K35 01 T A Edition: 01/09.

2019

HYDRAULIC GEAR
PUMPS
Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: [email protected]
www.casappa.com

KAPPA
 Kappa 35 Compact

INDEX

Section Page

INTRODUCTION.................................................................................................................................................................. 3

INSTRUCTIONS.................................................................................................................................................................. 4

FEATURES.......................................................................................................................................................................... 5

GEAR PUMPS PERFORMANCE CURVES............................................................................................................................. 8

SINGLE PUMPS DIMENSIONS - SIDE PORTS.................................................................................................................... 10

MULTIPLE PUMPS............................................................................................................................................................. 11

DOUBLE PUMPS DIMENSIONS......................................................................................................................................... 12

VERSIONS - OUTBOARD BEARING OPTIONS.................................................................................................................... 16

DRIVE SHFTS.................................................................................................................................................................... 17

MOUNTING FLANGES AND TABLE OF COMPATIBILITY..................................................................................................... 18

PORTS POSITION AND TYPE............................................................................................................................................. 19

PORT SIZES...................................................................................................................................................................... 20

CHANGING ROTATION....................................................................................................................................................... 22

HOW TO ORDER - SINGLE PUMPS.................................................................................................................................... 23

HOW TO ORDER - DOUBLE PUMPS SAME GROUPS......................................................................................................... 24

HOW TO ORDER - DOUBLE PUMPS DIFFERENT GROUPS................................................................................................. 25

HOW TO ORDER - MULTIPLE PUMPS COMMON INLET..................................................................................................... 27

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2 DCAT062-ID02
 Kappa 35 Compact

INTRODUCTION

Kappa 35 Compact series is a heavy duty, two-piece construction, cast iron pump.
The robust design ensures high performances, reliability and long service life.

DISPLACEMENTS zz
High working pressure
From 63,88 cm3/rev (3.90 in3/rev)
zz
Long service life - High reliability
To 100,08 cm3/rev (6.10 in3/rev)
zz
High volumetric efficiency
PRESSURE zz
Low noise level
Max. constant operating pressure 260 bar (3770 psi) zz
Standard drive shafts, mounting
Max. system pressure (relief valve setting) 275 bar (3988 psi) flanges and ports
Max. peak of pressure 290 bar (4205 psi)
zz
Direct mounting on customer ma-
SPEED chines, no modification necessary
Max. 3000 min-1 zz
Combination in multiple pumps

TYPICAL APPLICATIONS
zz
Building & Construction Machinery

1 2 3

1 Shaft seals
2 Seal
3 Thrust plate
4 Body
5 Gear
6 Mounting flange
01/09.2019

6 5 4

DCAT062-ID02 3
 Kappa 35 Compact

INSTRUCTIONS

INSTALLATION STORAGE
The storage must be in a dry environment.
PUMP Max storage time in ideal conditions is 24 months.
The direction of rotation of single-rotation pumps must be the The ideal storage temperature is between 5°C (41°F) and 20°C
same as that of the drive shaft. Check that the coupling flange (68°F). No problem in case of temperature between -40°C
correctly aligns the transmission shaft and the pump shaft. (-40°F) and 50°C (122°F). Below -40°C (-40°F) please consult
Flexible couplings should be used (never rigid fittings) which our pre-sales department.
will not generate an axial or radial load on the pump shaft.
STARTING UP
TANK Check that all circuit connections are tight and that the entire
Tank capacity must be sufficient for the system’s operating system is completely clean. Insert the oil in the tank, using a
conditions ( ~ 3 times the amount of oil in circulation) to avoid filter. Bleed the circuit to assist in filling. Set the pressure relief
overheating of the fluid. A heat exchanger should be installed valves to the lowest possible setting. Turn on the system for a
if necessary. The intake and return lines in the tank must be few moments at minimum speed, then bleed the circuit again
spaced apart (by inserting a vertical divider) to prevent the and check the level of oil in the tank.
return-line oil from being taken up again immediately. If the difference between pump or motor temperature and fluid
temperature exceeds 10 °C (50 °F), rapidly switch the system
LINES on and off to heat it up gradually. Then gradually increase the
The lines must have a major diameter which is at least as large pressure and speed of rotation until the pre-set operating lev-
as the diameter of pump or motor ports, and must be per- els as specified in the catalogue are attained.
fectly sealed. To reduce loss of power, the lines should be as
short as possible, reducing the sources of hydraulic resistance COLD START
(elbow, throttling, gate valves, etc.) to a minimum. A length Cold start is meant short term and low idle. During cold start of
of flexible tubing is recommended to reduce the transmission the machine the following limits can be applied:
of vibrations. All return lines must end below the minimum oil
level, to prevent foaming. Before connecting the lines, remove Minimum inlet pressure 0,5 bar abs. (7 psi)
any plugs and make sure that the lines are perfectly clean.
Outlet pressure ≤ 50 bar (725 psi)
Speed ≤ 1500 min-1
HYDRAULIC FLUID
Use hydraulic fluid conforming to viscosity data as specified in Minimum temperature -40 °C (-40 °F)
the first pages of the catalogue. Avoid using mixtures of differ- Max oil viscosity 2000 mm2/s (cSt) [9100 SSU]
ent oils which could result in decomposition and reduction of
the oil’s lubricating power. If the ambient temperature is lower than -20 °C (-4 °F) the sys-
tem speed and pressure must be limited until the hydraulic oil
FILTERS temperature exceeds -20 °C (-4 °F).
We recommend filtering the entire system flow. Filters on suc-
tion and return line must be fitted in according to the contami- PERIODICAL CHECKS - MAINTENANCE
nation class as indicated in the first pages of the catalogue. Keep the outside surface clean especially in the area of the
Casappa recommends to use its own production filters: drive shaft seal. In fact, abrasive powder can accelerate wear
on the seal and cause leakage. Replace filters regularly to keep
the fluid clean. The oil level must be checked and oil replaced
periodically depending on the system’s operating conditions.

