Instructions

Operating
AutomaticstriPPingmachine

lsomnax koppo220
 Instructions
Operating
machine
AutomaticstriPPing

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Art.No.040986- Version3
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As of May 1996,subiect to change f

The reproductionof these instructionsor parts thereof, in whateverform, is prohibitedwithout f,
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Tableof contents

1 . l n t r o d u c t i o an n d n o t e s . . . . . . . . . . . . . . - ' . . . ' .P. "a' g e5

1 1 O p e r a t r nign s t r u c t r o tnOs l ) 6

1 2 l , l a c h r nted e n titcf a t ; o n 6
-i-echnrcal per'forrnance
range 6
13 speciirca:rons
1 4 Accesso|es 8
'1 I
. 5 P e r s o n n eql u a i i f i c a l i c nasn d t r a t n t n g

2. Safety 11

nf n c i e s
2 . 1 E x p l a n a t t oo 1 1
'1
2 2 S a f e t yn o t e s , . 1
l a
? ? (:f otv faalr rroq l a

3 . T r a n s p o r /t l t e m si n c l u d e di n t h e d e l i v e r y """""""""" 13

4 . O v e r v i e wo f m a c h i n e """""""" 15

5. Start-upprocedure 17

5 1 C f e c k sp n o rt o s t a r t - u P 17

5 . 2 S w r t c ho n a n do t l 17

and seitingspriorto productton

5 3 AClustments . . .. . . . . . . . . . . . 1. .7

5 3 . 1S t r a t g h t e i e r . 17

5 3 . 2P u n c h ed r s k io

5 3 3 F e e dr o l i e . s. 18

5 . 3 . 4\ / t r eg u r d e .s to

5 3 . 5B i a d e s. . . . . I J

1 0
5 3 . 5 . 1B l a d et y P e s.
C n a n g t ntgh eb l a d e s
5.3.5.2 20

themachine........'.....
6.Operating 21
a i
6 . 1C c n t r o l s a l

6 . 2 D s p l a yc o n c e p t 22

menus
of operator's
6.3 Snorlovervievr 23

6 . 4 l v l A l N- m a r nm e n ! . . . . . . . . . . ... . . . 24

6 . 5 L A N G - l a n g u a g es e l e c t r o n. . 24

O l k a p p a2 2 0 - V e r s t o n
3 Tableof contents
 G
J
G
6 . 6 B r i e fr n s t r u c t r oonns t h et h r e em o s tr m p o d a nmt e n u s 24 2
6 . 6 1 T E A C H- p r o g r a m m i nmge n u a+
J
6 . 6 . 2P P A R A- p r o c e sps a r a m e t emr e n u. . . . , . . 26
J
6 . 6 3 P R O D- p r o d u c t i om
n e n u.
-
n xg a m p l e. . . . .
6 . 64 P r o g r a m m i e 27

6 . 7 P P A R A- o t h e rp r o c e s s t npga r a m e t e r s 30 J
6.8 TEACH- Furthertypesof processing
. 32 f
6 . 8 . 1l f / - I n t e r m e d i ast e
tripptnq 33
-
6 . 8 . 2P S - S t r i p p r nwgi t hm u l t i p l ceu t s
processing
for double-sheath
6.8.3Parameters 34 f
6 . 9 C O N F- c o n f i g u r a t i o n JO f
6 . 1 0L I S T- w t r el t s t I
6 . 1 1S E Q U- s e q u e n cm
e enu
J
6 . 1 2R E M O T- r e m o t em o d e 20

E
7 . M a l fu n c t i o n s/ e r r o rm e s s a g e s. . . . . . . . . . . . '.'...4
.1

7 . 1M a l f u n c t i o.n. .s. . . . . . . . . . . . . .4. 1-

f
7 . 2 E r r o rm e s s a g eos n t h ed i s p l a y . . . . . . .' . . . . 4 2 E
/ repair
8. Maintenance "'.'......'.....47 C
Maintenance...........
8..1 47 I
. . 47
8 . 2 D e t e r m i n i nrge f e r e n cpeo s i t i o n s
. . . . . .. . . . . . 4 7
r
8 . 2 . 1F e f e r e n cbel a d e s
8 . 2 . 2F e f e r e n cdei s t a n c (er o l l e r s ) '. 48
t
8 . 2 . 3T e s tf u n c t i o n s . . . . . . . . ... . . . . . 4 8 I
9 . D e s c r i p t i o no f c o n n e c t i o n s. . . . . . . . . . . . . . . . . . . . . . .4. 9 r
9 . 1 C o n n e c t r of no r s u b s e q u e nptr o c e s s i n g . . . . . . . . .4 9 a
9 . 2 C o n n e c t i ofno r p r e l i m i n a p
r yr o c e s s i n g 50
l
n rs t o pi n o u t
9 . 3C o n n e c t i of o . . . . . . .... . . . . . 5 1

9 . 4C o n n e c t i ofno r R S 2 3 2i n t e r f a c e -........52
r
1 0 .L i s t o f a c c e s s o r i e s. . . . . . . . . . . . . . ' . .5 3
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1 ' 1 l.n d e x . . . . . . . . . . . . . ' . 5. .5. . . .
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Tableof contents Ol kaooa220 - Version3 7
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1. lntroduction and notes
D e a rC u s t o m e r
The komax kappa 220 is an automaticstrippingmachine.designedto performthe followingwlre
n r o c e s s' iYn*aot sor "o" . l. r c a- 't r oinnsa c c o r d a n cwei t ht h et e c h n i c aslp e c i fc a t i o n lsi s t e di n C h a p t e 1
r .3:

C u t t r n lgo l e n o t h

S t r r p p r nwgr t hh a l fP u l l - o f f

S t r i p p r nwgi t hf u l io u l l - o f l

tr'*.rt1:t"
e
,_:
G
a cuttrng(doublesheaths)
Multiple-step #

H ^ t - a t 2 m' n
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re

M u l t i - c o rwet r e s

Illl''"'"111"1__
PassivewiredePcsitsystem

R i b b o nc a b l e

rnarker
Ink-1et
tt

'u Wire staci<er

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l d ' ; e r t i c as lt r agi h t e n e r
Horizontan

Microsoft
withWtndows95
PC soflrvare W i n d o w9 s5

T h i sl i s ti s c o m p l e t e
g s i r u c t i o cn as r euf l l yT. h e yw i l lg u r d ey o ut h r o u g thh eo p e r a t r o nosf t h ek a p p a
p l e a s er e a dt h eo p e r a t r ni n
2 2 0 s t e pb y s t e ps o y o u c a r D eu s l n gt h e m a c h i n e s u c c e s s f u lilny n o t t m ea t a l l .

YourstrulY
komax AG

Ol kappa220 - Versron3 and notes

Introduction
 2
Y
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(Ol)
1.1Operatinginstructions 3
Theseoperatinginstructions applytothekomaxkappa220- softwareversionF103bandareavailable l
r nG e r m a nE, n g l i s hF. r e n c hl .t a l i a nS. p a n t sahn dP o r t u g u e soet:h e rl a n g u a g easr ea v a i l a b loen r e q u e s t
Thorr cnnqrqt nf _ r €S, nUrnoere
6 7, , n*:3 coo n s e c u t l v e t y . t
r n f o r m a t i oonn t h e c o n t r o l st .h e o p e r a t i o n
T h e i n s t r u c t i o ncso n t a i nc o m p l e t e o f t h e e n t i r em a c h i n e .
maintenanceand adlustments as wellas technicalspecificatrons. Electricaldiagramsand a Iistof
accessories arealsorncluded. Theoperating instructions forthevariousaccessories aredelivered with t
eachdevice.Makesuretheyare not lostwhenthe deviceis unpackedand set up.
The operatinginstructions are an integralpad of the kappa220.Keepthem nearat handso you can
I
r e a d i l yr e f e rt o t h e r n f o r m a t i oi nnt h e ma t a n yt i m e .
=
mustbe understood
The instructions and all itemsin them followedbv anvoneresponsible
for the
transport, and repairof the machine.
operation
rnstallation. f
Pay specialattentionto Chapter2 and the safetynotes includedthere. j
komaxreseryesthe rightto maketechnicalchangesin the systemdepictedand indicatedin these
if suchchangesare necessary
instructions to improvethe komaxkappa.
I
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lf you needadditionalcopiesof the documents,pleasecontactyour komax represen-
tative. r
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1 . 2M a c h i n ei d e n t i f i c a t i o n
f,
A nameplatecontainrng
the followrng is affixedto the backof the machine
information
C
M a c h r ntey p e M a c h i n en u m b e r
T
f
Voltageversion P o w e ri n p u t
r
E
E
xt x6 xz
t
fjq 1 1 Nameplate affixedto the back ol the machine
t
/ performance
1.3Technicalspecifications range f
S t r i p p r nlge n g t h s S i d e1 S i d e2 f
S t r r p p r nl egn g t h P u l l - o fl e
f n g t h S t r i p p r nlge n g t h P u l l - o fl fe n g t h
r
rq! pull9lr 40mm . 36mm
H a l fp u l l - o f f 40mm
i sg.srt .999,9mm 40mm ]
, Mullip]glcutstripprng 999,9mm 99,9mm , 999,pqq 40mm
lntormodiaio qtrinn
_ .,,r_rt-le B0mm 40mm 999,9mm 40mm T

f,
and notes
lntroduction Ol kappa220 - Version3
r.
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 L U r 1 9 L rI r O r r y s 1 m m- 9 9 9 9 9 m r n

Lenglnaccuracy + r -0 . 2 ? o r 1 m m .d e p e n d r nogn t h ew r r eI e n g t h

Shorln ode L e n g t ho f r e m a r n r ni ngs u l a t i o<n5 0 m m

R e m a i n i ni gn s u l a t i o=nw i r el e n g t hm i n u ss t r i p p e Ide n g t h s

W i r ec r o s s - s e c t t o n s 0,06- 6mm' (stranded

wires)
A W G 1 O- A W G3 0
: p t o 1 2 m m r nw i d t h
R i b b o nc a b l e u
Omm
M a x o . r t s r d ed t a m e t e r
Pioco nrrtntrt qoo nr:nh lin 1 )

ptecenumbers
Preselectable 1 - 60 000 pieces

N o i s el e v e l :
connecttons:
Electrical 1 1 0 V t 1 5 o l ./ 5 0 - 6 0 H z

2 3 0 V t 1 5 o z/o5 0 - 6 0 H z

D i m e n s r o n( sW x H x D ) 480x340x390mm

Wergni 2 8 k g( w i t h o udte p o s i t i ounn t t )

''---- S t a n d a r dv a l u e sk o m a xk a p p a2 2 0 i

"'".. D ' o c e s s e dw i r e F L F Y0 5 m m '

) Sg e e c . max.
li).lc . nanian 3 5mm
r / a v b a ck . 0.2mm
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T i l a w r r el e n g t hl m m l

lin 1 ? Piona nr rlnrt

Ol kappa220 - Version3 and notes

lntroduction
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1.4 Accessories I
Youcanuseanyof a numberof accessones tooptimize thekomaxkappa220to yourspecificapplication t
f l
w h i l er e m a i n r ncqo m p l e t e l v e x t b l e
t o m e e t
f u t u r e
r e q uirements
D
Wire feed systems: s i r ef e e da n dd e -
V a r i o uw
reelrngsystems I
I

Preliminarywire
f
processing:
I n k - j eat n d h o t - s t a m P
f,
marker T
r
f
komax24
e.o.hol stamo-marker k o m a x1 0 7
f
Wire depositionsystem:
D
f
f
I

Various:
Wirestacker komax260 Wire deoositsvstemkomax215
t
-
? t r I
.' \ \\ 't 2

iI {i,
l
!i--- ..: ": '-; -J I
r.ln
ggx
gtrnl
D
l- .l 'l .'l
I
r PC softwarerunsunder Externalstraighteners r Large assortmentof quick-re-
Windows95 (forverticaland horizontal leasegurdeparts f
( r e q u i r efdo r i n k - j em
t arker) posrtion) r VariousV and radiusblades
r Specialbladesand wire guide I
partsfor ribboncable
r Speoal bladesand wire guide I
partsfor parallelProcesstng
I S e t f o r r i b b o nc a b l ep r o c e s s r n g
t
r S e tf o r p a r a l l epl r o c e s s i n g
l
3
Referto the list of accessories(Chap.10)or the spare parts catalog(Art. No. 041787)
for the correspondingarticlenumbers. J
,
and notes
lntroduction Ol kaPpa220 - Version3 s
f
 qualifications
1.5Personnel and training
Machineoperator
r u s tb e f a m i l i a er n o u g hw i t hi h e m a c h r n et o b e a b l ei o o p e r a i ei t p i L r si t s
T n e m a c h i n eo p e r a i o m
s n d p e r i p h e r au ln i t sw i t h o udt i f f i c u l ti yn n o r m apl r o d u c t i o n .
a c c e s s o r ea
Thrsrequrres a goodunderstanding of thetechnical aspectso{ the machineas wellas a knowledge of
the softwarefor operating the machine.
The operatorcan attainthislevelof knowledge komax'sLevelI Trainingcourse.
by attendrng

I n t h e c o u r s ep. a r l i c t P a n t s :
I B e fr e s ha n d e n h a n c et h e i rb a s i ck n o w l e d goef t h e m a c h t n e
r Learnaboutthe bastcsof operatrons (software)
r Performoractical procedures on the machine

Trainingcourses tailoredto customerneeds

'
t

above,komaxalsooffersLevelS Trainingcoursesto cover

Asrdef romthetrarningcoursesmentioned
specificneedscustomers may have.

