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    Shiva Tech Engineering: STE/WI/01

    Uploaded by

    tavhare kisan
    This document contains 4 work instructions for various machines at Shiva Tech Engineering: 1. The VMC machine work instruction outlines safety procedures for operation, including ensuring the workpiece is securely clamped and the correct program is selected. 2. The cleaning of premises instruction details cleaning various areas of the facility daily and properly disposing of waste. 3. The milling machine work instruction covers checking the machine is properly working and lubricated before selecting tools and clamping the workpiece. 4. The arc welding machine instruction provides PPE requirements and safety steps like ensuring the work area is clear of flammables and the machine is switched off after use.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Shiva Tech Engineering: STE/WI/01

    Uploaded by

    tavhare kisan
    179 views5 pages
    This document contains 4 work instructions for various machines at Shiva Tech Engineering: 1. The VMC machine work instruction outlines safety procedures for operation, including ensuring the workpiece is securely clamped and the correct program is selected. 2. The cleaning of premises instruction details cleaning various areas of the facility daily and properly disposing of waste. 3. The milling machine work instruction covers checking the machine is properly working and lubricated before selecting tools and clamping the workpiece. 4. The arc welding machine instruction provides PPE requirements and safety steps like ensuring the work area is clear of flammables and the machine is switched off after use.

    Original Description:

    WI

    Original Title

    Work Instruction

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    This document contains 4 work instructions for various machines at Shiva Tech Engineering: 1. The VMC machine work instruction outlines safety procedures for operation, including ensuring the workpiece is securely clamped and the correct program is selected. 2. The cleaning of premises instruction details cleaning various areas of the facility daily and properly disposing of waste. 3. The milling machine work instruction covers checking the machine is properly working and lubricated before selecting tools and clamping the workpiece. 4. The arc welding machine instruction provides PPE requirements and safety steps like ensuring the work area is clear of flammables and the machine is switched off after use.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    179 views5 pages

    Shiva Tech Engineering: STE/WI/01

    Uploaded by

    tavhare kisan
    This document contains 4 work instructions for various machines at Shiva Tech Engineering: 1. The VMC machine work instruction outlines safety procedures for operation, including ensuring the workpiece is securely clamped and the correct program is selected. 2. The cleaning of premises instruction details cleaning various areas of the facility daily and properly disposing of waste. 3. The milling machine work instruction covers checking the machine is properly working and lubricated before selecting tools and clamping the workpiece. 4. The arc welding machine instruction provides PPE requirements and safety steps like ensuring the work area is clear of flammables and the machine is switched off after use.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    The documents describe work instructions and safety procedures for operating various machines like VMC, milling, drilling and arc welding machines. Proper training, use of PPE, following safety procedures and cleaning up after use are emphasized.

    Operators should wear appropriate PPE, understand instructions clearly before operating machines, not leave machines unattended, avoid contact with moving parts and ensure safe working conditions. Safety of self and others is priority.

    Work areas and machines should be cleaned daily. Cutting fluids/oils should be contained and cleaning up of work stations emphasized after shifts. Proper disposal of waste and maintaining hygiene is important.

    STE/WI/01

    AN ISO 9001: 2015


    SHIVA TECH ENGINEERING CERTIFIED COMPANY

    WORK INSTRUCTION FOR VMC MACHINE REV:00,ISSUE:01

    S.NO PARAMETER

    1. Do not use this machine unless you have been trained in its safe use and operation.

    2. Pre – Operation

    a) Ensure (e.g. Drawings, instructions, specifications etc.) is clearly understood.


    b) Ensure operator wears appropriate PPE (e.g. Foot wear, clothing, hand gloves, goggle)
    c) Check that the work piece is clamped securely in the bed of the machine.
    d) Remove all tools & clamps from the bed of the machine.
    e) Ensure correct computer controlled programmable is selected.
    f) Identify ON/OFF switch and emergency stop button (if applicable).

    3. Operation

    a. Never leave the machine running unattended.


    b. Before making adjustment or measurements hold and bring the machine to a complete
    standstill.
    c. Do not attempt to slow/stop the spindle or revolving work by hand.
    d. Avoid letting swarf build up on the tool or job. By using air gun remove it.

    4. Post-Operation

    a. Switch off VMC machine before removing waste material from the machine.

