2018 Robodrill Brochure PDF
2018 Robodrill Brochure PDF
2018 Robodrill Brochure PDF
Automated machining
for more versatile milling,
drilling and tapping
Versatility, Speed, Intelligence
The new-generation ROBODRILL promises unrivaled quality and precision at great hourly ra-
tes. With an unbeatable tool change time of 0.7 seconds and a turret capable of handling tools
weighing 4 kg, the new advanced version is both the fastest and strongest vertical machining
center on the market. With by far the shortest cycle times on most machining operations, all
ROBODRILL machines offer incredible performance and unbeatable efficiency.
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Smart is the new powerful Future-proof investment
Using intelligent cutting strategies, ROBODRILL FANUC’s legendary reliability coupled with easy
achieves the same results as more powerful preventative maintenance procedures keeps
machines in less time, regardless of whether your downtime to an absolute minimum. And thanks to
application involves high-speed machining, mold their extreme longevity, ROBODRILL machines also
making or 5-axis machining. provide an unbeatable return on investment.
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extraordinarily stable
machining and accuracy
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The multipurpose solution
to your efficiency needs
Designed to meet every need, the ROBODRILL α-DiB5 series comprises six completely re-designed
models in S, M and L sizes, available in either standard or advanced versions. With a rigid servo drive
control and a highly dynamic BT30 spindle, these high-speed all-rounders are suitable for all vertical
machining applications, from short production runs requiring fast turnaround times to flawless mass
production. With 210,000 machines installed since 1972, its future-proof versatility and easy adaptability
make the ROBODRILL the best-selling machine in its class.
* status 08/2016 ** the machines illustrated are standard versions
α-D14SiB5 α-D21MiB5
ROBODRILL standard version:
focus on efficiency
α-D21LiB5
The secret’s in the speed
Tool-on-tool changes on ROBODRILL α-DiB5 models are extremely fast – ranging from
0.9 seconds on our standard versions to an incredible 0.7 on the advanced. Cut to cut that
means 1.5 seconds for standard and 1.3 seconds for advanced versions. That’s the secret
to our speed machine!
Improved swarf evacuation
To maximize uptime, the ROBODRILL α-DiB5 series has been fitted with a
number of swarf evacuation options: from the coolant tank and chip flush
methods to a piping system for wall coolant. Advanced versions minimize
swarf interference with a dome-shaped Y-axis front cover. It also offers an
optional fully-enclosed spindle cover that separates the machining area from
the mechanism.
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Versatile
5-axis
machining
To turn your ROBODRILL into a 5-axis
machine, all you need to do is add the
hardware. Simultaneous 5-axis control
and CNC-related requirements such as
indexing and simultaneous operation
are already in the CNC. Intelligent
options such as look-ahead data sets,
interpolation and smart smoothing
functions mean you can manufacture
top-quality molds, electrodes and other
3D parts quickly and precisely.
Machining Capability
High-acceleration spindle
Spindle Specification High-torque spindle
High-speed spindle
Carbon Steel C45 Dia.30 × 0.15 M20 × 2.5 Dia.20 × 0.10 M16 × 2.0
Material
Grey Cast Iron Dia.30 × 0.30 M27 × 3.0 Dia.20 × 0.25 M22 × 2.5
Die Cast Aluminium Alloy Dia.32 × 0.40 M30 × 3.5 Dia.22 × 0.25 M24 × 3.0
ROBODRILL efficiency highlights
For Example, the ROBODRILL a-DiB5 series is designed to meet your changing parts needs. It allows you to not only
integrate a FANUC robot into your system but will also enable you to switch seamlessly from different part variances
with minimal down time.
FANUC’s new flexible solutions for light component manufacturing is the perfect system for all of your Repetitive
Manufacturing needs. It is able to make nearly any part with high-speed and accuracy!
Maximum uptime
Simple maintenance – early detection: the intuitive visual maintenance
interface on ROBODRILL’s 31i-B5 CNC facilitates faster recoveries after
servicing. The integrated early warning system identifies errors before they
occur, ensuring maximum precision and consistent quality standards.
