CII Institute of Quality: Annual Report 2012
CII Institute of Quality: Annual Report 2012
Building Excellence
...Through Quality
Cost arbitrage was the prime driver for international “Accelerating Organisational improvements through
partnerships with Indian industries in yesteryears. The Business Excellence approaches” was the theme of the
partnership thrived on the reasons of Quality First National Conclave on Business Excellence which
subsequently and would survive on Innovation going was conducted along with the 11th Anniversary day of
forward. “Innovation of Quality – Quality of CII – IQ. Calling for the need to rethink on the crucial
Innovation” was the theme of the 20th edition of the and critical leadership challenges facing India, Mr
National Quality Summit. Acknowledging the services Suresh Kumar, Minister for Urban Development,
of CII in the areas of productivity improvement in Govt. of Karnataka pointed out the role CII – IQ needed
Indian industry, the Hon’ble Chief Minister of to play in furthering the excellence and quality
Karnataka Mr Jagdish Shettar recommended the movements in the country towards the same. The event
constitution of Karnataka State Innovation Council focussed on the quality of leadership as a means of
besides constituting Vision Groups on Biotechnology achieving business excellence. Enough thrust was
and Information Technology. The speakers in the given by industry champions from different sectors to
Quality Summit emphasised that Quality and promote the need for becoming World class
Innovation are two pillars that would lead India to its organisations and KM, Leadership, Innovation,
next level of glory. Customer focus and People practices as the means of
accomplishing it.
Towards reiterating the need for Continuous
Improvements in Indian industries, Kaizen The year also saw improvements in the Awards
competition, Kaizen conference and National assessment process for the CII EXIM Bank Business
Conference and competition on Six Sigma were held Excellence awards. The two stage Consensus and the
during the year. The enthusiastic participation by more site visit were combined into a single stage Onsite
than thousand participants across these events Assessment. The implementation of Award
demonstrate the success of the initiatives taken by CII – management module, an application to automate the
IQ to promote the culture of continuous improvement award management process developed by TCS
2
ANNUAL REPORT 2012
also enabled the Award secretariat in CII – IQ to do education, Technology, Quality environment for
detailed analysis of the data and provide useful input to Innovation, learning methodologies brought out the
the participating companies in their excellence journey. paradigm shift witnessed in the educational sector.
“Credible Laboratory practices – building confidence Inclusive education seeks to develop the potential in
nationwide” was the theme of First National conclave every individual. This flexible system targets to
for Laboratories. It was emphasised in the conclave
eliminate all forms of discrimination while meeting the
that building credibility in the laboratories of
basic learning needs of all in the country. In order to
Measurements and calibration automatically brings in
accomplish this, the methods and material used in the
the required trust in the quality of products produced in
school education system need to be focused.
India and acceptance in the global market. The one of
its kind conference brought industries, R & D Community empowerment and bridging social
organisations, Regulatory and governmental agencies, disparities are elements of Inclusive education.
accredited and non accredited labs and others together In a significant move, the Directorate of Education,
towards keeping pace with the changes in the in
Andamans and Nicobar Administration is
demand and expectations of user groups and scientific
implementing a new initiative called “Project
community.
Shikshotam” towards improving school education in
Through a strategic tie up between CII – IQ and British the Islands with the partnership of CII – IQ. An MOU
Standards institution, a series of Risk Management for the same was signed during the year and under this
seminars were conducted during the year across the agreement a roadmap for implementing the initiative in
country. Risk management has assumed enormous Govt. Schools managed by Andaman and Nicobar
importance and key aspect of an organisations’ Administration would be developed. A cluster of 10
operations and business in any sector. Though this
schools would work together towards improving their
subject has been in practice for a long time, the new
practices and performances through mutual sharing
instabilities in the market and inherent risk factors in an
and learning.
networked world makes this aspect of business conduct
a paramount importance. Technical, environmental, In summary, the year 2012 has been a remarkable year
cultural, regional, financial and geo-political risks for CII – Institute of Quality. This unique institute for
forms a part of an organisation’s risk profile and it is enhancing quality and competitiveness provided its
essential that all sectors of Indian industry are fully best to its membership across the various industry
educated and made aware of the need for a
sectors, the value it is expected to provide. With an
comprehensive risk assessment and mitigation plan.
unstinted focus and effort towards enriching its
CII – IQ is determined to support the industry in this
products and services, CII – IQ takes the next step in its
critical need.
journey towards becoming a world class organisation
The National Summit on Quality in Education touched for Training and consulting.
upon various aspects of improving the education
standards in the country in line with the vision of Dr
Abdul Kalam. The importance of innovation in the
field of education has been indicated as the decisive
Regards
consideration to help to stimulate economic and
knowledge growth in the country, according to N KUMAR
National Knowledge Commission. Sessions on School
3
ANNUAL REPORT 2012
(L to R): Mr T C A Ranganathan, Chairman and Managing Director, Export-Import Bank of India; Mr Jayadev Galla, Past Chairman - Young
Indians (YI), CII & Managing Director, Amara Raja Batteries Ltd; Mr Jagadish Shettar, Hon’ble Chief Minister, Government of Karnataka; Mr
N Kumar, Chairman, CII Institute of Quality & Vice Chairman, The Sanmar Group and Mr Chandrajit Banerjee, Director General,
Confederation of Indian Industry at the inaugural session of the CII Institute of Quality’s 20th Anniversary National Quality Summit with the
theme “Innovation of Quality – Quality of Innovation” on 2 November, 2012, Bangalore.
