DPA5 User Manual
DPA5 User Manual
DPA5 User Manual
Permission is granted to copy any or all portions of this manual, provided that such copies are for use with the DPA
product and that “© 2010-2013 Dearborn Group, Inc.”, (herein referred to as “Dearborn Group”, “DG Technologies”, or
“DG”), remains on all copies.
The accompanying software, provided for use with the DPA 5, is also copyrighted. Permission is granted to copy this
software for back-up purposes only.
IMPORTANT
To ensure your success with this product, it is essential that you read this document carefully before using the hardware.
Damage caused by misuse of the hardware is not covered under product warranty.
When using this manual, please remember the following:
This manual may be changed, in whole or in part, without notice.
DG assumes no responsibility for any damage resulting from the use of this hardware and software.
Specifications presented herein are provided for illustration purposes only and may not accurately represent the
latest revisions of hardware, software or cabling.
No license is granted, by implication or otherwise, for any patents or other rights of DG or of any third party.
DPA® and the DG® logo are registered trademarks of Dearborn Group, Inc. Other products that may be referenced in
this manual are trademarks of their respective manufacturers.
The DPA Product line and the products supporting the DPA have been awarded the following U.S. Patents:
DG Technologies
33604 West Eight Mile Road
Farmington Hills, MI 48335
Phone (248) 888-2000
Fax (248) 888-9977
www.dgtech.com
[email protected]
[email protected]
Table of Contents
TABLE OF CONTENTS ......................................................................................................................................................... 3
1. SAFETY FIRST ............................................................................................................................................................... 6
2. INTRODUCING THE DPA 5 ............................................................................................................................................ 7
2.1. RP1210 OEM SOFTWARE COMPATIBILITY .......................................................................................................................................... 8
2.1. J2534 OEM SOFTWARE COMPATIBILITY............................................................................................................................................. 8
2.2. STANDARDS AND PROTOCOLS SUPPORTED ........................................................................................................................................... 9
2.3. SYSTEM REQUIREMENTS ................................................................................................................................................................. 11
3. EXPLAINING MULTI-APPLICATION AND SINGLE-APPLICATION DRIVERS ......................................................... 12
3.1. WHY TWO OEM APPLICATIONS MAY NOT WORK WHEN SHARING THE DPA ........................................................................................... 12
4. GETTING STARTED WITH THE DPA (STEPS 1-4 OF 6) ........................................................................................... 13
4.1. DRIVER INSTALLATION .................................................................................................................................................................... 13
4.2. CONNECT USB CABLE TO THE DPA AND THEN TO PC .......................................................................................................................... 14
4.1. CONNECT VEHICLE-SIDE CABLE TO THE DPA ...................................................................................................................................... 15
4.2. CONNECT VEHICLE-SIDE CABLE TO THE VEHICLE .................................................................................................................................. 15
5. FINALIZE PC INSTALL (STEP 5 OF 6) ........................................................................................................................ 16
5.1. FINALIZE PC INSTALL ON WINDOWS 2000, XP, VISTA OR 7 32-BIT ........................................................................................................ 16
5.2. FINALIZE PC INSTALL ON VISTA OR 7 64-BIT ....................................................................................................................................... 17
6. AUTOMATIC FIRMWARE UPDATE (STEP 6 OF 6) .................................................................................................... 18
7. SETTING UP YOUR RP1210-COMPLIANT OEM DIAGNOSTIC APPLICATIONS .................................................... 19
7.1. NOTES ON SELECTING AN RP1210 COMPLIANT ADAPTER..................................................................................................................... 19
7.2. CONFIGURING APPLICATIONS TO USE THE DPA 5 ................................................................................................................................ 19
7.3. ALLISON DOC .............................................................................................................................................................................. 20
7.4. BENDIX ABS DIAGNOSTICS ............................................................................................................................................................. 20
7.5. CATERPILLAR ELECTRONIC TECHNICIAN .............................................................................................................................................. 20
7.6. CUMMINS INSITE .......................................................................................................................................................................... 20
7.7. DETROIT DIESEL DIAGNOSTIC LINK V7 .............................................................................................................................................. 21
7.8. DETROIT DIESEL DIAGNOSTIC LINK VERSION 6.47 ............................................................................................................................... 21
