Dynamic Analysis of A Slider-Crank Mechanism, Its Construction, Working and Applications
Dynamic Analysis of A Slider-Crank Mechanism, Its Construction, Working and Applications
Dynamic Analysis of A Slider-Crank Mechanism, Its Construction, Working and Applications
Section A:
Mudassar Dilbar (2017-ME-41)
Sajeer Ahmad (2017-ME-01)
Shahmir Rizwan (2017-ME-16)
Shoaib Bilal (2017-ME-09)
Usama Afzal (2017-ME-04)
Letter of Transmittal
We are writing to you about the lab report titled Dynamic Analysis of a Slider-
Crank Mechanism & its Applications enclosed. As the title suggests, the purpose of writing
this report is to analyze the mechanism mentioned above in detail in terms of its construction
design, working principles, motion dynamics and its applications in the field.
This project officially started on 13th December, 2018 and was completed the
same day in the Engineering Dynamics Laboratory of the Department of Mechanical
Engineering. The supervisor for this analysis was Engr. M. Usman. The other members of the
group that took part in this analysis are mentioned on the title page.
The report focuses on the mechanism mentioned above only and completely.
The slider-crank mechanism has numerous applications in different areas of Mechanical
Engineering including automobiles, industrial machines, pumps and motors, etc. The visual
results of this report exhibit how the slider and crank move relative to each other and what are
the different relations among them. This is submitted as the final copy of this report. Kindly,
inform us if you have any concerns.
Sincerely,
Mudassar Dilbar, Sajeer Ahmad, Shahmir Rizwan, Shoaib Bilal, and Usama Afzal.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 3
Acknowledgements
We would like to express our deepest appreciation to all those who provided me the
opportunity to complete this report. A special gratitude to our Lab Instructor, Engr. M. Ahmad
Naveed and lab attendant, Engr. M. Usman, for supervising the analysis and teaching us the
proper methodology.
Furthermore, we would also like to acknowledge with appreciation, our classmates who
created an encouraging environment and helping us with the lab work and the writing of this
report. Last but not least, many thanks to the authorities of the Department of Mechanical
Engineering for providing us with proper equipment and latest technology.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 4
Table of Contents:
i. List of Figures, Tables & Graphs ................................................................. 6
v. References .................................................................................................. 27
ii. Summary
This report has two major aspects, the illustration of working and uses of a slider-crank
mechanism and then the dynamic analysis of that mechanism. Every engineer must know the
details about basic mechanics and definitions of different terms frequently used in mechanics.
The slider-crank mechanism is a basic mechanism which has major applications and can be
modified into many other mechanisms. Its types, working and its applications in machines
around us are discussed in detail in this report. After this review of literature about mechanics
and the slider-crank mechanism, we must know the dynamic properties of this mechanism.
This can be achieved by a dynamic analysis of this mechanism and graphical representation of
the results of the analysis. This report not only provides a complete dynamic analysis but also
has a proper discussion on the results and recommendations for better performance of the
mechanism.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 8
Chapter 1: Introduction
This report does not include the analysis or details of any mechanism other than the
slider-crank mechanism. The reason is that the slider-crank mechanism was the primary focus
of the experiment performed in the laboratory was upon the slider-crank mechanism. Moreover,
this mechanism is the basis for many other mechanisms and has vast applications everywhere.
Understanding this mechanism well, will also be helpful in studying the others.
This report is developed primarily for academic purpose. The readers will mostly
include students of Mechanical and Design Engineering and their Instructors. They will learn
about the working and uses of a basic mechanism. They will also learn how to do an analysis
of motion for any mechanism and to think of its practical applications.
This branch of science is further divided into three parts; kinematics (the analysis of
motions), designing methods, and kinetics and time-varying forces. In this report, we will be
dealing with the first aspect, i.e. the analysis of motion of machines and mechanisms.
1.4. Kinematics:
The kinematics basically deals with the way things move. It is the study of the geometry
of motion. The kinematic analysis involves determining the position, displacement, rotation,
speed, velocity and acceleration of a mechanism. The kinematics provides insight into
significant design questions. (Myszka, 2012)
1.4.1. Links:
Every element or pair of elements moving relative to the other parts of a machine is
called a link. The movement of a link is studied by using geometry so the link is then considered
to be rigid.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 10
Classification of links:
The links are classified under following three categories;
a. Binary links (connect two joints).
b. Ternary links (connect three joints).
c. Quaternary links (connect four joints).
Types of Links:
Within the above mentioned classes, there are following three types of links on basis of
the nature of their material;
a. Rigid links e.g. connecting rod, crank, etc.
b. Flexible links e.g. belts, ropes, springs, etc.
c. Fluid links e.g. hydraulic press, lift, etc.