4
ANNUAL REPORT 2012
Engineering and Process Management. 42 national and would ensure that the benefits of innovation were reaped
international speakers, over 9 sessions addressed the by the poorest in our country having a positive impact in
Summit which over the past 2 decades has become a sine their life. To that end, the State Government had
qua non for thought leadership and emerging trends in the constituted a “Vision Group on Information Technology”
quality and business excellence space. and a “Vision Group on Biotechnology”. These were
Apex Advisory Bodies for the growth and development in
Mr Jagadish Shettar, Hon’ble Chief Minister, Karnataka. Besides, Karnataka Jnana Aayoga had
Government of Karnataka in his Inaugural Address, recommended the constitution of the Karnataka State
commenting on the continuing success of Bangalore as Innovation Council in the State. He also acknowledged
the IT hub of Asia in bringing together leading CII’s services in TQM, TPM, Lean and Six Sigma in
international & domestic brands, suggested taking having enabled productivity improvements in Karnataka.
innovation and its benefits to Tier 2 and 3 cities & satellite He also alluded to the 984 acres of exclusive industrial
towns to become centers of innovation. This, he said,
Dr. Richard Schonberger, whose book Japanese Manufacturing Techniques was instrumental in launching the lean-manufacturing era in the United
States; Mr Yukihiro Ando, TQM Consultant; Mr Marc Amblard, Chief Executive Officer, EFQM; Mr Bernard Gracia, The European Institute of
Purchasing Management; Dr Scott Steedman, BSI Group, Mr Paul Phyall, Lloyd’s Register Quality Business Assurance Limited; Mr S Viswanathan,
Managing Director, John Fowler (India) Private Limited; Mr M Lakshminarayan, Director, Harman International India Pvt Ltd; Mr V Narasimhan,
Executive Director, Brakes India Ltd; Mr Neeraj Chandra, Vice President & Chief Operating Officer, Britannia Industries Ltd ; Mr C N Prasad,
Group President and CEO, Sundaram Clayton Ltd; Mr Sumant Jha, Director- Supply Chain Operations, Cisco Globalisation Centre, Bangalore ; Mr
Nandagopal Prasad, Vice President, Global Head of SAP Quality Governance and Production-Partner Qualification and Certification, SAP Labs India
Ltd; Mr S Mahalingam, Executive Director & Chief Financial Officer, Tata Consultancy Services Ltd; Mr Vishal Bali, Group CEO, Fortis Healthcare
Ltd; Mr Harish Bijoor, CEO, Harish Bijoor Consults and Mr Vinay Deshpande, Past Chairman, CII Karnataka & Chairman and CEO, Encore
Software Ltd were some of the eminent speakers who also addressed the Summit over two days. Mr Ramesh Srinivas, Partner, Management
Consulting, KPMG Advisory Services Pvt Ltd; Mr R Srinivasan, Past Chairman, CII Karnataka; Mr S Parthasarathy, President, Rane (Madras) Ltd;
Mr Gopichand Katragadda, Managing Director, GE India Technology Centre Pvt Ltd; Dr Raju Konduru, Associate Director – R&D, Global Shave
Care & Head, P&G Bangalore Innovation Centre; Mr Rakesh Rajora, Director –India Transformation & Change Business and Global Head
–Productivity, GBS, Deutsche Bank Group; Mr S Viswanathan, MD, John Fowler (India) Private Limited; Mr M Lakshminarayan, Director, Harman
International India Pvt Ltd; Mr V Narasimhan, Executive Director, Brakes India Ltd; Mr Neeraj Chandra, Vice President & Chief Operating Officer,
Britannia Industries Ltd; Mr C N Prasad, Group President and CEO, Sundaram Clayton Ltd; Dr. Aniruddha Agnihotri, Head- Health, Safety &
Environment, Tata Consultancy Services; Mr Shailendra Singh, General Manager- Materials Management, Maruti Suzuki India Ltd.; Mr Sumant
Jha, Customer Value Chain Management, Cisco Systems; Mr Nandagopal Prasad, Global Head of Partner Qualification and Certification, SAP Labs
India Ltd; Mr S Mahalingam, Executive Director & CFO, Tata Consultancy Services Ltd; Mr Manoj Belgaonkar, General Manager- Quality
Management, Siemens Ltd; Mr Vishal Bali, Group CEO, Fortis Healthcare Ltd; Mr Vinay Deshpande, Past Chairman, CII Karnataka & Managing
Director, Encore Software Ltd; Mr Harish Bijoor, CEO, Harish Bijoor Consults; Mr Prasad Bidapa, Indian Fashion Designer and Image Consultant;
Ms Aruna Krishnamurthy, India Foundation for the Arts; Ms Pooja Gandhi, Kannada Actress; Mr Rajeev Ravindranathan, Theatre Personality;
Mr Umesh Malhotra, Founder-CEO, Hippocampus Learning Centres
area earmarked for Aerospace industries near Bangalore evolutionary and that at the heart of every innovation was
International Airport and about Karnataka which had an effective, positive and constructive rebellion.
India's first operational Aerospace SEZ in Belgaum. Companies, he said, citing his own organizational
experiences should move from a disciplined mindset to a
Speaking on “Role of Top Management in quality focused synthesizing mindset. He also cautioned between the
companies”, Mr Jayadev Galla, Past Chairman - Young internationally acknowledged “Indian juggad” and
Indians (YI), CII & Managing Director, Amara Raja “chalta hai”. While the former was positive in nature, the
Batteries Ltd emphasizing on the transition from best to latter symbolized a laid back attitude which needed to be
next practices, noted that unlike Japan and Korea, the avoided.
Indian growth story was propelled by its internal demand.
The outsourcing opportunities that came to India were In his address, Mr T C A Ranganathan, Chairman and
primarily based on cost consideration stayed on for Managing Director, Export-Import Bank of India
quality and would survive on innovation. Quality and acknowledged the rewarding relationship with CII in the
Innovation, he said, should be revolutionary and not CII-EXIM Bank Award for Business Excellence process.
5
ANNUAL REPORT 2012
Recollecting his earlier banking experiences, he said that the National Quality Summit successfully reached out to a
organizations need to benchmark their quality levels wide audience with the message and role of quality and
based on competition which should perpetually be innovation.
re-engineered. Innovation, he clarified, was not just
intrinsic but was what one did with the ecosystem. In a
shrinking market where it is difficult for an organization
to grow, it was important to reinvest in technology and
align processes. “The primary judge of sensible
innovation is the market place” he said quoting China’s
example of cumulating its procurements for cost
reduction.