7.9. DANA DIAGNOSTIC TOOL 2.X.X........................................................................................................................................................ 21
7.10. EATON SERVICERANGER 3.X........................................................................................................................................................ 21
7.11. FREIGHTLINER SERVICELINK (INCLUDING CASCADIA MODEL – DUAL CAN CHANNELS) ........................................................................... 22
7.12. INTERNATIONAL TRUCK AND ENGINE............................................................................................................................................. 22
7.13. MERITOR-WABCO TOOLBOX ..................................................................................................................................................... 23
7.14. VOLVO/MACK VCADS PRO ....................................................................................................................................................... 23
7.15. VOLVO/MACK PREMIUM TECH TOOL (PTT) .................................................................................................................................. 24
8. SETTING UP YOUR J2534-COMPLIANT OEM APPLICATIONS AND DPA 5 .......................................................... 25
9. TROUBLESHOOTING / VALIDATING YOUR DPA WITH ADAPTER VALIDATION TOOL (AVT) ........................... 26
9.1. CONNECTION-RELATED ISSUES ........................................................................................................................................................ 26
9.2. NOT SEEING DPA IN OEM APPLICATION VDA SELECTION LIST ............................................................................................................. 29
9.3. USB-RELATED ISSUES .................................................................................................................................................................... 30
9.4. ADVANCED TESTING DIALOG ........................................................................................................................................................... 30
10. J2534 - TROUBLESHOOTING YOUR DPA ............................................................................................................. 32
10.1. CONNECTION-RELATED ISSUES .................................................................................................................................................... 32
10.2. USB-RELATED ISSUES ................................................................................................................................................................ 34
11. RP1210 OPTIONS PROGRAM ................................................................................................................................. 35
1. Safety First
It is essential that the user read this document carefully before using the hardware.
The DPA devices are to be used by those trained in the troubleshooting and diagnostics of light-duty through heavy-duty
vehicles. The user is assumed to have a very good understanding of the electronic systems contained on the vehicles
and the potential hazards related to working in a shop-floor environment.
DG understands that there are numerous safety hazards that cannot be foreseen, so we recommend that the user read
and follow all safety messages in this manual, on all of your shop equipment, from your vehicle manuals, as well as
internal shop documents and operating procedures.
Always block drive, steer, and trailer wheels both front and back when testing.
Use extreme caution when working around electricity. When diagnosing any vehicle, there is the risk of electric
shock both from battery-level voltage, vehicle voltages, and from building voltage.
Do not smoke or allow sparks or open flames near any part of the vehicle fueling system or vehicle batteries.
Always work in an adequately ventilated area, and route vehicle exhaust outdoors.
Do not use this product in an environment where fuel, fuel vapor, exhaust fumes, or other potentially hazardous
liquids, solids, or gas/vapors could collect and/or possibly ignite, such as in an unventilated area or other confined
space, including below-ground areas.
If you are attempting to use a DPA 5 with a 2013 or newer Volvo/Mack chassis with a Volvo engine (using the SAE J1969
OBDII connector), please see Addendum I for more information on this specific vehicle type. This addendum addresses
the specific requirements for using the DPA 5 product on this vehicle and also covers troubleshooting and specific cables
that are required.
DPA 5 with Dual CAN Channels DPA 5 with Quad CAN Channels
with Bluetooth Communications No Bluetooth Communications
The DPA 5 Dual-CAN / Bluetooth device is the most commonly sold DG DPA 5 product. This manual is geared more to
this product; however, the concepts also apply to the DPA 5 Quad-CAN. Distinctions will be made as appropriate.
Any application claiming RP1210A, RP1210B, or RP1210C compliance should work if the application and adapter both
support the same protocol(s) and operating system(s).
The DPA 5 has been validated against the following OEM and component applications:
All J2534 reprogramming and diagnostic software packages that are J2534-1 and J2534-2 compliant and use a
protocol supported by the DPA 5 should work as long as the operating system is supported by the application.
Note that not all OEMs have released J2534-2 compliant software.
Operating Systems
o Windows XP®
o Windows Vista® 32-bit and 64-bit Versions
o Windows 7® 32-bit and 64-bit Versions
o Windows 8® 32-bit and 64-bit Versions
TMC RP1210C, TMC RP1210B, TMC RP1210A
SAE J2534-1
CE Certification
Vehicle Electronic Programming Station (VEPS) J2214/J2461
J1939
o J1939@250k – Standard J1939
o J1939@500k – Per J1939/14
o Automatic Baud Rate Detection Capable
CAN (ISO11898)
o Automatic Baud Rate Detection Capable
CAN@500k/J2284/GMLAN
o The IESCAN protocol name is also CAN@500k.
o Automatic Baud Rate Detection Capable
J1708/J1587
J1850 GM (Class 2)
o The following protocol names are supported: J1850, J1850_416K, J1850_104K. The send and read
message format was changed from RP1210A to RP1210B for this protocol. We support both formats.
