Structural Damping
Structural Damping
MA S T ER’S TH E SI S
Analysis of
Structural Damping
Supervisor
Dr. Jan-Olov Aidanpää
Abstract
One important parameter in the study of dynamic systems is material damping. It is
defined as the ability of a material to absorb vibration by internal friction and convert the
mechanical energy into heat. In spite of its importance in the study of rotating machinery, it
has not been studied deeply because of the difficulty analyzing and testing its different types
and mechanisms.
This master thesis presents a new method to measure damping in mechanical systems.
The mechanical system analyzed in this essay is a rotating shaft.
The thesis consists of two different parts: a theoretical analysis and experimental
work.
Regarding the theoretical analysis, two different methods are explained. The first
method is based on the moments, stresses and strains involved in the system and it is the basis
to design the experimental set up. The second method is based on the energy and it is
proposed to check the validity of the results from the experiment.
On the other hand, two tasks are developed in the experimental work:
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M. Martínez Analysis of Structural Damping
Acknowledgements
Firstly, I would like to express my gratitude to Christina Hamsch and Inger Niska
from the International Office for allowing me to stay one semester more studying at Luleå
University of Technology
I would like to thank my supervisor at University of Oviedo María Jesús Lamela Rey
for her help with the paperwork, her kindness to answer all my questions and her sensible
advices.
I send a warmly appreciation to the exchange students that I have met during my stay
in Luleå in general and in particular to those that have supported me during the difficulties
along my stay in Sweden.
Finally, I would like to express my most sincere gratitude to my family for their love,
their unconditional support and for giving me the opportunity to graduate.
Manuel Martínez
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M. Martínez Analysis of Structural Damping
Table of contents
CHAPTER 1 – INTRODUCTION 1
3.1.1 First Method: Loss factor (η) vs. Moments & Forces 12
CHAPTER 4 – DISCUSSION 26
CHAPTER 5 – CONCLUSION 27
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M. Martínez Analysis of Structural Damping
Table of symbols
σ Stress
ε Strain
d
(ε max ) Strain rate
dt
E Young’s Modulus
I Moment of inertia
Cs
∆U Damping capacity
Tp Peak time
Mp Peak value
PO Percentage overshoot
ω Frecuency
•
q Relative velocity
ρ Density
Q Amplification factor
ζ Damping ratio
η Loss factor
γ Viscosity
T Time
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M. Martínez Analysis of Structural Damping
Mx, My Moments
dA Area element
x, y, z Coordinate
Fb Applied force
δ Deformed position
φ Phase angle
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M. Martínez Analysis of Structural Damping
Chapter 1. Introduction
• Internal damping
• Structural damping
• Fluid damping
Figure 1.1.1
The area of the hysteretic loop represents the energy dissipated per unit volume of
material and per stress cycle. The force and the displacement relationship present also a
hysteretic loop.
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M. Martínez Analysis of Structural Damping
Concerning Viscoelastic damping, the relation between the stress and the strain
is expressed through a linear differential equation with respect to time. The stress of a
Viscoelastic damping material depends on the frequency of variation of the strain, and
therefore on the frequency of motion. What is used to represent Viscoelastic damping is
tree models:
• Kelvin-Voigt model: σ = E ⋅ε + E *⋅
d
(ε ) (1.1.1)
dt
d d
• Maxwel model: σ + cs ⋅
(σ ) = E * ⋅ (ε ) (1.1.2)
dt dt
d d
• Standard linear solid model: σ + c s ⋅ (σ ) = E ⋅ ε + E * ⋅ (ε ) (1.1.3)
dt dt
The most widespread model is the Kelvin-Voigt model as it is the most accurate
for practical purposes. In equation (1.1.1), E is Young’s Modulus and E* is the complex
modulus, which is assumed to be time independent. The term Eε represents the elastic
behaviour of the material and it does not contribute to damping. The term E * ⋅ (ε ) is
d
dt
the responsible of damping. It is defined the damping capacity per unit volume as:
d
dv = E * ∫ (ε ) ⋅ dε (1.1.4)
dt
d v = π ⋅ ω ⋅ E * ⋅ε max
2
(1.1.6)
π ⋅ ω ⋅ E * ⋅σ max
2
dv = (1.1.7)
E2
It is possible to say that damping capacity per unit volume for the Kelvin-Voigt
model depends on frequency.
