Chevron's Dropped Object Prevention Program
Chevron's Dropped Object Prevention Program
Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
January 2010
Historically, dropped objects have played a principal
role in oil and gas incidents. This situation should
not be tolerated or allowed to continue. We must
eliminate this type of incident.
Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
ii | Deepwater Exploration/Projects
Operational Excellence
Tenets of Operation
We will ALWAYS:
1. Operate within design and environmental limits.
2. Operate in a safe and controlled condition.
3. Ensure safety devices are in place and functioning.
4. Follow safe work practices and procedures.
5. Meet or exceed customer’s requirements.
6. Maintain integrity of dedicated systems.
7. Comply with all applicable rules and regulations.
8. Address abnormal conditions.
9. Follow written procedures for high risk or
unusual situations.
10. Involve the right people in decisions that affect
procedures and equipment.
Steve Thurston
Vice President
Deepwater Exploration Projects
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Contents
2.0 Scope
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4.0 Definition
Lifting operations
Personal injury/death
Structural damage
Damage to equipment
Release of hydrocarbons/fire
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Dropped Objects Prevention | 5
7.0 Strategy
Monitor results.
Continually improve.
Cranes
Temporary/portable equipment
Vessels/barges
Pipe racks
Forklift trucks
Ladders
Scaffolding
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These are two examples of Risk Areas.
Poor housekeeping
Scrap and debris left aloft
No inspection
No equipment maintenance
Poor designs
Weather
No restraints
No planning
Load miscalculation
Lack of risk assessment
Errors in space requirements
Instability
Ineffective control of equipment or tools taken aloft
No lanyards on tools used at height
Improperly secured or inappropriate loads
No regular inspection procedures
Becoming blind to changes in activity (dynamic
risk assessment)
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What are the Effects of a
10.0 Dropped Object?
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12.0 Recommended Actions
http://www.dropsworkpack.com/downloads/DROPS_
Reliable_Securing_Rev02_2009.pdf
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How Can I Personally Prevent
14.0 Dropped Objects?
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Chevron Hazard ID Tool:
15.0 A 360-Degree Approach
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Hazard ID Tool Purpose:
Increase awareness of energy sources that present
hazards in the workplace.
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16.0 Part of a Complete Safety Package
Purpose
Motion
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What to Do Following a
16.3 Hazard Hunt
Gravity
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17.0 Area Ownership
http://www.dropsworkpack.com/
Y
CARGO SAFETRI
AND SECU TY
SNAG HAZARDS DROPPED OBJECTS
A Snag Hazard is best defined as any lift which has a potential for A Dropped Object is defined as any loose item found on cargo which
the lifting set to snag on its contents whilst being lifted. is not properly retained and therefore has the potential to fall off
whilst in transit by road or sea.
Snags risk the weight of the load being transferred from the certified lifting points to a
loose object which has no load bearing capacity. In general nothing should protrude The most common example of this is hand tools which have been used in preparation
of the lift – eg a spanner used for tightening bull dog grips on pipe bundles or pliers
outwith the cargo-carrying unit.
used for removing split pins from the lifting gear of a CCU.
It is also important to recognise that even items contained within a CCU or frame can
The law of physics dictates that even the smallest nut can have a devastating
become a Snag Hazard, because when loading/offloading offshore the vessel rises effect when it falls 90 feet in the air on to a seaman handling cargo on
and falls and, as such, the lifting gear has the potential to fall into the unit and snag the deck of a supply vessel. Similarly, if an object falls off of a truck travelling at a
on its contents. A tarpaulin, net or other means, should be used to cover speed of 40 miles per hour and strikes the windscreen of a car, it is clear that this could
such items. have disastrous results.
These protruding legs could easily become This unit is protruding both over the top and Loose debris in forklift pocket. This is a common Ratchet Spanner left on tubulars by slinging crew.
entangled with the lifting gear causing a hazard over the edge of the CCU causing a hazard to occurrence which causes a hazard to road users
to those involved in loading or offloading. those involved in loading and offloading. and everyone involved in the lifting operation.
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AT WORK
Dropped Objects are among the Top 10 causes of
Fatality and Serious Injury in the Oil and Gas Industry
For further information or details of any DROPS product, including DROPS Membership, DROPS Training
and DROPS Workpacks, visit our website or contact the DROPS Administration Team:
e [email protected] t +44 (0)1224 861811 w www.dropsworkpack.com
DROPS best practices are issued after considerable research and validation.
We challenge you to compare your current working practice with the best practice
listed below - we hope it helps you improve the safety in your workplace. If you
consider your current practice to be better - please let us know!
""
This is an example of current best practice for the methodology to be used for tools at height. Note: the vendor is one of many
that can offer such a system.
!!" #"
HSE statistics showed that one of the most common The need to achieve a 100% reduction in drops of hand
dropped object incidents in industry is one involving hand tools was targeted in 2002 (by KCA Deutag). Risk analysis
tools: around 10% of all dropped object incidents reported investigations showed three risk areas:
to the HSE in 2001/2002 involved hand tools.
Tools dropped whilst in actual use.
This high incident rate makes it imperative that
Tools dropped whilst being taken to the workplace.
all companies using tooling at height have an
effective work practice to stop hand tools
Tools left at the workplace in error, which subsequently
becoming dropped objects. drop (due to vibration etc).
$#
The following parameters were identified as being ‘must haves’ to achieve the aim of 100% reduction in dropped tool incidents:
!
Over 80 kits built to the above specification have been supplied to Drilling contractors
(BHP Billiton, Diamond Offshore, Global Santa Fe, KCA Deutag, Transocean being some users)
Kits have been in use since 2002
Aim of 100% reduction in drops has been achieved
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! $$
This image shows the storage foam. Each tool can only be put
back in one location. A tool not returned is immediately obvious.
Each drawer only takes seconds to check. Also shows the
colour coding to differentiate from standard tools.
This shows the ‘over the shoulder’ style kit bag and 1 metre web lanyard in use. One end of the
lanyard is clipped to the tool in use (in this case, a spanner). Kit bag with loops to attach to
users harness is an alternative to this style and also exists.
Any Ideas?
If you have any ideas, comments or suggestions that you wish to share with the DROPS Team, send us the details or drop
us an email:
www.dropsworkpack.com
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2010 Calendar
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2012 Calendar
Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
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Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
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Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
Chairman
Member
Member
Member
Member
Member
Member
Operational Excellence
One Team, One Goal, Incident-Free Operations (IFO)
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Deepwater Exploration/Projects SBU
1500 Louisiana
Houston, TX 77002