2018 Robodrill Brochure PDF

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CONNECTING SMART MANUFACTURING

ROBODRILL α-DiB5 series


High-performance vertical machining center

Automated machining
for more versatile milling,
drilling and tapping
Versatility, Speed, Intelligence
The new-generation ROBODRILL promises unrivaled quality and precision at great hourly ra-
tes. With an unbeatable tool change time of 0.7 seconds and a turret capable of handling tools
weighing 4 kg, the new advanced version is both the fastest and strongest vertical machining
center on the market. With by far the shortest cycle times on most machining operations, all
ROBODRILL machines offer incredible performance and unbeatable efficiency.

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ultra fast tool changer

NRTL Rated Machine

highly dynamic BT30 spindle

rigid servo drive control


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Smart is the new powerful Future-proof investment

Using intelligent cutting strategies, ROBODRILL FANUC’s legendary reliability coupled with easy
achieves the same results as more powerful preventative maintenance procedures keeps
machines in less time, regardless of whether your downtime to an absolute minimum. And thanks to
application involves high-speed machining, mold their extreme longevity, ROBODRILL machines also
making or 5-axis machining. provide an unbeatable return on investment.

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optimal acceleration
and deceleration control

latest CNC and


servo technology

extraordinarily stable
machining and accuracy
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The multipurpose solution
to your efficiency needs
Designed to meet every need, the ROBODRILL α-DiB5 series comprises six completely re-designed
models in S, M and L sizes, available in either standard or advanced versions. With a rigid servo drive
control and a highly dynamic BT30 spindle, these high-speed all-rounders are suitable for all vertical
machining applications, from short production runs requiring fast turnaround times to flawless mass
production. With 210,000 machines installed since 1972, its future-proof versatility and easy adaptability
make the ROBODRILL the best-selling machine in its class.
* status 08/2016 ** the machines illustrated are standard versions

α-D14SiB5 α-D21MiB5
ROBODRILL standard version:
focus on efficiency

The standard version ROBODRILL α-DiB5 is a fast, high-quality


all-rounder. With a number of different spindle options to choose from,
it’s perfect for standard applications. Excellent repeatability makes this
model ideally suited to applications such as high-speed drilling, boring
and tapping.

• rigid design and a rugged cast cross table


• easy maintenance thanks to direct access to all components
• easy operation thanks to quick and simple, intuitive setup options
•n
 ew iHMI for utmost user-friendliness and full maintenance planning
• dedicated maintenance screen – easy instructions ensure quick
recovery if, for example, zero points are lost due to incorrect operator
input
• early issue detection thanks to an integrated early warning system
providing enhanced quality assurance
• 70-bar center through coolant pressure for non-stop deep and small
diameter hole drilling
• flexibility at any time thanks to a wide range of components to suit
your needs including rotary and tilting tables

ROBODRILL advanced version:


extra-strong and superfast

Advanced ROBODRILL α-DiB5 ADV models are designed for cutting-


edge high-speed machining and set the performance benchmark in
their class. Providing the ultimate in precision and repeatability, they
are perfect for long, fully automated production runs and represent a
versatile alternative to larger machines. Advanced models come with a
range of highly advanced features not available on standard models.

Additional advanced model features:


• 0.7-second tool change for superfast cycle times
• 4-kg tool handling capability for multistep tools
• 400-mm z-axis latitude for larger parts and less interference
between tools and workpieces

α-D21LiB5
The secret’s in the speed
Tool-on-tool changes on ROBODRILL α-DiB5 models are extremely fast – ranging from
0.9 seconds on our standard versions to an incredible 0.7 on the advanced. Cut to cut that
means 1.5 seconds for standard and 1.3 seconds for advanced versions. That’s the secret
to our speed machine!
Improved swarf evacuation

To maximize uptime, the ROBODRILL α-DiB5 series has been fitted with a
number of swarf evacuation options: from the coolant tank and chip flush
methods to a piping system for wall coolant. Advanced versions minimize
swarf interference with a dome-shaped Y-axis front cover. It also offers an
optional fully-enclosed spindle cover that separates the machining area from
the mechanism.

Stronger turret for bigger tools

Advanced model ROBODRILLs feature an even stronger turret. Offering even


more versatility, this enables the tool changer to handle heavy, customized
cutting tools weighing up to 4 kg while still realizing ultra-quick tool changing
times of 1.1 seconds.

The tool changer

At the heart of every ROBODRILL is a patented high-speed tool changer that


can carry 21 tools and offers the best reliability in its class. Its manufactured
efficiency lies in its solid metal construction and BIG-PLUS BBT30 spindle.
This makes it extremely resistant to radial forces and enables it to deliver
unbelievably efficient machining.
High-precision control
The world’s most reliable CNC, FANUC 31i-B5 is at the core of
ROBODRILL. User-friendly and easy to program, it contains twenty
easy-to-configure M-codes to control additional devices. Further
customization is achievable via the custom PMC function.