The Kelvin-Voigt model will be explained in detail later because it is the chosen
model to characterize the Viscoelastic behaviour in this paper.
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M. Martínez Analysis of Structural Damping
As regards hysteretic damping, the stress does not depend considerably on the
frequency of oscillation. What is more, damping capacity per unit volume is independent
of frequency as the following expression shows:
d h = J ⋅ σ max
n
(1.1.8)
For the case n=2, the stress can be expressed by the following expression:
Ê d
σ = E ⋅ε + ⋅ (ε ) (1.1.9)
ω dt
Ê
This expression is equivalent to equation (1.1.1) by considering that E* = .
ω
π
σ = E ⋅ ε o ⋅ cos(ωt ) + Ê ⋅ ε o ⋅ sin(ωt ) = E ⋅ ε o ⋅ cos(ωt ) + Ê ⋅ ε o ⋅ cos(ωt + ) (1.1.10)
2
It must be taken into account that the stress consists of the elastic component,
which is in phase with strain, and the hysteretic damping component, which is 90º out of
phase.
ε = ε o ⋅ e jωt (1.1.11)
By introducing equation (1.1.11) into equation (1.1.10), a new expression for the
stress is obtained:
σ = ( E + jÊ ) ⋅ ε (1.1.12)
⎛ Ê⎞ d
σ = E ⋅ ε + ⎜⎜ E * + ⎟⎟ ⋅ (ε ) (1.1.13)
⎝ ω dt⎠
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M. Martínez Analysis of Structural Damping
⎛•⎞
f = c ⋅ sgn ⎜ q ⎟ (1.2.1)
⎝ ⎠
where:
f = damping force
q = relative displacement at the joint
c= friction parameter
and the signum function is defined by:
sgn(x)= 1 for x ≥ 0
sgn(x)=-1 for x < 0
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M. Martínez Analysis of Structural Damping
•2
1 ⎛•⎞
f d = ⋅ c d ⋅ ρ ⋅ q ⋅ sgn⎜ q ⎟ (1.3.1)
2 ⎝ ⎠
where:
•
q = Relative velocity
ρ = Density
cd = It is a function of the Reynold’s number and the geometry
f d ⋅ dz ⋅ dx ⋅ dq(x, y, z )
Lx Ly
df =
∫∫ ∫
0 0
(1.3.2)
Lx ⋅ L y ⋅ qo
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M. Martínez Analysis of Structural Damping
From a theoretical point of view there are different methods to measure damping.
These methods are divided in two main groups depending on if the response of the
system is expressed as a function of time or as a function of frequency, i.e. time-response
methods and frequency-response methods.
⎛ ⎞
1
δ = ⋅ Ln⎜⎜ X i ⎟ = 2πζ (2.2)
⎟ 1− ζ 2
r ⎝X i+r ⎠
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M. Martínez Analysis of Structural Damping
Then the damping ratio ζ is easily calculated with the formula (2.3).
δ
ζ = (2.3)
4π 2 + δ 2
1
y (t ) = 1 − ⋅ exp( −ζω n t ) ⋅ sin(ω d t + ϕ ) (2.4)
1−ζ 2
Damping ratio ( ζ ) can be determined through these tree parameters: peak time
(Tp), peak value (Mp) or percentage overshoot (PO). These tree parameters are easily
obtained from the step-response curve. Formulas (2.5), (2.6) and (2.7) show the relation
between these tree parameters and damping ratio ( ζ ).