6
ANNUAL REPORT 2012
7
Innovation of Quality –
ANNUAL
ANNUAL
REPORT
EDITION
2012 Quality of Innovation
8
ANNUAL REPORT 2012
L-R: Mr L Krishnan, Chairman, CII Karnataka; Mr R Seshasayee, Past President, CII; Mr Suresh Kumar, Minister of Urban Development,
Govt. of Karnataka; Mr N Kumar, Chairman, CII IQ; Mr Ravi Venkatesan, Board Member, Infosys & Former Chairman of Microsoft & Mrs
Greeta Varughese, Sr. Director & Head, CII IQ
needed to be taught this through the growth of compatible decisions” are the needs of future leaders. He felt that for
and conducive eco-systems within the organization. creating successful leadership policies, companies
needed to hold current leaders accountable for the
The IQ Anniversary Lecture was delivered by Mr Ravi development of leaders, their betting on young talent and
Venkatesan, Board Member, Infosys & Former exposing them to larger cross-functional roles including
Chairman of Microsoft India who delved on the overseas stints. “There is a definite need to integrate
existing crisis of leadership amidst opportunities. He Strategy and Leadership decisions,” he concluded.
eloquently brought out how the leadership pipeline within
the organization can be created and nurtured like Earlier in his opening remarks, Mr N Kumar, Chairman,
“blowing oxygen into the spark”. He further elaborated on CII Institute of Quality & Vice Chairman, The
how such sparks could be identified amongst potential Sanmar Group while elaborating on the growth of the
leaders. He postulated that there are two critical character Quality Movement led by CII and its National Committee
traits necessary for leadership positions namely Courage over the last two decades, enumerated the latest initiatives
and High Ambition. Further, competencies of “learning being undertaken by the Institute of Quality.
agility” backed by a track record of taking great “people
9
ANNUAL REPORT 2012
Mr L Krishnan, Chairman, CII Karnataka State explore the road ahead to become World Class
Council & Managing Director, Taegutec India Pvt Ltd organizations and deliberate on various aspects of
in his concluding remarks once again reiterated the Leadership, Customer Driven Excellence, People
importance of leadership and its concomitant qualities for Practices, Innovation and Knowledge Management.
organizations to flourish.
10
ANNUAL REPORT 2012
Mr Shrikant M Wadhokar, Director, Anusaya Auto The delegation visited the BMW works at Petuelring
Press Parts Pvt Ltd ; Mr Rajesh Panchal, Proprietor, where Mr Thiemo Schalk, Mr Glenn Schmidt and Mr
Jay Industries; Mr Ramesh K Agarwal, Managing Reinhard Knorr made a presentation on BMW and its
Director, Rishap Industries (P) Ltd & Mr Deep proposed expansion plans. The delegation had an
Narayan, Mission Manager, Deputy Director, opportunity of a plant tour & could see the various quality
Confederation of Indian Industry. tools/ techniques adopted in the various production
processes.
Mr Alois Reiser and Mr Alvin Ding guided the delegates
on their plant visit in Rohde & Schwarz, Memmingen.
R&S is one of the world’s leading electronics test &
measurement & communications technology companies
and for decades has held a leadership position in the RF
electronics technology.
11
ANNUAL REPORT 2012
Mr Dinesh Sharma, Manager Production and System Development, The delegation during its plant visit to Audi Forum,
Sona BLW Praezisionsschmiede presenting to the mission witnessed various automated processes, wherein around
6-8 models of Audi were being fed in the assembly line.
The precision workmanship with an eye for quality was a
A seminar ‘India for German SMEs’ was organized by huge take-away for the delegation.
the Consulate General of India, Munich in co-operation
with Bavarian Indian Centre for Business & University The delegation also visited the Bauer Group, a family
Co-operation. While there were over 120 participants owned business, whose machine division develops and
representing German SMEs/ family owned businesses, manufactures specialist foundation engineering
the delegation was briefed on the various investment equipment. Mr Peter Teschemacher, Managing Director
opportunities available for Indian SMBs. The made a presentation along with Mr Arnulf Christa,
Ambassador of India to Germany H E Sujatha Singh Member of the Board and Mr Sebastian Beutler followed
addressed the delegation along with H E Sevala Naik, by a plant tour. Mr Franz Vilsmeier of Voith Turbo guided
Consul General. the delegation on a plant tour during the delegation visit.
12
ANNUAL REPORT 2012
13
ANNUAL REPORT 2012
Mr Sanjay Sharma, Vice President, Hindustan Coca-Cola A cross section of the participants at the 12th TPM National
Beverages P Ltd, Mr Raja Krishnamoorthy, TalentMaximus India Conference
Pvt Ltd, Mr J Srinivasan, Mentor Director TTK Group & Mr Rajesh
Parim Principal Counsellor & Head TPM Club India at the
inaugural
The winners of the previously organized 2 Kaizen
conferences for the year 2012 competed for the
prestigious TPM Championship Award and the SONA
Kaizen Awards sponsored by Dr Surinder Kapoor
under 3 different categories
14
ANNUAL REPORT 2012
15
ANNUAL REPORT 2012
Participating Organizations
1. 3M India Ltd
2. Amararaja Batteries Ltd
3. Ashok Leyland Ltd
4. Brakes India Ltd
5. HCL Technologies Ltd, Chennai
6. HCL Technologies Ltd, Noida
7. Kennametal India Ltd
8. Larsen and Toubro Ltd Category :Lean Improvement - Manufacturing Organizations
9. LM Wind Power Winner : Ashok Leyland, Chennai
10. Max Life Insurance Company Limited
11. QuEST Global Engineering Pvt Ltd
12. Reliance Industries Ltd, Jamnagar
13. Reliance Industries Ltd, Baroda
14. Reliance Industries Ltd, Hazira
15. Reliance Industries Ltd, Patalganga
16. TAFE, Doddaballapur
17. Tata Chemicals Ltd
18. Tata Motors Ltd
19. Times of India
20. TVS Motors, Hosur
21. TVS Motors, Mysore
22. Wabco TVS
23. Wipro
16
ANNUAL REPORT 2012
Category: Quality Improvement Discrete Manufacturing Category: Quality Improvement Continuous and Bulk
Organizations Organizations
Runner up : Tractors & Farm Equipments, Doddaballapur Winner : Reliance Industries Ltd, Baroda
17
ANNUAL REPORT 2012
74 Kaizens received from 64 companies across the Appreciating the keen competitive spirit displayed by the
country, competed for the “Best Kaizen Award” in 3 various Kaizen presenters and the enthusiasm generated
categories, each depicting improvements carried out by the Conference, he noted that TPM practice had
across the organization by different departments as well permeated to the grass-root levels where not only big
individuals. The three categories of competition included conglomerates, but small and medium size companies had
Operator level shopfloor kaizens, Supervisor and embraced it. Congratulating the 20 Indian companies who
Manager level kaizens and Senior Manager level kaizens . were the 2011 JIPM-TPM Award winners, he noted that
“who is who of Indian Industry have practiced TPM with
The winners of the Best Kaizen Award Trophy announced rigor and have successfully challenged the prestigious
during the 18th Kaizen Conference were: TPM Award from JIPM”; names which included big
companies like Tata’s, Birla’s, Godrej’s to medium size
• Operator Category
Marico Ltd, Pondicherry, Delphi-TVS Diesel Systems companies like Munjal Showa, Raychem RPG etc. “Till
Ltd, Kanchipuram and Light Alloy Products Ltd, date the 144 Indian companies winning 201 Awards
Pulivalam indicated that Indian Industry has really understood the
power of TPM and are taking the benefits.” It was a matter
• Managers Category of pride, he noted, that “Indian Industry continued to be
TTK Prestige Ltd, Coimbatore, Sundram Fasteners Ltd, the first country outside Japan with the maximum number
Krishnapuram Plant and Mahindra & Mahindra Ltd, of awards (201) and that 52 out of these had been
Igatpuri supported by the dedicated and un-tiring efforts of the
Counselors of the TPM Club India.