01/09.2019

4 DCAT062-ID02
 Kappa 35 Compact

FEATURES

Construction External gear pumps

Mounting SAE standard flanges
Ports Threaded or split flange
Direction of rotation (looking on drive shaft) Anti-clockwise (S) - clockwise (D)
0,7 ÷ 3 bar abs. (10 ÷ 44 psi)
Inlet pressure range for pumps If p > 1,5 bar abs. (22 psi) specific shaft sealing have to be applied.
Please consult our pre-sales department.
Fluid temperature range See table (1)
Mineral oil based hydraulic fluids to ISO/DIN and fire resistant fluids
Fluid [see table (1)].
For other fluids please consult our pre-sales department.
From 12 to 100 mm2/s (cSt) [60 to 456 SSU] recommended
Viscosity range
Up to 750 mm2/s (cSt) [3410 SSU] permitted
Filtering requirement and recommended fluid contamination See table (2) page 6

Tab. 1
Max Max Temperature °C (°F) Shaft seals
Seals
Type Fluid composition pressure speed Max Max option
Min (l)
bar (psi) min-1 continuous peak (u)
-25 (-13) 80 (176) 100 (212) N
Mineral oil based hydraulic fluid to See See D
ISO/DIN -25 (-13) 110 (230) 125 (257) V
ISO/DIN page 7 page 7 C4
-25 (-13) 110 (230) 125 (257) T-PV
HFA Oil emulsion in water 5 ÷15% of oil 50 (725) 1500 2 (36) 55 (131) N
Water emulsion in oil D
HFB 120 (1740) 1500 2 (36) 60 (140) N
40 % of water

(l) N= Buna NBR (standard) - V= Viton-FKM - T-PV= Hydrogenated buna HNBR seals with Viton-FKM shaft seals
01/09.2019

C4 (u) High pressure special shaft seal

D (u) shaft seals with wiper seal
(only with ISO/DIN hydraulic fluid)

Max drain Max drain

Single rotation pumps line pressure: line pressure:
0,5 bar (7 psi) 10 bar (145 psi)

DCAT062-ID02 5
 Kappa 35 Compact

FEATURES

Filtration Casappa recommends to use

its own production filters:
Tab. 2
∆p < 140 140 < ∆p < 210 ∆p > 210
Working pressure bar (psi)
(2030) (2030) (3045) (3045)
Contamination class NAS 1638 10 9 8
Contamination class ISO 4406 21/19/16 20/18/15 19/17/14
Achieved with filter ß10 (c) ≥ 200 according to ISO 16889 - 10 μm 10 μm
Achieved with filter ß25 (c) ≥ 200 according to ISO 16889 25 μm - -

DEFINITION OF ROTATION DIRECTION LOOKING AT THE DRIVE SHAFT

Anti-clockwise rotation Clockwise rotation

GENERAL NOTES
Available with different inlet and outlet ports. If you use fire resistant fluids, specify the fluid type when ordering.
For more information please consult our pre-sales department.

PRESSURE DEFINITION

p1 Constant operating pressure

p2 System pressure (relief valve setting)
p (bar) - (psi)

p3 p3 Peak of pressure
01/09.2019

p2

p1 The peak of pressure is the max pressure allowed and

it corresponds to the overshoot of the relief valve.

Please note that both relief valve setting and overshoot

must be lower than their limits.
If the relief setting is compliant but the overshoot is
T (s) higher than the limit, the relief setting must be de-
Max. 20 s Max. 50 ms creased until the overshoot is compliant to Casappa
limit.

For high frequency applications please consult our pre-

sales department.

6 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 FEATURES

Max. pressure Max. Min.

Displacement Body
Pump type Characteristics speed speed
design p1 p2 p3
cm3/rev (in3/rev) bar (psi) min-1
HSC Compact
KP 35•63 63,88 (3.90) 260 (3770) 275 (3988) 290 (4205) 3000 400
CSL Standard
HSC Compact
KP 35•71 72,4 (4.42) 260 (3770) 275 (3988) 290 (4205) 3000 400
CSL Standard
HSC Compact
KP 35•80 80,91 (4.94) 260 (3770) 275 (3988) 290 (4205) 3000 400
CSL Standard
HSC Compact
KP 35•90 91,56 (5.59) 245 (3553) 260 (3770) 275 (3988) 2500 400
CSL Standard
HSC Compact
KP 35•100 100,08 (6.10) 230 (3335) 245 (3553) 260 (3770) 2500 400
CSL Standard

Pressure values in the table refer to side ports unidirectional pumps.