1. new iHMI
2. 10K high-torque spindle
3. basic top cover
4. LED interior lighting
5. automatic oil lubricating
6. Dual Check Safety (DCS)
7. NRTL rated machine
8. 10.4“ colour LCD dynamic graphic display
9. multiple language selection
10. alphanumeric operator’s panel
Custom PMC
11. manual pulse generator
ROBODRILL’s custom PMC features easy-to-create
12. data I/O interface (USB, PCMCIA, Ethernet)
LADDER programs for peripheral devices, including
the ability to set LADDER program I/O and customize 13. Quick Screen (ROBODRILL HMI)
I/O signals. Its custom control panel includes the 14. preventive maintenance guidance
ability to monitor the status of peripheral devices, 15. external I/O function
control the ON/OFF on machining programs, create (free I/O terminal DI16/DO16, 16 free M-codes)
ON/OFF, lamp and pulse switches. Using the panel, 16. custom PMC LADDER function
peripheral devices are easy and inexpensive to 17. custom operator’s panel function
construct and maintain.
18. production counter
19. Quick Editor
20. AI thermal displacement
compensation (X/Y/Z axis)
21. machining mode setting function
22. energy saving function
23. MANUAL GUIDE i
24. program simulation
25. background editing
26. canned cycles for drilling
27. FSSB high-speed rigid tapping
28. spindle orientation (M19)
29. sub program call (M98[M198]/M99)
30. custom macro
31. optional block skip
32. high-speed skip
33. AI Contour Control
34. helical interpolation
AI Thermal Displacement Compensation
35. coordinate system rotation (G68)
Easy to set up, this function significantly reduces 36. part program storage size 512 KB
machine warm-up times and ensures accurate (optional up to 8 MB)
machining under thermal growth conditions that can
37. number of registrable programs 1000
affect dimensional accuracy. By monitoring the
(optional up to 4000)
operational status of the spindle, the function adjusts
the machining process to compensate for any 38. addition of workpiece coordinate system 48 pairs
elongation that occurs. (optional up to 300)
39. tool offset memory C
40. HRV+ Servo Control
41. rapid traverse overlap function
Optional functions
Machine's line-up X axis stroke: 3 types (500 mm, 700 mm, 300 mm) Same as for standard DiB machines
structure Tool number: 2 types (14 tools, 21 tools)
Max. control axes : 1 type [up to 5 axes]
Cycle time Improvement of simultaneous operation of ATC with Improvement of simultaneous operation of ATC with
X, Y and additional axes X, Y and additional axes
Reducing tool change time of ATC by servo turret
Stroke No changes in comparison to DiA series Extended Z axis stroke (from 330 to 400 mm)
Z axis stroke 330 mm No change for X and Y axes stroke
Increased distance from Z axis cover to center of
spindle (from 380 to 418 mm)
Expanded Z axis cover to lower side
(from table top +179 mm to -158 mm)
Distance from table surface No changes in comparison to DiA series 80 ~ 480 mm (without high column option)
to spindle gauge plane 150 ~ 480 mm (without high column option)
Mechanical section No change for main components in comparison New design of machine structure resulting in
to DiA series improved Y axis travel
Improved protection against chips
Better chip evacuation
Tool turret No changes in comparison to DiA series Tool to tool (2 kg setting): 0.7 sec.