T h e i n f o r m a t i o nb e l o wa p p l i e st o b o t h l e v e l so f t r a i n i n g :
:' I Duration: max.3 days
r Location: TrainingCenterat komaxDierikonor in-houseat customer's

,: r Language: G e r m a no r E n g l i s h
r S r z eo f g r o u p : T h en u m b e o p a r t i c i p a nrtssl i m i t e d
r ftraining of3
toa maximum

, Ol kappa220 - Version3 and notes

Introduction
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2
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10 Ol kappa220 - Version3 J
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 2. Safety

of notes
2.1 Explanation
l n t h e n o t eo o x e st h r o u g h o ut ht e s ei n s t r u c t i o nyso, u w i l ls e et h r e ed i f f e r e nsty m b o l sw h i c hm u s tb e
o b e y e dT ^ e s y m b o l sa r e u s e Ca s f o l l o w s :

This symbol indicatesa safetynote lor any work procedureswhich pose a dangerof
Z*\ injury to you or olher people.Observethese warningsand proceedwith specialcare
\rI2 in these instances.Pass these warningson to other users'

This symbol is f ound next to all work proceduresof specialimportancein preventing

damageto the machine.Pass these safetyinstructionson to other users' too'

This symbolmarkshelpfultips and instructionson correctproceduresand behavior'

Observethesenotescarefully,too.Thiswill saveyou time and unnecessaryproblems'

marked
komax AG acceptsno liabilitywhatsoeveril machineusersdisregardthe instructions
o n t h e m a c h i n eo r i n t h e s ei n s t r u c t i o n s .

2.2 Safetynotes
Protectionfrom PersonaliniurY

7} prior to eachstart-up.checkthat all safety features,especiallythe covers,areattached

..hllll and in proper working order.

power to
Safetyfeaturesmay be removedonly when the machineis stoppedand the

@ the machineis switchedofl. Housings and covers

by properlytrainedpersonnel.lt is dangerousto
in particular
touch
may be removed
current-carrying parts !
only

the
,|* Whenevercarryingout assembly,maintenanceand repairwork, alwaysswitch off
.,Sf, switch-on.
entire komax kappaand secure it againstunauthorized

Protectionfor the machine

from
Thoroughtrainingof the machineusers is the best way to protectthe machine
can destroy partsof the system'
damagesincedisregardingthe operatinginstructions
T h i s t i a i n i n gi n c l u d e sr e a d i n gt h e s eo p e r a t i n gi n s t r u c t i o n s .

11
Ol kappa220 - Verston3 Safety
 J,
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3
Generalsafety instruclions ]

J
O n l y a u t h o r i z e da n d t r a i n e dp e r s o n n e l f a m i l i awr i t h k a p p a2 2 0 s a f e t yp r o c e d u r e sa r e
permittedto operate.maintainand servicethe machine. J
f
lf there is reasonto believethat the machinecan no longerbe operatedsafely,it must E
be shut down and securedagainstaccidentalswitch-on.
f
.
Read these instructionscarefullyall the way through before operatingthe komax
kappa 220 tor the f irst time.
f
f
Aside from the instructionsin this manual,alwaysobservegeneralrulesof safetyand
accidentprevention. E
f
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2.3 Safetyfeatures E
M a i n s w i t c hf o r m a c h i n e E
Pressrng the marnswitchon the rearpanelof the machinecutsoff the powersupply
E
Emergencystop switch E
P rr Eer sr i sl r iy n o tr rhr Le e
I v Jv s
u r m e r o e nr c r.t
vnv n
qwr'nh on the frnnt oneratnr's narlgl STOOS
all maChine
movementsand cutsoff the power. E
F
Access to controls
A l l c o n t r o l sa r e r e a d i l va c c e s s r b l e . E
Low noise level:lessthan75 dBA E
l

@ The machinecan be dangerousif improperlyoperatedby untrainedpersonnel. D

E
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12 Safety Ol kaooa220 - Version3 t.
j
3. Transport/ ltemsincluded in the delivery

Whentransportingthe komaxkappa,observethe instructionsbelowas wellas general

@ rules of safetyand accidentprevention.

i"e xappa220 ts pacKageor a carciboard box

) :0 x 4 4 x 4 8 c m
D r m e n s i o no sf t h e o c x( W x H x D 6
W e r g h ta: p p r o x3. 5 k g
Always observethe handlingsymbolson the package:

D o n ' tu s e Store in a dry Place

t
an'a

104'F

ffi
Keep out of
)

appliance
\

Delicateelectronic
hand hooks at less than 40'C directsunlight

Do not stack Keepdry Fragile

anythingon the cover

Note the f ollowing points when transportingthe system:

grunloading
t n es y s t e mc a r e i u l ltyo p r e v e ndt a m a g ef r o mi m p a cot r c a r e l e s lso a d i n o
A l w a y st r a n s p o n
lmmediaieiy checkthemachtne on delrvery foranytransport damage.Shortcomings shouldbe reported
rmmediately.
I t e m si n c l u d e di n t h e d e l i v e r Y :

<cmaxkaopa220 strrpper withintegrated safetycoverand

verticalstraightener,
:assive',^;,.9
lgPoslisvstem
P o w e rc a b l ea n de l e c t r ifci n e - w i r feu s e s
S e to f V - b l a d e (s2 b l a d e s )
S e t o f f i ' e r o l l e r sr 4 r o l l e r s )

S w i v e i i r nwgi r eg u i d e6. m m
\ y ' / r rgeu r c er, t g h t6. m m

S e to f A l l e nw r e n c n e s
B l a d ec a l t o r a t l o w
n lres

operatrng Instrucllons

Ol kappa220 - Verston3 Transport 13

inthedelivery
Itemsincluded
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14 Ol kappa220 - Version3 7
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4. Overviewof machine

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lig 4 1 kappa220 from abcve

1 Display
2 F u n c t i o kne y s
3 Keypad
4 stopbutton
Emergency
5 Wirefeed-in
6 Straightener
7 Punched isk
8 F e e dr o l l e fro r p r o c e s s i nsgi d e1
9 S w i v e l l i nwgt r eg u l d e
{ n ^,,++;^^ h^^,
Iu vutul lg lluau

11 W i r eg u i d e r, t g h t
12 Shaftfor feedroller,processing
stde2

13 T r o u g hf o r i n s u l a t i osnc r a p s
14 W i r ed e p o s ist y s t e mt r o u g h
15 S w r t c hf o r r a i s r n tgh ef e e dr o l l e r s

Ol kaooa220 - Versron3 Overviewof machine 15

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f i g 4 . 2 B a c ko f t h e m a c h i n e
-

E
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1 Mainswitch
3
2 Fuses
3 Powerconnection E
4 C o n n e c t i oXn2 : s u b s e q u e nptr o c e s s t n(ge . g wirestacker) E
5 C o n n e c t i oXn3 : p r e l i m i n a rpyr o c e s s i n(ge . 9 .wiremarker)
I
6 X4: reserve
Connection
7 C o n n e c t i oXn5 :s t o pi n p u t
f
8 X6: R5232-interiace
Connection f
9 X7: reserve
Connection f
1 0 C o m p r e s s eadi rc o n n e c t i o n
E
11. Nameplate
for connectors
12 Adhesivelettering 3
3
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]

'Descriptionof connections'f o r i n f o r m a t i o no n t e r m i n a la s s i g n - 3
Consult Chapter9
ments. t
I
16 Overviewof machine Ol kaooa220 - Version3 r
;
5. Start-upprocedure
5.1 Checksprior to start-uP
Power connection: - 1 1 0V t 1 5 % /5 0 - 6 0H z o r 2 3 O V* 1 5 9 'Io5 0 - 6 0H z
Devrceswitchesoverautomatically
- L e n g t ho f p o w e rc a b i e 2 , 5m
- Use a seoaratemainssocketI

Compressedair connection: Air pressuremustnot exceed7 bar I

scraps)
(usedto blowawayinsulatton Compressed air f ree of waterand oil

lnstallationsite: - f lat.stableand non-vibratrng

sur{ace
- protectedagainstmoisture
- moderateambtenttemperature (nottoo hignnor too low)
- ventilation slotsmustbe keptuncovered
- suf{icientspacefor wirefeed-rnand wiredeposttsystems

5.2 Switchon and off

Switchon the machineat rnainswitch1 on the Eerci|W

t--
b a c kp a n e io f t h e m a c h i n el f n o t h i n gh a p p e n s , -
-
checkto see if the emergency stopswitchon the G
front operator'spanelis pressedin or if fuse 2
underneath the mainswitchrsdefectlve.
Afterstart-up,
preselected
the lastactivemenuappearsin the
language d
LJ
fig.5l Mainswitch

5.3Adjustmentsand settingsprior to production

5 . 3 . 1St r a i g h te n e r
The settingshownhereis suitablefor mosttypes
ol wire. The imporlantthrngts that the ma;or
straightening of thewiretakesplaceat the begin-
n i n go ft h es t r a i g h t e n earl ,l o w i ntgh e w i r e t osimply
r u no u tt h r o u g ht h ef i n a sl t r a i g h t e n t rnogl l e(rx c y ) .
Adjustmentprocedure:
'1
Turn the retainingscrews and 2 to adlustthe
i n c l i n a t i oonf t h es t r a i g h t e n i nr ogl l e r s .
C l o s et h es t r a i g h t e n be yr t u r n i n g e c c e n t r itch u m b
screw 3 and setto wtredrarreter on turnrngscale
4.

r'v'thI rollers
fig 5.2 Examcleof a strarghtener

Ol kappa220 - Version3 Start-upprocedure 17

 f
f
T
5 . 3 . 2P u n c h e dd i s k J
T u r nt h e p u n c h e dd i s kt o f i n da w i r eh o l et h a ti s n e i t h etro os m a l ln o r t o o l a r g e . t
T h ep u n c h e dd r s kn e e do n l yb e c n a n g e d fo r s p e c i at ly p e so f p r o c e s s t ntgn v o i v i n gfo. r e x a m p l er,i b b o n t
c a b l eo r d o u b l eV - b l a d e T
s . o s w i t c h
d t s k ,p r o c e e d
asfollows:
I
r Openfeed rollersby presstngswttch1
r Femove top f eed roller2
I
r Loosenpuncheddisk 3 by unscrewingscrew4 I
withhexagon head
socket wrench and remove
J
r Insertnew puncheddtskand retrghten
screw
r feed roller
Flemount t
E
fig 5.3 Puncheddisk and feed roller I
5 . 3 . 3F e e d ro l l e rs I
typeof feedrollersfor the wlretypebeingprocessed.
Usethe appropriate
t
To change rollers,proceedas follows:
f
T Openfeed rollers1 r:n (6-
Giz-r r;-
tE-

I Loosenf asteningscrews2 on feedrollersandpull GGFI Gio- E

I
off rollers
3
Slrdeon the appropriate feed rollersfor the wire
p
b e i n gp r o c e s s e d ,u s h i n gt ta l lt h ew a yt o t h es t o p I
thescrews,checkto makesure
Priorto tightening f
the screwsare pressingagainstsurfaces3 of the
drive shafts;otherwtsethey cculd damagethe f
shafts
fig.54Feedroller
I
5 . 3 . 4W i re g u i d e s. f
You may haveto adlustthe swivelling wireguide(inf rontof the blade)and the right-hand wireguide t
t h e b l a d e )d e p e n d i nogn t h eo u t s i d ed i a m e t eor f t h ew i r eb e i n gp r o c e s s e d .
(behrnd
I
To do so, proceed as follows: I
I Removeany drawn-lntruire
T
I wire gutde1 and attachthe
Pulloff the swivelling
:nnrnnririo
* H H ' " Y ' nrrido
t
M a k es u r et h e g u r d eh a s a { i r ma x i a sl e a to n t h e
swivelshaft.
I
Pulloff the right-hand wiregurde2 andattachthe t
a p p r o p r i a tgeu i d e .
fig. 5.5 GuideParts
T
t
18 Start-uDprocedure Ol kaPPa220 - Version3 r
;
l {t h e r ei s a x r apl l a yr nt h eg u r d ep a 1 1 sl o, o s e nh e x a g o n u t 3 o n b a l lt h r u s pt r e c e4 ( fi g 5 . 6a n d5 7 ; a n d
r e a d j u srtt .A f t e ra d j u s t r nrgt r e t r g h t etnh e n u l

,I l

f r g 5 5 R r g h t - h a n dw t r e g u r d e f r g .5 . 7 S w i v e l l i n gw t r e g u i d e

5.3.5Blades
5.3.5.1BladetyPes

Standardblades
t . V-blades
This bladetype ts suitablefor most diametersand typesof wire.Problemswtth
naterraw
s t r i p p i ntgh er e m a i n i n ign s u l a t i ocna no c c u rw i t hc e r l a i ni n s u l a t i om l sh e r e
. I - : theV shapedoesnot encompass the strandedwires preclsely.

R a d i u sb l a d e s
Thesebiadeshavea roundedcutttngedgeandareadjustedto thecrosssectionof
thestranded to process
wrres.Thismakesrtpossible thinor hard
wireswithextremely
1 r 7 p eosf ' n s u l a t i o n .

l ' l D o u b l eV - b l a d e s
The pieceoutputcan be doubledwiththeseblades They are installedlust as V-
bladesare.

blades
Custom-ordered

"%'
B l a d e sf o r r i b b o nc a b l e
Theseblades cablewithorr,rrithout
canbe usedto stripribbon tie
intermediate

S p e c i am
l odels
l i r et y p e sc a na l s cb e m a n u f a c t u r eodn r e q u e s l
C u s t o mb l a d e sf o r s p e c i aw

Ol kappa220 - Version3 Start-uoDrocedure 19

 5 . 3 . 5 . 2C h a n g i n gt h e b l a d e s
Bladesmustbe changedin orderto processcerlalntypesof wireor rfthe qualttyof the cutsbeginsto
decline.

To do so, proceedas follows:

;||}r;\ ALWAYSturn the main switch on the machineto OFF prior to working on the cutting
Ul, head and the blades.