For different configurations and working conditions please consult our pre-sales department.

Q l/min (US gpm) Flow Efficiencies Pumps

M Nm (lbf in) Torque ηv= ηv (V,Δp, n) Volumetric efficiency (≈ 0,95)
P kW (HP) Power ηhm= ηhm (V, Δp, n) Hydro-mechanical efficiency (≈ 0,88)
V cm3/rev (in3/rev) Displacement ηt = ηv •ηhm Overall efficiency (≈ 0,84)
n min-1 Speed
Δp bar (psi) Pressure

DESIGN CALCULATIONS FOR PUMP

Q = Qtheor. • ηv [l/min]

V•n
Qtheor. = [l/min]
1000
01/09.2019

Mtheor.
M = [Nm]
ηhm

Δp • V
Mtheor.= [Nm]
62,83

POUT
PIN = [kW]
ηt

Δp • Q
POUT = [kW]
600

DCAT062-ID02 7
 Kappa 35 Compact

KAPPA 35 GEAR PUMPS PERFORMANCE CURVES

Each curve has been obtained at 50 °C (122 °F), using oil

with viscosity 46 cSt (210 SSU) at 40 °C (104 °F) and at these
270
pressures.
Q [l/min] - [(US gpm)]

(71.3)

0
240

10

80
(63.4)
20 bar (290 psi)

90
210 KP 35•63
(55.5) 260 bar (3770 psi)
20 bar (290 psi)

71
180 KP 35•71
(47.6) 260 bar (3770 psi)

63
150 20 bar (290 psi)
(39.6) KP 35•80
260 bar (3770 psi)
120 20 bar (290 psi)
(31.7) KP 35•90
245 bar (3553 psi)
90
(23.8) 20 bar (290 psi)
KP 35•100
230 bar (3335 psi)
60
(15.6)
DIAG062-001-35

30
(7.9)

0
0 500 1000 1500 2000 2500 3000
n [min-1]

KP 35•63 KP 35•71
120 300 120 360
P [kW] - [(HP)]

M [Nm] - [(lbf in)]

P [kW] - [(HP)]

M [Nm] - [(lbf in)]

(160.8) (2655) (160.8) (3186)
260 bar (3770 psi)
260 bar (3770 psi) 250 300
(2213) (2655)
200 bar (2900 psi)
100 200 100 200 bar (2900 psi) 240
(134.0) (1770) (134.0) (2124)
150 bar (2175 psi) 150 bar (2175 psi)
150 180
(1328) (1593)
80 100 bar (1450 psi) 100 80 100 bar (1450 psi) 120
(107.2) (885) (107.2) (1062)
50 bar (725 psi) 50 50 bar (725 psi) 60
(433) (531)
01/09.2019

60 60
0 0
(80.4) (80.4)
i)
i)

ps
ps

si)
70
si)
70

0p
37

i)
0p
0 b r (37

si) ps
90

40 40
20 bar (
90

p 5
(2

17
(2
a

(53.6) 75 (53.6)
0b

ar

21 (2
ar

si)
0b

r( ar
26
26

a si ) b 0p
0b 0p 50 45
20

15 (145 1
ba r (1
bar 100
100
DIAG062-002-3563

DIAG062-003-3571

20 20
si)
(26.8)
725 p
si) (26.8) 25 p
r( ar (7
50 ba 50 b

0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]

8 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 GEAR PUMPS PERFORMANCE CURVES

KP 35•80 KP 35•90
140 420 120 420
P [kW] - [(HP)]

M [Nm] - [(lbf in)]

P [kW] - [(HP)]

M [Nm] - [(lbf in)]

(187.6) (3717) (160.8) (3717)
260 bar (3770 psi) 245 bar (3553 psi)
350
(3098)
120 280 200 bar (2900 psi)
200 bar (2900 psi) 100 280
(160.8) (2478)
(134.0) (2478)
150 bar (2175 psi) 150 bar (2175 psi)
210
100 100 bar (1450 psi) 140 (1859)
(134.0) (1239) 100 bar (1450 psi)
80 140
50 bar (725 psi) (107.2) (1239)
50 bar (725 psi) 70
80
0 (620)
(107.2)

i)
ps
60

00
0

i)
(80.4)

(29
20 3 ps
i)

60

ar
ps

5
0b
(35
(80.4)
70

si)

si)
(37

bar
0p

5p
i)
ps
90

40
ar

17
245
5 si)
(2
0b

17

(2
(53.6)
0p
ar

40 (2

ar
26

si)
0b

r 5

0b
(53.6) ba 0p (14
20

0 5

15
15 (14 ar
ar 0b
10 0b 10
si)
DIAG062-004-3580

DIAG062-005-3590 25 p
20
psi) (7
20 725 bar
bar (
(26.8)
(26.8) 50 50

0 0
0 1000 2000 3000 0 1000 2000 3000
n [min-1] n [min-1]