Tool to tool (2 kg setting): 0.9 sec. Maximum tool mass. 4 kg
Maximum tool length 250 mm on X500 and X700 with
double front door option
ROBODRILL α-DiB5 series
Splashguard Changing width of machine compared to DiA series Changing width of machine compared to DiA series
X500: 1565 → 1615 mm (extend +50 mm) X500: 1565 → 1615 mm (extend +50 mm)
X700: 2115 → 2165 mm (extend +50 mm) X700: 2115 → 2165 mm (extend +50 mm)
X300: No change (995 mm) X300: No change (995 mm)
New excellent chip evacuation
Coolant exit No changes in comparison to DiA series Increased height and depth
No change for width
Operation screen Adoption New iHMI Same as for standard DiB machines
Can use DiA series's screen on this new controller
Cabinet (back side) New wiring PCB Same as for standard DiB machines
New improved quick terminal blocks
New Breaker unit
Option plate for additional I/O
unchanged compared to DiA series
Options included as standard New full alphanumeric operator’s panel New full alphanumeric operator’s panel
(Former standard type is no longer available) (former standard type is no longer available)
The angle plate for LED illumination The angle plate for LED illumination
X axis telescopic cover with 3 steps
(only for X500, X700)
Spindle head cover (newly designed top cover)
Z axis metallic cover
Column cover
Bed cover
Redesigned telescopic cover for Y axis for better chips
evacuation (only for X500, X700)
Column sealing
Improved protection for front door rail against chips
Power failure back-up module
Obsolete options Bottom guard for improved chip evacuation Same as for standard DiB machines
I/O unit model A (horizon type)
Additional I/O terminal DI16/DO16
(input 4points NPN/Relay output)
Additional I/O terminal DI16 (DI only)
New options RS232C connection High column 400 mm (only for X500, X700)
RS232C connection
Cutting Feedrate Maximum 30000 mm/min Same as for standard DiB machines
500 (300L)
655 (200L)
α - D21LiB5
α - D21SiB5
α - D21MiB5
410 (325L)
995
1565
975
1600
1585
2150
2115
1585 1996
1940 68 (±10) 2082 (2182, 2282, 2382)
68 (±10) 2082 (2182, 2282, 2382)
2325 2325
55
68 (± 10) 2082 (2182, 2282, 2382)
280
68 (± 10) (2325, 2517, 2667)
2325
2168 (2268, 2368, 2468)
735
55
1340
2070
Technical data standard models
1560
1900
475 (300L)
615 (200L)
1620
1900
85
85
480 (325L)
85
250
250
375 375 375
250
420
420
420
350
2100
2650
840
840
1480
840
355 1190
350 320 1190 350 320 1190
355
70
630
530
600
2950
2850
600
2850
ROBODRILL α - DiB series α - D21SiB5 α - D21MiB5 α - D21LiB5
Travel X/Y/Z mm 300 x 300 (+100) x 330 500 x 400 x 330 700 x 400 x 330
Max. tool length (0–24,000 rpm) mm 190 250
Max. tool diameter mm HS80/100
Table size mm 630 x 330 650 x 400 850 x 410
Max. table load kg 200 300
Max. tool mass (0–24,000 rpm) kg 3
Distance from spindle nose to table (with HC100) mm 250-580
Controller 31i-B5
Spindle speed rqm 10000 | 24000
Spindle load 10,000 rpm (1 min) Nm | kW 80 | 14.2
Spindle load 10,000 rpm (continuous operation) Nm | kW 13.6 | 4
Spindle load 24,000 rpm (1 min) Nm | kW 35 | 26
Spindle load 24,000 rpm (continuous operation) Nm | kW 7.5 | 5.5
Rapid traverse in all axes m/min 54
Programmable cutting feed mm/min 30000
Acceleration X/Y/Z [G] (100kg table load, 2kg-tool) 1.6/1.2/1.6 1.4/1.0/1.6
Number of tools 21
Tool change time (2 kg-tool) (cut to cut) s 1.6
Spindle holder BT30/SK30 DIN 69871A
Spindle holder BBT30
Optional
Bidirectional accuracy of positioning of an axis
mm < 0.006