CF card

USB

easy-to-clean membrane keyboard

optional integrated 5-axis functions

manual pulse generator


• 10.4” colour display
• intuitive iHMI screen
• easy data input and minimal
keypad entry
• improved interface to robot
operation screen

• precise predictive maintenance


• easy auto programming
• easy-to-use control screen
• supports multiple languages

optimized data compatibility


• Ethernet interface
• USB interface
• CF card slot
The freedom to adapt
Whether it’s a new setup or changing unit numbers, ROBODRILL’s inherent versatility saves you
money within a wide range of applications and industries. With everything on board from
flexible 3, 4 and 5 simultaneous axes, every model has been designed to grow with your needs.
The intelligent alternative to big machines

Spreading your machining across several ROBODRILLs instead of relying on a dedicated


transfer machine allows you to benefit from cheaper production and higher flexibility in the
face of changing production numbers. Inherently adaptable, FANUC ROBODRILL also
represents a great addition to your production facilities since you can use it to absorb extra
demand, thereby freeing up your larger vertical machining centers for bigger jobs.
FANUC ROBODRILL for the
automotive industry
Mass-producing parts for the automotive industry requires a versatile machining center that combines speed
with repeatable accuracy. It needs to continuously produce flawless parts with minimal downtime and quick
acceleration all while delivering fast cycle times. To maximize availability and cut costs, it has to be easy to
maintain and operate. On-board monitoring should make it fully predictable and ensure that preventative
maintenance procedures are always focused, timely and necessary. Given rapidly changing production runs, it
needs to be quick and simple to program and set up. Doing all of this and more, ROBODRILL is ideally suited
to automotive applications.

Adding fixtures Easy automation


For more flexible fixture integration, the control Thanks to a direct robot interface – for 24hr
panel is available with 220 optional PMC unmanned production, lower costs, easy
functions and can be customized to include CNC operation and communication via multiple
dedicated buttons and lights. An additional PMC interfaces, including PROFIBUS and FL-net. Fast
function allows operators to create their own I/O Ethernet, FL-Net, PROFIBUS, Devicenet, I/O Link
options. To ensure maximum uptime, clamping and other high-speed network interfaces offer
fixtures are secured automatically and the flexibile connectivity options.
process is confirmed by sensors.
Lower cycle times Stable process
Optimize your programs and reduce your cycle Measurement cycle and tool management
times using the latest CNC and servo control functionality provide efficient tool monitoring for
technologies such as FSSB high-speed rigid even more stable processes – absolutely reliable
tapping, smart overlap and control time tool changer for seamless working in the most
reduction. stable processes.
ROBODRILL efficiency highlights

Versatile
5-axis
machining
To turn your ROBODRILL into a 5-axis
machine, all you need to do is add the
hardware. Simultaneous 5-axis control
and CNC-related requirements such as
indexing and simultaneous operation
are already in the CNC. Intelligent
options such as look-ahead data sets,
interpolation and smart smoothing
functions mean you can manufacture
top-quality molds, electrodes and other
3D parts quickly and precisely.

FANUC ROBODRILL DDRiB rotary table – FANUC ROBODRILL DDR-TiB –


the ideal add-on axis the solution for parts up to 200 kg
Thanks to its direct drive motor and improved rigidity Depending on the application, we can equip your
for more accurate machining, the FANUC ROBODRILL with an extremely rigid DDR-T trunnion
ROBODRILL DDRiB makes the perfect additional axis system that features all the benefits of the DDR
for your ROBODRILL. Benefits include an indexing rotary table and includes a support spindle and
time of just 0.55 seconds, ultrafast clamping and a L-brackets. Its improved rigidity ensures even higher
clamp torque of 700 N-m. Extremely precise and degrees of machining accuracy. All you need to do is
reliable, the DDRiB offers the best value for your add the fixture plate. The DDR-T’s practical design
money. ensures that the existing X-axis travel remains the
same as on the 3-axis design. Clamp torque on the
DDR-TiB is 1100 N-m.
Heavy-duty machining
ROBODRILL isn’t just for small parts. Thanks to ROBODRILL’s strong spindle and rigid structure, it is also ideally
suited to heavy-duty machining applications, including high-speed operations involving high volumes of swarf.
ROBODRILL even takes large diameter tools normally only found on bigger machines.