KP 35•100
120 420
P [kW] - [(HP)]

M [Nm] - [(lbf in)]

(160.8) (3717)

230 bar (3335 psi) 350

(3098)
100 280
(134.0) 150 bar (2175 psi) (2478)
210
(1859)
100 bar (1450 psi)
80 140
(107.2) (1239)
50 bar (725 psi)
70
(620)
01/09.2019

60
0
(80.4)
)
psi
35
(33

i)
ps
bar

75

40
si)
1

0p
(2
230

(53.6)
5
ar

(14
0b

ar
15

0b
10
si)
DIAG062-006-35100

20 72 5p
(26.8) b ar (
50

0
0 1000 2000 3000
n [min-1]

DCAT062-ID02 9
 Kappa 35 Compact

KAPPA 35 SINGLE PUMPS DIMENSIONS - SIDE PORTS HSC

Body design: HSC Drive shaft: see page 17 Ports availability: Split, Gas, SAE.
Characteristics: Compact Mounting flange: for X dimension see See page 19
page 18

Single rotation S - D

01/09.2019

C
A B
Pump type Split ports GAS - SAE ports
mm (in) mm (in) mm (in) mm (in)
K. 35•63 105 (4.13) 28 (1.10) 154 (6.06) 165 (6.50)
K. 35•71 109 (4.29) 32 (1.26) 154 (6.06) 165 (6.50)
K. 35•80 113 (4.45) 36 (1.42) 154 (6.06) 165 (6.50)
K. 35•90 118 (4.65) 41 (1.61) 154 (6.06) 165 (6.50)
K. 35•100 122 (4.80) 45 (1.77) 154 (6.06) 165 (6.50)

10 DCAT062-ID02
 Kappa 35 Compact

MULTIPLE PUMPS

KAPPA series pumps can be coupled together in combination. In applications where the input power requirement
of each section varies, the section with the greater requirement must be at the drive shaft end, and progressively
smaller to the rear.

Features and performances are the same as the corresponding single pumps, but pressures must be limited by
the transmissible torque of the drive and connecting shafts. To have appropriate data, use the formula below.

The maximum rotational speed is that of the lowest rated speed of the single units incorporated.

Available with common inlet. For more information please consult our pre-sales department.

M Nm (lbf in) Torque

V cm /rev (in /rev) Displacement
3 3

Δp bar (psi) Pressure

ηhm= ηhm (V, Δp, n) (≈ 0,88) Hydro-mechanical efficiency

Mtheor.
M = [Nm]
ηhm

Δp (bar) • V (cm3/rev)
Mtheor.= [Nm]
62,83

Note:
The torque absorbed from the shaft of the first pump results from the sum of the torques due to all single stages.
The achieved value must not exceed the maximum torque limit given for the shaft of the first pump.
01/09.2019

For multiple pumps with more than two sections we recommend to use a bracket.

DCAT062-ID02 11
 Kappa 35 Compact

KAPPA 35 DOUBLE PUMPS DIMENSIONS - SAME GROUPS CSL/HSC

Characteristics: Drive shaft: see page 17 Ports availability: Split, Gas, SAE.
Standard / Compact Mounting flange: for X dimension see See page 19
page 18

350 Nm
3098 lbf in

Front Rear
Special connecting shaft is also available Body design CSL HSC
with torque up to 600 Nm (5311 lbf in).
Please consult our pre-sales department.

01/09.2019

C
A B
Pump type Split ports GAS - SAE ports
mm (in) mm (in) mm (in) mm (in)
KP 35•63 39 (1.54) 28 (1.10) 154 (6.06) 165 (6.50)
KP 35•71 43 (1.69) 32 (1.26) 154 (6.06) 165 (6.50)
KP 35•80 47 (1.85) 36 (1.42) 154 (6.06) 165 (6.50)
KP 35•90 52 (2.05) 41 (1.61) 154 (6.06) 165 (6.50)
KP 35•100 56 (2.20) 45 (1.77) 154 (6.06) 165 (6.50)

12 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 DOUBLE PUMPS DIMENSIONS - KP35/30 CSL/HSC

Characteristics: Drive shaft: see page 17 Ports availability: Split, Gas, SAE.
Standard / Compact Mounting flange: for X dimension see See page 19
page 18

170 Nm
1505 lbf in

Front Rear
Special connecting shaft is also available Body design CSL Kappa 30 Series HSC (l)
with torque up to 350 Nm (3098 lbf in).
(l) Available also with CSC body design.
Please consult our pre-sales department.
For features please consult the proper technical catalog
01/09.2019

B C D
A
Pump type Split ports GAS - SAE ports Pump type Split ports Gas - SAE ports
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
KP 35•63 39 (1.54) 154 (6.06) 165 (6.50) KP 30•22 38 (1.50) 134 (5.28) 142 (5.59)
KP 35•71 43 (1.69) 154 (6.06) 165 (6.50) KP 30•27 41 (1.61) 134 (5.28) 142 (5.59)
KP 35•80 47 (1.85) 154 (6.06) 165 (6.50) KP 30•31 43,5 (1.71) 134 (5.28) 142 (5.59)
KP 35•90 52 (2.05) 154 (6.06) 165 (6.50) KP 30•34 46 (1.81) 134 (5.28) 142 (5.59)
KP 35•100 56 (2.20) 154 (6.06) 165 (6.50) KP 30•38 46 (1.81) 134 (5.28) 142 (5.59)