• Senior Managers Category
Indian Oil Corporation Ltd, Barauni Refinery
18
ANNUAL REPORT 2012
19
ANNUAL REPORT 2012
The Trophies were given away by Mr. G. S. Raghu, VP, Besides the continued consultancy and training services
Hindustan Coca Cola Beverage Pvt. Ltd, Mr. S. M. Katti, to organisations of varying businesses and product
Asst. VP, Corporate WCM, Aditya Birla Group and Mr. categories, CII-IQ has also, through Missions initiated the
N. G. Inamdar, VP, Minda Industries Ltd. concept of cross-learning between organisations by
exposing the best practices in manufacturing systems.
Best Practices in Manufacturing – Missions to Lean The objective is to improve the competence level by
Organisations sharing of best practices; ‘Learn by seeing’, create
awareness and support deployment of Lean initiatives.
CII Institute of Quality (CII-IQ), committed to promote
productivity improvement methodologies in Indian CII-IQ organised two Missions to Lean organisations one
industry to help them achieve organisational excellence, each in Bangalore and Chennai. The takeaways from the
continuously facilitates the transformation of many Mission were of great value adding to all the participant
companies with the proven, result oriented tools and companies which will significantly help them in their
techniques of Lean Manufacturing. implementation process.
20
ANNUAL REPORT 2012
Lean Mission, Chennai, 16-17 August warehouse where the company has effectively
implemented a Pull system with Kanban. The experts
The two day mission to Dell India, Brakes India and from the shop floor explained the operations of Kanban,
Wabco TVS, together with an awareness lecture on Lean, cell manufacturing and other systems. The visual
had 25 delegates from 11 companies participating in the management as a whole system and the single piece flow
Chennai mission. in the machine shop were excellent learnings. In Wabco
Participants on the first day underwent an awareness India, Mr Narasimhan – Head, TQM and 6Sigma gave
session on Lean Manufacturing followed by a visit to Dell brief presentation on the company. Mr Vasudevan
India at Sriperambadur. In the awareness session, explained the work of the Lean Promotion office in
participants learnt how to increase their survival zone in Wabco and spoke about the Kaizens done by operators.
the current market downturn, understood how Lean or They shared their activity on how the company has
TPS could be built; how line organisation can be addressed the sudden increase in customer demand and
improved and steps involved in lean implementation. In improved the capacity of the existing system without
Dell India, participants walked through the value streams increasing manpower, machines and working time. On
of Laptop and Desktops to pick up key learnings on Man the shop floor, line leaders and operators explained their
machine coordination which had resulted in high Kaizens, benefits achieved and rewards and recognitions
productivity. Ergonomically designed work stations, they emanated from lean manufacturing.
smooth material flow, speed and flexibility in production Lean Mission, Bangalore, 14-15 June
were the few highlights of the shop floor. Dell India also
shared how they were managing their supply chain which 27 delegates from 16 companies visited Bosch India,
is one of the best in the world. Mr Navneet Kejrival, Tegutec, Gokaldas Exports and Weir Minerals, each of
Director-Engineering, welcomed the mission members whom had achieved considerable progress in their
and gave presentation on the company and their journey of continuous improvement.
excellence initiatives. Mr Mohan Boovaragan presented a
McKinsey evaluation methodology on 17 parameters, In Bosch India, the delegates were exposed to the rigorous
which the company was following for continuous implementation of VSM as a tool for waste identification
improvement. and how Bosch was achieving continuous improvements
through Bosch Production System(BPS). Mr Prasanna
Chander, Manager-BPS explained BPS implementation
in Bosch. In Taegutec, the participants walked through a
world class shop floor which manufactures cutting tools.
The 5S implementation was an excellent learning for all.
21
ANNUAL REPORT 2012
22
ANNUAL REPORT 2012
23
ANNUAL REPORT 2012
The technical session on ‘Enhancing reliability of importing region’s technical requirements such as the EC
laboratory practices – International & National Regulations. It was imperative, he said that laboratories
developments and future strategies’ set the tone for the sustain the high performance levels as any consignment
conclave. Mr Anil Relia, Director, NABL spoke about rejection by an importing country not only leads to
policy perspectives for laboratory accreditation at financial but also reputation loss to the country. This
National and International level and the work done over session also highlighted the importance of Proficiency
the past decade in mobilizing mass recognition for the testing providers and Certified Reference Material in
laboratory accreditation programme, which now has ensuring the reliability of test results through two very
more than 1650 laboratories under its fold. In the past well researched presentations by NABL Lead Assessors,
couple of years, the notable participation of the clinical, Mr S Subramanian and Ms Shobha Hegde.