The J1850 protocol name indicates the RP1210A format for sending and reading data. The
J1850_416K, J1850_104K names indicate the RP1210B format.
ISO 9141-2
ISO 14230 (KWP2000)
2.2.3. RP1210_ClientConnect() Modifiers Supported (CAN Automatic Baud Rate Detection, Channel)
The DPA 5 supports automatic CAN baud rate detection as required by RP1210C in preparation for J1939
moving from a speed of 250k to 500k. To support this, the DPA 5 API supports this through an application issuing
a modifier to the RP1210_ClientConnect() function call (for any CAN protocol):
o RP1210_ClientConnect( “J1939:Baud=Auto”)
o RP1210_ClientConnect( “CAN:Baud=Auto”)
o RP1210_ClientConnect( “ISO15765:Baud=Auto”)
o RP1210_ClientConnect( “J2284:Baud=Auto”)
If the application wants to know what speed they connected at, they can issue the command:
o RP1210_SendCommand(RP1210_Get_Protocol_Connection_Speed)
The DPA 5 supports 2 (Dual CAN) or 4 (Quad CAN) CAN (J1939/ISO15765/J2284) channels. To access these
channels, the DPA 5 API supports this through an application issuing a modifier to the RP1210_ClientConnect()
function call:
o RP1210_ClientConnect( “J1939:Channel=X”)
In addition to the aforementioned document, the following items are recommended or required.
Item Requirement
PC IBM-Compatible
Processor 1GHz or Faster
RAM 256MB (512MB Preferred)
USB Port USB Version 1.1 or Higher
Operating System Windows 2000
Windows XP
Windows Vista (32-bit or 64-bit)
Windows 7 (32-bit or 64-bit)
3.1. Why Two OEM Applications May Not Work when Sharing the DPA
Running two or more OEM applications that were not designed to share an adapter in a situation where they are in
fact sharing the adapter is a hit-or-miss scenario. They might work well together and they may not. The two big
reasons some work well together and others don't is J1939 addressing and timing related.
Per SAE J1939, every ECM or application using a VDA must go through a process to claim a J1939 address.
According to J1939, before an ECM or application can send or receive long messages (greater than the standard
8-byte CAN messages); an address must be claimed. These long messages are sent using what is called the
J1939 Transport Protocol (TP). Long messages are used for data such as make, model, serial number, VIN, and
for reprogramming and calibration (very common in OEM diagnostic applications).
The past RP1210 specifications (RP1210-0, RP1210A, and RP1210B) implied that a Vehicle Diagnostic Adapter
(VDA) should have only 1 J1939 address. This means the VDA will handshake for TP messages to/from 1
specific J1939 address. This meant that if one application claims 249 and another application connected while
sharing the VDA (i.e. Multi-Application mode) and claimed address 250; one address will get dropped. This
means that only one of those applications will be capable of sending and receiving long TP messages. If the
application that had its address get dropped depends on these long TP messages, it may not behave properly.
Another problem is that some OEM applications don’t handle the RP1210 return value "ERR_ADDRESS_LOST"
when they lose their claimed J1939 address. The application may keep running oblivious to the fact they are not
going to get any long messages; no matter how many times they request them.
The DPA 5 multi-application (MA) drivers behave in a semi-shared-addressing scenario. If the first application
claims an address like 249, and the second application claims 249, then both apps will get TP messages destined
for 249. If the second application were to claim 250, it would be denied.
The second most common reason that two OEM applications don't work well together is timing. OEM applications
expect to send a message out and read a response back from a controller in “X” amount of time. When two or
more applications are sharing the VDA, messages are stacked for sending in some sort of a transmit buffer and
received messages are also stacked in a receive buffer (commonly called a queue). When you stack message
requests and responses, this slows down the send/receive process and many applications timeout because of it.
The more applications sharing the VDA, the more potential there is for a delay or timeout scenario.
None of them test with another OEM application running. They assume that they
are the only application running on that PC through the VDA they are using.
This is why if you want to run multiple apps at the same time, some apps have to be started first before the
second application. Sometimes, they just won't work no matter what you do!
Please note that DG Technologies does customize our kits for our vendors, so what you receive may vary.
Attention!
Install DPA drivers from CD before connecting DPA to your PC.
If you run into problems installing the drivers or the DPA, please
do not hesitate to contact technical support at (248) 888-2000.
Attention!
The DPA drivers provided on the installation CD are installed by inserting the disc into your PC’s CD-ROM drive.
The latest drivers and firmware are always available at www.dgtech.com/download.php. If you have any
questions about the install, please contact our technical support staff.
