO VG 68 1400 68 7.8
ISO VG 100 2560 100 9.9
Test conditions: the main performance curves and specifications shown in this catalogue are obtained using mineral based fluid
ISO VG 32, with a cleanliness class of 19/17/14 -20/18/15 ISO 4406 (8-9 NAS 1638), at a temperature of 45±5°C [113±9°F].
More detailed technical characteristics are available at BROC.
Fluid temperature range: the valves are designed for fluids at a temperature between -30°C and +100°C [-22°F and +212°F].
For temperatures outside this range, consult BROC.
General information: the cause of malfunctions in hydraulic systems and components is often found to be excessive fluid con-
tamination. The hard contaminant particles in the fluid wear the hydraulic components and prevent the poppets and spool from
re-seating, with consequent internal leakage and system inefficiency. For the correct operation of BROC valves it is necessary to
ensure a fluid cleanliness class at least 20/18/15 ISO-4406, or 9 NAS-1638, unless otherwise specified in the relevant technical
sheet.
Filtration ratio (βx): characteristic of each type of filter, it’s the ratio between the number of particles before and after the filter
with diameter larger than X micron.
Absolute filtration rating (ISO 4572): the diameter X of the largest particles with βx ≥ 75.
Contamination class ISO 4406: expressed by three numbers respectively representing the number of particles larger than 2 µm,
larger than 5 µm and larger than 15 µm contained in 1 ml of fluid.
Contamination class NAS 1638: expressed by one number representing the number of particles of different size ranges con-
tained in 100 ml of fluid.
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 37 RE 00157/12.07 Solenoid Valves CETOP 2
TECHNICAL DATA
System/components operating at
HIGH PRESSURE >250 bar [3600 psi]
10 X = 10...12 19 / 17 / 14 8
HIGH DUTY CYCLE APPLICATIONS
Systems/components with LOW dirt tolerance
System/components operating at
MEDIUM HIGH PRESSURE
HIGH DUTY CYCLE APPLICATIONS 15 X = 12... 15 20 / 18 / 15 9
Systems/components with moderately dirt
tolerance
System/components operating at
LOW PRESSURE <100 bar [1450 psi]
25 X = 15... 25 21 / 19 / 16 10 - 11
LOW DUTY CYCLE APPLICATIONS
Systems/components with GOOD dirt tolerance
PRESSURE SETTING: BROC valves are supplied pre-set at the standard pressure setting shown by the relevant catalog sheet.
Whenever the application requires a re-adjustment, please ensure that the limits of the indicated pressure range are never excee-
ded.
SEALING OF VALVE ADJUSTERS: plastic sealing caps are available for most cartridge valves. The cartridges can be purchased
Factory sealed.
INSTALLATION OF CARTRIDGE VALVES: Procedure to be followed for correct installation of the cartridge valves in their cavi-
ties:
- ensure that seals and back-up rings are flawless and correctly installed;
- check that both the cartridge and the cavity are clean, without contamination;
- dip the cartridge in clean oil;
- insert the cartridge into the cavity and screw it in by hand, until you begin to compress the top o-ring
- tighten with a calibrated torque wrench up to the specifications shown in the catalogue.
STORAGE OF NEW VALVES: the valves shall not be exposed to direct sun light nor to sources of heat or ozone (like electric
motors running), and should be stored in their original, protective wrapping at a temperature between -20°C and +50°C [-4°F and
+122°F].
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 38 RE 00157/12.07 Solenoid Valves CETOP 2
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 39 RE 00157/12.07 Solenoid Valves CETOP 2
Bosch Rexroth Oil Control S.p.A. - Oleodinamica LC Division 40 RE 00157/12.07 Solenoid Valves CETOP 2
Bosch Rexroth Oil Control S.p.A. © This document, as well as the data, specifications and other informa-
Oleodinamica LC Division tion set fort in it, are the exclusive property of Bosch Rexroth Oil Control
Via Artigianale Sedrio, 12 S.p.A. Oleodinamica LC Division . Without their consent it may not be
42030 Vezzano sul Crostolo reproduced or given to third parties. The data specified above only serve
Reggio Emilia - Italy to describe the product. No statements concerning a certain condition
Tel. +39.0522.601801 or suitability for a certain application can be derived from our information.
Fax +39.0522.606226/601802 The information given dose not release the user from the obligation of
e-mail: [email protected] own judgment and verification. It must be remembered that our products
are subject to a natural process of wear and aging.
Bosch Rexroth Oil Control S.p.A.
Oleodinamica LC Division
Via Artigianale Sedrio, 12
42030 Vezzano sul Crostolo
Reggio Emilia - Italy
Tel. +39.0522.601801
Fax +39.0522.606226/601802
[email protected]