diagnostic and blood bank laboratories is a watershed in
enhancing the quality of medical care in India. The As a conscious effort to provide latest developments in the
challenge lies, he said, in the sustenance of the system as areas of laboratory practices, a session ‘New Concepts in
more and more laboratories join the fold. Dr Ashish laboratory practices’ covered presentations on creation of
Bandopadyay, Chief Scientist NPL talked about India’s energy efficient laboratories by Mr Sathya Murthy,
participation and contribution in the global reference Managing Director. Kewaunee Scientific Corporation
standards and unveiled plans of a participative India Ltd. Mr Robert Benz, Director, AIS, USA, presented
programme for developing certified reference materials a very informative overview on advances in laboratory
in India, that will not only help improve reliability of information management systems. In another session on
results but also reduce dependence on imported CRMs. ‘Developments in Testing & Calibration Technologies’
Mr C K Maheshwari, Chief (Laboratories), BIS spoke on presentations were made by leading technology suppliers
the role played by BIS as a National Standards Body in the in the field of testing and calibration. These included
development of standards on metrology and testing. Mr Concepts on Pure Air and its need in Laboratory by
Anupam Kaul, Principal Counsellor, CII-IQ introduced Atlanta Healthcare, Advances in mechanical
the Conclave theme to the audience and informed on the measurements by Mr Suveer Sadanand, Sushma
catalytic role being played by CII in the past couple of Indistries, Compliance Engine by AGILENT
years in promoting credible laboratory practices and Technologies.
accreditation. He also mentioned that the understanding
The Conclave highlight was a session on ‘Emerging
developed between CII and NABL is being translated into
business opportunities for laboratories’ where
a series of national level interventions to the advantage of
developments in the fields of product certification, Food
Indian industry.
safety certification, IT product registration,
A session on “National System and Global Demand - Environmental testing and India’s full adherence to GLP
Bridging the gap” was addressed by Mr Dilip status were deliberated. The key speakers for this session
Gianchandani, Country Head, Intertek Services who were Mr J S Kamyotra, Member Secretary CPCB, Mr
highlighted the convergence of conformity assessment Anil Jauhri, Director, QCI. Dr S Ghonkrokta, Director
systems globally and how testing and calibrations were (Enforcement), FSSAI, Mr Arun Sachdeva, Senior
integrated with certification schemes. Dr T Venkatesh, Director, STQC, and Dr K Sadasivan Pillai, Deputy
Professor Emeritus- St John's National Academy of Managing Director, Dr K M Cherian Heart Foundation.
Health Sciences, Bangalore spoke on how advancements
Another Conclave highlight was a ‘Panel Discussion’ to
in diagnostic services is enhancing India’s preference as a
evolve a clear direction for the development of a world
destination for medical tourism.
class laboratory infrastructure in India. The panellists
In the session on ‘Building credibility in laboratory were eminent scientists and Heads of the National
results’ Dr S K Saxena, Director, Export Inspection institutes - Mr Murugesan, DG, CPRI, Dr S K Raza,
Council spoke on acceptance of lab results in Director, IPFT, Dr A S Bawa, Director, Defence Food
International trade through mutual recognitions. India’s Research Laboratory and Dr S K Saxena, Director Export
export of fish and other food products depended largely Inspection Council. The Key recommendations of this
on the tests conducted in laboratories that were approved session were that while national confidence building was
in conformance to the standards demanded by the a pre-requisite, Indian laboratory infrastructure needed to
24
ANNUAL REPORT 2012
be geared up to meet the growing stringency in Hence, formal models to deal with risks on an organized
international expectations. For this, the key ingredients basis have become necessary. The old order of gradual
were to enhance competencies, augment technical change is giving way to dealing with sudden shocks
capabilities and above all ensure integrity in all heralding the possible decimation of long term
operations. forecasting and the acceptance of living on the edge as the
new corporate mantra for survival where flexibility and
There was a broad consensus that the National Conclave, agility would be survival attributes. The recently
should be an annual feature, as it provided a common published ISO 31000 Standard captures all elements that
platform to share, discuss and evolve policy on all critical constitute a holistic framework for identifying and
and emerging issues relating to testing, calibration and managing enterprise wide risks, encouraging
laboratory management practices. organizations to adopt a risk based approach in everything
they do.
Managing risks in turbulent times
Speaking at the Delhi Seminar, Mr P K Chophla, General
Manager, IT, Reserve Bank of India said that in the shift
from the de-coupled world, globalization had made risk
into a global function. “Among the thousands of
imponderables which could affect an organization, a good
Risk Management System would help identify points
which need immediate attention”. Even though some of
the latest standards such as BASEL 3 were prescriptive,
they were not in conflict with framework Standards such
as ISO 31000 and could be implemented together to
realize maximum benefit.
25
ANNUAL REPORT 2012
to create a competitive edge. He also emphasized on Accreditation as an inspection body entails a complete re-
factors like cost control, concern for other haul of the management systems, with stringent
stakeholders/partners, output based planning, modular requirements for impartial operations and competency of
expansions to match rise in demand and exploiting asset the inspection staff, besides a deep understanding of the
potentials as risk mitigators. incumbent liabilities that accrue from certification of the
inspected material.
Mr Anupam Kaul, Principal Counselor, Confederation
of Indian Industry said that such Seminars help demystify ISO 17020 accreditation means, any product inspected
the subject and present simple approaches in identifying and certified by CEIL gets acceptance in global markets.
and managing risks in day to day work across the various CII Institute of Quality is the only body in the country
sectors. offering training and counseling support to certification
and inspection bodies, whose role has emerged strongly in
The Seminar series greatly assisted Indian managers to enhancing competitive edge of Indian industry through
master these twin challenges, which operate both at reliable product certifications for domestic and
strategic and operational level under volatile and international markets.
turbulent times and help them incubate resilience to
anticipate the unexpected, prepare to deal with MoUs signed
uncertainties and convert adversities into opportunities.
CII has recently signed a MOU with the Quality Council
Master Class on Risk Management of India (the national apex body for quality facilitation
established jointly by the Government of India and the
CII IQ joined Hands with KPMG to conduct a Master Indian Industry), for the development of Association level
Class on Risk Management at Bangalore. The Master Standards of industry and consumer interest. These
class received a very enthusiastic response both from standards will assist the CII’s and its affiliate member
manufacturing and service sectors. organizations in enhancing competitiveness as well as
overcome trade barriers wherever they exist.