T
r R e m o v er i g h t - h a nwdi r eg u i d e la n d .i fn e c e s s a r y .
II
the feed rollers
I Loosenfasteningscrews2 on blades3 t
T Removebladesand insertnew blades
I
I When retightenrngthe screws,pressthe blades
againstthe stoppinsof the bladeholder t
T Closethe cuttrnghead manuallyand makesure
!
t h et i p so f t h eb l a d e sd o n o tc o l l i d e
a n db l o c ke a c h
other t
fig 5.8 Cuttinghead
r
I
?

t
t
,,
I

E
t

I
r

ts

20 Start-upprocedure Ol kappa220 - Version3

6. Operating the machine

6.1Controls
Cursorpad

in) a D
nnEl
f5---l G----)
t1--llllllllllllllll
ri---l ro--.1fe-r
i r/
f
.- Numberspad

o
i U
Fi-] t6--'l tE--"t I
f*-l tFc I

€ Cf) ' GEn f'rs------l

\L
\ Srop key
Functionkeys-\ \ *r_ keys StartKey
fFr-l fFr-] lE--l fF:-l Ir-sr fZ-f grm | l-- -

fig. 6 1 kappa220 controlunrl

Keys Function

t-t f- variousmenusand f uncttons

Functionkeysfor selecting

to the mainmenu.
PressMAINkeyfor returning

Arrowkeysfor selectingtnputf ields

on the screen.
The activernputfieldis displayedinversely

Forchangrngnumerical inputsat predefinedincrements

For changinga parameter(text)in a selectionfield,e.g.wire type (norm/
d o u br , p r e l i m i n a rpyr o c e s s i nogp t i o n se. t c .

F o re n t e r i n ng u m e r i c av la l u e s
l . I t , _ i. ._)
BACKSPACE key [bs]
t I i--l I I Fordeletingthe lastcharacter
T_- [.-_. : _ l M I N U S / P O I NkTe yw i t hd o u b l ef u n c t i o [n- / . ] :
t.-lj-j l--i r _l Pressthe key beforeenteringa numberto createa negativenumber
( e . 9 .- 2 m m )
Pressthe key afterenteringa numberto createa numberwith a decimal
p l a c e( e . 9 .7 . 5 m m )
E S Ck e y
F c rc a n c e l l i nrgn p u t s( p r e v i o uvsa l u ei s d t s p l a y eadg a t n )

t'-= -l E N T E Rk e y
Foraccepting theenteredor selected valueandselecting the nextinputf ield
isselected.
S e l e c t i nagn o t h eirn p u ft i e l dc o r r e s p o n dt os E N T E R .
S e i e c t r nagn o t h emr e n u( fu n c t i o nk e y )c o r r e s p o n dt o
s ENTER'

i t START'STOP keys
PressSTARTto commenceprocesstng.
PressSTOP to stop machineafterthe processingof the currentwire is
comoieted.

Ol kaooa220 - Version3 the machlne

Operating 21
 J
I
2
5 . 3 . 2P u n c h e dd i s k
J
T u r nt h e p u n c h e dd i s kt o f i n da w r r eh o l et h a ti s n e i t h etro os m a l ln o rt o o l a r g e . I
f o rs p e c r at ly p e so f p r o c e s s i nign v o l v i n gf o. re x a m p l er.i b b o n
T n ep u n c h e d i s kn e e do n l yb e c h a n g e d I
cableor doubleV-blades. To switchdisk,proceedas follows:
t
I Openfeed rollersby pressingswttch'l
I
r Bemovetop f eed roller2
r Loosenpuncheddisk 3 by unscrewing
screw 4 t
withhexagonsocketheadwrenchand remove
-
r Insertnew puncheddrskand rettghten
screw
=
I Remountfeed roller
a
fig 5.3 Puncheddisk and feed roller I
5 . 3 . 3F e ed ro l l e rs E
typeof f eed rollersfor the wtretype berngprocessed.
Use the appropriate
E
To change rollers,proceedas follows:
I U
r-.t- G;-
T
T Openfeed rollers1 I n r.1.aa r-
i U
I Loosenf asteningscrews2 on feedrollersandpull t- € r-E- a.r-Ga..i6-- C
off rollers
C
Slrdeon the appropriate feed rollersfor the wire
b e i n gp r o c e s s e dp,u s h i n g
r ta l lt h ew a yt o t h es t o p T
Priorto tightening thescrews.checkto makesure I
the screwsare pressingagainstsurfaces3 of the
d r i v es h a f t s .o t h e r w r s teh e y c o u l dd a m a g et h e
shafts
r
fig.54Feedroller
f
5 . 3 . 4W i r e g u i d e s , f
wiregutde
wireguide(in f rontof the blade)and the right-hand
You may haveto adjustthe swrvellrng f
(behindthe blade)dependingon the outsidediameterof thewire beingprocessed.
]
To do so, proceedas follows:
T
t wire
Removeany di'awn-in
I
T wireguide1 and attachthe
Pulloff the swivelling
annrnnrieto nrrir{o
r
Make surethe guidehas a ftrmaxialseaton the
swivelshaft.
3
Pulloff the right-hand wiregurde2 and attachthe t,
appropriate g u i d e .
fig 5.5 GuideParts
t
t
18 Start-uoorocedure Ol kappa220 - Version3 r
r
 l l a yr nt h eg u r d ep a r t s l o o s e nh e x a g o n u t3 o n b a l l t h r u sptr e c e4 ( fi g 5 . 6a n d5 7 ) a n d
l f r l r e r er sa x i a p
r e a d J u s; tt A f t e ra d l u s t t nrgi r e t i g h t etnh e n u t

I
-')
f r g 5 5 R i g h t - h a nwdr r eg u r c e g r r eg u i d e
i r g 5 . 7 S w r v e l l i nw

5 . 3 . 5B l a d e s
5 . 3 . 5 . 1B l a d etyp e s

Standardblades

V-blades
Thrsbladetype ts surtablefor most drameters and typeso1wire. Problemswith
s t r r p p i nt gh er e m a r n i nrgn s u l a t i ocna no c c u rw i t hc e f i a i ni n s u l a t i om
n a t e r i a lw
s here
the V shapedoesnotencompass the strandedwiresprecisely.

R a d i u sb l a d e s
Thesebladeshavea roundedcuttingedgeandare adlustedto the crosssectionot
thestrandeC lvrres. Thismakesrtpossrble
to process thrnor hard
wireswrthextremely
t y o e so f t n s u l a t i o n .

tr. DoubleV-blades
The preceoutputcan be doubledwtththeseblades.They are installedjust as V-
D l a o e as r e .

Custom-orderedblades

'{4e"

B l a d e sf o r r i b b o nc a b l e
TneseDraces can be usedIo stripribooncablewrthor withoutintermedtate
tte.

S p e c i am
l odels
C ; s t o m: a d e sf o r s p e c i awl t r et y p e sc a na r s ob e m a n u f a c t u r eodn r e q u e s t

Ol kaooa220 - Version3 Stad-upprocedure 19

 t
]

t
3
5 . 3 . 5 . 2C h a n g i n gt h e b l a d e s
B l a d e sm u s tb e c h a n g e di n o r d e rt o p r o c e s cs e r t a i nt y p e so f w i r eo r r ft h eq u a l t t yo f t h ec u t sb e g t n st o L
0eclrne.
T
To do so, proceedas follows:
I
/ . ALWAYSturn the main switch on the machineto OFF prior to working on the cutting I
qry headandtheblades.
I
a'. \ t
r d i r eg u i d e la n d ,i fn e c e s s a r y ,
R e m o v en g h t - h a nw F=_rl g
the feed rollers '----'
//
I
r Loosenfasteningscrews2 on blades3 r i 7 D
l Removebladesand insertnew blades '-\- A
ffi '/)' o t
r When retrghtenrng the screws,pressthe blades
a n a i n stth p s t n nn i n so f t h e b l a d eh o l d e r
--1:-

'// t
,9
r C l o s et h e c u t t i n gh e a dm a n u a l l a y n d m a k es u r e
a n db l o c ke a c h
t h et i o so f t h eb l a d e sd o n o tc o l l i d e i
t * -
=€ r
other
+1
t , - ,
t
g
frg58Cuttrnghead

t
I
I
r
l
I
?
{
i
f

'i.
I

!
(.

f
&
20 procedure
Start-uo Ol kaooa220 - Version3
6. Operating the machine

6.1Controls
Cursorpad

i\ il l U
Nrrmhor<

i.--\
nerl

) (---r (- ( , 1
r n
I U
--]
€ E 6rqil 6r@ .
\-
\ stop kev
Functionkeys__ -
keys Starlkev
"l
Fj fFr-] fFJ-l fFa--f G5-l fFi-] [Utr-l bffi-

fig. 6 1 kappa220 controlunrt

Function

variousmenusand f unctions
Functionkevsfor selectinq

to the mainmenu.
PressMAINkeylor returning

inputfields
Arrcwkeysfor selecting
on the screen
inversely
The activeinputf ieldis displayed

+r-(8YS
F o rc n a n g i n gn u m e r i c ai nl p u t sa t p r e d ei fn e di n c r e m e n t s
For cnanginga parameter(text)in a selectionfield,e.g.wire type (norm/
d o u : , p r e l r m r n apr yr o c e s s i nogp t i o n se, t c ,

F o rF . t e r i n gn u m e r r c va al l u e s
i .l t
B A C K S P A C kEe y[ b s ]
t I i i r ' J the lastcharacter
ForCeleting
t I i ' _ _ l[ _ l M I N U SPi O I N Tk e yw i t hd o u b l ef u n c t i o [n- / . ] :
t . , r i . . , a,-j Pressthe key beforeenteringa numberto createa negativenumber
(e.9.-2mm)
Pressthe key afterenteringa numberto createa numberwith a decimal
p l a c ei e g . 7 . 5 m m )

[_- E S Ck e v
F o rc a n c e l l i nign p u t s( p r e v i o uvsa l u ei s d t s p l a y eadg a i n )

t --_ _l E N T E Rk e y
Foraccepting theenteredor selected valueandselecting the nextinputf teld
isseiected.
S e l e c t r nagn o t h eirn p u fti e l dc o r r e s p o n dt os E N T E R .
S e i e c t r nagn o t h emr e n u( f u n c t i okne y )c o r r e s p o n dt o
s ENTER.

S T A I T S T O Pk e y s
PressSTAFTto commenceprocessing.
P r e s sS T O P t o S t o pm a c h i n ea f t e rt h e p r o c e s s i nogf t h e c u r r e n w
t ireis
cor.'oleted.

Ol kappa220 - Version3 the machine

Operating 21
 e
2
2
3
6.2 Displayconcept
T h e d r s p l a vi s s e t u p a s f o l l o w s
2
2
L a b e l r nogf f u n c t i o n
k e y si n c u r r e nmt enu 2
2
t i r ed a t af i l e
r l c u r r e nw
N u m b eo
f,
Currentmeni.t
2
;r:'1.r;r,lt'..3t1itititig # 1 TEFI]H E
"iu.g
rr--- 4_-_
E
5. B 28.8-TEher
zEg T
[:R:j 1. rlti1 DST B. F*18 ltt'lE E. 88 C
E
l err::tLl-r E i d e 1
st.r i;:'p i 1-1'=l
r'Ertge I B. B 4A.FJl rTrrll E
F,RI]I[I L I5T PPHRf; IOHF SEftU
E
C
f i g 6 . 2 S a m p l ep r o g r a m m r nwgi n d o w E
F
L a b e l r nogf f u n c l r o kr e y s :
L a r g e( e . 9 .P R O D ) m e n us e l e c t t o(nc h a n g e ) F
S m a l l( e . 9 .l o a dt f u n c t i o nt o b e p e r f o r m e d
F
E
I n f o r m a t r oonr r n p u o t p t i o n sf o r c u r r e n m
t e n u ,e . g .
w i r ed e p i c t r ovn, r : np a r a m e t e rrse q u i r e fdo r t h e p r o -
t
c e s s , l ' gt h a th a : : e e n s e l e c t e d r
r
t
r
I
r
J
t
22 the machine
Ooeratino Ol kaopa220 - Version3 j

t
 : <
. G
r- 6: a
!u o!4

n s a a n
t,- ^-^ ) O-
€ , o 6 r 1 , ' :
+r !J! : t
o ! !
/ a J t t ) a -
1- - ,+s' e CC Abtu )-'-
f : u d d d 0 :

o
c

CJ
g

"fr
_c
o

0)

I
i e ! -c
r-rl
- l - j l'-l F :l IF I-] c
-
- - T
@

i -
c
- s o t t (E
1! q
r l ; '
! !
I 0)
-
i it Ery o

f l : =
1 , 5
In .
f . - ; , ! o a J

I 1

; 3"- '?i 6 { I

3
0 1:
o l l ^ l l
q
a il t loo !oo!
rFo oa40
u
L

6!i
i {
-rf
? 1 I j )
)

r
T d
,
t d
b
t L o
o 0
rr0
I &utr&
+
a q u
O-< e
a t 4 C
O
Ii )l
, --!
oaa
LILJ
-)ta
o
&
o llr { u c L ! : : 6 q o c

o
E
q
-L

o
(tr
o
o
,l
o
3 c,
.9 o c
.o
U)
o) c
L
q)
t1
o O
nl
o
a
a? ! o c d c €
v

a (0
 J
2
L
3
6.4 MAIN- mainmenu
f.lgI n

F.ognamm I nql
2
A l l m e n u sc a n b e a c t i v a t efdr o mt h e m a i nm e n u : Lrire l ist L
ijiocess P a r a r n e t' F'PITRH
b y p r e s s r n gt h e { u n c t i o nk e y s ( m o s tf r e q u e n t l y c o r r i t ' t r - rr . 3 L : , , - r t r
--a'Ir rFr,l I .a I
l-'l:lNF
::;EllU I
2
LFt'lrl
u s e dm e n u s ) I atr9trage
rernot'e REI,lOT
e
by pressrng thearrowkeysto movethecursorand
t h e np r e s s i n gE N T E R 2
FROTJ TEFCH LIST ppFRH r:r:rf
iF
Pressrng the MAINkeyalwaysreturnsyou to the E
m a i nm e n u W . h e nt h ed e v i c ei ss w i t c h e bd a c ko n .
l h e l a s ta c t i v em e n ur sd r s P l a Y e d fig63 E
e
E
6.5 LANG- languageselection Irnsr.rase engl ish LFHG