⎛ π ⎞
ζ = 1 − ⎜⎜ ⎟⎟ (2.5)
ω
⎝ P n⎠
T
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M. Martínez Analysis of Structural Damping
1
ζ = (2.6)
1
1+
⎡ Ln(M P − 1) ⎤
2
⎢ π ⎥
⎣ ⎦
1
ζ = (2.7)
1
1+
(
⎡ Ln PO
⎢
⎤
100 ⎥
) 2
⎢ π ⎥
⎣ ⎦
The Hysteretic Loop Method calculates the energy loss per cycle of oscillation
due to steady state harmonic loading. Damping capacity (∆U) is given by the area of the
displacement-force hysteretic loop. Then, the loss factor (η) and the damping ratio ( ζ )
can be easily determined through formula (2.8) and (2.9) respectively.
ΔU
η= (2.8)
2πU max
η = 2ζ (2.9)
1
Q= (2.10)
2ζ 1 − ζ 2
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M. Martínez Analysis of Structural Damping
As a final point, the last method to estimate damping from frequency domain is
the Bandwidth Method. This method is also based in the magnitude curve of the
frequency-response function. Bandwidth (Δω) is defined as the width of the frequency-
response magnitude curve when the magnitude is 1 times the peak value. Then,
2
damping ratio can be determined from bandwidth using the expression (2.11):
1 Δω
ζ = (2.11)
2 ωr
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M. Martínez Analysis of Structural Damping
Although the methods mentioned above are theoretically suitable for measuring
damping, it is actually very difficult to apply them for measuring damping in rotating
machinery. For this reason, there is a lack of experiments to measure damping in rotating
machinery. Consequently, this master thesis tries to design and develop a new experiment
to measure damping in mechanical systems.
As it has been pointed out in the introduction, damping can be expressed through
different parameters such as damping ratio ( ζ ) or the loss factor (η). Therefore, the aim
of the experiment is to determine one of these parameters by means of measuring simple
variables such as forces or displacements. This paper will propose two different methods
to measure the loss factor (η).
This thesis consists of two different parts: a theoretical analysis of the problem
and an experimental work. The theoretical analysis proposes two different methods to
calculate damping. The first method will be used to design the experiment while the
second will be used to check the validity of the measured values from the experiment. In
the experimental part it will explain how the experiment was carried out.
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M. Martínez Analysis of Structural Damping
To begin with, it is necessary to set up all the conditions involved in the problem.
The experiment will focus on a rotating shaft that is simply supported. Moreover, the
shaft is subjected to a constant centre load (see figure 3.1.1).
y
Fx
δ ωt
Fy
x
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M. Martínez Analysis of Structural Damping
Figure (3.1.2)
The dashpot constrains the spring in order to have the same deformation. The
Kelvin-Voigt model is mathematically expressed by the following expression:
σ = E ⋅ε + γ ⋅
d
(ε ) (3.1.1)
dt
where:
σ = Stress
ε = Strain
γ = Viscosity
t = time
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M. Martínez Analysis of Structural Damping