Machining Capability

High-acceleration spindle
Spindle Specification High-torque spindle
High-speed spindle

Drilling Tapping Drilling Tapping


Machining Tool dia. (mm) × Tool dia. (mm) × Tool dia. (mm) × Tool dia. (mm) ×
Feed (mm/rev) Feed (mm/rev) Feed (mm/rev) Feed (mm/rev)

Carbon Steel C45 Dia.30 × 0.15 M20 × 2.5 Dia.20 × 0.10 M16 × 2.0
Material

Grey Cast Iron Dia.30 × 0.30 M27 × 3.0 Dia.20 × 0.25 M22 × 2.5

Die Cast Aluminium Alloy Dia.32 × 0.40 M30 × 3.5 Dia.22 × 0.25 M24 × 3.0
ROBODRILL efficiency highlights

DESIGNED FOR EASY AUTOMATION


ROBODRILL’s compact design and easy accessibility from all sides make it ideally suited for trouble free machine
tending. Adding tending robots is easy thanks to our Quick and Simple Startup Packages. All FANUC products speak
the same language and share common servo and control platform – something that makes learning and operation
extremely easy.

For Example, the ROBODRILL a-DiB5 series is designed to meet your changing parts needs. It allows you to not only
integrate a FANUC robot into your system but will also enable you to switch seamlessly from different part variances
with minimal down time.

FANUC’s new flexible solutions for light component manufacturing is the perfect system for all of your Repetitive
Manufacturing needs. It is able to make nearly any part with high-speed and accuracy!

FANUC’s ROBODRILL a-DiB5 series features:


• Automation support function for easy robot integration with the ability to have one robot service two machines
• The flexibility to manufacture unlimited components and part variances for any industry
• High-speed automatic front and side doors open in just 0.8 seconds
• Easy all-round access for robots providing you the freedom to operate the cell automatically
• Just in time manufacturing
• Maximum Productivity, minimal down time and high-speed accuracy – the combination of speed,
flexibility and precision!
Remote monitoring
with ROBODRILL-LINKi
Equipped with a new graphic interface, LINKi is an updated production and
quality information management tool that allows you to monitor machine
status as well as operation conditions of up to 100 ROBODRILL machines in
real time from remote PCs or smart devices. Specific information is available
for each machining job, and push notifications can be sent to different
devices. The extremely user-friendly and intuitive interface gives you access
to preventative maintenance functions as well as consumable and repair
services.

Status monitor Operation results Diagnosis


• layout monitoring • group operation results • alarm history
• device monitoring/ • machining results • program history
device detail monitoring

Maximum uptime
Simple maintenance – early detection: the intuitive visual maintenance
interface on ROBODRILL’s 31i-B5 CNC facilitates faster recoveries after
servicing. The integrated early warning system identifies errors before they
occur, ensuring maximum precision and consistent quality standards.

Major energy savings


FANUC ROBODRILL delivers considerable energy savings compared to its
larger rivals. In addition to numerous intelligent features designed to reduce
energy consumption, every component has been chosen to provide the highest
possible performance for the least possible energy. Power used by the servo,
spindle and peripheral devices is calculated by software and displayed on the
Energy Saving Screen, enabling you to monitor and optimize power
consumption.
Standard functions

MANUAL GUIDE i Quick Screen


Designed to reduce the total time it takes you to get a To save you time, ROBODRILL’s control panel includes
drawing into production, FANUC MANUAL GUIDE i four Quick Screens for fast programming and
features an ergonomic Graphical User Interface (GUI) maintenance. These comprise screens for:
and user-friendly icons. Users also benefit from
• quick CNC program editing
assisted and conversational programming of
• coordinates and tool compensation settings
machining cycles, easy parts programming and
– including the ability to protect and restore data
simulation.
• machine operation settings – including machining
and energy modes according to program
• maintenance settings – including turret restoration
and motor referencing

Machining Mode Setting Function Preventive Maintenance Guidance


Using this feature, it is possible to set and optimize Offering a complete overview of ROBODRILL’s leakage
machining and energy modes according to the detection functionality, ROBODRILL’s maintenance
program. Servo parameters can be altered to suit guidance screens flag up insulation resistance and
machining conditions and machining mode power leakage issues early, thus avoiding breakdowns
parameters changed via M-code during machining in by indicating the need for preventative maintenance.
order to create the best possible conditions for Likewise, the screens support periodical maintenance
process. through schedules and reminders. These processes
can also be easily customized to suit your exact needs.
List of standard functions