1.4.2. Joints:
The connections between links are modeled as providing ideal movement, pure rotation
or sliding for example, and are called joints. The most familiar joints for link systems are the
revolute or hinged joints, denoted by an R and the prismatic or sliding joints, denoted by a P.
Most other joints are modeled as their combinations. (Hibbeler, 2013)
Examples:
The cylindrical joint consists of an RP or PR serial chain constructed so that the axes
of the revolute and prismatic joints are parallel, the spherical joint consists of an RRR serial
chain for which each of the hinged joint axes intersect in the same point, the planar joint can
be constructed either as a planar RRR, RPR, and PPR serial chain that has three degrees-of-
freedom.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 11
Higher pair:
The pair is called higher pair if the links have line or point contact between them such
as gears, cam and follower, rolling ball, etc.
Self-crossed pair:
A pair is said to be self-crossed if the links have direct mechanical contact between
them, even without the application of external force.
Force-crossed pair:
A pair is said to be force-crossed if the links are kept in contact by the application of
external forces. A good example is ball and roller bearings.
And finally, on basis of the type of relative motion between the elements;
Sliding pair:
It is the pair in which each element has sliding motion relative to the other element such
as piston inside a cylinder, spur gear drive and square bar in a square hole.
Rolling pair:
In a rolling pair, one element rolls relative to the other element. A wheel rolling on a
road is a good example.
Turning pair:
In a turning pair, one link undergoes turning motion relative to the other link. Example
is a shaft with collars in a circular hole.
Cylindrical pair:
A cylindrical pair is a kinematic pair in which the links undergo both rotational and
translational motion relative to one another such as a solid cylindrical bar inside a hollow shaft.
1.5. Mechanisms:
Reuleaux (1963) defines the term mechanism in the sense of engineering as a source to
get output from different forces:
A mechanism, in engineering, is a device that transforms
input forces and movement into a desired set of output forces and
movement. It is a combination of resistant bodies arranged in such a
way that by using them, the mechanical forces of nature can be made
to do work in a particular direction. A mechanism can also be defined
as a kinematic chain, in which one link is fixed or stationary, is called
a mechanism.
(Figure 10: The slider-crank mechanism. (a) The physical model, (b) the experiment equipment, Ha,
Fung, Chen & Hsien, 2005)
1.6.1. Types:
There are two basic types of slider-crank mechanism namely in-line and offset slider-
crank mechanism. This report is, however, focused on the dynamic analysis of the inline type
slider-crank mechanism.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 16
1.6.2. Parts:
A slider-crank is a four-bar linkage that has a crank that rotates coupled to a slider that
the moves along a straight line. This mechanism is composed of three important parts; the crank
which is the rotating disc, the slider which slides inside the tube and the connecting rod which
joins the parts together. A slider crank is an RRRP type mechanism i.e. it has three revolute
joints and a prismatic joint. The total distance between the two extreme positions of the slider
is called the path length.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 17
L>R+E
where,
R is the crank length,
L is the length of the link between the crank and slider and
E is the offset of the slider. (Thaddaeus, 2016)
1.6.4. Examples:
There are numerous applications of slider-crank mechanism in our daily lives. Many
other mechanisms are also developed from it and employed in different machines wherever
needed. Some of the common applications of this mechanism, both inline and offset, are
enlisted below:
Reciprocating engine.
Rotary engine.
Oscillating cylinder engine.
Hand pump.
Scotch yoke.
Oldham’s coupling.
Elliptical trammel.
Control valve actuators.
Shaper machines.
Internal combustion engines.
Screw press.
Revolver mechanism.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 18
Slider-crank mechanism.
Meter rod.
Steel rule.
Degree meter showing crank position.
Scientific calculator.
Lead pencils.
Graph paper/Plotting software
We stop after rotating the crank through 30⁰ and note the displacement of the slider
using a ruler scale put adjacent to the path of the slider. Continue the procedure and note the
displacements after every 30⁰ until one revolution of crank is complete. The crank must be
rotated as smoothly as possible and with attempted uniform speed.
Plot a graph between angle of rotation and displacement and find velocity from the
slope of the curve at different points. Now plot a graph between angle and velocity and find
acceleration from the slope of the curve at different points. Finally plot a graph between angle
and acceleration.
Observe the behavior of the three curves for pattern and logic and interpret the data.
Also we calculate the slider displacement, velocity and acceleration using derived and
worldwide accepted formulae and compare their plot with our experimental graphs in order to
analyze the slider-crank mechanism used in this experiment relative to an ideal one working
perfectly according to the mathematical formulae.
In this chapter, the experiment is presented in form of data tables and then the graphical
analysis of the experimental as well as the calculated data.