The followinglanguagescan be selectedunder EEIIE

ueuLScn
E
"language". franqa I 5
t h ei t e m rtallano
e s P a n oI f
Port-ugue5
German Portuguese r.f l''
lan:noqa
4 t + t t J E
English L l - ' r
+.;
French Korean +.):..
E
Italian Chinese
PROD TERCH L I ST PPHRP IJOi.IF
Spanish
vvqr rrer I
E
The selectionis savedwhenthe machineis swit- fig64 F
ched off.
E
E
6.6 Brief instructionson the threemost importantmenus r
6 . 6 . 1T E A C H - P ro g ra mml n gmenu E
The processingdata for the wire (lengthsand
crosssections)are enteredunderthismenu.The F
wire appearson the displaywiththe processtng
drrection andtype.An information boxexplains the 3
c o r r e s p o n d i ni ngp u ft i e l d sT. h ei n p u tr a n g em i g h t
alsobe indicated, whereapplrcable. lf youentera
f,t^,:r,-,Jf-.3nrttn,:t \ * I
f
v a l u e h i g h e ro r l o w e rt h a n t h i s r a n g e 't h e l i m i t
valueisautomatically selected anda signalsounds.
18r.8 5.B
zaa@
t
1 Wire CRS 1. FJB tr:lT B. r'-18 r
2 W i r el e n g t h
3 T y p eo f p r o c e s s i nagn d s t r r p p r nI g
engths t.E]ln-='!8. l
;:[a:oi"nr E1:n' 6
4 Dataon wire (CRS)and bladevalues(cutttng
depthand waYback) PRO! LIST P P F T R RC O N F SEAU I
5 B o xw i t he x p l a n a t i o nosn s e l e c t e dr n p ufti e l d
l
f r n A i

l
24 the machine
Operating Ol kaopa220 - Version3 T
f
 Typesof processtng

NO C u t t r n og n l Y

HS S t r r P P r nYgr t t ht " a i fP u l l - o f f

FS wgr t hf u i 1P u l l - o f f
StrrPPrn

PS StrrPorng cuts
lvrthrrultiPle

lM I n t e r m e d t ast ier r P P l n g Bffiffiwffiwlffi ffia $sxtffi

of otherabbrevtattons:
Explanation

CRS
CRS
wirecrosssection.corewire f m m ' ] o r[ A W G ]

n^l|^ ^+.;^^i^^ ,,alr ra

L,/ertd Dil rPPil r9 vqrus

Correction valuefor cutttng depth.basedon

t h ec o r e w i r ed i a m e t edr
1 di s c a l c u l a t eol n t h e c a s r so f C R S t
Negativevaluefor DST d + (-DST)
- - >0 e e p e cr u I
P o s i t i v vea l u ef o r D S T :d + D S T
- - >s h a i l o w ecru t

DWB
Deltawa'rback

DWB
B l a d eo p e n sa f t e rc u t o r d u r t n gp u l l - o ftfo _'--. l
p r e v e nd
t a m a g et o s t r a n d e d w i r e sd u r i n g
ra]l r
tl
;^^,,t^+;^^
il tSutditutr
^,,lt ^{{
PUil-u1r \r'

Ol kappa220 - Version3 the machine

Operating 25
 e
?
2
J
6 . 6 . 2PP A R A - p ro ce ssp a ra metermenu
W i r es p e c i fc d a t ac a nb ec h a n g e d i nt h i sm e n u e ; , g .p r e s s u raep p l i e dr,o l l edr i s t a n c es.p e e d se, t c .T h e 2
p
m e n ui s s e v e r a l a g e s
l o n g t
. h ef i r s t
c o v e r i n w
g i r ep r o c e s s r nagn di h e o t h e r st,h ev a l u e sfo r o r e l i r n t n a r y
a n d s u b s e q u e nptr o c e s s i nogf t h e w i r e I
P a g eo n e : 1.
R o l l e rp r e s s u r e l
Pressurw s r e p r e s s e dt o g e t n etr1 O- 1 0 0 ' . )
e r t hw h t c ht h ef e e dr o l l e r a
R o l l e rg a p
and correctfeed)
t
Distancebetweenthefeedrollers(imporlant for wire monttoring
2
To determineroller distance:
Pr'ocesg Pan;mei-.
r Take wireto be processedand lay it bet-
rol 1*r PresEure 7A
E
weenthe rollers.
'rollerdistance'. r'ol1er 9eP t;3
r Select wire check 3
I PressStart. r,ri re f eed EPeed 5A
slniP speed 1
r The rollerswtll move togetherand the Et-rip sPeed 2
T66
E
crrl sPeed
measuredvalueis accePted.
E
To changethe pressurebeingapplied,you must
repeatthe aboveProcedure.
PROD TEHCH L I5T COI'IF Preu, nexl E
c a n a l s ob e c h a n g e db y m a -
T h e r o l l e rd i s t a n c e
k i n gm a n u a l i n p u t s . E
Wire check E
Checkthatthereis wirebetweenthe feed rollers.
C
We recommendturning off the monitoring u n i t w h e n w o r k i n gw i t h t h i n w i r e s .O t h e t - T
wise it will detectan error.
E
Wire feed speed
S p e e dw i t hw h i c hw i r ei s f e d i n
r
Strip speed 1
Speedwithwhichinsulatton on srde1 rs strrppedoff
E
Strip speed 2 E
Speedwithwhichinsulatton on srde2 is strippedoff
Cut speed
Speedwithwhichthebladesopenandclose
x
t
In general,avoid startingthe processingat excessivelyhigh speeds and reducethe
speeds il problemsoccur. l
l
I F o l l o w i npga g e s s: e eC h a p t e6r . 7 r
When processinglargediameters,you must increasethe' bladestart position'(Chap' t
6.7)from the defaultvalue of 5mm.
I

26 Operatingthe machine Ol kappa220 - Version3

6 . 6 . 3P R O D- p r o d u c t i o m
n enu
A f t e r e n t e r i n gt h e w t r e d a l a a n d t h e p r o c e s s l n g
o a r a m e t e r sy. o u c a n D r e s st r , es T A R T k e yl o s t a r t
p r o c e s snl g
P r e c e n u n b e r a n o b a t c h s r z ea r e s e t h e r e T h e
^ - ^.L^ ^^! ...^^^ ^, ^,ocpqq,^n C
lel'9tl lb dl lu tyPEJ u urvuLJJ' y w qa
r nI a
s r lJS
v O tv -
u l e\C h a n -

g e on e r e .
F6(reset)
F o rr e s e t t i npgi e c en u m b ear n db a t c hs t z ec o u n t e r
\') Lt: l U
TEFICH L I5T PPRRR C0l',lF SEQU rsl

fig67

6 . 6 . 4P r o g r a m m i negx a m p l e

Requirements:
A l l a d J u s t m e an nt d s e t t i n gw o r kd e s c r i b e idn C h a p t e5r 3 n r u s b
t ef r n r s h e d .

D e s i r e dv a l u e s :
W i r e c r o s s s e c t i o n :O . 7 5 m m '

P r o c e s s i n gs i d e 1 : h a i fp u l i - o r( {H S )

P r o c e s s i n gs i d e 2 : f u l lc u i l - c fi fF S )

P i e c en u m b e r :1 0 0

Batch size: 50

s i d e2 nroncqqinn rlirectron side 1

>

<->
20
10
*)
200

f i g 6 . 8 P r o c e s s i n gl e n g t h s

Ol kaooa220 - Verston3 the machine

Ooeratino 27
 C
2
P o s s i b l eo r d e r o f m a k i n gi n P u t s :
2
3
2
2
t
T
ProceEs Paramet-..
configuralron
s e q u e n t 13 I
I anguage
I
remoLe

E
TEF]CH LIST PPNRF CONF
2
3
.:^-,\
" \' r:--
il:,-,..---,:
-t- @ 30 T
ut f
E
Progntsrnmlng $ I TEICH
FrLagr'amm I n'l
E
Fil
lrlta
D I , I BB . O S
E
CRS 1.Sg DST 8.OB

slr rPPrng- lqn?Lh

C
=Ide--
1 - eeeeermm ranqe t ,J.6 - Jb.uJ mm
i:|.E.]'nntin
I
PROII LIST PPFRF CONF SEAU

I
r
f
v
t
F r o g r a m m 1n g l

zAB
t
r . 80 DST g. 8B Dl,lEg. 9s
I
= Pnocess Eide I
PS2 = Process
N0
stde
= nc, process
2 PSl
HS = half slrtp I
B
l
i) .\ 20 1t :)
r
v I

T
28 the machine
Operating Ol kappa220 - Version3 t
?
 l t,, l I -o f . 1 . q ,g t - r s t : +
I rz..qe I Z,Z - a8,i, I'r

PRl:]D L I5T PPFRF iC]NF IEHLN LI)I

'
- ni - s - t , s i - l s c = r
1.. .:.'.
i t -w, -,"
-tr- ''") .---.- L) U./5
I
ll
----- ------T

ProceSS ParSrtF!, * 1 PPPRF

1S.6 2A.A
roI Ier Pressune
roI Len gaF
uire check
,:gffiffi

ffiT
r J1 n e f e e d s p e e d
._R9FrSE tsr 8./e DI,IBB. 8B str r.P speed 1
strip Epeed 2
cr-LLsPeed

L
..- D -
-
.-\
'-./ nu. t I t l:) - r 1 0 0 d >, ,.
,
,1 t.,,
.
cu
i I

F' : n l
18.8 2g.ii
l - - -
'.)r
i _;:
!
._r
. T: B, .:z- n!18Erl

: l ' r r ) t,.l
I

Ol kappa220 - Version3 the machine

Operating 29
6.7 PPARA- otherprocessingparameters
P r e s s F 6 ( n e x t )t o g o o n e p a g ea h e a di n t h e p r o c e s s r npga r a m e t emr e n u ;F 5 ( p r e v )t o g o o n e p a g e
DACK.

Wire type p r E r c P S EF e r . 3 r n e t - . * I
=
flOrffi normalwire r*rt re L,JPe llEltrrl
doub= doublesheathedwire shont--mode on
Short mode c u L s t a n L P a s . 5 ,0 mm
cui. urait tirne 8ms
on. machineswitchesautomatrcally to shortpro- c o r ' r ' . b I a d e s . 1 ,s.88 nn t
blade cleanin9 off t
cessingif wire lengthso warrants cleen aft-en cul off
]rfLer cleararrce 5. I rni'n
off: machinedoesnotswitchto shortprocessing
cor. f .:cL,:r i engtlr L.UJBA
t
Cut start position offsel len9th I mm
Basicsettingof bladesduringwireadvance t
PR0D TEPCH LIST C0NF Prev nexl ,
Cut wait time
Warttimeaftercutsaremadeinthewireinsulatron l
Correctionblade S.1 fig69
Cuttingdepth correctionfor bladeson side 1: T
allowsfor dif{erentbladevalueson side1 and 2 ?
(definedaccordingto DST) I

Blade cleaning
Insulation scrapscan be blownaway(machineis hookedup to compressed air supply) F
Cleanafter cut
Herewirecan be blownoffthe bladedurrngcutting(machineis hookedup to compressed arrsupply)
t
Lifter clearance ?
f
Wire is transportedin reversebeforethe swivellingwire guideis raised(importantfor largecross
s e c t i o nw
s h e r ew i r ec o u l db e r i g h tu p a g a i n stth ec u t t r n g head)
Length correction factor
I
Correction valueas a percentof wirelength !
E x a m p l eD : e s i r e dw i r el e n g t h= i n p u tw i r el e n g t h+ ' 1 0 9oof r n p u wt i r el e n g t hi,. e .e n t e r1 . i
Offset length t
Constantcorrection value
E x a m p l eD: e s i r e dw i r el e n g t h= i n p u lw i r el e n g t h+ 1 m m t
t
Upstreamdevice
off: switchesoff preliminary process l
p o s : a c r v a r e s p r e r r r n r n a rpyr o c e s s .p o s r t r o n
^^+;r,^+^^ ^,^li
PnocessFaramet, * 1 PPRRF
markrng PrePnocess i n,;t Fln t
c u t : p r e l r m r n apr yr o c e s iss a c t i v ed u r i n gc u t t i n g feedback sign;I of{'
F e e d b a c ks i g n a l ,li sl:nce
Puis time
i20 mnr
58 ms
l
off: feedbackignored uait, Lirtte E rrrs
h r g h : w i t hf e e d b a c ka t a h i g hs i g n a l
iow: withfeedbackat a low sionai
Distance
r
Drstance betweentheupstream deviceandkappa
220,e.g.for komax24 hot-stamp marker:
PROD TEIII]H L I ST CONF PrE',I NEXt
t
Middleof markerheadto cuttingaxisof thekappa
220 fig6 1O

P u l s et i m e
T i m ef o r w h i c ht h et r i p p r nsgi g n a il s a p p l i e d
T
r
l
30 the machine
Operating Ol kappa220 - Version3 r
f
Wait time
W 2 i t r i m p e f t p rt ! ' r n n r nqnr n n a rl q r s s r r c do r m a x r m u mw a i t t i m e u n t t lf e e d b a c k

S e ec o n n e c t i o nf o r p r e l i m i n a r yp r o c e s s i n gC h a p .9 . 2 .