1. new iHMI
2. 10K high-torque spindle
3. basic top cover
4. LED interior lighting
5. automatic oil lubricating
6. Dual Check Safety (DCS)
7. NRTL rated machine
8. 10.4“ colour LCD dynamic graphic display
9. multiple language selection
10. alphanumeric operator’s panel
Custom PMC
11. manual pulse generator
ROBODRILL’s custom PMC features easy-to-create
12. data I/O interface (USB, PCMCIA, Ethernet)
LADDER programs for peripheral devices, including
the ability to set LADDER program I/O and customize 13. Quick Screen (ROBODRILL HMI)
I/O signals. Its custom control panel includes the 14. preventive maintenance guidance
ability to monitor the status of peripheral devices, 15. external I/O function
control the ON/OFF on machining programs, create (free I/O terminal DI16/DO16, 16 free M-codes)
ON/OFF, lamp and pulse switches. Using the panel, 16. custom PMC LADDER function
peripheral devices are easy and inexpensive to 17. custom operator’s panel function
construct and maintain.
18. production counter
19. Quick Editor
20. AI thermal displacement
compensation (X/Y/Z axis)
21. machining mode setting function
22. energy saving function
23. MANUAL GUIDE i
24. program simulation
25. background editing
26. canned cycles for drilling
27. FSSB high-speed rigid tapping
28. spindle orientation (M19)
29. sub program call (M98[M198]/M99)
30. custom macro
31. optional block skip
32. high-speed skip
33. AI Contour Control
34. helical interpolation
AI Thermal Displacement Compensation
35. coordinate system rotation (G68)
Easy to set up, this function significantly reduces 36. part program storage size 512 KB
machine warm-up times and ensures accurate (optional up to 8 MB)
machining under thermal growth conditions that can
37. number of registrable programs 1000
affect dimensional accuracy. By monitoring the
(optional up to 4000)
operational status of the spindle, the function adjusts
the machining process to compensate for any 38. addition of workpiece coordinate system 48 pairs
elongation that occurs. (optional up to 300)
39. tool offset memory C
40. HRV+ Servo Control
41. rapid traverse overlap function
Optional functions

Additional axis interface (4/5 axes) Robot Interface 2


The standard 31i-B5 CNC already contains the FANUC’s Robot Interface 2 enables easy and
functionality required to turn ROBODRILL into a ­ inexpensive construction of a machining cell with
5-axis machine. All you need to add is the hardware safety issue. You can easily connect four ROBODRILLs
and software option. Simultaneous 5-axis control and one ROBOT without an additional system
capability is already in the CNC. Various third-party controller – the complete control software is included
rotary tables can also be easily fitted to ROBODRILL in the ROBODRILL PMC. In addition, the robot
using an additional servo amplifier and cable controller supports an automatic side door or an
connector. On applications involving rotary tables, automatic front door.
FANUC Tilted Working Plane Indexing also makes
programming holes and pockets in tilted planes
extremely easy.

Smoothing functions Touch probe system


FANUC ROBODRILL’s Nano Smoothing functionality For the exact measurement of tools and workpieces
reduces the need for manual finishing on processes, as well as contract-free tool breakage monitoring,
such as mold machining, that require sculptured ROBODRILL can be equipped with state-of-the-art
surfaces. Look-ahead blocks expansion enables touch probes and tool measurement devices from a
higher-precision machining on processes, such as die third party.
and mold machining, that involve cutting complex part
forms defined by numerous tiny program blocks.
AI Contour Control I/II enables high-precision
machining at optimal machining speeds, eliminating
errors and increasing feed rates.
List of optional functions

1. 10K high-acceleration spindle/


24K high-speed spindle
2. 70-bar center through coolant
3. tooling system BIG-PLUS (BBT30)/DIN (SK30)
4. High Column (up to +300 mm) Standard
5. additional axis interface (4 axes/5 axes)
6. direct drive rotary table DDR/DDR-T
7. various coolant options
(chip flush/CT coolant/tool taper cleaning)
8. automatic front door and/or side door
AI Tool Monitor 9. wide opening front door (M: 730 mm/L: 1100 mm)
The AI Tool Monitor function monitors the load on a 10. side window of splashguard
spindle during hole machining and, to prevent 11. chip flush improvement covers
breakages, issues an alarm should load parameters 12. fully closed top cover
be exceeded. Designed to prevent breakages and 13. automatic lubrication
costly downtime from occurring, if a breakage does 14. signal lamp
occur, this feature stops the machine automatically.
15. tool run-out detection function
16. AI Tool Monitor
17. touch probe system (Renishaw/BLUM)
18. Robot Interface 2 function
19. network interface (Fast Ethernet, FL-net,
PROFIBUS, Devicenet, I/O Link etc.)
20. various additional I/O modules
for custom PMC function
21. Fast Data Server 2 GB or 4 GB
22. AI Contour Control II
23. high-speed processing and look-ahead
blocks expansion (1000 blocks)
24. Nano Smoothing/Nano Smoothing 2
25. Tool Center Point Control
(TCP/High-speed Smooth TCP)
26. 3D cutter compensation
27. 3D coordinate system conversion
28. Tilted Working Plane Indexing command
29. rotary table dynamic fixture offset
30. NURBS Interpolation
31. conical/spiral interpolation
Network interfaces 32. cylindrical interpolation
Networking ROBODRILL with personal computers 33. Polar Coordinate Command
and robots is achieved easily via Ethernet. ROBODRILL 34. tool position offset/scaling/
supports various types of field networks and programmable mirror image
connections such as I/O Link, PROFIBUS-DP and 35. single-direction positioning
FL-net. 36. small-hole peck drilling cycle
37. learning control for parts cutting
38. tool management function for ROBODRILL
39. power failure backup module
40. more FANUC CNC hardware/software
functions on request
ROBODRILL α-DiB5 series: Standard and Advanced versions