3.1.1 First Method: Loss factor (η) vs. Moments & Forces
During the experiment, the shaft must be kept in a constant deformed position (δ),
as the figure 3.1.1 shows, and rotating with the frequency ω. The strain in any point will
change according to the following expression:
ε max
ε (r , t ) = ⋅ r ⋅ sin (ω ⋅ t ) (3.1.1.1)
R
where:
Deriving the equation (3.1.1.1), it is obtained the strain rate, which induces a
stationary stress state similar to the bending stress state but rotated 90 degrees. The
equation (3.1.1.2) expresses the strain rate:
ε
ε (r , t ) = max ⋅ r ⋅ ω ⋅ cos(ω ⋅ t )
d
(3.1.12)
dt R
On the other hand, the bending moment about x can be calculated from the
following expression:
R2 − x2
R
σ max ⋅ y
Mx = ∫ ∫
− R− R 2 − x 2
R
⋅ y ⋅ dy ⋅ dx (3.1.1.13)
1
Mx = ⋅ σ max ⋅ R 3 ⋅ π (3.1.1.14)
4
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M. Martínez Analysis of Structural Damping
1
Mx = ⋅ σ y max ⋅ R 3 ⋅ π (3.1.1.15)
4
Assuming that:
σ = σ x +σ y = γ ⋅
d
(ε ) + E ⋅ ε (3.1.1.16)
dt
1
Mx = ⋅ E ⋅ ε max ⋅ R 3 ⋅ π (3.1.1.17)
4
In the same way than with Mx, it is possible to reason in order to obtain My:
R2 − y2
R
σ max ⋅ x
My = ∫ ∫
− R− R − y
2 2
R
⋅ x ⋅ dx ⋅ dy (3.1.1.18)
1
My = ⋅ σ max ⋅ R 3 ⋅ π (3.1.1.19)
4
1
My = ⋅ σ x max ⋅ R 3 ⋅ π (3.1.1.20)
4
1
⋅ γ ⋅ (ε max ) ⋅ R 3 ⋅ π
d
My = (3.1.1.21)
4 dt
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M. Martínez Analysis of Structural Damping
At this point, an expression that relates a moment with the viscosity has been
obtained. However, the aim is to get an expression that relates a moment or a force with
the loss factor (η). Thus, the next step will be to relate the viscosity with the loss factor
(η). It will be used the complex modulus to relate both parameters.
E* = E (1 + iη ) = E + i ⋅η ⋅ E (3.1.1.22)
On the other hand, the hysteretic model can also be applied when a material is
subjected to cyclic loading. In this case, it is necessary to assume that both the time
history of the stress cycles and the history of the deformation are harmonic. Moreover,
the strain will be delayed in time by a phase angle φ, which is considered independent
from the frequency. Under these conditions the time histories of stress, strain and strain
rate can be expressed as follows:
σ = σ o ⋅ cos(ω ⋅ t ) = σ o ⋅ e iω ⋅t (3.1.1.23)
d
(ε ) = ε o ⋅ e −i⋅ϕ ⋅ e i⋅ω⋅t ⋅ i ⋅ ω (3.1.1.25)
dt
where:
The complex modulus relates stress and strain according to the following
expression:
σ
E* = (3.1.1.26)
ε
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M. Martínez Analysis of Structural Damping
σo
E* = (3.1.1.27)
ε o ⋅ e −i⋅ϕ
( )
E ⋅ ε o ⋅ e − i⋅ϕ ⋅ e i⋅ω ⋅t + γ ⋅ e − i⋅ϕ ⋅ e i⋅ω ⋅t ⋅ i ⋅ ω = σ o ⋅ e iω ⋅t (3.1.1.29)
σ o = ε o ⋅ e − i ⋅ϕ ⋅ (E + i ⋅ ω ⋅ γ ) (3.1.1.30)
E* = E + i ⋅ γ ⋅ ω (3.1.1.31)
γ ⋅ ω = E ⋅η (3.1.1.32)
E ⋅η
γ = (3.1.1.33)
ω
After relating the viscosity with the loss factor (η), the last step would be to relate
the loss factor (η) with a force instead of a moment because measuring moments can be
more complicated that measuring forces.
At this point, it would be possible to express My as function of the loss factor (η)
by introducing equation (3.1.1.33) into equation (3.1.1.21).