(ISO230-2:1988)
Bidirectional repeatability of positioning of an axis
mm < 0.004
(ISO230-2:1997,2006)
Available
Air pressure consumption L/min | Mpa 150 | 0.35–0.55
Machine mass/with DDR-T 2000/2200KG 2000/2200KG 2100/2300KG
15 30 30
1 min. rated power 1 min. rated power 1 min. rated power
14.2 26 26
25 25
10 20 20
OUTPUT (kW)
OUTPUT (kW)
OUTPUT (kW)
8 15
15
7000
0 0 0
0 1600 2000 2800 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 15000 18000 24000
MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1)
80 40 40
1 min. rated torque 1 min. rated torque
1 min. rated torque
35.5 35.5
60 30 30
TORQUE (Nm)
TORQUE (Nm)
TORQUE (Nm)
40 20 20
Continuous
20 rated torque 10 Continuous rated torque 10 Continuous rated torque
13.6 7.5 7.5
α - D21LiB5adv
α - D21SiB5adv
α - D21MiB5adv
995
975
2150
1565
2115
1600
1585
1996
1585 68 (± 10) 2082 (2182, 2282, 2382)
1940
55
280
2168 (2268, 2368, 2468)
735
55
1340
2070
Technical data advanced models
1560
1900
1620
1900
615 (200L)
85
475 (300 L)
85
480 (325L)
85
250
250
375 375 375
250
420
420
420
350
2100
2650
840
840
1480
840
355 1190
350 320 1190 350 320 1190
355
70
630
530
600
2950
2850
600
2850
ROBODRILL α - DiBadv series α - D21SiB5adv α - D21MiB5adv α - D21LiB5adv
Travel X/Y/Z mm 300 x 300 (+100) x 400 500 x 400 x 400 700 x 400 x 400
Max. tool length (0–24,000 rpm) mm 190 250
Max. tool diameter mm HS80/100
Table size mm 630 x 330 650 x 400 850 x 410
Max. table load kg 200 400
Max. tool mass (0–24,000 rpm) kg 4
Distance from spindle nose to table (with HC100) mm 180-580
Controller 31i-B5
Spindle speed rqm 10000 | 24000
Spindle load 10,000 rpm (1 min) Nm | kW 80 | 14.2
Spindle load 10,000 rpm (continuous operation) Nm | kW 13.6 | 4
Spindle load 24,000 rpm (1 min) Nm | kW 35 | 26
Spindle load 24,000 rpm (continuous operation) Nm | kW 7.5 | 5.5
Rapid traverse in all axes m/min 54
Programmable cutting feed mm/min 30000
Acceleration X/Y/Z [G] (100kg table load, 2kg-tool) 1.6/1.2/1.6 1.4/1.0/1.6
Number of tools 21
Tool change time (2 kg-tool) (cut to cut) s 1.3
Spindle holder BT30/SK30 DIN 69871A
Spindle holder BBT30
Optional
Bidirectional accuracy of positioning of an axis
mm < 0.006
(ISO230-2:1988)
Bidirectional repeatability of positioning of an axis
mm < 0.004
(ISO230-2:1997,2006)
Available
Air pressure consumption L/min | Mpa 150 | 0.35–0.55
Machine mass/with DDR-TiB 2200/2400KG 2200/2400KG 2300/2500KG
15 30 30
1 min. rated power 1 min. rated power 1 min. rated power
14.2 26 26
25 25
10 20 20
OUTPUT (kW)
OUTPUT (kW)
OUTPUT (kW)
8 15
15
7000
0 0 0
0 1600 2000 2800 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 15000 18000 24000
MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1)
80 40 40
1 min. rated torque 1 min. rated torque
1 min. rated torque
35.5 35.5
60 30 30
TORQUE (Nm)
TORQUE (Nm)
TORQUE (Nm)
40 20 20
Continuous
20 rated torque 10 Continuous rated torque 10 Continuous rated torque
13.6 7.5 7.5
DDR DDR-T
The swing plate is not included.
Technical tables DDRiB/DDR-TiB only available for DiB adv series
DDRiB DDR-TiB
The swing plate is not included.
FANUC for all your automation needs
FANUC designs efficiency for your production processes in the form of CNC systems, drives, robots and production
machines. All produced in one of the most highly automated factories in the world. Ready to integrate and backed by
unrivaled support and service. It’s how we give you a competitive edge.
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