CII Institute of Quality helps CEIL in getting ISO
accreditation CII-IQ signed an MoU with Lloyds Register Quality
Assurance, UK to do common programmes on various
subjects relating to Quality assurance.
Certification Engineers International Ltd, a wholly owned Some of the new programmes announced included
subsidiary of Engineers India Ltd was recently conferred with ISO Workshop on Innovation & Creativity in Manufacturing ;
17020 accreditation for its Inspection Services. CII Institute of
Quality provided counseling support for this prestigious Workshop on Strategic Quality Management ; Workshop
accreditation award from the National Accreditation Board for on Implementation of Risk Management and Workshop
Certification Bodies
on Cost Reduction Strategies in manufacturing
CEIL is one of the highly rated inspection bodies in the
QMS Group provided Counselling services to M N Dastur
country and is engaged in a vast variety of technical
& Co, Director General for Foreign Trade (DGFT),
scopes of operations including oil and gas and offshore
Automotive Component Manufacturers Association of
installations. CII IQ support ensured that the accreditation
India, Disaster Management Institute, General Motors
was granted for the entire scope, one of the largest in the
country.
26
ANNUAL REPORT 2012
India, ITC Limited, Rane Group as well as the CII Skills the school and institutes. This programme laid down
Division for accreditation as a Skills Certification Body special emphasis on school education and day–to-day
challenges in managing schools and institutions.
Standardization
Kendriya Vidyalayas, Jawahar Navodaya Vidyalayas,
Mr Anupam Kaul, Principal Counsellor was nominated to MGD Girls School, Presidency School, Ajmer, S V Public
the ISO Working Groups on the next revision of ISO 9001 School, Delhi Public School (DPS), Azim Premji Institute
and for the development of a new Standard on for Learning and Development and Paradise Children
Outsourcing. Mr Anupam Kaul was also elected to the Academy, BCM Arya School to name few. Many
BIS Chemicals Division Council. CII IQ continued to institutions including BM English School, Bangalore and
participate as member of the Nationl Accreditation Board Ambassador School Dubai invited for capacity building
for Certification Bodies and National Accreditation session for their staff.
Board for Testing and Calibration Laboratories.
A brainstorming session for the Union Territory of Daman
CII IQ prepared a detailed analysis report on the proposed & Diu and Dadra & Nagar Haveli was conducted to
amendment to the BIS Amendment Bill. develop a comprehensive roadmap for improving the
Quality of education in schools managed by the
Under the MOU with the Quality Council of India CII IQ Administration.
commenced the development of Association level
Standards. The first Standard being developed in this Leadership Development Programmes
series is on 'Complaints handling' and the final draft is
The annual 6 day programme Chinmaya Netritva- A
ready. While an ISO Standard ISO 10002 is available for
Workshop on Quality Vidyalaya Leadership for Central
self-implementation, it being a guidance standard is not
Chinmaya Mission Trust managed schools was held
amenable for any contractual agreements or for third party
on10th - 15th May, 2012 Coimbatore and over 35
certification. The Complaints Handling Standard being
participant Leaders across the country participated in the
developed by CII is normative in nature, will facilitate
same and exclusive review session was held for the earlier
independent recognition in the form of certification.
session. The 6 day workshop had inspiring movies to
impress on the delegates the qualities of a leader and
sharing of best practices by the delegates was a welcome
The year saw capacity building programmes, change from the hectic schedule of workshop. The session
Counselling, conclaves, summits, School Excellence were delivered through presentation, hands on activities,
Clusters, accreditation of School supported by the team
role play, case studies movie review and school visit. The
and International assignments.
learning of each school was shared and reviewed
Two major milestones achieved by the Team were Inking feedback was provided for accelerating their excellence
of Pact with the Andaman Nicobar Administration and journey.
releasing of “CII IQ Education Excellence Initiatives: A
The KLE Education society Belgaum also invited to
decade in review”, a study done by Centre for Public
conducted 6 days residential Quality School Leadership
Policy, IIM Bangalore.
Programme for its schools at Belguam.
.
Capacity Building Programmes
CII IQ was empanelled by Central Board for Secondary
Many progamme were conducted at various location like Education( CBSE ) for conducting 5 days Residential
Chandigarh, Jaipur, Lucknow, Jodhpur, Guwahati and Programme ‘Effective School Management and
Ludhiana with the help of CII regional & state offices for Leadership Programme’ for its schools Principals
the School Leadership team.The programme focused on across the Country.
providing an insight into the philosophy of “Total Quality
Management in Education”, its application and benefits to
27
ANNUAL REPORT 2012
28
ANNUAL REPORT 2012
turn a boon or a bane depending on how she educates this smallest practice improvement in the delivering
youth force. It is the most appropriate time for all education has bring about change in the current education
stakeholders in the education sector to take ownership and scenario in Rural India during the session on Quality
come up with strategies and policy initiatives that will Environment for Innovation - the mirror of our attitudes
help India to move into the next decade as the most and expectations.
powerful force and a revered global entity. He appreciated
CII for organizing this summit which is an excellent ‘We need to create and organization that’s sustainable so
platform for sharing of ideas and urged each and every that it can last. We need to innovate with things around us
delegate to make the most of the enlightening sessions with a sense of passion, desire, openness and a willingness
planned for the two days and give recommendations to to experiment’ said Mr. Srikantan Moorthy, Infosys while
Government to take it forward. delivering his talk on Building Tomorrow’s Enterprise.‘
Innovations are smash events, they are the confluence of
Mr. S Vaitheeswaran, MD and CEO Manipal Global mind, market and the right timing plus the receptivity of
Education Services, in his keynote address said that the the consumer to make an innovation happen’ said Mr.
theme itself reflects the importance and urgency in front Gopichand Katragadda, Managing Director of GE India
of Indian education system. He further stressed on the Technology Centre. Mr. Aroon Raman, Managing
power of shared knowledge, for in 21st century there are Director of Raman Fibre Science spoke about the attempt
no citadels of secrecy and that there’s hope for more to create that spark required in this day and age to see
growth in the nation, when education becomes the theme things in new perspective, open up to what’s happening
to work on. Today there is need to innovate & further around us and inculcate ourselves and our students with
sharing of knowledge which is important for nurturing a the values that would make them and us better human
Quality learning environment said Mr. K N Shenoy beings.
during his Special address.