Table 3.1:
Crank Slider Displacement
Sr. # Rotation (inches)
(Deg) Experimental Calculated % Error
1. 0 0 0 0.0
2. 30 0.45 0.33 26.1
3. 60 1.50 1.25 16.7
4. 90 2.82 2.50 11.3
5. 120 3.99 3.75 6.0
6. 150 4.76 4.67 2.0
7. 180 5.00 5.00 0.0
8. 210 4.72 4.67 1.2
9. 240 3.91 3.75 4.1
10. 270 2.70 2.50 7.4
11. 300 1.40 1.25 10.7
12. 330 0.37 0.33 10.8
13. 360 0 0 0.0
Table 3.2:
Crank Velocity
Sr. # Rotation (inches/degree)
(degree) Experimental Calculated % Error
1. 0 0.002 0 100
2. 30 0.025 0.0213 14.8
3. 60 0.040 0.0367 8.3
4. 90 0.042 0.0425 1.2
5. 120 0.032 0.0368 13.0
6. 150 0.017 0.0213 20.2
7. 180 -0.001 0 100
8. 210 -0.018 -0.0213 15.5
9. 240 -0.034 -0.0368 7.6
10. 270 -0.042 -0.0425 1.2
11. 300 -0.039 -0.0368 5.6
12. 330 -0.023 -0.0213 7.4
13. 360 0 0 100
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 22
Table 3.3:
Crank Acceleration
Sr. # Rotation ( square inches/degree)
(degree) Experimental Calculated % Error
1. 0 7.19 7.225 0.48
2. 30 6.25 6.257 0.11
3. 60 2.75 3.6125 23.88
4. 90 -1.19 0 100
5. 120 -4.11 -3.6125 12.1
6. 150 -5.50 -6.257 12.098
7. 180 -5.83 -7.225 19.31
8. 210 -5.50 -6.257 12.09
9. 240 -3.94 -3.6125 8.31
10. 270 -0.86 0 100
11. 300 3.08 3.6125 14.74
12. 330 6.69 6.257 6.47
13. 360 8.06 7.225 10.36
Graph 3.1:
Degree vs. Displacement;
5
Displacement (inch)
0
0 30 60 90 120 150 180 210 240 270 300 330 360
Crank Degree (deg)
Experimental Calculated
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 23
Graph 3.2:
Degree vs. Velocity;
0.050
0.040
0.030
Velocity (inch/deg)
0.020
0.010
0.000
0 30 60 90 120 150 180 210 240 270 300 330 360
-0.010
-0.020
-0.030
-0.040
-0.050
Crank Degree (deg)
Experimental Calculated
Graph 3.3:
Degree vs. Acceleration;
10.00
8.00
Acceleration (inch/deg^2)
6.00
4.00
2.00
0.00
0 30 60 90 120 150 180 210 240 270 300 330 360
-2.00
-4.00
-6.00
-8.00
Crank Degree (deg)
Experimental Calculated
3.2. Results:
The graphs for the slider-crank mechanism used in this experiment are in the same
manner as the curves for the calculated values. There is noticeable percentage difference
between our experimental and calculated values. The error is highest in the velocity values with
an average of 29.8% and least in the displacement values with average value 16.7%. The error
for acceleration values is intermediate with an average of 23%.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 24
Chapter 4: Discussion
The results of this report provide us with a decent and thorough dynamic analysis of
the slider-crank mechanism. The analysis in this report is enough at the learning stage of the
students performing the experiment and the errors or differences found are acceptable at this
stage.
The displacement curve shows the change in position of slider with rotation of the crank.
The slider starts from the reference point and comes back to it in one rotation of the crank.
There is difference between the curves for experimental and calculated values which shows
that the movement of slider is not uniform which may be due to friction or play in the rotating
crank.
The velocity curve shows that the slider has maximum velocity at instants where its
displacement from reference point is zero or minimum. The experimental velocity curve also
deviates from the calculated one slightly. The acceleration curve shows that the slider is
accelerated initially and then decelerates to a minimum value and then accelerates again to a
final value.
The angular velocity of the disc in this experiment is not uniform since the disc is being
rotated manually. Moreover, the disc is being stopped after small intervals to take readings of
slider displacement. This is why, in this experiment, we have assumed a suitable value for the
angular velocity and kept it constant throughout.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 25
iii. Conclusion
To conclude this report, we must acknowledge that the slider-crank mechanism is the
basis for many of the modern technology and machines. It has numerous applications and uses
in our daily lives as well as in our industries. Furthermore, we learned that the dynamic analysis
is a good tool to gauge any mechanism or machine. We can implement the results from a
dynamic analysis in the making of machines and get better performance out of them. This
enlightens the importance of dynamic analysis and every engineer associated with the
designing field must have his grip at the concepts involved in it.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 26
iv. Recommendations
After completing the analysis and this report we recommend a few things for the readers
and for the people working with the mechanism mentioned in this report, that are enlisted
below;
v. References
Ha, J. L., Fung, R. F., Chen, K. Y. & Hsien, S. C. (2005). Dynamic Modeling. Dynamic
Modeling & Identification of a Slider-Crank Mechanism, Page 3.