DCAT062-ID02 13
 Kappa 35 Compact

KAPPA 35 DOUBLE PUMPS DIMENSIONS - KP35/PHP20 HSC

Characteristics: Compact Drive shaft: see page 19 Ports availability: Split, Gas, SAE.
Mounting flange: for X dimension see See page 21
page 20

110 Nm
974 lbf in

Front Rear
Special connecting shaft is also available Body design HSC Polaris PH Series (l)
with torque up to 170 Nm (1505 lbf in).
Please consult our pre-sales department.
(l) For features please consult the proper technical catalog

B C D
A Pump type
Pump type Split ports GAS - SAE ports mm (in) mm (in)
mm (in) mm (in) mm (in) PHP 20•8 32,5 (1.28) 47,6 (1.87)
KP 35•63 28 (1.10) 154 (6.06) 165 (6.50) PHP 20•10,5 36,5 (1.44) 47,6 (1.87)
KP 35•71 32 (1.26) 154 (6.06) 165 (6.50) PHP 20•11,2 37 (1.46) 47,6 (1.87)
01/09.2019

KP 35•80 36 (1.42) 154 (6.06) 165 (6.50) PHP 20•14 42 (1.65) 47,6 (1.87)
KP 35•90 41 (1.61) 154 (6.06) 165 (6.50) PHP 20•16 34,75 (1.37) 58,35 (2.30)
KP 35•100 45 (1.77) 154 (6.06) 165 (6.50) PHP 20•18 35,85 (1.41) 59,45 (2.34)
PHP 20•19 36,45 (1.44) 60,05 (2.36)
PHP 20•20 38 (1.50) 61,6 (2.43)
PHP 20•23 39,65 (1.56) 63,25 (2.49)
PHP 20•24,5 40,8 (1.61) 64,4 (2.54)
PHP 20•25 42 (1.65) 65,6 (2.58)
PHP 20•27,8 43,35 (1.71) 66,95 (2.64)
PHP 20•31,5 47 (1.85) 70,6 (2.78)

14 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 DOUBLE PUMPS DIMENSIONS - KP35/PLP20 HSC

Characteristics: Compact Drive shaft: see page 19 Ports availability: Split, Gas, SAE.
Mounting flange: for X dimension see See page 21
page 20

110 Nm
974 lbf in

Front Rear
Special connecting shaft is also available Body design HSC Polaris 20 Series (l)
with torque up to 170 Nm (1505 lbf in).
(l) For features please consult the proper technical catalog
Please consult our pre-sales department.

B C D
A Pump type
Pump type Split ports GAS - SAE ports mm (in) mm (in)
mm (in) mm (in) mm (in) PLP 20•4 25,8 (1.02) 49,3 (1.94)
KP 35•63 28 (1.10) 154 (6.06) 165 (6.50) PLP 20•6,3 27 (1.06) 50,5 (1.99)
KP 35•71 32 (1.26) 154 (6.06) 165 (6.50) PLP 20•7,2 27,5 (1.08) 51 (2.01)
KP 35•80 36 (1.42) 154 (6.06) 165 (6.50) PLP 20•8 28,3 (1.11) 51,8 (2.04)
KP 35•90 41 (1.61) 154 (6.06) 165 (6.50)
01/09.2019

PLP 20•9 28,9 (1.14) 52,4 (2.06)

KP 35•100 45 (1.77) 154 (6.06) 165 (6.50) PLP 20•10,5 30,3 (1.19) 53,8 (2.12)
PLP 20•11,2 30,5 (1.20) 54 (2.13)
PLP 20•14 33 (1.30) 56,5 (2.22)
PLP 20•16 34,8 (1.37) 58,3 (2.30)
PLP 20•19 36,5 (1.44) 60 (2.36)
PLP 20•20 38 (1.50) 61,5 (2.42)
PLP 20•24,5 40,8 (1.61) 64,3 (2.53)
PLP 20•25 42 (1.65) 65,5 (2.58)
PLP 20•27,8 43,4 (1.71) 66,9 (2.63)
PLP 20•31,5 47 (1.85) 70,5 (2.78)

DCAT062-ID02 15
 Kappa 35 Compact

VERSIONS - OUTBOARD BEARING OPTIONS

For each version, the possible combination between drive shafts and mounting flanges are shown on page 20.
For particular applications please consult our pre-sales department.

VERSION 0 VERSION 1

Version for applications without Version for applications with

radial and axial load on the drive low radial load and without
shaft. axial load on the drive shaft.