With a paradigm shift in teaching learning methodologies,
Promoting creativity and incentivizing innovations there is an accompanying need to bring about changes in
through our educational institutions is a first step towards evaluation/ assessment techniques also. The relationship
broadening and deepening the impact of innovations in between assessment practices and the overall quality of
our society and economy said Mr. S Chandrashekar, teaching and learning is often underestimated, yet
Managing Director, Bhoruka Power Limited & Chairman assessment requirements and the clarity of assessment
of the Summit. In large scale education systems such as criteria and standards significantly influence the
ours, catering to a vast population with relatively limited effectiveness of student learning. Prof Indira Parikh,
resources, this is a major challenge. At the same time, with Founder President, FLAME School of Performing Arts,
rapid advances in new technologies, changing needs of Pune Prof LeeAnne Wilson of Husson University, USA,
the economy, and the very presence of the challenges Mr. G Balasubramanian, Former Director- Academics,
identified above, the sector itself presents a fertile ground CBSE also shared their views.
for pioneering innovations.
Accreditation is all about benchmarking oneself against a
The summit kicked off with a power panel on Setting the set of rules, models and getting endorsed by a body to
stage for Innovation in Quality Education through know one’s strengths, weaknesses and areas to improve
building a culture of innovation Rev Fr Dr Thomas C on to maintain a certain standard said Mr. Satyendra
Mathew, Vice Chancellor, Christ University, Mr. Ryan Kumar, Senior Vice President and Global Head Quality
Pinto, CEO, Ryan group of institutions, Prof. A M Infosys Limited. Dr M Ponnavaikko, Vice-Chancellor,
Kaveriappa, Executive Director and Member Secretary, SRM University Mr. Dilip Chenoy , CEO & Managing
Karnataka State Higher Education Council, Mr. Amit Director of National Skill Development Corporation, Ms
Kaushik, MD, Educomp Infrastructure and School Mgmt. Sharmila Ghosh, Head-New Programme Initiatives, The
Ltd. and others. Future Foundation School who added that excellence is a
battle with our own self to become better and better
Dr B Yashovarma Principal, SDM College Ujjire shared through a clearly defined roadmap for Excellence journey
on the changing rural demography and explained how towards accreditation.
important holistic education and experimental learning
were key ingredients for skill development. How their
29
ANNUAL REPORT 2012
Inclusive education is based on the right of all learners to a for mutual benefit. Synergy will help both industry and
quality education that meets basic learning needs and institutions to grow and soar. He insisted that while self
enriches lives. Fr Dr Varkey, Principal of St Mary School, introspection was important, it was all the more important
Pattom during the session on making inclusiveness not to indulge in self flagellation as that would stunt
happen explained how his school brings in students from growth in any sphere of life. He further stressed on the
varied economic backgrounds, with different interests need to support Indian languages as part of education as it
under one roof to open doors of knowledge across the was crucial for developing competitive strengths.
society. Ms Manjushre of the EKAL Vidyalaya Leveraging Indian Education for successes of Indian
Foundation of India spoke with passion about working Business was the need of the hour.
towards community empowerment wherein she said that
ordinary people with their extraordinary efforts can bring Mr S Chandrasekhar, Chairman, National Accreditation
out remarkable results. She emphasized on bridging Board for Education and Training & MD, Bhoruka Power
social disparities through inclusive education. Corporation Limited delivering the keynote address
called upon help from the private sector to strengthen the
The icing on the summit was the guided tour of Infosys quality of education services being provided. He said that
Limited which was eye opener for many education sector while institutions must aim for excellence, creating and
participants who have travelled wide and far across the sustaining few islands of excellence was not very
country and outside. On the whole the speakers brought in beneficial.
an ocean of knowledge, a sea of experience that they
shared with over 550 delegates by Igniting minds to work Mr K Senthil Ganesh, Convenor – Education & III Panel,
towards change which was the essence of the two day CII Coimbatore Zone & Managing Trustee, RVS
event was successfully with appreciations. CII IQ’s goal Educational Institutions felt that competition meant
was achieved with every delegate heading home with at crafting a unique place for oneself in any area of
least one revolutionary idea and associations that will operation. It was important to focus on the kind of
transform their institution and benefiting their most customers that one would be addressing.
important stakeholder, the Student ; Assuring that
The tenth edition saw presentations from University of
education institutions would become engines of change in
Hull, IIT Chennai, Prof Srinivasan Suryanarayan,
their communities.
Professor (Retd) of Aerospace Engineering, IIT Bombay.
Regional Summit on Quality in Education: Coimbatore Mr Ramanathan Somasundaram, Founder, vSocialize, Mr
Solaikutty Dhanabal, Academic Program Manager,
CII IQ along with CII Coimbatore Zone organized the National Instruments – India, Dr Xavier Alphonse S J,
Tenth Edition of the Regional Summit on Quality in Director – Alumni Relations, Loyola College, Chennai.
Education on 23 – 24 November 2012 at Coimbatore Dr Kanika Khandelwal, Associate Professor
attended by over 170 delegates from Tamil Nadu, Kerala –Department of Psychology, Convenor – Office of
and other states. Through this summit, a platform was International Programs, Lady Shri Ram College for
provided for different stakeholders to interact and share Women, New Delhi & others.
their experiences on the initiatives undertaken in the field
of Research and Consulting, to bring about Quality in The Summit ended with the presentation of a case study
Education. The Summit set the stage for the educationists by the AICTE – CII Survey Winner, PSG College of
to discuss issues of prime importance and concern such as Technology. Prof Rudramoorthy and Prof Mohan Ram
change, technological advancements which helped in spoke about the importance of Industry Institution
moulding the current practices so as to best suit the needs Interaction.
of the stakeholders.