Positionsfor preliminaryprocessing(e.9.marking,intermediatestripping,etc.):
ProceEE Paramet. S 1

Positiop
n r o c e s s i n1g, s r O e2 FFosF,la g<< r nc{

prccessrng
Positron 2, stde2

P n q i t i n n r r c e s s i n 3r . s r d e2

D r s t a n cfeo rc o n t l n u o upsr c c e s s i n g
PROD TEFCH LIST
Positionprocessing
1 stde1

P n s i t r o nr r o c p s s i n n 2 S i d e i
I v v v v v , i , Y e
fig611
t s i

1 Wirelength
P r s r t i o nr i r o c e s s r n 3c s i d e ' 2 R e m a r n i nwgi r el e n g t hw i t h o upt r e l i m l n a p
r yr o -
cessing

Example:Markeras uPstreamdevice
T h e d i s t a n c edse f i n et h e p c s r t r oonf t h et e x to n t h ew i r e .l f a l lp o s i t i o nasr es e t t o 0 a n d p r o c e s s i ntgs
switched o n .t h e m a r k i n qr v 'I b e d o n ea t t h eb e g i n n t nogf t h ew t r e .

Proces5 Par.:met,. * 1 PPf'lFlF

P o s s r b ipeo s t t i o rnn 0 u t s( fr - :6 . 1 2 )a n dt h e i re f f e c t
( fr g6 . 13 )
t> I t)i)'l K )'1 l(((1. l(l

O lsa Gl

--.o o
PR0D TERCH LIST COtlF Frev nexl

f i g6 1 2

( r 0 @
ov 1 vn
<___::---+
I ,,j,*0
i 3 0 >

: lcNl zorl eorj

s i d e2 side1

processingdirection

l i g6 1 3

Ol kaooa220 - Version3 the machine

Operatrng 31
 l

t
Downstreamdevice Process PararrreL. * 1 i
on q r t h q e n l r p n t n r n a a a c r n n : ,ny t iqrv rL ar Yt qo( er ul
P ' fE L P r o c e s s r n g
off: subsequentprocessing switchedoff dela! Lime l
D e l a yt i m e ieedback signal
Fr.rIsi-rme t
D e l a y t i m e w i t h r e f e r e n c et o t h e s t a n o f w t r e rr.iit- lime
removalf rom the machine
T
Feedbacksignal I

off: feedbackignored
h r g h : w i t hf e e d b a c ka t a h r g hs i g n a l ,
PROD TEFCH LIST C0NF prev nexL
low: with feedbackat a low srgnal(applies, for
example,to the komax260 wirestacker)
I
P u l s et i m e
T i m ef o r w h i c ht h e t n p p r n g s r g n ails a p p l i e d( e . g .
t
f o r k o m a x2 6 0 : 1 0 0m s )
W a i tt i m e
T
W a r tt i m e a f t e rt n p p i n gs i g n a rl s i s s u e do r m a x i - E
m u mw a i tt i m eu n t i l f e e d b a c( ek . 9 i.o r k o m a x2 6 0 :
200 ms) t,
t
See connectionfor subsequentprocessingChap.9.1.
E
E
?
E

v
E
F
E
E
E
t
E
E
E
F
F
3
F
F
32 Operating
the machine Ol kappa220 - Version3
F
r
6.8TEACH- Furthertypesof processing
6 . 8 . 1l M - In te rme d i a testri p P i n g
T o a c h r e v et h e r e s u l ts h o w n i n f i q 6 . 1 5 .f o r e x a m p l e ,t h e t n p u t sm u s t b e m a d e a s i n d r c a t e dr n f r q 6 . 1 6

Sincethe processinglengthsare interdependent. the inputrangesmay changeduring

input, especiallythe range for stripping length (ltem 1, fig 6.16)and the remaining
length (ltem3, fig 6.16).

T o a r r i v ea t a s t n p p r nlge n g t ho f 5 0 m m ( f i g6 . 1 6 ) f, o r e x a m p l ep,r o c e e d
asfollows.

1. E n t e ra s t r i p p r nlge n g t ho f 4 0 m m ( m a x t m u m value)
2. ( i n 2
E n t e rt h e p u l l - o fl fe n g t h t h i se x a m p l e : 0 m m)
3. Enterthe remaining lengthof intermediate pull-off(inthrsexample:10 mm)
4. Enterthe pull-offlengthfor firstsectionalcut (inthisexample:5 mm)
'stripping length; 50 mm can now be enteredas a valuehere.
5. Switchbackagainto the item

Prognammlng * 1

6o , ,.*,
*-**/
stripPins lensLh side I
nange I A.A - 50.8] mm

PROD LIST PPRRR COHF SEOU

{rn A 1( l i g6 . 1 6
'1 3 Remaining lengthof intermediate pull-off,side
IS t r r p p r nl ge n g t hs. t d e
.1 4 Pull-otflengthfor f irstsectionalcut,side 1
2 P u l l - o fl fe n g t hs. t d e

6.8.2PS - Strippingwith multiplecuts

T o a c h i e v et h e r e s u lst h o w ni n f i g6 . 1 7 ,f o r e x a m p l ey,o um u s te n t e rt h ei n p u t si n d t c a t eidn f i g 6 . 1 8 :

pnosrammins * lGl TITEFCH

2
____)<-
1.sB DST,:ZZq'*rtr.rr-t
cRS
saP belugen F arflg-=Irce s.1
range L u.u - YY.:l mm

PROD L I5T PPFRI] CONF SEAU

o-'uo
f i g6 1 8

.l
1 S t r i p p r nlge n g t hs. i d e1 3 cuts.side
Sectional
.1
2 P u l l - o fl fe n g t hs, r d e1 4 betweensectionalcuts,side
Distance

Ol kappa220 - Version3 the machine

Operating 33
 f
t
2
1
6 . 8 . 3P a r a me te rsfo r d o u b l e -sheathpr ocessing
type''
T o p r o c e s sd o u b l e - s h e act ha b l e ss, e l e cdt o u b i n t h e p r o c e s s i npga r a m e t emr e n uu n d e r ' w i r e
J
o n e n t e r i n gt h e T E A C H r n e n u 'y o u w r l ls e e a d d i t i o n ar ln p u tf r e l d su s e d o n l y
f o r d o u b l es h e a t h t
orocessi ne.
1
pr'rgremr,rir,'=t s 6 TERCH t
f
2
E
lll"; ot"[*b:6si!'
ra:ab1"ki""
PPRRF CONF SEAU
v
PROD LIST
I
fin A
t
1 CRS Wire crosssectlonof corewire r
2 DIA D i a m e t e rfso r i n s i d ei n s u l a t t o n t
3 DWB Deltawaybackfor the corewire(innerconductor)
t
4 DWB Deltawaybackfor innerinsulation
value
?
5 DST DeltastriPPing
6 D i a m e t e ros f o u t e ri n s u l a t i o(nm e a s u r ebdy m e a n so f r o l l e dr i s t a n c e ) T
T
r
t
t
I
r
I
t
:

iig 6 20 l

r
I
!

34 the machine
Operating Ol kappa220 - Version3 I
lM - Intermediatestrippingwith double-sheathed cables
-i
, a c h r e v teh e r e s u ist h o w nr nf r g6 . 2 1, f o r e x a m p l ey,o u m u s te n t e rt h ei n p u t sr n d r c a t et d
nt i g6 . 2 2 .

Itrr'ogr:mrr I rr'l! '(E (D{encr

,-fr ' 5.9 jre'

tr?Er DSrB'86
ETE 6 BilE
puIl-off lerr. 1. partiai slr iP Eide 1
renge I l']. 8 - 84. 91 nrrn
*--- --l
+i
3a

doo o
r i g6 2 1 f i g6 . 2 2

7 side1
Strippinglengthfor outerinsulatton,
8 length,side1
Stripping
9 P u l l - o fl fe n g t hs, i d e1
10 R e m a i n t nlge n g t ho f i n t e r m e d r apt e
u l l - o,fsf i d e1

11 P u l l - o fl fe n g t hf o rf i r s ts e c t i o n aclu t ,s i d e1

PS - Multiple-stepstrippingwith double'sheathedcables
h e r e s u lst h o w ni n f r q6 2 3 .f o r e x a m p l ey,o u m u s te n t e rt h ei n p u t st n C i c a t ei ndf i g 6 . 2 4 :
T c a c h i e ' , ,t e

i:nogrEmffrl ng

gaP beLueenParLltt slrc: s.1

range I B.B - 99'9] mm

PROD L I ST PPFRI] CONF SEAU

fig 6 23 fig 6 2.1

12 g n g t hf o ro u t e rt n s u l a t i osni.d e1
S t r r p p r nl e
13 S t r i p p i nlge n g t hs, i d e1
14 P u l l - o fl fe n g t hs, t d e1
15 S e c t i o n ac lu t s ,s i d e1
16 cuts,stde1
Distancebetweenthe sectional

Ol kaooa220 - Version3 the machine

Operating 35
 I
I
t
6.9 CONF- configuration I
M a c h i n e - s p eiccjdf a t ai s r e c o r d e idn t h r sm e n u l
Unitof length L - : C , ir r I ' : J u r . 3 l - I , l r l t
mm or rnch 111^1 1i-. r:r{ rfiea55ur-e

Unit of cross section

r-r.rri i, r: f cro55 Eei:;t, 1,:irr
I
Ee.luerrlial Pr'rcegsrr,g ' : ,i f
m m 2o r A W G s e g r t e r r fr . : l - n u m b e r I
Sequential processing can be switched oniofi
se4uential stoP off t
EtoP r nPuf fr r gl'r
on: Sequenceprocessrng is acttvated. Stadtsin stngle sLeP off l
P R O Dm e n u . r*rri i,e ProLecL f r'crn l3B
mechrne iD il
N o t e :N of u r t h ecr h a n g e cs a nb e m a d ei nT E A C H . t
P R O Da n dP P A R A I T h p e i e c en u m b e irsd e t e r m t - PROD TERCH L I ST SEI]U
n e di n t h eS E Q U m e n ua n dt h ed a t ai s d r a w nf r o m I
t h e L I S Tm e n u .
Sequentialnumber
Two differentsequencesare possible'. 1 or 2
J i g6 2 5
r
Sequentialstop t
Intermediate stopon completion of sequence
o f f: s e q u e n c e p r o c e s s i n g
w r t h o ust t o pb e f o r eI h es e q u e n c e isftntshed I
o n : s e q u e n c ep r o c e s s i nugn t i a l n e ww i r ep o s i t i o n u m b e cr o m e su p
Stop input (referalsoto Chap 9) *
h i g h :m a c h i n es t o p sa t h r g hs r g n a l
low:machinestopsat low signal t
Single step
on: themachineperformstheprocessing movements rnsinglesteps.Startby pressing theSTARTkey I
l n t h e p r o d u c t i om n e n u .P r o c e e db y p r e s s r nagn y k e y .A n a c o u s t i c aslr g n atls s o u n d e da f l e ra
p r o d u c t i ocny c l ee n d s .l f t h eS T O Pk e yr sp r e s s e d a f t e rt h r ss r g n a ln, o z e r oc u ti s m a d ed u r i n gt n e
r
p r o o u c l r o+rnLn- a
^.^i,,^+;^^
rr o l l o w s .
t +

STOP key:abort
I
Write protectionfrom T
0: everythrng is protected
1 5 0 :n o t h r n gisprotected I
W r r en u m b e r sw h i c ha r e l a r q e trh a nt h e n u m b e er n t e r e dc a n n o b t e o v e r w r i t t ei n t h ew t r el t s t .
M a c h i n el D f
Addressof the devicewithina network(remotemode)
F
t
l
t
t
t
I
l
;
j

36 the machine
Ooeratino Ol kappa220 - Version3 r
f
t

I
,
6 . 1 0L I S T- w i r el i s t
! T h e w r r ed a t ac a . : e s a v e di n a l t s t( m a x i m u m
c f 1 5 0w i r e s )
Commands:

I I D
! 7 . ^ c p p d ,t h r n , , n h t h e l i s t r n
. - " : p so f t e n i t e m se a c h r*,ire I ist * S---?:> Ef-[ISr
I
c
I t_)
i:0 entry

I : -:iomen,|ry

+
l : l l r e c t l y[ o w ' r e

i l PROD TERCH SEQU label load save

^ ^^^^1
F5 load duuEyt
.l^f-
uora.
I ie o>o fig 6.26

I - - ,^ A^t^ 1 Numbero{ loadedwire data

F6 save
'. o>e
:: /u udta.
2
3
Cursorposition
W i r en u m b e r
t nb ym u l t i p lsea -
; : o yfu n c o 4 lnformation text(seelabel)
'"E
5 Wire crosssection
:/ T ^ el a b eils a l s oc o p t e a
dnd
-
6 Wirelength
:- = 1^ hO^ e C
^h-^aan
n a n g e u nPr iral ro r I O S a -
I
I
7 Processing srde1
!.lE
I Processing side2
I
t lf the wire number is larger than the value enteredfor write protectionin the CONF
menu. it is not savedand an acousticalsignalsounds.
\

I F 4 l a b e l- i n f o r m a t i o nt e x t
An information tex:iup to B characters) can be enteredat the cursorposition. The tnputis completed
by pressrng F4 or:', pressing oneof thef unctionkeys.Thecorresponding f is thencarriedout.
unction
I
PressingESC als: :ompletesthe rnputbut the old information textts retained.
I Commands:

S I 'l.-> 2 LIST
I

L ] D
0 S e r e cl te t t e r s
rrine IisL

I
! H S C D E F G H i ; , I I
N N O P Q R S T U U I . ] X

f - l -I ^_^-^e^ u. [ ^^l^^+^!
5etcLttru
l^++^-^
rgtrctJ V Z a b c d e f g l - r r . J
k l r n n o p q r s t ' r v
): :'. w ^ Y a c o u _ -
,
l - _ i ;
'
l i : - .
E - i e rn u m b e r s
pR0D TERCH SEQU labe I load save
. , ' - :
- = e l e t h e r a s tc h a r a c t e r
f i g6 2 7
t
1 W i r en u m b e r
2 Label(information text)