If setup does not begin automatically, use the following sequence for Windows 2000 and XP:
If setup does not begin automatically, use the following sequence for Windows Vista or Windows 7:
After the drivers are installed, you will be prompted to restart your computer. While your PC is rebooting, continue
following the next instructions.
WARNING!
Connect the vehicle-side cable to your DPA. Do not connect to vehicle first! Pins 6 and 8 on the DB25 connector
are power and ground and can arc if not careful!
The DPA is now connected to the PC and powered on. In some versions of Windows the final step in driver
installation is automatic. In others, the Windows Found New Hardware Wizard will run to finalize driver
installation. What appears in Windows XP is shown below.
Select Install the software automatically This screen appears while Windows installs the drivers.
(Recommended) and press the Next button.
This screen appears when Windows has finished installing the drivers. Press the Finish button. Your DPA
drivers have been installed successfully.
After installing on Vista or Windows 7, simply plug the DPA 5 into the PC via the USB cable. The DPA 5 is
powered on. The following screen will display in the lower right corner for about five seconds.
DG strongly recommends that users keep their DPA up-to-date with the latest firmware revision.
Automatic Firmware Update is an option that is most likely turned On in your installation. Some customers receive
special drivers where this is not the case, however this paragraph assumes that this option is turned on, and set to a value
of 1. To learn more about this option, see the chapter entitled Modifying DPA Settings – RP1210 Options Program.
After you have finished installing the Windows device drivers (Step 5 of 6) you can begin using your DPA. If the
Automatic Firmware Update option is on (by default, it is), every time you connect to the DPA, the drivers check to see if
a newer version of firmware is available on the hard drive. If a newer version is available the user will be prompted (see
Figure 6.1) to upgrade to that version. If the user selects Yes, the upgrade process begins automatically. When the
upgrade process is complete, the connect sequence for that application will continue. Most applications can handle the
delay; however there is a possibility that the user may have to restart their application.
The following is the dialog box that will be displayed if out-of-date firmware is detected. We recommend pressing Yes and
upgrading.
You must set up every application (in their own individual way) to use the DPA!
Not all OEM applications save the adapter configuration! Some make the user select the adapter to be used
every time the application is opened.
1. Start program.
2. If Diagnostic Interface Selection dialog box does not appear, click on Vehicle Interface Adapter icon.
a. Select RP1210A Device Using J1708 Line: DPA 5 Dual CAN USB (or DPA 5 #[DPA 5 Bluetooth ID]
Bluetooth).
3. Click OK.
A. If you have the Detroit Diesel Electronic Tool Suite on your desktop:
1. Start program.
2. Choose File MD Settings COM Device Window with general VDA selection
3. Select Dearborn Group DPA 5 Multiple Application Window with specific port DPA 5 Dual CAN USB (or
DPA 5 #[DPA 5 Bluetooth ID] Bluetooth).
1. Start program.
2. Choose File Hydraulic ABS Settings COM Device Window with general VDA selection
3. Select Dearborn Group DPA 5 Multiple Application Window with specific port DPA 5 Dual CAN USB (or
DPA 5 #[DPA 5 Bluetooth ID] Bluetooth).
1. Start program.
2. Choose File Settings COM Device Window with general VDA selection
3. Select Dearborn Group DPA 5 Multiple Application Window with specific port DPA 5 Dual CAN USB (or
DPA 5 #[DPA 5 Bluetooth ID] Bluetooth).
1. Start program.
2. Choose Tools Select Com Link Listing of adapters
3. Select Dearborn Group DPA 5 Multiple Application Listing of ports DPA 5 Dual CAN USB (or DPA 5
#[DPA 5 Bluetooth ID] Bluetooth).
1. Start program.
2. Press third button from the top along the left side (has an icon that looks like a miniature interface cable.)
a. A window comes up that says Communication Device Selection and has two drop down boxes.
b. Select Dearborn Group DPA 5 Multiple Application DPA 5 Dual CAN USB (or DPA 5 #[DPA 5
Bluetooth ID] Bluetooth).
7.12.6. ServiceMaxx:
1. Start Program.
2. Click the Tools menu and choose Options.
3. Select the Comm. Unit Configuration tab.
4. Select RP1210A Adapter and then select DPA 5 Dual CAN USB (or DPA 5 #[DPA 5 Bluetooth ID]
Bluetooth).