The ROBODRILL α-DiB5 series comprises six completely re-designed models in


S, M and L sizes, available in either standard or advanced versions.
ROBODRILL Standard version: focus on efficiency
The standard version ROBODRILL α-DiB5 is a fast, high-quality and versatile machine. With a number of different
spindle options to choose from, it’s perfect for standard applications. Excellent repeatability makes this model
ideally suited to applications such as high-speed milling, drilling and tapping in the tooling and general
industries.

ROBODRILL Advanced version: extra-strong and superfast


Advanced ROBODRILL α-DiB5 ADV models are designed for cutting-edge, high-speed machining and set the
performance benchmark in their class. Faster tool change and better chip evacuation make the Advanced
version perfect for long fully automated production runs and represents a versatile alternative to larger
machines. Advanced models come with a range of highly advanced features not available on standard models.

ROBODRILL α-DiB5 series


DiB series (Standard) in DiBadv series (Advanced version) in
Item
comparison to DiA series comparison to DiB standard version

Machine's line-up X axis stroke: 3 types (500 mm, 700 mm, 300 mm) Same as for standard DiB machines
structure Tool number: 2 types (14 tools, 21 tools)
Max. control axes : 1 type [up to 5 axes]

Cycle time Improvement of simultaneous operation of ATC with Improvement of simultaneous operation of ATC with
X, Y and additional axes X, Y and additional axes
Reducing tool change time of ATC by servo turret

Stroke No changes in comparison to DiA series Extended Z axis stroke (from 330 to 400 mm)
Z axis stroke 330 mm No change for X and Y axes stroke
Increased distance from Z axis cover to center of
spindle (from 380 to 418 mm)
Expanded Z axis cover to lower side
(from table top +179 mm to -158 mm)

Distance from table surface No changes in comparison to DiA series 80 ~ 480 mm (without high column option)
to spindle gauge plane 150 ~ 480 mm (without high column option)

Mechanical section No change for main components in comparison New design of machine structure resulting in
to DiA series improved Y axis travel
Improved protection against chips
Better chip evacuation

Tool turret No changes in comparison to DiA series Tool to tool (2 kg setting): 0.7 sec.
Tool to tool (2 kg setting): 0.9 sec. Maximum tool mass. 4 kg
Maximum tool length 250 mm on X500 and X700 with
double front door option
ROBODRILL α-DiB5 series

Item DiB series (Standard) DiBadv series (Advanced version)

Splashguard Changing width of machine compared to DiA series Changing width of machine compared to DiA series
X500: 1565 → 1615 mm (extend +50 mm) X500: 1565 → 1615 mm (extend +50 mm)
X700: 2115 → 2165 mm (extend +50 mm) X700: 2115 → 2165 mm (extend +50 mm)
X300: No change (995 mm) X300: No change (995 mm)
New excellent chip evacuation

Coolant exit No changes in comparison to DiA series Increased height and depth
No change for width

Operation screen Adoption New iHMI Same as for standard DiB machines
Can use DiA series's screen on this new controller

Operator's Panel New design Same as for standard DiB machines


New key layout
One button for main power of ON/OFF
2 USB ports
New additional button for chip flush
RS232C (available as option)
Program protect key removed
(moved to management screen)
Automatic power off button removed (setting on iHMI)

Cabinet (back side) New wiring PCB Same as for standard DiB machines
New improved quick terminal blocks
New Breaker unit
Option plate for additional I/O
unchanged compared to DiA series

Options included as standard New full alphanumeric operator’s panel New full alphanumeric operator’s panel
(Former standard type is no longer available) (former standard type is no longer available)
The angle plate for LED illumination The angle plate for LED illumination
X axis telescopic cover with 3 steps
(only for X500, X700)
Spindle head cover (newly designed top cover)
Z axis metallic cover
Column cover
Bed cover
Redesigned telescopic cover for Y axis for better chips
evacuation (only for X500, X700)
Column sealing
Improved protection for front door rail against chips
Power failure back-up module