Hibbeler, R. C. (2013). Engineering Mechanics, Dynamics, 14th ed. New Jersey: Pearson
Education.
Homer, E. (2002). Kinematic Design of Machines and Mechanisms, 6th ed. New York:
McGrawHill.
Moubarak, P. & Ben-Tzvi, P. (2013). On the Dual-Rod Slider Rocker Mechanism and Its
Applications to Tristate Rigid Active Docking. ASME Journal of Mechanisms and
Robotics, Page 5.
Myzska, D. H. (2012). Machines & Mechanisms, Applied Kinematic Analysis, 4th ed. New
Jersey: Pearson Education.
Reuleaux, F. (1963). The Kinematics of Machinery. (trans. and annotated by A. B. W. Kennedy).
New York: Dover.
Shigley, J. E. & Uicker, J. J. (1981). Thoery of Machines and Mechanisms. New York:
McGrawHill.
Thaddaeus, J. (2016). Offset Slider-Crank Mechanism. Synthesis and Dynamic Simulation of
an Offset Slider-Crank Mechanism, Pages 5 - 9.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 28
vi. Bibliography
Akbaria, S. Fallahi, F. & Pirbodaghia, T. (2016). Dynamic Analysis and Controller Design for
a Slider–Crank Mechanism with Piezoelectric Actuators, Pages 2 – 4.
Chandrakar, B. & Soni, M. M. (2013). Design and Optimization of Slider and Crank
Mechanism with Multibody Systems, Page 7.
Dao, T. P. & Huang, S. C. (2014). Design and Analysis of Flexible Slider Crank Mechanism,
Pages 15 – 21.
Duarte, J. Guillermo, E. Valencia & Obregón, L. J. (2018). Application of Lagrange Equations
in the Analysis of Slider-Crank Mechanisms, Pages 6 – 7.
Ginsberg, J. (2008). Engineering Dynamics. Cambridge: Cambridge University Press.
Ha, J. L., Fung, R. F., Chen, K. Y. & Hsien, S. C. (2005). Dynamic Modeling. Dynamic
Modeling & Identification of a Slider-Crank Mechanism, Page 3.
Hibbeler, R. C. (2013). Engineering Mechanics, Dynamics, 14th ed. New Jersey: Pearson
Education.
Homer, E. (2002). Kinematic Design of Machines and Mechanisms, 6th ed. New York:
McGrawHill.
Moubarak, P. & Ben-Tzvi, P. (2013). On the Dual-Rod Slider Rocker Mechanism and Its
Applications to Tristate Rigid Active Docking. ASME Journal of Mechanisms and
Robotics, Page 5.
Myzska, D. H. (2012). Machines & Mechanisms, Applied Kinematic Analysis, 4th ed. New
Jersey: Pearson Education.
Nagchaudhuri, A. (2002). Mechatronic Redesign of Slider Crank Mechanism, Pages 11 - 13.
Ranjbarkohan, M. Rasekh, M. Hoseini, A. H. Asadi, M. R. & Kheiralipour, K. (2011).
Kinematics and kinetic analysis of the slider-crank mechanism in otto linear four
cylinder Z24 engine, Page 9.
Reuleaux, F. (1963). The Kinematics of Machinery. (trans. and annotated by A. B. W. Kennedy).
New York: Dover.
Ronak, P. A. (2013). Slider Crank Mechanism for Four bar linkage, Pages 4 - 7.
Shigley, J. E. & Uicker, J. J. (1981). Thoery of Machines and Mechanisms. New York:
McGrawHill.
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 29
vii. Appendices
Appendix – A:
Degree vs. displacement graph for offset slider-crank mechanism;
60
50
Displacement (mm)
40
30
20
10
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
Crank Degree (deg)
Experimental Calculated
Appendix – B:
Degree vs. velocity graph for offset slider-crank mechanism;
1.000
0.800
0.600
Velocity (mm/deg)
0.400
0.200
0.000
-0.200 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
-0.400
-0.600
-0.800
-1.000
Crank Degree (deg)
Experimental Calculated
DYNAMIC ANALYSIS OF SLIDER-CRANK MECHANISM 31
Appendix – C:
Degree vs. acceleration graph for offset slider-crank mechanism;
25.00
20.00
Acceleration (mm/deg^2) 15.00
10.00
5.00
0.00
-5.00 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
-10.00
-15.00
-20.00
-25.00
Crank Degree (deg)
Experimental Calculated
. _____________________ .