O l k a o o a2 2 0 - V e r s i o n
3 the macnlne
Operating 37
 2
]
6.11SEQU- sequencemenu
The wiresdefinedin the wirelistcan alsobe processedas sequencesby kappa220.Thereare two t
n n q q r h l o q a a r r r o n a A q T h e r - l e c , r r p d q a n l j p n a.e- r ( s e q u e n cn r nt h e C O N F I Gr n e n uA
eu m b e r rl s s e l e c t e d
sequence c o n s i s t so f a m a x .o f 1 0 0e n t r i e s . t
I

Commands: se'-luarrllal A 1: 6,' 6 SEG-

l
IADET

F5 Insertloadedwirein I
ITI|TI

100 I K H B E L8 B
I
I
1 188 1 KABEL8fl
(ins) sequence I 10u 1 K E B E LA 8 l
4 1 lt38 1 K A B E L8 6
1 n8 1 K H B E LB 8
d KIqBEL88

c
I t_::)
S h i f tc u r s o rp o s i t r otno d e s i -
o o
- taa

@ o
i

@
redsequencepositron
I t
tl

ll
- -
! S e l e ctth ei n p u fti e l d 3
; ,4 , o r fin 6 2R
!r
s ( f i g .6 . 2 8 )
U 1 C u r r e nst e q u e n c e number It
Selecta setof datafromthe 2 Seouenco eosition
iI
wirelistorchangelengthand 3 Numberof wiredataset fromwirelisi
numoer 4 Wirelengthfor thissequenceposition f;
!r
5 Numberof wiresto be produced(multiplier)
F6 6 Information textf romwire list !t
Deletewirefromsequence t7
(del) 7 Numbeo r f w i r e si n t h e s e q u e n c e
?t
t

rI
Procedurefor sequenceinput: s e c t r . r e n i -i . =I ,tr
r't'lr't'l
F 5 ( i n s )W
: r r ed a t as e tw i t hi t sc u r r e nnt u m b e r rt
is insertedin the sequence.
I _1
188
3ea
5 KI]BEL 8A
1 0 l'lusLer-2
l 3 1BB 7 l'luster-2
,l
a 2 304 25 Schran k ,f
C h a n o et h e n r r m b e o
r f t h e w i r ed a t a s e t a s J 1 2BB ? KHBEL 88
E, i 258 IB Schran k
desired
S e t t h e w i r el e n g t hf o r t h r ss e q u e n c eposition
lrnitial v a l u ei s t h e l e n g t h
f r o mt h ew i r elist)
S e tt h e m u l t i p l i e r
R e p e a ft o r t h e d e s i r e dn u m b e or f p o s r t i o ni sn fi^ A rO

tho qonronno

t
.t

I
.rl

,T
38 the machine
Operating Ol kappa220 - Version3
Y
 Since the wire length refersto the sequenceposition,the same data set can be used
to very quickly produce wires ol differentlengths.To do so, lhe length is simply
changedand the other wire data is takenover.

I i I The number of positionscan be zero.A sequenceof this kind cannot be start.

t:l

Sincethe sequenceis saved when the menu is exited,a menu changemust be made
p r i o r t o s w i t c h i n go f l t h e m a c h i n e .

E x a m p l eo f a n a p p l i c a t i o n :
A wire is supposedto be sub1ect on side1 and side2 but producedtn
to the sametypesof processing
different lengths. Tnedrf{erent wiresarerequrreo andgo intof urtherprocessing
rnoividually immediately
( e . 9 .i n a p r o d u c t i ocne l l ) .
seguenf i a I

P r o g r a mw i r ep r o c e s s i nagn ds a v ei n t h ew t r el t s t
( c h e c kt h e D r o c e s s r n g ) K F B E L8 8
K F B E L8 B
K F E E L8 B
l n s e rtth ew r r eI nt n es e q u e n c^el e n ui nt h ed e s r r e c K A B E L8 B
K R B E L8 8
q u a n t r tby y p r e s s t n F
g5 KRBELo d

E n t e rd i f e r e n tl e n g i n fso r e a c hs e q u e n c pe o s i t l o n
-r' ''^ .\t\l
Iull | \Jr\ 5ut-lugIuc arnctrqqlnn and SeOttence
PrvvLrJ PROD TEFTCH L I ST C0l]F i ns de I
s t o pi n t h e C O N Fm e n u
SelecP
t R O Dm e n u f i g6 3 0

P r e s sS T A F T :v , , * e n e v e r s l ar s' 1p r e s s e dt .h e - r a c h r nper o d u c eas s e q u e n c p ec s i l i o n

a n d t h e nw a i t s .
T h e c u r r e n ts e q u e n c en u m D e rs, e q u e n c p
e o s i t i o n
a n d t h e n u m b e r
o f w i r e sr n t h e s e q u e n c ea r e
d r s p l a y eadb o v et h ew i r et n t n e P R O D men-

6 . 1 2R E M O T- r e m o t em o d e
Y o uc a n s e l e c at r e m o t em e n ui n t n e m a l nm e n u .
kappa220 is then operatedf rom an externalPC
loadedwrtha PC versionol the kappasoftware.
T h ek a p p as o f t w a r m e u s tb et h eF 1 0 3 bv e r s i o n or
l
h i g h e rT. h r si n f o r m a t i oi sno i s p i a y ebdr i e fy w h en
t h e m a c h i n ei s t u r n e do n .

t i g6 3 1

Ol kappa220 - Version3 the machine

Operating 39
 J
2
Nofes 2
3
2
2
2
]

t
2
2
j

I
t
t
E
E
G
T
f
r
F
E
I
r
I
t
t
r
t
F
!
40 Ol kaooa220 - Version3 I
]
I
 7. Malfunctions / error messages

T.l Malfunctions
M a c h i n ed o e s n o t sta rt a fte r switch- on
r C h e c kp o w e rc o n n e c l i o n
r B e l e a s ee m e r g e n csyt o ps w l t c h
r C h e c kf u s eo n p o w e rc a b l el n p u l

M a c h i n eru n s b u t d o e s n o t re sPond
r S w r t c ho f ft h e m a c h i n ew. a i ta w h i l ea. n ds w i t c hb a c ko n
r Check1orpossrbleblockageby upstreamor downstream
devices
r Closesafetycover

Cut quality
Thereare severalpossrble beingpoorlycut:
f or the insulation
explanations

Reason Remedy

W o r nb l a d e s Replacewithnew blades

Incorrect typeof blade Changetypeof blade

o f r a d i u sb l a d e )
( e . 9 .V - b l a d ei n s t e a d
hrghprocesstng
Excessiveiy speeds Reducespeeds

C u tt o o s h a l l o w Correctthe values

n a t e ra l s o f to r t o u g h
I n s u l a t i om Enterwaittimes
Rlrdoc cteiinellv .h2rnad
u !q( r vql '_/
42, !crn. Hooxup blowoff device
i n s u l a l r osnc r a p st o a d h e r et o t h e -

D i m e n s i o n a lc c u r a c y
checkwhether:
of the wiresberngproduceddifferf romthoseentered,
lf the dimensions
r S e t t i n go l s t r a i g h t e n t sn tga t i o nl s c o r r e c t
I G u i d ep a n sa r e c o r r e c t
I F e e dr o l l e r sa r ea p p r o p r i a a
t en d c l e a n
I l f a p p l i e dp r e s s u r o b e t w e e nr o l l e r si s n o ti d e a lc, o r r e cat n ym e a s u r e vda l u e
erdistance
r P r o c e s s i nsgp e e d st o o h t g h

Ol kappa220 - Version3 I errormessages

Malfunctions 41
t
 f
2
2
J
7.2 Errormessageson the display
*
l f t h e m a c h i n ed e t e c t sa n e r r o r a. s e l -f e x p l a n a t oer yr r c rn ' e s s a g e
a p p e a r so n t h e d l s p l a y
l
Messagesregardingwire leed t
3 - E r r o r r e m o v a lm o n i t o r i n g
Frrorin removingthe wire.Followingthe removal,no !i'iremay be uncerthe leec I
r o l l e r so n s i d e2 .
Cause.
W i r ei s l a m m e da t t e e dr o l l e r so n s i d e2 . I/-
\r
I
.l-
i l t
Wrreis too thin tor wtremonttorlng luncllon. r, \ S l : ii i,
Dislancebetvveenrollersis rncorrectly set in the processlngpararnete-s I enlea j
I
4 - Error in wire draw-in on side 1 and side 2 I
There must be wire underboth feed rollerswhen the wtrets drawntn
Cause: l
End of wire reached.
The wire was drvertedpriorto feed rolleron side2.
The wire was diverledpriorlo feed rolleron side 1.
I
Wire is loo thrnlor wrremonitoringfunction.
Distancebetweenrollersis Incorrectly parameters
set in lhe processlng I
I
5 - E r r o r i n w i r e d r a w - i no n s i d e 1
s n s i d e2 o n i yt h e f e e Cr c r l ecr n s t d e
l { t h e w i r ei s n o l r e g i s t e r ebdy t h e f e e dr o l l e r o
1 will be monrtoreddurrngwire feed-in.
I
Cause
End ol wire reached. s
Wire is too thin for wire monitoringtunction.
Distancebetweenrollersis incorrectly set in the processlngpararnele's r
I
il
Messageregardingcover t'- f i------.,
i ,' 'il
6 - Cover opened II
C o v e ri s o p e no r w a s o p e n e dd u r i n gt h e o p e r a t l n cgy c l e ''.
r il
$ s
fFn-tr--.l
I
I
t

Messageregardingreferencepositions I
7 - M o n i t o r i n gc a l i b r a t i o nc a r r i e do u t
The re{erencp e o s i t i o nhs a v en o t b e e nd e t e r m l n efdo r t h e m a c h i n eS e e m a i n t e
nance Inslrucllons.

Messageregardingpiece number
8 - P i e c en u m b e r r e a c h e d

42 I errormessaqes
Malfunctions Ol kaooa220 - Version3
Messagesregardingshorl processing
20 - Short processing not possible F! FS
I

The wlre s oerng processec n s^cn Tcde due to the length ol lhe remainrnq r 5 .I lB.0 |

- s u l a t r o r i l ' 1a n d P S p r o c e s sr a ) ' 2 r a ' . 3 c s s r L r e. o r i s r r e 0 r c c e s s1 _ !c f d o u b l e 5.6 {: 45

:neathed ,! res
2.sstbrlrl/
A r a t t e m o t c a n b e m a d e t o p r o c ? s sl h e w ' r r er n s t a n d a r dm O d p i : ; l . r n r n g o f f t h e
s , ^ j i t c h o v e tr c s h o r t m c d e t n l h e : ' : c e s s i q p a r a r n e t e r s

2l - Stripping length too great 29.6

-fle
lvlre s berng processed n ::ori rcde due to the length o{ the remarning 58.e ) 4L:,8
^ s u l a t r o r 5 . J t h e s t r r p pn g l e n q t r : : . o : ' e a l T h e s t r r o o l n gl e r g l h n l h e s h o r tm o d e '
shorl
s f h e s r j r : , t s t r r p p t n gl e n g t n sa r : a e : a n d s r d e 2

22 - Pull-oft length too great

-l^e
w r r e i s b e r n gp r o c e s s e Idn s r o ( - o d e d u e t o t h e r e . g t h o f t h e ' e m a i n i n g
nsulation.butthepule l -nogf fl h : s ' : jcr e a t T h e D U l l - o
l er nf g l f ' t s t ' e s u m tohf e p u l l '
-- r:eSSage
- i , t e n q t F :s. . S i d e1 a n dS , d e2 -. c a T n Oat O p e a ' C Ureo r h ei r p U tl r m i i s

Messagesregardingprocessinglengths
30 - Stripping length rnside> outside on side 1
T h e o u l e r s t f l p p i n gl e n g t no l d o c u b l € s n e a t h e d w t r e o n s t d e I l s s m a l l e rt h a n t h e 4e.g > 35.8
n n e r s l r i p p r n gl e n g t h T h l s m e s s a l e c a " n o l a p p e a r d u e l o t h e I n p u i r m l t s

31 - Stripping length inside > outside on side 2 lg. I

-le
o u t e r s t i l p p i n gl e n g i ho f a a c u C l es n e a t h e d w i r e o n s i d e 2 r s s m a i l e rt h a n t h e t5. B ) 38,9

nner strrcDrng l e n g t h .T h i s f n e s s a l a c a ' n o t a p p e a r d u e t o l l ' e l n p u t i l m r t s

I -.
td
Y''
I en!er

4 0 - S t r i p p i n gl e n g t ho n s i d e 1 t s i n c o r r e c t
5u.e ) 48.8
T h e s t n p D i nlge n g t ho n s r d e' l r s : : o q r e a i
ff
'S on
I enler

4 1 - P u l l - o f 1l e n g t h o n s i d e 1 i s l n c o r r e c l ::.n , 4d.n
i . e p u l l ' a l i e n g t ho n s i d e i i s i a ' : l r e a :

Ol kaooa220 - Version3 I errormessages

Malfunctions 43
 J
2
2
J
42 - Partialstripping length on side 1 is ancorrect. 2
T h ep a r t i acl u t l e n g t h so r t h el e n g t ho t t h el n t e r m e d i a pt eu l l - o to{n s r d e1 r s : o . l . e a t
t
, . , 4 . -
2
rl"-
L enter
2
1 5 8 .B
l
4 3 - P a r t i a ld i s t a n c eo n s i d e 1 i s i n c o r r e c t
The dtstancebetweenthe partialcutsor the distanceol the Intermediate on
cull-ol1 !:8. e !'':. l
I
s l d e1 r s t o o q r e a t .
t
i.rl.- :

2
J
44 - Pull-off length on side 1 is too great
The pull-offlengthon sidet has becometoo greatduringPS partialcut processrng I
The lenothsmust be reduced.
f
E
laa.a E
4 5 - M a x i m u mn u m b e r o f t h e t y p e s o f p r o c e s s i n gi s t o o l a r g e 5. E .. 6.4
The numberof processingstepshas becometoo largeduringDartialcut orocesslng E
on side 1. The partialcut lengthmust be reduced.
E
3
The error messages40 to 45 are repeatedunderthe numbers50 to 55 for processing
side2.
E
3
E
Messagesregardingexternalstop input F
6 0 - M o n i t o r i n go l e x t e r n a sl t o p i n p u t
-he
e x t e r n asl t o p i n p u tX 5 h a s d e t e c t e d a stop I
Cause: llt=l
''.
Machineat stop input has responded ,r