01/09.2019

16 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 DRIVE SHFTS

SAE “C” SPLINE 06 SAE “C” STRAIGHT 34

Mounting face refer to flange code S6 Mounting face refer to flange code S6

900 Nm
600 Nm
7966 lbf in
5311 lbf in

Ext. Involute Spline SAE J498B

with major diameter modified
14 teeth - 12/24 Pitch - 30 deg
Flat root - Side fit - Class 1
01/09.2019

DCAT062-ID02 17
 Kappa 35 Compact

KAPPA 35 MOUNTING FLANGES AND TABLE OF COMPATIBILITY

SAE “C” 4 HOLES

S6
Conforms to SAE J744

DRIVE SHAFTS
See page 19
VERSIONS
06 34
See page 18
0 #
1 X
# Standard combination
x Available combination

SAE “C” 2-4 HOLES

S8
Conforms to SAE J744

01/09.2019

DRIVE SHAFTS
See page 19
VERSIONS
06 34
See page 18
0 #
1 X
# Standard combination
x Available combination

18 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 PORTS POSITION AND TYPE

SIDE PORTS
PORTS TYPE Split SSM Spit SSS Gas BSPP SAE ODT
Pump type IN OUT IN OUT IN OUT IN OUT
K. 35•63 ME MD SE SD GG GF OG OF
K. 35•71 ME MD SE SD GG GF OG OF
K. 35•80 MF ME SF SE GG GF OG OF
K. 35•90 MF ME SF SE GG GF OG OF
K. 35•100 MF ME SF SE GG GF OG OF

Different ports are available on request.

For more information please consult our pre-sales department.
01/09.2019

DCAT062-ID02 19
 Kappa 35 Compact

PORT SIZES

Tightening torque for low pressure side port.

Tightening torque for high pressure side port.

For reversible rotation, please consult only the tightening torque for high pressure side port.

SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSM
Metric thread ISO 60° conforms to ISO/R 262

A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
30,5 58,7 30,2 M 10 20 +1 35 +2,5
MD (1.20) (2.31) (1.19) 22 (0.87) (177 ÷ 186) (310 ÷ 332)
39,3 69,8 35,7 M 12 30 +2,5 60 +5
ME (1.55) (2.75) (1.41) 17 (0.67) (266 ÷ 288) (531 ÷ 575)
51 77,8 42,9 M 12 25 +1
MF (2.01) (3.06) (1.69) 17 (0.67) (221 ÷ 230)
—

SAE FLANGED PORTS J518 - Standard pressure series 3000 PSI SSS
American straight thread UNC-UNF 60° conforms to ANSI B 1.1

A B C D
CODE
mm mm mm Thread Nm Nm
(in) (in) (in) Depth mm (in) (lbf in) (lbf in)
01/09.2019

30,5 58,7 30,2 7/16 - 14 UNC-2B 20 +1 40 +2,5

SD (1.20) (2.31) (1.19) 17 (0.67) (177 ÷ 186) (354 ÷ 376)
39,3 69,8 35,7 1/2 - 13 UNC-2B 30 +2,5 70 +5
SE (1.55) (2.75) (1.41) 17 (0.67) (266 ÷ 288) (620 ÷ 664)
51 77,8 42,9 1/2 - 13 UNC-2B 30 +2,5
SF (2.01) (3.06) (1.69) 17 (0.67) (266 ÷ 288)
—

20 DCAT062-ID02
 Kappa 35 Compact

PORT SIZES

Tightening torque for low pressure side port.

Tightening torque for high pressure side port.

For reversible rotation, please consult only the tightening torque for high pressure side port.

GAS STRAIGHT THREAD PORTS BSPP

British standard pipe parallel (55°) conforms to UNI - ISO 228

ØB ØC D E
Nominal
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
49 30,5 19 2,5 50 +2,5 130 +10
GF 1” G1
(1.93) (1.20) (0.75) (0.10) (443 ÷ 465) (1151 ÷ 1239)
60 39 22 2,5 60 +5 170 +15
GG 1” 1/4 G 1 1/4
(2.36) (1.54) (0.87) (0.10) (531 ÷ 575) (1505 ÷ 1637)

SAE STRAIGHT THREAD PORTS J514 ODT

American straight thread UNC-UNF 60° conforms to ANSI B 1.1

ØB ØC D E
Nominal
CODE
size
A
mm mm mm mm Nm Nm
(in) (in) (in) (in) (lbf in) (lbf in)
01/09.2019

49 30,5 20 2 60 +5 170 +10

OF 1” 1 5 /16” - 12 UNF - 2B
(1.93) (1.20) (0.79) (0.8) (531 ÷ 575) (1505 ÷ 1593)
58 39,1 20 2 70 +5
OG 1” 1/4 1 5 /8” - 12 UNF - 2B
(2.28) (1.54) (0.79) (0.8) (620 ÷ 664)
—

DCAT062-ID02 21
 Kappa 35 Compact

CHANGING ROTATION

Example of changing rotation: from KP35 pump counterclockwise to clockwise

To change rotation of unidirectional pumps and motors is necessary to operate in the following way:

1. Clean the pump externally with care.

2. Loosen, and remove, the clamp bolts (1).
3. Coat the sharp edges of the drive shaft (4)
with adhesive tape and smear a layer of
clean grease on the shaft end extension to
avoid damaging the lip of the shaft seal when
removing the mounting flange.
4. Remove the mounting flange (2), taking care
to keep the flange as straight as possible dur-
ing removal. If the flange is stuck, tap around
the edge with a fibre or rubber mallet in order
to break away from the body. Ensure that
while removing the front mounting flange,
the drive shaft and other components remain
position.
5. Ease the drive gear (4) up to facilitate removal the front plate (3), taking care that the precision ground surfaces do not be-
come damaged, and remove the drive gear.
6. Remove the driven gear (5) without over-
turning. The rear plate has not to be
removed.