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M. Martínez Analysis of Structural Damping
1 E ⋅η d
My = ⋅ ⋅ (ε max ) ⋅ R 3 ⋅ π (3.1.1.34)
4 ω dt
Applying the solid mechanics theory to the shaft shown in figure (3.1.1), it is
possible to state that:
4
Fx = ⋅My (3.1.1.35)
L
4
Fy = ⋅Mx (3.1.1.36)
L
1 L
⋅ E ⋅ ε max ⋅ R 3 ⋅ π = ⋅ Fy (3.1.1.37)
4 4
By working out the value of εmáx from equation (3.1.1.37), the following
expression is obtained:
L ⋅ Fy
ε max = (3.1.1.38)
E ⋅ R3 ⋅ π
Finally, the last thing would be to relate the loss factor (η) with the parameters
that are known or that can be easily measurable. By introducing the equation (3.1.1.34)
into equation (3.1.1.35), the following expression is obtained:
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M. Martínez Analysis of Structural Damping
4 1 E ⋅η d
Fx = ⋅ ⋅ (ε max ) ⋅ R 3 ⋅ π (3.1.1.39)
L 4 ω dt
L ⋅ Fy
(ε max ) = E ⋅ R ⋅ π ⋅ r ⋅ ω ⋅ cos(ω ⋅ t )
d 3
(3.1.1.40)
dt R
L ⋅ Fy
4 1 E ⋅η E ⋅ R 3 ⋅ π
Fx = ⋅ ⋅ r ⋅ ω ⋅ cos(ω ⋅ t ) ⋅ R 3 ⋅ π (3.1.1.41)
L4 ω R
⋅ Fy ⋅ η ⋅ cos(ω ⋅ t )
r
Fx = (3.1.1.42)
R
As Fx and Fy will be measured in the outer part of the shaft, it is possible to state
that:
Fx = Fy ⋅η ⋅ cos(ω ⋅ t ) (3.1.1.43)
Fx = Fy ⋅η (3.1.1.44)
As a result, the loss factor (η) can be calculated as function of Fy and the
maximum value of Fx:
F
η= x (3.1.1.45)
Fy
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M. Martínez Analysis of Structural Damping
Where:
Using the formulas above the damping energy over a period becomes:
2⋅π 2
R2 − y 2 ⎛ y ⋅ z ⋅ Fb ⎞
⋅ ω ⋅ cos(ω ⋅ t )⎟ ⋅ dx ⋅ dy ⋅ dz ⋅ dt (3.1.2.3)
R L
Wd = ∫ ω ∫ ∫ 2 ∫
γ ⋅⎜
⎝ E⋅I
2
0 −R − R −y 0
⎠
1
⋅ L3 ⋅ π 2 ⋅ ω ⋅ γ ⋅ Fb ⋅ R 4
2
Wd = (3.1.2.4)
12 ⋅ E ⋅ I 2
2
R R2 − y2 L ⎛ y ⋅ z ⋅ Fb ⎞
We = ∫ ∫ ∫ ⎜ ⎟ ⋅ dz ⋅ dx ⋅ dy (3.1.2.5)
−R − R2 − y2 0
⎝ E⋅I ⎠
Having solved the integration above, an expression for the elastic energy is
obtained:
1
⋅ L3 ⋅ Fb ⋅ R 4 ⋅ π
2
Wd = (3.1.2.6)
12 ⋅ E ⋅ I 2
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M. Martínez Analysis of Structural Damping
The loss factor (η) is defined as the ratio of damping energy loss per
radian divided with the peak strain energy (elastic) as follows:
Wd
η= (3.1.2.7)
2 ⋅ π ⋅ We
ω ⋅γ
η= (3.1.2.8)
2⋅E
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M. Martínez Analysis of Structural Damping
First of all, it will be described the setup of the experiment. It consists basically of
a simply supported beam that is connected through a coupler to an electric motor. The
beam is supported by two ball bearings that provides only translational constrains. This
means that reaction forces may be induced but not moments. This group of elements is
mounted over a metallic frame as shows figure 3.2.1.
Figure 3.2.1
As it has been mentioned in the theoretical analysis part, the loss factor (η) can be
calculated as function of Fy and the maximum value of Fx. It is important to remember
that Fy is the introduced force to keep the shaft in a constant deformed position (δ). The
easiest way to get the loss factor (η) would be to measure Fx and Fy directly. However,
21
M. Martínez Analysis of Structural Damping
faced with the shortage of resources, it was decided to obtain Fy through a direct
measurement and Fx through an indirect measurement.
As regards Fy, it is necessary to apply a force to the shaft and, at the same time,
measure it. To achieve this purpose was used a dynamometer. The dynamometer was
attached to the frame and the beam as figure 3.2.2 shows.