Obsolete options Bottom guard for improved chip evacuation Same as for standard DiB machines
I/O unit model A (horizon type)
Additional I/O terminal DI16/DO16
(input 4points NPN/Relay output)
Additional I/O terminal DI16 (DI only)

New options RS232C connection High column 400 mm (only for X500, X700)
RS232C connection

Rapid traverse 54 m/min Same as for standard DiB machines

Cutting Feedrate Maximum 30000 mm/min Same as for standard DiB machines
500 (300L)
655 (200L)

α - D21LiB5
α - D21SiB5

α - D21MiB5

410 (325L)
995

1565
975

1600
1585

2150
2115
1585 1996
1940 68 (±10) 2082 (2182, 2282, 2382)
68 (±10) 2082 (2182, 2282, 2382)

68 (±10) (2325, 2517, 2667) 68 (±10) (2325, 2517, 2667)

2325 2325

1585 2168 (2268, 2368, 2468) 2168 (2268, 2368, 2468)

1940 735 735


55

55
68 (± 10) 2082 (2182, 2282, 2382)

280
68 (± 10) (2325, 2517, 2667)
2325
2168 (2268, 2368, 2468)
735

55
1340
2070
Technical data standard models

1560
1900

475 (300L)
615 (200L)

1620
1900
85
85

480 (325L)
85

250
250
375 375 375
250

420

420
420

350
2100

2650
840
840
1480

840
355 1190
350 320 1190 350 320 1190

355
70

630
530
600
2950
2850
600
2850
ROBODRILL α - DiB series α - D21SiB5 α - D21MiB5 α - D21LiB5

Travel X/Y/Z mm 300 x 300 (+100) x 330 500 x 400 x 330 700 x 400 x 330
Max. tool length (0–24,000 rpm) mm 190 250
Max. tool diameter mm HS80/100
Table size mm 630 x 330 650 x 400 850 x 410
Max. table load kg 200 300
Max. tool mass (0–24,000 rpm) kg 3
Distance from spindle nose to table (with HC100) mm 250-580
Controller 31i-B5
Spindle speed rqm 10000 | 24000
Spindle load 10,000 rpm (1 min) Nm | kW 80 | 14.2
Spindle load 10,000 rpm (continuous operation) Nm | kW 13.6 | 4
Spindle load 24,000 rpm (1 min) Nm | kW 35 | 26
Spindle load 24,000 rpm (continuous operation) Nm | kW 7.5 | 5.5
Rapid traverse in all axes m/min 54
Programmable cutting feed mm/min 30000
Acceleration X/Y/Z [G] (100kg table load, 2kg-tool) 1.6/1.2/1.6 1.4/1.0/1.6
Number of tools 21
Tool change time (2 kg-tool) (cut to cut) s 1.6
Spindle holder BT30/SK30 DIN 69871A
Spindle holder BBT30

Optional
Bidirectional accuracy of positioning of an axis
mm < 0.006
(ISO230-2:1988)
Bidirectional repeatability of positioning of an axis
mm < 0.004
(ISO230-2:1997,2006)

Available
Air pressure consumption L/min | Mpa 150 | 0.35–0.55
Machine mass/with DDR-T 2000/2200KG 2000/2200KG 2100/2300KG

Spindle output Spindle output Spindle output


10,000 min-1 (high torque) 10,000 min-1 (high acceleration) 24,000 min-1 (high speed)

15 30 30
1 min. rated power 1 min. rated power 1 min. rated power
14.2 26 26
25 25

10 20 20
OUTPUT (kW)
OUTPUT (kW)

OUTPUT (kW)

8 15
15

5 Continuous rated power 10 10


4
Continuous rated power Continuous rated power
5.5 5.5
5 5

7000
0 0 0
0 1600 2000 2800 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 15000 18000 24000
MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1)

80 40 40
1 min. rated torque 1 min. rated torque
1 min. rated torque
35.5 35.5

60 30 30
TORQUE (Nm)
TORQUE (Nm)

TORQUE (Nm)

40 20 20

Continuous
20 rated torque 10 Continuous rated torque 10 Continuous rated torque
13.6 7.5 7.5

1700 2800 7000


0 0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 18000 24000

SPINDLE SPEED (MIN ) -1


SPINDLE SPEED (MIN ) -1 SPINDLE SPEED (MIN ) -1
410 (325L)
500 (300L)
655 (200 L)