T h e f e e d b a c kf o r s t o p i n p u ti n t h e c o n l r g u r a t i oi sni n c o r r e c t dl ye f i n e d .
!
N o m a c h i n ei s c o n n e c t e dt o X 5 a n d t h e l e e d b a c kl r o m t h e s t o p I n c u tI n t h e
c o n t i g u r a t i o' sn h r g hi n s t e a do f r o w 3
r
F
r
,

t
;

44 MalfunctionsI errormessaqes Ol kaooa220 - Version3

r
r
 Messagesregardingfeedbackrelatedto line-sideswitchgear
70 - Time-outlor upstreamequipmentat low
T^o r.nr rt {nr tnp I Inqtrpe- o^,,,^6d.r Y 1. hrc .laro.to4 InCOr.eCt feedbaCk
, L I i P U ( v ' L ' ' e u P e U u s u 9 v i P i i v afle, tl-e

w a r t l r m e s c v e r l t i s I a n i n s t e a c: f c ! ! t - ' "
l
Causes ' ,:,u lller -:rr-
l - n e u p s i i ' e a me q u i p m e r l n a s n o l : 4 1 l h e l e e d b a c kc o r r e c i l "
T h e w a t t t r m e i n t h e p r c c e s s r n gp a r a m e t e r st s l n c o r r e c l a
-n
_.jj r _
r h e f e e d b a c ki n t h e p r o c e s s r n qC a ' a r n e f e r sr s i n c o r r e c l
?iier i

71 - Time-out for upstream equipment at high

f ' l e I n p u tf o r t h e u p s l r e a ' 1e q u t p m e n t X 3 r h a s d e t e c t e d n c o r e c t t e e d b a c ka f t e ' t l - e
w a i t t i m e , s o , / e r . l t t s i c ' ' ! r n s t e a oc l h 1 0 h r:l
i-..- ;.l th 3tt-er !3rl

The upslrearn equiprne^l has ncl s9l ltre leedback correcllj"

I h e w a r t t r r n er n t h e p r o c e s s r n gp a r a m e l e r sl s i n c o r r e c t .
l - h e l e e d b a c k i n t h e p r l c e s s r n gp a i ' a r e t e r s i s l n c o r r e c t

76 - Feedback is low: Level after pulse is high instead ol low

T h e i n p u t o f t h e u p s t r e a m e q u i p m e n t { X 3 ) h a s d e t e c t e d t n c o r r e c tf e e d b a c k a f t e r t h e
pulse time ends. lt is hrghinstead ot low
Reasons.
T h e u p s t r e a m e q u i p r n e n !h a s n o t s e t t h e f e e d b a c k c o r r e c t l v
T h e p u l s e i r m e i n t h e c r o c e s s t n _0q a r a m e t e r st s I n c o r r e c t .
T h e f e e d b a c k I n t h e p r c c e s s i n g p a i ' a m e t e r si s t n c o r r e c t

77 - Feedbackof upstreamequipment:Levelafter pulse is low insteadof high

The inputcf the upstreamequipmenliX3)has detectedincorrect {eedbackatterthe
p u l s el r m ee n d s .l t t s l c ^ I n s t e a dc i t l g h .
{l .o'- Iou elte. Pulse
Feasons
The upstreamequipmeathas not sat the feedbackcorrectly t
The puiseilme in the o:ccessingpararneters rs Incorrect. rfl rr
T h e l e e d b a c kI n t h e D i : i e s s r n qp a r a m e t e ri s i n c o r r e c t I e^tea I

regardingprocessing
Messages lengthsfromupstream
equipment
7 3 - M a x .n u m b e ro l p r o c e s s e sl o r u p s t r e a me q u i p m e n t
t Errorrnupstreamequicrnent cycle ihere too manytypesof processing on thewlre
rB
Cause:
T h e l e n c l hf o r c o n t i n u c ! sp r o c e s s ' : i c X > )l s t o o s m a l l a
?4r_ er

I P- ePr r: es9 1a9

7 4 - T o t a lo f t h e d i s t a n c e sa t u p s t r e a me q u i p m e n > t wirelength
-ne g n g t h issg r e a t etrh a n
E r r o ri n u p s i r e a m e q u r c r e nct y c l e s u mo f t h ep r o c e s s i nl e
5B
tne w i r el e n g t h . t
,n _.
=-.; l

;I

Ol kappa220 - Version3 I errormessages

Malfunctions 45
.t
 2
2
2
3
Messagesregardingfeedbackfrom downstreamequipment
8 0 - T i m e - o u td o w n s t r e a me q u i p m e n ta t l o w
T h er n p u o t f t h ed o w n s t r e a m e q u i p m e n( tx 2 ) h a sd e t e c t e d t e d b a ca
i n c o r r e ct e kner
t h e w a i tt t m el s o v e r .l t r s h r g hi n s t e a do t l o w frr
' , ' j
Ca u s e s .
l"
The downstreamequtpmenthas not set the {eedbackcorrectly
T h e w a r tl i m e i n t h e p r o c e s s i npga r a m e t e rlss l n c o r r e c t t
T h e { e e d b a c ki n t h e p r o c e s s r npga r a m e t e rrss l n c o r r e c t .
l
8 1 - T i m e - o u td o w n s t r e a me q u i p m e n ta t h i g h
t
The inputot the downslreamequrpmenl(X2)has detectedincorrectfeedbackatter
t h e w a i tt t m er s o v e r .l t r s l o w I n s t e a do f h i g h
Causes.
r-l
. , : ]
, _ . . - . , t , t 1 . . ' . . '

L
The downstreamequrpmenthas not set the leedbackcorrectly ||
The wait trmeIn the processingparametersls Incorrect.
The feedbackin the processingparametersrs Incorrect.
tA

L enlea
-.

I r
j
82 - Feedbackis low: Level atter pulse is high instead of low
The inputof the downstreamequipment(X2)has detectedincorrectfeedbackafter
the pulselime ends lt is highinsteadol Iow
T
Reasons:
Downstreamequipmenldld not set the feedbackcorrectly t
T h e p u l s et i m e I n t h e p r o c e s s r npga r a m e t e rl s I n c o r r e c t
The ieedbackin lhe processingparamelersls Incorrect. r
83 - Feedbackis high: Level after pulse is low instead of high E
The inputof the downstreamequipment(x2) has detectedincorrectfeedbackattel
7
t h e p u l s et i m ee n d s .l t i s l o w i n s t e a do f h i g h r
X2 not_ ic0 afr,e- Pulse
Reasons.
Downstreamequipmenldid not set the feedbackcorrectly. .t
The pulsetime in the processingpararneters ls Incorrect. l<l
iI
i'- - F
T h e f e e d b a c ki n t h e p r o c e s s r npga r a m e t e rl s I n c o r r e c t . I enle'

t
t
F
F
E

46 I errormessages
Malfunctions Ol kappa220 - Version3
 8. Maintenance/ repair

All conversion.maintenanceand repairwork on the kappa220 must be done by duly

authorizedpersonnelwith the machineof{.

lf housing has to be removed,it should be put back in placeas soon as the assembly
6l
Yl, work is done.

8.1 Maintenance
T h ek a p p a2 2 0 r e q u i r ensc : e a ln r a i n t e n a n (cleu b r i c a t i ceri.c . )S
. i n c em a luf n c t i o nas r eu s u a l i cVa u s e d
by dirt,rt rs advrsable to keecthe machinecleanat all times.
D o n o tu s ef r a y i n gm a t e r i a lssu c ha s c l e a n i n w
g o o lo r i n e l i k et o c l e a nt h em a c h i n e .
Avoid usingcompressedarr:il can blow mtnusculetnsulation
scrapsintothe machineand cause
Wirescraps
mallunctions. are best removed usinqa small
brush.

8.2 Determiningreferencepositions
blades
8.2.1Reference
T h e z e r op o s r t r ofno r t h e b l a c e sn r u s tb e r e s e tf o r c o n n i s s i o n i nogr fo l l o w i n g
r e p a i r s( e g r e p l a c t n g
toothedbelts,changingthe motor).To do so, proceedas follows:

l SwitchofJmachine
t B e m o v es w i v e l l i nwgi r eg - : e
I s . a o u b i eV - o i a d e as r e
M a k es u r et h a tV - b l a d e a
rnsene0
I t i a d ec a i i b r a t i ownt r e1 t nc a i i b r a t r os n
i n s e rb leeve
2 and lav the end of the wirebetweenthe blades
I Closesafetycover
I S w i t c ho n t h e m a c h i n e
r Afterthesoftwareversionappearson thedisplay,
pressF6
r S e l e c t h e r n p u ftr e l df o r r e f e r e n c eb l a d e f i q 7 1 C u t t r n gh e a d w i t h c a l i b r a t i o nw i r e
( s e ef i g 7 . 2 ;
83
I positionis
PressSTARTand the new calibration
^...^-^.:^^11., ^^.,fd Feference bIa'le :
dururilcluudily >dvr Pe ierence gap i'
gtl I 5N2 Sf'13 Sf'1.1 Sr'15
l f vt voe r r Ih p a r a n e e n t n n p t h c . u n r n n h p a r j C a l i b f a -
"

' r o n f a r l p r la n d v o r r m r s t r e n e A t t h e o r o c e d U r e . auL24- I 0ut?4-2 c r u f4 8 - 1 0 u r , 4 B _ 2

U0r,Li,-1 U0uf -2 l'ltltr-rt--
1 l'ltlr-rt-.---
r T h e m e n uc a n b e e x i t e dc v p r e s s i n gt n e M A I N 5; U1 U2 SH N1 ll2
, J l r i l 1 1 1
key. I I :i? 53 S.1 55 i€, S-i 5rl S3 :i 1E S I 1
g a 6 Ll t_1 g _1 i._:t rr:1 L1 B

t i g 72

Ol kappa220 - Version3 M a r n t e n a n lcree P a t r 47

 2
]

2
3
8 . 2 . 2R e fe re n ced i sta n ce(ro ll e rs)
P r o c e e da s f o l l o w s :
2
T Removethe ulirebetweenthe rollers 2
I S w r t c ho n t h e m a c h i n e 2
I Afterthesoftwareversionappearson thedisplay
pressF6 0ut,24-I 0 r . r . t - . 2 4 -02u t 4 6 - 1 0uf40-2 2
UOuf-1 U0uL-2 t,l0ql-I Nrlul-'t
I Selectthe rnputf reldfor referencegap S T U 1 U 2 S R I . I1 N 2 f
P r e s sS T A R Ta n dt h en e wc a l i b r a t i opno s i t i ofno r
8 , . 1 . 8 =4 o d t 8 . s r s r re e s l t r : , 1 1
I a'ri- a- i4 d- ,J-6 A- 6 6 n
E
the rollersis automatically saved
fatled
lf you heara peeptonethe rollercaltbration n
and you mustrepeatthe Procedure. fig73

The menu can be exitedby pressingthe MAIN

9
KEV.
E
8.2.3Testfunctions I
Testfunctrons can be activatedon the samepageas referencebladesand relerencerollersThese 2,
f unctlonsareusedincon.lunction at komaxor by thekomaxserviceteamto testthe
withcommissioning
functionrng of the motorsand sensorsof the machineindividually. E
Procedure: E
Use the arrowkeysto selectthe desiredmotoror outputand triggerthe f uncttonby pressingthe
+/-Key. E
E x i t i n gt h i s p a g e : E
Switchoff machineand switchbackon again.
r
Abbreviationsused:
ST S t o pi n p u tX 5
3
SM1 B l a d ea x t s
+ / - keY)
(proceedincrementallY v.l I n p u ft o r p r e l i m i n a rpyr o c e s s i nXg3 F
SM2 R o l l ed
r istance v2 Input2 for preliminary processing X3
SM3 Rnllor nraecr tra SA Reserve(X5) F
SM4 feedrollers
Right-hand N1 I n p u ft o r s u b s e q u e nptr o c e s s i nXg 2
/nrnnoccinn c . i a l e2 \ N2 I n p u t2 f o r s u b s e q u e nptr o c e s s i nXg 2 t
SM5 feedrollers
Left-hand S1 Calibration sleeve
/nrnnoccinn c.i.le 1\ S2 Referencesensorfor bladeaxis t
(on/offwith+/-key) S3 Referencesensorfor rollerdistance
Out 24 1 Fan S4 Referencesensorf or rollerpressure r
Oul24 2 Valvefor bladecleantng S5 Safetycover
O u t4 0 1 S w i v e l l i nwgi r eg u i d e S6 Switchfor feed rollersOPEN t
Out 40_2 Reserve S7 Switch{or feed rollersCLOSE
VOut_1 O u t p u t1 p r e l i m r n aP r yr o c e s s i nXg3 S8 W i r em o n i t o r i n gs ,t d e1 l
VOut 2 Output2 preliminary processing X3 S9 W i r em o n i t o r i n gs ,i d e2
NOut 1 Output1 subsequent X2 s10 Reserve l
Processing
NOut 2 O u t p u2 t s u b s e q u e nPtr o c e s s i nXg2 s11 Reserve
r
;

48 / repatr
Maintenance Ol kappa220 - Version3 F
t
 9. Description of connections
for subsequentprocessing
9.1Connection

\2 l4-pole CPC

\/ j - i Ortprt 2.25ovt4A
\ l

\6
t_
\/
( N

^
--)
i
I n p u t2 4 V D C

Outout1.25OV|4A
ffi
ffio
I

a
^rrn
,)- vtru
1n
r 24VDC/1A
I '