Figure 3.2.2
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M. Martínez Analysis of Structural Damping
Figure 3.2.3
The following picture shows the dynamometer and the device that was used to
adjust the introduced force.
Figure 3.2.4
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M. Martínez Analysis of Structural Damping
About Fx, it was considered that it could be obtained by relating it with Fy through
geometry. Assuming that L is the constant distance between the beam and the place
where the dynamometer is attached to frame and d is the displacement of the beam about
x, then if is possible to obtain the value of Fx by applying geometry (see figure 3.2.5)
Fx d
L
α α
FT
Fy
Figure 3.2.5
d Fx
tgα = = (3.2.1)
L Fy
As it was demonstrated previously in the theoretical part, the loss factor (η) can be
expressed through the following equation:
Fx
η= (3.2.2)
Fy
d
η= (3.2.3)
L
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M. Martínez Analysis of Structural Damping
Surprisingly, the loss factor (η) can be easily obtained by measuring only a length
(L) and a displacement (d). As it was said previously, the length is given by the geometry
of the experimental set up. So, it is only necessary to measure the displacement about x of
the beam (d).
Analyzing the best way to measure this displacement and the available equipment,
it was decided that the best option was to use a dial indicator that is shown in figure 3.2.6.
Figure 3.2.6
The range of the dial indicator is from 0 to 10 mm and its graduation 0.01 mm. To
hold the dial indicator it was used a magnetic base indicator holder.
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M. Martínez Analysis of Structural Damping
Chapter 4. Discussion
This part should show and discuss data from the experiments. However, the
experiments failed because of the lack of equipment. Therefore, next it will be analyzed
the different reasons that make impossible to obtain good results.
Firstly, it must be taken into account that the forces involved in the problem as
well as stresses or strains are expressed through trigonometric functions. It means that
they have a periodic and fluctuating behaviour and thus, the displacement (d) will behave
in the same way. Since the dial indicator was analogical, it was very difficult to determine
with precision the range of fluctuating displacements because their values changed too
fast.
Secondly, it was observed that the vibration on the beam was greater than the
initially expected. It could be due to the fact that the beam had initially a permanent bend
shape, what caused a higher level of vibration and thus larger displacements of the beam.
It means that it is complicate to evaluate the amount of the displacement (d) that is the
main reason for this additional vibration and to the normal vibration.
Thirdly, it was assumed that the length L was constant but actually it was not. As
it was pointed out above, the deformed position (δ) of the beam was obtained by
attaching the beam to the frame through a dynamometer, a metallic wire and a tightener.
It is well known that the dynamometer is a device that is based on the deformation of a
spring and that this deformation is proportional to the applied force (Newton’s Law).
During the experiment it was observed that there were small displacements, both vertical
and horizontal, in the group composed of the dynamometer, the wire and the tightener. It
was due to the vibration transmitted from the rotating shaft to the frame.
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M. Martínez Analysis of Structural Damping
Chapter 5. Conclusions
This master thesis has established a new theoretical model to measure damping in
mechanical systems.
Finally, it is considered that this master thesis could be a good point of departure
for further works.
27
M. Martínez Analysis of Structural Damping
Firstly, the dial indicator should be digital because it should be very useful to
connect it to a computer in order to analysis how the displacement (d) depends on the
frequency or when the displacement (d) is maximum.
Thirdly, to reduce vibration problems, the shaft should be attached to the frame
through a rigid element. In this way, it could be assumed that the length (L) is really
constant.
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M. Martínez Analysis of Structural Damping
References
[1] Silva, Clarence W. de, Vibration: Fundamentals and Practice, Boca Raton,
FL: CRC Press, cop. [2000]
[2] Cyril M. Harris, Shock and Vibration Handbook, New York: McGraw-
Hill, cop. [1996]
[3] Reeves, Charles W., Machine & Systems Condition Monitoring Series,
Oxford: Coxmoor, [1998]
[5] Vance, John M., Rotordynamics of Turbomachinery, John Wiley & Sons,
Inc, [1988]
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