7. Re-locate the driven gear (5) in the position

previously occupied by the drive gear (4).
8. Re-locate the drive gear (4) in the position
previously occupied by the driven gear (5).
9. Replace the front plate (3) in its original
position.

10. Remove the grub screw (6) from the mount-

ing flange (2) and re-locate it in the other
threaded hole in the same flange.
11. Gently wipe the machined surface of the
01/09.2019

mounting flange (2) and the body with a flat

hand stone.
12. Refit the front mounting flange (2) turned
180° from its original position.
13. Refit the clamp bolts (1) with the wash-
ers and tighten in a crisscross pattern to a
torque value of 100 ±15 Nm
(752 ÷ 1018 lbf in)
14. Check that the pump rotates freely when
the drive shaft (4) is turned by hand. If not a
pressure plate seal may be pined.
15. The pump is ready for installation with the original rotation reversed.

22 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 HOW TO ORDER - SINGLE PUMPS

1 2 3 4 5 6 7 8 9 10 11
KP 35•63 S 0 - 06 S6 - L ME/MD - N - D - HSC - VNR01

1 Type Pump type Code Seals (a) 8

63,88 cm /rev (3.90 in /rev)
3 3
KP 35•63 N Buna NBR (standard)
72,4 cm3/rev (4.42 in3/rev) KP 35•71 V Viton-FKM
80,91 cm /rev (4.94 in /rev)
3 3
KP 35•80 Hydrogenated buna HNBR seals with
T-PV
Viton-FKM shaft seals
91,56 cm3/rev (5.59 in3/rev) KP 35•90
100,08 cm3/rev (6.10 in3/rev) KP 35•100
Code Shaft seal options 9
2 Rotation Code D Shaft seal with wiper seal
C4 High pressure special shaft seal
Anti-clockwise S
Clockwise D
Code Body design 10
3 Versions - Outboard bearing options Code HSC Compact

Without outboard bearing 0

Version 1
Code Painting 11
... Without painting (standard) no code

4 Drive shaft Code VNR01 Black painting (b)

VGR01 Grey painting (b)
SAE “C” spline 06
SAE “C” straight 34

5 Mouning flange Code

SAE “C” 4 holes S6

(a) Choose the seals according to the temperature
SAE “C” 2-4 holes S8 shown on page 5
(b) Salt spray resistance of 300 hours. For more infor-
6 Ports position Code mation please consult our pre-sales department

Side L

7 Ports IN/OUT Code

SAE FLANGED PORTS (SSM)

Type Side
63-71 KP 35 ME/MD
80-90-100 KP 35 MF/ME
01/09.2019

SAE FLANGED PORTS (SSS)

Type Side
63-71 KP 35 SE/SD
80-90-100 KP 35 SF/SE
GAS STRAIGHT THREAD PORTS (BSPP)
63-71 KP 35 GG/GF
80-90-100 KP 35 GG/GF
SAE STRAIGHT THREAD PORTS J514 (ODT)
63-71 KP 35 OG/OF
80-90-100 KP 35 OG/OF

DCAT062-ID02 23
 Kappa 35 Compact

KAPPA 35 HOW TO ORDER - DOUBLE PUMPS SAME GROUPS

1 2 3 4 5 6 7 8 9 10 11 12
KP 35•63 - 06 S6 - L ME/MD - - CSL /
Front section

35•63 - L ME/MD - - HSC - S 0 - N - D - VNR01

Rear section

1 Type Pump type Code Body design 7

63,88 cm /rev (3.90 in /rev)
3 3
KP 35•63 FRONT SECTION
72,4 cm /rev (4.42 in /rev)
3 3
KP 35•71 CSL Standard
80,91 cm3/rev (4.94 in3/rev) KP 35•80 REAR SECTION
91,56 cm3/rev (5.59 in3/rev) KP 35•90 HSC Compact
100,08 cm3/rev (6.10 in3/rev) KP 35•100

Code Rotation 8
2 Drive shaft Code
S Anti-clockwise
SAE “C” spline 06
D Clockwise
SAE “C” straight 34

Code Versions - Outboard bearing options 9

3 Mouning flange Code
0 Without outboard bearing
SAE “C” 4 holes S6
1 Version
SAE “C” 2-4 holes S8

Code Seals (b) 10

4 Ports position Code
N Buna NBR (standard) no code
Side L
V Viton-FKM
Hydrogenated buna HNBR seals with
5 Ports IN/OUT Code T-PV
Viton-FKM shaft seals
SAE FLANGED PORTS (SSM)
Type Side Code Shaft seal options 11
63-71 KP 35 ME/MD
D Shaft seal with wiper seal
80-90-100 KP 35 MF/ME
C4 High pressure special shaft seal
SAE FLANGED PORTS (SSS)
Type Side
Code Painting 12
63-71 KP 35 SE/SD
... Without painting (standard) no code
80-90-100 KP 35 SF/SE
VNR01 Black painting (c)
GAS STRAIGHT THREAD PORTS (BSPP)
VGR01 Grey painting (c)
63-71 KP 35 GG/GF
01/09.2019