GO

f STOP

I O U T P U T1

D e l a Yt i m e P u l s et i m e Warttrme

Feedback- low
GO

STOP

O U ] - P U T1
I
Delay tirne P u i s et r m e Waittrme

I
INPUT
Error8O

Feedback- high E r r o r8 2

I
STOP

OUTPUT1
I P u l s et i m e Wart rme
INPUT
-
Error83 E r r o r8 1

I
ne5el uJr>tr

It

Ol kaooa220 - Version3 of connecttons

Descriotion 49
,
 t
I
t
t
9.2 Connectionfor preliminary
processing
t
t
1 4 - p o l eC P C

r
^ l
Output2, 250Vi4A
I
\ l

\5
i

A
f'-
-

I n p u2t 4 V D C ffi
lo\/ol ffit
\7
/----\

'r l0
)-
o
v
1 Output1,250V.'4A

GND
24VDC/1A
ffir u o
X3

Feedback - off

GO

STOP

O U T P U T1
P u l s el i m e W a at r m e

Feedback- low
GO

STOP

O U T P U T1
P u l s et i m e

;{
INPUT
Error70
E r r o r7 6
Feedback- high
GO

STOP

O U T P U T1

P u l s et i m e W a i tt i m e
INPUT
"!{

Error77 E r r o r7 1

,{

50 of connections
Description Ol kappa220 - Version3
J
l
ll
I Rp<el nr rlco

;l
O U T P U T:

J P u l s el r r n e

t
;l
for stoPinPut
9.3Connection
l
"l

a
I
I
f+-
4 - p o l eC P C

Input
24VDC
mtffiffiH
lo\/ol
I
I
*- 24vDc
ffi ffi
lo\/ol
X5
_l
-I

il
Stop input = low
I
INPUT
;l
I
"I

:l
I S t o p i n p u t= h i g h
"t
INPUT
I
.I

tl-
1
i
I
.I

Ol kappa220 - Version3 of connections

Descriotion 51
t
vl
 J
2
2
3
9.4 Connectionfor RS232interface
2

9 - p o l eD S U B
2
X6
l-)ata lpnnth

Baudrate: 9600
StopBrt
Parity:
1
No
R

mt
lN/"1ruffiH
2
2
!
\2
)- TxD Transmit
data
K] 2
)-
)-
q
RxD Recervedata

GND M] E
r
C
t
2
E
tr
v
n
j

F
F
!
!
t

i
f

I
I
F
fr

52 of connections
Description Ol kappa220 - Version3 r
r
10. List of accessories
Art.No. Description
Bl a d e s
016497 l - b l a d e (ss t a n d a r d r
S e to f h a r dm e t a V
040555 Set of hardmetalbladesR0.5
035220 Set of hardmetalbladesR1.0
035222 Set of hardmetalbladesR1.5
035224 Set of hardmetalbladesR2.0
035351 Set of hardmetalbladesR2.5
041325 Hard-metal double-Vbladeset for
parallelprocessrng

Art.No. Description
F e e d r o l l e rs .1
041 17 Set of feedrollers,f ine (standard)
04111B Set of feedrollers,rough
041119 Set of feedrollers,plasma-coated
041120 Setof feedrollers.polyurethane

Art.No. Description
0 4 0 2 6 1 S w i v e l l i nwgi r eg u i d e1 m m
040262 Swivelling wireguide2mm
040263 Swivelling wireguide3mm
o 040264 Swivelling wireguide4mm
040265 Swivelling wireguide5mm
040266 Swivelling wireguide6mm (standar0;
040267 Swivelling wireguide7mm
L 0 4 0 2 6 8 S w i v e l l i nwgi r eg u i d e8 m m
F 040269 Swivelling wireguide9mm
0 4 1 1 2 6 S w i v e l l i nwgi r eg u i d e1 0 m m

0 4 11 3 1 S w i v e l l i nwgi r eg u i d e2 m mf o r p a r a l l epl r o c e s s i n g
041132 Swrvellrng wiregutde3mm {or parallelprocessing
0 4 11 3 3 S w i v e l l r nwgi r eg u i d e4 m m f o r p a r a l l epl r o c e s s i n g
0 4 0 3 9 2 R i g h t - h a nwdi r eg u i d e2 m m
0 4 0 3 9 3 R i g h t - h a nwdi r eg u i d e4 m m
0 4 0 3 9 4 R i g h t - h a nwdi r eg u i d e6 m m ( s t a n d a r d )
0 4 0 3 9 5 R i g h t - h a nwdi r eg u i d e1 O m m
041324 Right-hand wireguide4mm for parallelprocessing

wrtn perlorated
041128 set for ribboncableprocesslng disk
wire g u r d es, w i v e l l i nagn dt o t h e r t g h t
set of specialblades
(without straighiening statron)
O41482 Set for processing,
parallel 2 mm with perforated disk
2 ,m m a n dt o t h e r i g h t4 m m
w i r eg u i d es, w i v e l l i n g
set of double-Vblades
(without straightening statron)

Ol kaooa220 - Version3 Listof accessones 53

 Y
2
2

drsk
3
3 mm with perforated
041127 Set for parallelprocessing,
w i r eg u i d e s, w i v e l l i n g3 ' m m a n d t o t h e r i g h t4 m r ?
s e to f d o u b l e - V blades
( w i t h o ustt r agi h t e n i n sg t a t r o n ) ,
4 mm with perforated
041483 Set lor parallelprocessing, disk
w i r eg u i d e s, w i v e l l i n g4 ,m m a n d t o t h e r i g h t4 r n r ' 2
set of double-Vblades
(withoutstraightening statron) l
L
Art.No. DescriPtion 2
Variousparts 040506 Externalstraightener for horizontal po-
sition c P l . *
041130 Externalstraightener for verticalposrtr-
on {or ribboncablecPl.
3
041129 Externalstrarghtener for verticalposttt-
o n f o r P a r a l l ePl r o c e s s t ncgP l .
I
041125 Wire stackerkomax260
I
024340 PC Software
]

I
other componentscan also be found in the spare parts catalog!
t
t

r
T
t
$

F
s
t
t

54 Listof accessories Ol kaooa220 - Version3

 ''r{:lerf

tr
L
' ' '
'-'
r : - ' l l c r S eo c ' y ': . i . . . 4s w , i r : 1 "
Atrpressure17 rN i rx j<ey.z)
Frrnr mocq:no 41
A p p l r c a t r o n5s
Arrowkeys 21 E S Ck e y 2 1
E x p l a n a t i oonf n o t e s1 1
B
B a c ko f t h e m a c h i n e1 6 F
BACKSPACE key 21 F e e dr o l l e r s1 5 18
B l a d ec l e a n i n g3 0 Feedback30 31
B l a d et y p e s 1 9 FS 25
B l a d e sl o r r i b b o nc a b l e s1 9 F u n c t r okne y s 1 5 2 1
B l a d e s1 9 F u s e1 6

c G
Calibration of cuttinghead 47 Generalsaletvinstructions12
Calibration of rollers47
C h a n g i n tgh e b l a d e s2 0 H
C l e a n i n g4 7 HS 25
C o m p r e s s eadi rc o n n e c t i o1n6 , 1 7
Compressedair 17
CONF- configuration 36
I
C o n t r oul n i t 2 1 tM 25
of bladesS.1 30 lnstallation site17
Correction
cRS 25.34 I t e m si n c l u d e idn t h ed e l i v e r y1 3
Cursorpad 21
C u ts p e e d2 6 K
Cut startposition26. 30 Keypad15
C u tw a i tt r m e 3 0
.15
C u t t i n gh e a d L
label- informationtextmenu 37
D -
LANG languageselection24
Decimalplace 21 Languag6 e,24
Delaytime 32 Lengthaccuracy 7
D e l t as t r r p p i nvga l u e2 5 Lengthcorrection factor 30
Deltawayback25. 34 Length range 7
Devicerdentification 36 Lifterclearance30
t DIA 34 LIST- wirelrst 37
D i m e n s i o n7s, 1 3
.l Displayconcept22 M
D i s p l a y1 5
Machineidentification 6
D i s t a n c e3 0
M a c h r nneu m b e 6r
doub30,34
lvlachrne operatorI
D o u b l eV - b l a d e s1 9
Machino everview 15
D o u b l e - s e aP t hr o c e s s i n3g4
Machine protection 1'1
Downstream device 32
Machinetype 6
Draw-rn s p e e d2 6
M A I N- m a i nm e n u 2 4
DST 25
M A I Nk e y 2 1
DWB2s.34
M a i ns w i t c hf o r m a c h i n e1 2 , 1 6 , 1 7

55
Ol kappa220 - Version3 lndex
 11.lndex

A
AccessorresB, 53 n , 1 6 .1 7
E l e c t r i c caol n n e c t i o 7
A d J U s t m e1n7t E m e r g e n csyt o Ps w i t c h1 2
A i rp r e s s u r e1 7 ENTERkey 21
A p p l i c a t i o n5s E r r o rm e s s a g e4 1
Arrowkeys 21 E S Ck e y 2 1
Explanatron of notes 1 l
B
B a c ko i t h e m a c h i n e1 6 F
B A C K S P A C E k e y2 1 F e e dr o l l e r s1 5 1B
B l a d ec l e a n i n g3 0 Feedback30 31
B l a d et y p e s 1 9 FS 25
B l a d e sf o r r i b b o nc a b l e s1 9 F u n c t r okne y s 1 5 .2 1
B l a d e s1 9 F u s e 16

c G
Calibration of cuttinghead 47 Generalsafetvinstructions12
Calibration of rollers47
C h a n g i n tgh e b l a d e s2 0 H
C l e a n i n g4 7 HS 25
C o m p r e s s eadi rc o n n e c t i o n1 6 . 1 7
Compressedair 17
CONF- configuration 36
I
C o n t r oul n r t2 1 tM 25
Correction of bladesS.1 30 lnstallation site17
cRS 2s,34 Itemsr n c l u d eidn t h ed e l i v e r y1 3
Cursorpad 21
C u ts p e e d2 6 K
Cut startposition26. 30 Keypad15
C u tw a i tt r m e 3 0
.15
C u t t i n gh e a d L
label- informatron textmenu 37
D -
LANG languageselection24
ll]ocim:l alzr a 21
y r s v v -
L a n g u a g e6 , 2 4
Delaytime 32 Lengthaccuracy 7
D e l t as t r i p p i nvga l u e2 5 Lengthcorrection factor 30
Deltawayback25, 34 Length range 7
Devicerdentificatton 36 Lifterclearance30
t DIA 34 LIST- wirelrst 37
D r m e n s i o n7s, 1 3
.l Displayconcept22 M
D i s p l a y1 5
Machineidentilication 6
D i s t a n c e3 0
Machine n u m b e 6r
doub30,34
Machineoperator9
D o u b l eV - b l a d e s1 9
Machino everview 15
D o u b l e - s e aP t hr o c e s s i n3g4
Machine p r o t e c t i o1
n1
Downstream device 32
Machinetype 6
D r a w - i ns p e e d 2 6
M A I N- m a i nm e n u 2 4
DST 25
M A I Nk e y 2 1
DWB25.34
M a i ns w i t c hf o r m a c h i n e1 2 , 1 6 , 1 7

55
Ol kappa220 - Version3 lndex
 M S
'2
M a i n t e n a n c 4e 7 Qafotrr {o)ft traa 1

M a l f u n c t i o n4s1 Safetynotes 11
M I N U S I P O | NkTe y 2 1 S a f e t y1 1
S E Q U- s e q u e n c e3 8
N Qonrronno nrrmhcr ?A

Spnrrpncp nrocps.'rn 36
Nameplate 16
Negative n u m b e r2 ' 1 Sequence stop 3e
NO 2s S h a f ft o rf e e dr o l l e si r d e2 1 5
N o i s el e v e l 7 Shortmode7
norm 30 Srngle step36
N l , , - h ^ . ^ ^ ^ ! 4 r Ql:r1-r rn nrnnorlr t.c 17
r\ur tuEr> pdu 4 r
START/STOP kevs 21
S t o pr n p u t1 6 .3 6
o Straightener 15, 17
Offsetlength 30 Stripping length6
Operatrng instructions6 Stripping speed 25
O p e r a t i o n2 1 Subsequent processing16
Outsrde d i a m e t e r7 Switchoff 17
S w i t c ho n 1 7
P Swivelling wiregr.l'ie15
P e ' s o n n e l o r r a l i f i r : a t r n n9
Pieceoutput 7 9vmbols
P o w e ri n p u t 6 + / - k e y s2 1
P P A R A- o l h e rp r o c e s s t npga r a m e t e r 3
s0
P P A R A- p r o c e s sp a r a m e t em r enu26
P r e l i m r n ap
r yr o c e s s r n 8
g, 16
T
Pressureapplied 26 TEACH- program,-ning menu 24
P R O D - n r o r i r r r : t i n nm g n g f / Technical data 6
P r o g r a m m i negx a m p l e2 7 Testf unctions48
Protection f rom personalinjury 11 Trainingtailoredto customerneeds 9
PS 25 T r a i n i n g9
P u l s et i m e 3 0 , 3 2 Transport13
P u n c h e d i s k 1 5 .1 B Troughfor insulation scraps 15

R U
R a d i u sb l a d e 1 9 Unitof crosssecticrr36
R a r s i n tgh e f e e d r o l l e r sl 3 Unitol length36
R e f e r e n cbel a d e s4 7 Upstream devrce3C.31
B e f e r e n c de i s t a n c e4 8
R E M O T- r e m o t em o d e V
Repatr47 V - b l a d e s1 9
Rolled r i s t a n c e2 6 Voltageversion6
R 5 2 3 2r n t e r f a c e1 6

56 Inoex Ol kaooa220 - Version3

w
Wait time 30, 32
W e i g h t7 , 1 3
Wire cross section 7
Wire depositsystemtrough 15
Wire deposit 8
Wire feed system 8
Wirefeed-in 15
Wire guide,right 15
Wire guides 18
Wire monitoring26
Wire type 30

Ol kappa220 - Version3 lndex 57