α - D21LiB5adv
α - D21SiB5adv

α - D21MiB5adv
995

975

2150
1565

2115
1600
1585
1996
1585 68 (± 10) 2082 (2182, 2282, 2382)

1940

1585 68 (±10) 2082 (2182, 2282, 2382)


68 (± 10) (2325, 2517, 2667)
1940
2325
68 (± 10) 2082 (2182, 2282, 2382) 68 (±10) (2325, 2517, 2667)
2168 (2268, 2368, 2468)
2325
735
55

68 (± 10) (2325, 2517, 2667) 2168 (2268, 2368, 2468)


2325 735

55
280
2168 (2268, 2368, 2468)
735

55
1340
2070
Technical data advanced models

1560
1900

1620
1900
615 (200L)
85

475 (300 L)
85

480 (325L)
85

250
250
375 375 375
250

420

420
420

350
2100

2650
840
840
1480

840
355 1190
350 320 1190 350 320 1190

355
70

630
530
600
2950
2850
600
2850
ROBODRILL α - DiBadv series α - D21SiB5adv α - D21MiB5adv α - D21LiB5adv

Travel X/Y/Z mm 300 x 300 (+100) x 400 500 x 400 x 400 700 x 400 x 400
Max. tool length (0–24,000 rpm) mm 190 250
Max. tool diameter mm HS80/100
Table size mm 630 x 330 650 x 400 850 x 410
Max. table load kg 200 400
Max. tool mass (0–24,000 rpm) kg 4
Distance from spindle nose to table (with HC100) mm 180-580
Controller 31i-B5
Spindle speed rqm 10000 | 24000
Spindle load 10,000 rpm (1 min) Nm | kW 80 | 14.2
Spindle load 10,000 rpm (continuous operation) Nm | kW 13.6 | 4
Spindle load 24,000 rpm (1 min) Nm | kW 35 | 26
Spindle load 24,000 rpm (continuous operation) Nm | kW 7.5 | 5.5
Rapid traverse in all axes m/min 54
Programmable cutting feed mm/min 30000
Acceleration X/Y/Z [G] (100kg table load, 2kg-tool) 1.6/1.2/1.6 1.4/1.0/1.6
Number of tools 21
Tool change time (2 kg-tool) (cut to cut) s 1.3
Spindle holder BT30/SK30 DIN 69871A
Spindle holder BBT30

Optional
Bidirectional accuracy of positioning of an axis
mm < 0.006
(ISO230-2:1988)
Bidirectional repeatability of positioning of an axis
mm < 0.004
(ISO230-2:1997,2006)

Available
Air pressure consumption L/min | Mpa 150 | 0.35–0.55
Machine mass/with DDR-TiB 2200/2400KG 2200/2400KG 2300/2500KG

Spindle output Spindle output Spindle output


10,000 min-1 (high torque) 10,000 min-1 (high acceleration) 24,000 min-1 (high speed)

15 30 30
1 min. rated power 1 min. rated power 1 min. rated power
14.2 26 26
25 25

10 20 20
OUTPUT (kW)
OUTPUT (kW)

OUTPUT (kW)

8 15
15

5 Continuous rated power 10 10


4
Continuous rated power Continuous rated power
5.5 5.5
5 5

7000
0 0 0
0 1600 2000 2800 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 15000 18000 24000
MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1) MAX. SPINDLE SPEED (MIN -1)

80 40 40
1 min. rated torque 1 min. rated torque
1 min. rated torque
35.5 35.5

60 30 30
TORQUE (Nm)
TORQUE (Nm)

TORQUE (Nm)

40 20 20

Continuous
20 rated torque 10 Continuous rated torque 10 Continuous rated torque
13.6 7.5 7.5

1700 2800 7000


0 0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000 0 6000 7000 12000 18000 24000

SPINDLE SPEED (MIN ) -1


SPINDLE SPEED (MIN ) -1 SPINDLE SPEED (MIN ) -1
Technical tables DDR/DDR-T

FANUC ROBODRILL DDR rotary table Specifications

Drive method Direct drive


Motor Synchronous built-in servomotor DiS 260/300
Continuous rating 50 Nm
Maximum torque 260 Nm
Table rotation speed 200 min-1
Detector Absolute AlphaiCZ sensor 512A
Least input increment 0.0001 degrees [IS-C]
Indexing precision ±0.0028 degrees (±10 s)
Clamp method Air pressure + spring
Clamp torque 500 Nm for air pressure of 0.5 MPa
350 Nm for air pressure of 0.35 MPa
70 Nm when air pressure is shut off
Rotating-part inertia J = 0.06 kgm2 (GD2 = 0.24 kgm2)
Permissible workpiece inertia [kg m2] J = 0.99 kgm2 (GD2 = 3.99 kgm2)
Spindle outside diameter Ø 90 mm
Ø 140 mm when the end plate (option) is mounted
Spindle hole diameter Ø 46 mm
Ø 55 mm when the end plate (option) is mounted
Center height 150 mm
Main body mass 66 kg
Maximum loading capacity 100 kg