80-90-100 KP 35 GG/GF
SAE STRAIGHT THREAD PORTS J514 (ODT)
63-71 KP 35 OG/OF
80-90-100 KP 35 OG/OF

6 Body for common inlet (a) Code (a) Please write this code only for common inlet pumps
(see page 27)
KP35 CSL/35 HSC I5
(b) Choose the seals according to the temperature shown on
page 5. Buna NBR no code.
(c) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department

24 DCAT062-ID02
 Kappa 35 Compact

KAPPA 35 HOW TO ORDER - DOUBLE PUMPS DIFFERENT GROUPS

KP35 / KP30
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP35•63 - 06 S6 - L ME/MD - 61 - CSL /
Front section
KP30•51 - L MD/MC - - HSC - S 0 - N - D VNR01
Rear section

KP35 / PHP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP35•63 - 06 S6 - L ME/MD - 82 - HSC /
Front section
PHP20•19 - L MB/MA - - L - S 0 / FS N - D VNR01
Rear section

KP35 / PLP20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
KP35•63 - 06 S6 - L ME/MD - 82 - HSC /
Front section
PLP20•14 - L MB/MA - - L - S 0 / FS N - D VNR01
Rear section

1 Type (a) Pump type Code Body for common inlet (b) 7
The same of double pumps on page 24 KP 35·... L5 KP35 CSL/30 HSC
H7 KP35 HSC/PHP20
2 Drive shaft Code H7 KP35 HSC/PLP20

The same of double pumps on page 24 ...

Code Body design 8
3 Mounting flange Code FRONT SECTION

The same of double pumps on page 24 ... CSL Combination KP35/KP30

HSC Combination KP35/PHP20 and KP35/PLP20

4 Ports position Code REAR SECTION (KP30)

HSC Compact
Side L
CSL Standard
01/09.2019

5 Ports IN/OUT (a) Code

Code Rear cover options 9
The same of double pumps on page 24 .../...
... Cast iron (standard) no code
L Aluminium
6 Connecting shaft Code

Combination KP35/KP30 61 Code Rotation 10

Combination KP35/PHP20 and KP35/PLP20 82 S Anti-clockwise
D Clockwise

Code Versions - Outboard bearing options 11

... The same of double pumps on page 24

DCAT062-ID02 25
 Kappa 35 Compact

KAPPA 35 HOW TO ORDER - DOUBLE PUMPS DIFFERENT GROUPS

12 Seals Pump type

The same of double pumps on page 24 ...

13 Shaft seal options Code

The same of double pumps on page 24 ...

14 Painting Code

Without painting (standard) no code ...

Black painting (c) VNR01
Grey painting (c) VGR01

(a) For KP 30, PHP 20 and PLP 20 features please consult the
proper technical catalogue
(b) Please write this code only for common inlet pumps.
(see page 27)
(c) Salt spray resistance of 300 hours. For more information
please consult our pre-sales department

01/09.2019

26 DCAT062-ID02
 Kappa 35 Compact

HOW TO ORDER - MULTIPLE PUMPS COMMON INLET

Depending on the required version, the common inlet Front Identification code of com- Rear
codes must be used only for the section which has the pump mon inlet body pump
common suction. For pumps with common inlet for all KP 35 I5 KP 35
sections, the code must be used only for the last sec-
KP 35 L5 KP 30
tion. For the sections with only an outlet port, the code
of the inlet port must be omitted. PHP 20
KP 35 H7
PLP 20

Order example

Triple pump Kappa 35+Kappa 35+ PLP 20. IN IN

Common inlet intermediate pump and rear pump.

KP 35•63-06 S6-L ME/MD-CSL /

Front pump
KP 35•63-L ME/MD-41-H7-HSC /
Intermediate pump
PLP 20•14-L /MA-L-S/FS
Rear pump
OUT
OUT OUT

Double pump Kappa 35+Kappa 35.

Common inlet all pumps. IN

KP 35•63-06 S6-L ME/MD-CSL /

Front pump
KP 35•63-L /MD-I5-HSC-S
Rear pump

OUT OUT

Triple pump Kappa 35+Kappa 35+ Kappa 35

Common inlet all pumps. IN
01/09.2019

KP 35•63-06 S6-L /MD-CSL /

Front pump
KP 35•63-L ME/MD-CSL /
Intermediate pump
KP 35•63-L /MD-I5-HSC-S
Rear pump

OUT OUT OUT

Our policy is one of continuous improvement in product. Specification of items may, therefore, be changed without notice.

DCAT062-ID02 27
K35 01 T A Edition: 01/09.2019

HYDRAULIC GEAR
PUMPS
Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
E-mail: [email protected]
www.casappa.com

KAPPA