    PREPARED BY: APPROVED BY:


    STE/WI/02
    AN ISO 9001: 2015
    SHIVA TECH ENGINEERING CERTIFIED COMPANY

    WORK INSTRUCTION FOR CLEANING OF PREMISES REV:00,ISSUE:01

    S.NO PARAMETER

    1. Clean the shop floor & office daily.

    2. Ensure that drinking water system & toilet system is neat and clean.

    3. Ensure that all-working tables, chairs, other furniture, fans, tube lights etc. are neat and clean.

    4. Ensure that nobody spits on the shop floor.

    5. Cotton waste/scrap paper lying on the shop floor should be thrown in the dustbin.

    6. Keep waste, generated during the shift bins.

    7. Ensure that cutting oil, kerosene, machine oil etc. not spilled on shop floor.

    8. Cutting oil, kerosene, machine oil etc. spilled on shop floor should be soaked immediately.

    9. Do not keep loose papers, files etc. on tables after duty hours.

    10. Pants, shirts, aprons changed while on duty to be kept at dedicated place only.

    PREPARED BY: APPROVED BY:

    STE/WI/03
    AN ISO 9001: 2015
    SHIVA TECH ENGINEERING CERTIFIED COMPANY

    WORK INSTRUCTION FOR MILLING MACHINE REV:00,ISSUE:01


    S.NO PARAMETER

    1. Do not use this machine unless you have been trained in its safe use and operation.

    2. Ensure (e.g. Drawings, instructions, specifications etc.) is clearly understood.

    3. Ensure operator wears appropriate PPE (e.g. Foot wear, clothing, hand gloves, goggle)

    4. Clean the milling m/c before its use.

    5. Lubricant all parts of milling m/c.

    6. Check m/c is properly working or not.

    7. Select the cutting tool as per requirement.

    8. Clamp cutting tool tightly.

    Produce one job and handover it to Q.A.I/c to check it. If component is ok as per process plan,
    9. then continue the production, if not then ask production I/c to set the m/c to get job as per
    requirement.

    10. After completion of production clean m/c & surrounding area.

    PREPARED BY: APPROVED BY:

    STE/WI/04
    AN ISO 9001: 2015
    SHIVA TECH ENGINEERING CERTIFIED COMPANY

    WORK INSTRUCTION FOR DRILING MACHINE REV:00,ISSUE:01

    S.NO PARAMETER

    1. Do not use this machine unless you have been trained in its safe use and operation.
    2. Ensure (e.g. Drawings, instructions, specifications etc.) is clearly understood.

    3. Ensure operator wears appropriate PPE (e.g. Foot wear, clothing, hand gloves, goggle)

    4. Check all electrical connection of machine for working condition.

    5. Select the drill & fixture as per process plan.

    6. Clamp the fixture & drill on machine & ensure that job rests correctly on the fixtures.

    7. Drill the 1st job and offer to Prod I/c.

    8. If approved start production. If not get instruction from Prod I/c ; make necessary changes till
    next piece gets approved.

    9. In continues production check jobs from Prod I/c as per process plan.

    10. Keep rejected material in rejection area so that it can’t mix in ok jobs.

    11. Switch off the machine & then clean the machine & machine area after the use.

    PREPARED BY: APPROVED BY:

    STE/WI/05
    SHIVA TECH ENGINEERING AN ISO 9001:
    2015 CERTIFIED
    COMPANY

    WORK INSTRUCTION FOR ARC WELDING MACHINE REV:00,ISSUE:01

    S.NO PARAMETER

    1. Do not use this machine unless you have been trained in its safe use and operation.

    2. Ensure task (e.g. Drawings, instructions, specifications etc.) is clearly understood.


    3. Ensure operator wears appropriate PPE (e.g. Foot wear, clothing, hand gloves, goggle)

    4. Ensure the work area is clean and clear of grease, oil and any other flammable materials.

    5. Keep the welding equipment, work area and gloves dry to avoid electric shocks.

    6. Stand on rubber insulating matting during operation (where supplied)

    7. Ensure the gloves, welding gun and work leads are in good condition (i.e. no exposed wiring)

    8. Identify ON/OFF switch and emergency stop button (if applicable).

    Keep hands clear of work piece and away from electrode and ensure operator does not wrap electrode leads around
    9. themselves.

    Ensure power is turned off (from wall socket) before inserting or removing electrodes from electrode
    10. holder/handle.

    11. Ensure current is correctly set according to electrode selection.

    12. Never leave the welder running unattended.

    13. Ensure sufficient time for materials to cool before handling.

    14. Switch off machine and fume extraction (if relevant)

    15. Hang up electrode holder and welding cables.

    PREPARED BY: APPROVED BY:

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