School Excellence Conclave : Vizag
Freedom lies in the recognition of reality, said Dr Y S
CII-IQ, YI chapter of Vizag jointly hosted its First
Rajan, Chairman, National Board of Accreditation (NBA)
Editionof School Excellence Conclave in Visakapatnam
while addressing the audience during the inaugural
on 11 April 2012. The basic objectives of this Conclave
session of the Regional Summit on Quality in Education
were to update all educational stakeholders about the
in Coimbatore. He said that Industry must concentrate on
a few parts of Indian higher education and derive the best
30
ANNUAL REPORT 2012
Mrs Poonam Shah Srinath, Chapter Chair, CII YI, Vizag Chapter
delivering the concluding remarks Mr G Sambasiva Rao, Chairman, CII Visakhapatnam Zone
delivering the welcome speech
31
ANNUAL REPORT 2012
32
ANNUAL REPORT 2012
Success story
34
ANNUAL REPORT 2012
35
ANNUAL REPORT 2012
CII Institute of Quality, Bangalore that capture and deflect airflow into a large plenum
chamber, which is located adjacent to the main building.
From the plenum chamber, the air is fed into the various
training halls.
The data recorded over a period of one year was then used
to design a CAD programme, for adaptation and design of
cooling systems for buildings. Basically, the system
consists of 15-meter tall wind catchers, which are towers
36
ANNUAL REPORT 2012
The entire building has been designed to use natural light. 1993
There is no need to use power for lighting even on the First Quality Summit organised
?
dullest day. On bright days, excess light is filtered through Work in the area of Quality in Governance begins
?
CII recommends the setting up of Quality Council of
?
specially designed blinds. Together with power saved
India (QCI) for providing a mechanism for national
from air conditioning, this represents huge energy savings accreditation
during normal operation of the institute.
1994
Water Management CII adopts the EFQM Model and introduces the
?
Business Excellence Model and the CII-EXIM Bank
Since water is not provided by the civic authorities, The Award in India
CII IQ accesses and treats ground water from bore wells to
meet its requirements. The waster used is of very good 1995
quality and all of it is recycled through septic tanks and re- Training & Counselling services for Education Sector
?
begin
fed into the environment through soak pits. CII Centre of Excellence (COE) on Quality announced
?
1988 2000
A Division for promoting TQM set up
? Tata Steel wins the CII-EXIM Bank Award for
?
First Monthly Quality News published
? Business Excellence
CEI Code for Operation on TQM published
? CII IQ Advisory Council set up
?
1989 2001
First International Mission on TQM to JUSE, Japan
? CII Institute of Quality inaugurated
?
Awareness and Counselling Services on TQM and ISO
? Training Programmes on General Management
?
9000 begin introduced
1990 2002
World Quality Day celebrated
? Infosys Technologies wins the CII-EXIM Bank Award
?
for Business Excellence
1991 Training & Counselling Services for Food Sector
?
First-ever TQM Seminar with two Japanese experts viz.
? introduced
Prof. Miyauchi and Prof. Washio conducted in India
2003
1992 Services in Food Sector extended to Bangladesh
?
Sundram Fasteners Limited, Chennai becomes the first
? CII Institute of Quality becomes a member of GEM
?
company to obtain ISO 9000 certification with the (Global Excellence Model) Council
support of CII’s TQM Division The Lean concept introduced
?
37
ANNUAL REPORT 2012
2004 2008
Breakthrough Management concept with Prof. Shoji
? Business Excellence Award among Small & Medium
?
Shiba introduced Businesses initiated
School Cluster established
? Education Excellence Model launched
?
HACCP Cluster on Food begins
? Business Continuity Management Services launched
?
Six Sigma services introduced
?
2009
2005 World Food Day Celebrations
?
Tata Motors (CVBU) wins the CII-EXIM Bank Award
? Launch of Road Safety Initiative
?
for Business Excellence 6-month Certificate Course on Quality Management &
?
The First Tea Cluster constituting 7 tea units certified
? Analytical Techniques launched
to HACCP Food Safety Management Systems
2010
2006 Maturity Model for Excellence in Food Safety
?
Legal Metrology Training introduced
? Launched
Tata Consultancy Services wins the CII-EXIM Bank
? Business Excellence Model updated on 2010 revisions
?
Award for Business Excellence First ever Lean Mission to Japan Oragsnised
?
BHEL, Haridwar becomes the first Prize Winner of the
? First National Conference on Quality in Healthcare held
?
CII-EXIM Bank Award for Business Excellence
2011
2007 Dr A P J Abdul Kalam, Former President of India
?
delivered the IQ Anniversary Day Lecture in the
CII certified as Assessment Agency for TPM
?
Institure premises
Excellence Award
Lean Management Division set up
?
Food Safety & Quality extends its HACCP consultancy
?
services to the Hotels & Restaurants Sector
CII participates in the WorldSkills Competition for the
? 2012
first time First National Lab Conclave
?
38
ANNUAL REPORT 2012
The Confederation of Indian Industry (CII) works to create and sustain an environment conducive to the development of
India, partnering industry, Government, and civil society, through advisory and consultative processes.
CII is a non-government, not-for-profit, industry-led and industry-managed organization, playing a proactive role in India's
development process. Founded over 118 years ago, India's premier business association has over 7100 members, from the
private as well as public sectors, including SMEs and MNCs, and an indirect membership of over 90,000 enterprises from
around 257 national and regional sectoral industry bodies.
CII charts change by working closely with Government on policy issues, interfacing with thought leaders, and enhancing
efficiency, competitiveness and business opportunities for industry through a range of specialized services and strategic
global linkages. It also provides a platform for consensus-building and networking on key issues.
Extending its agenda beyond business, CII assists industry to identify and execute corporate citizenship programmes.
Partnerships with civil society organizations carry forward corporate initiatives for integrated and inclusive development
across diverse domains including affirmative action, healthcare, education, livelihood, diversity management, skill
development, empowerment of women, and water, to name a few.
The CII Theme for 2013-14 is Accelerating Economic Growth through Innovation, Transformation, Inclusion and
Governance. Towards this, CII advocacy will accord top priority to stepping up the growth trajectory of the nation, while
retaining a strong focus on accountability, transparency and measurement in the corporate and social eco-system, building a
knowledge economy, and broad-basing development to help deliver the fruits of progress to all.
With 63 offices, including 10 Centres of Excellence, in India, and 7 overseas offices in Australia, China, France, Singapore,
South Africa, UK, and USA, as well as institutional partnerships with 224 counterpart organizations in 90 countries, CII
serves as a reference point for Indian industry and the international business community.
39