Permissible moment load F F x L = 600 Nm

FANUC ROBODRILL DDR-T X300 X500 X700

Clamp torque 700 Nm (for an air pressure of 0.5 MPa)


Maximum Swing Ø φ 310 mm φ 410 mm
Number of bracket ports (option) 6 (oil/air)
Table rotation speed 200 min-1
Maximum loading capacity 45 kg 100 kg
"Permissible workpiece inertia [Kg m2]“ J = 0.5 J = 1.0
Center height 200 mm 260 mm
Main body mass 150 kg 190 kg 200 kg

DDR DDR-T
The swing plate is not included.
Technical tables DDRiB/DDR-TiB only available for DiB adv series

FANUC ROBODRILL DDRiB rotary table Specifications

Drive method Direct drive


Motor Synchronous built-in servomotor DiS 50/300-B
Continuous rating 46 Nm
Maximum torque 275 Nm
Table rotation speed 200 min-1 I 300 min-1
Detector Absolute AlphaiCZ sensor 512A
Least input increment 0.0001 degrees (IS-C)
Indexing precision ±0.0028 degrees (±10 s)
Clamp method Air pressure + spring
Clamp torque 700 Nm for air pressure of 0.5 MPa
500 Nm for air pressure of 0.35 MPa
100 Nm when air pressure is shut off
Rotating-part inertia J = 0.04 kgm2 [GD2 = 0.16 kgf m2]
J = 1.0 kg m2 [GD2 = 4.0 kgf m2] I
Permissible workpiece inertia [kg m2]
J = 0.25 kg m2 [GD2 = 1.0 kgf m2]
Spindle outside diameter Ø 90 mm
Ø 140 mm when the end plate (option) is mounted
Spindle hole diameter Ø 46 mm
Ø 55 mm when the end plate (option) is mounted
Center height 150 mm
Main body mass 80 kg
Maximum loading capacity 100 kg I 25 kg

Permissible moment load F F x L = 600 Nm

FANUC ROBODRILL DDR-TiB X300 X500 X700

Clamp torque 1100 Nm (for an air pressure of 0.5 MPa)


Maximum Swing Ø φ 310 mm φ 410 mm
Number of bracket ports (option) 6 (oil/air)
Table rotation speed 200 min-1 200 min-1 I 100 min-1 I 100 min-1
Maximum loading capacity 45 kg 100 kg I 150 kg I 200 kg
"Permissible workpiece inertia [Kg m2]“ J = 0.5 J = 1.0 I J = 1.5 I J = 2.0
Center height 200 mm 260 mm
Main body mass 155 kg 190 kg 200 kg

DDRiB DDR-TiB
The swing plate is not included.
FANUC for all your automation needs
FANUC designs efficiency for your production processes in the form of CNC systems, drives, robots and production
machines. All produced in one of the most highly automated factories in the world. Ready to integrate and backed by
unrivaled support and service. It’s how we give you a competitive edge.

FANUC is the factory automation specialist


We’ve been automation experts for almost ­60 years. With more than 20 million FANUC products operating worldwide –
including 500,000 FANUC robots, 3.7 million FANUC CNCs and 17 million FANUC servomotors – we think our track
record speaks for itself.
FANUC Maintenance Services FANUC Academy Lifetime OEM spare parts

To minimize impact on The FANUC Academy offers As long as your machine is in


production and get the most everything you need to upskill service, we will provide you
out of your machine, we offer your teams and increase with original spare parts – for
maintenance services productivity – from introductory a minimum of 25 years. With a
designed to lower your programs for beginners to wide range of parts stocked,
machine’s TCO. Whatever your courses tailored to the needs of dedicated service engineers
production scenario, FANUC expert users and specific and direct online access to
solutions keep your machine applications. Fast and effective FANUC stores, availability
running via dedicated learning, on-site training or checks and ordering, we keep
preventive, predictive and cross machine training are you running.
reactive maintenance some of the extensive
procedures that maximize educational offering.
uptime and keep downtime to
a bare minimum.
Best support in the industry
We are dedicated to the service and support of all FANUC products throughout their entire
service life. If you own it, we support it.

FANUC AMERICA

HEAD OFFICE

BRANCH OFFICE

SATELLITE

Find out how FANUC can provide you with the


best in speed, flexibility and efficiency.
Call 888.FANUC.US or visit us online at www.fanucamerica.com

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