5. Select USB for the Port.
6. Select J1708 for the protocol.
7. Go to the Comm. Unit Selection tab.
a. Click Volvo Trucks – VERSION2 and select RP1210A Adapter
b. Click Volvo Trucks – Vehicle electronics ‘98 and select RP1210A Adapter
c. Click Mack Trucks – V-MAC I/II/III, ITC and select RP1210A Adapter
d. Click Volvo Trucks – V-MAC IV and select RP1210A Adapter
8. Click Ok.
In general, there will be a screen that will appear at some point that allows a user to select a J2534-compliant Vendor and
Device for the reflashing event. When you see this type of screen, choose Dearborn Group, Inc. and/or the DPA 5.
Most DPA technical support calls about OEM applications not working come from users who have not configured
that OEM application to use the DPA, or who have selected the incorrect protocol.
o The quick rule of thumb for selecting a protocol is the type of connector you are connecting to:
There are typically three problem areas with RP1210 VDA devices. Each problem is discussed in the following sections:
After you have followed the instructions in this manual to install the DPA drivers, connect the DPA to the vehicle
and ensure the Power LED is on. Then connect it to the PC and listen for the familiar da-ding “USB device
found” sound. If you cannot hear this sound, the PC cannot communicate with the DPA and you will most likely
end up not being able to get AVT to be successful. Try another USB port until you hear that sound.
Run AVT either from the Adapter Validation Tool link on your desktop, or from the Start Programs menu.
Then click the Run Test button. Depending on the results of the test, both the RP1210 Status Window and
RP1210 Data Message Window will turn green (pass) or red (fail).
If the RP1210 Status Window turns red, then there is a problem causing the PC not to communicate with the
DPA. This may be something as simple as having power to the DPA or a USB issue. Disconnect the DPA from
the vehicle and PC; then reconnect them, this time connecting to another USB port on the PC.
If the RP1210 Status Window turns green and the RP1210 Data Message Window turns red, then the PC is
seeing the DPA, but not seeing messages from the data bus. Check the vehicle ignition switch and vehicle to
adapter cabling. Disconnect the DPA from the vehicle and PC; then reconnect them.
If you see data in the RP1210 Data Message Window, your DPA is installed and functioning properly! Refer to
the chapter on how to configure your OEM application to use the DPA.
Read the Test Results Discussion and Next Steps screen carefully and follow those directions to help diagnose
where the issue may be. If, after reading and following those instructions, you cannot get the DPA working,
please contact DG technical support.
Many DPA technical support calls could have been avoided by following the instructions on the Test
Results Discussion and Next Steps screen.
9.1.2. Good Connection (PC to DPA), Good Read of Data (DPA to Vehicle) – Green/Green
The above screen snapshots show the PC successfully connecting to the DPA (RP1210 Status Window) and the
successful reading of data bus data (RP1210 Data Message Window) from the J1939 data bus.
A Green/Green result indicates the DPA is working perfectly and is seeing data on the data bus. The
area to work on is configuring the OEM application to use the DPA (see Chapter 7).
9.1.3. Good Connection (PC to DPA), Not Able To Read Data (DPA to Vehicle) – Green/Red
The above screen snapshots show the PC successfully connecting to the DPA (RP1210 Status Window) but AVT
is not able to read data bus data (RP1210 Data Message Window) from the data bus selected (J1939).
A Green/Red result indicates the DPA is working perfectly, but it is not seeing data on the data bus that
was selected. Choose another protocol and check that the ignition switch is on.
9.1.4. Bad Connection (PC to DPA), Not Able To Read Data (DPA to Vehicle) – Red/Red
The above screen snapshots show the PC not connecting to the DPA (RP1210 Status Window).
A Red/Red result indicates the PC is not seeing the DPA. Unplug DPA from vehicle and PC and
reconnect to both using a different USB port. Ensure that you hear the da-ding “USB Device Found”
sound. If you cannot hear the sound, reboot the PC and run AVT again. DG has been getting a lot of
DPA technical support calls where OEM applications crash and keep the DPA device open.
1. The application is not RP1210 compliant and does not work with the DPA.
a. Some applications require a specific, proprietary adapter.
2. Application is RP1210 compliant, but DPA does not support the protocol needed.
When the AVT software is launched, you will be told if a problem exists in the main RP121032 INI file. If you wish
to fix this issue (very highly recommended), press the Fix/Change RP121032.INI File button on the main screen.
If your PC is running Windows Vista or Windows 7, you will be prompted for administrator privileges. The
following is the dialog box that will appear when AVT is launched and a problem is found in the main RP121032
INI file.
When you press the Fix/Change RP121032.INI File button, AVT will bring up a separate program called
Fix INI that will allow you to view and fix the RP121032 INI file if there are errors detected. You can also
change the VDA that appears first in the list of the OEM diagnostic software applications.
In the example below, a bad INI file was detected (depicted by a yellow background). Note the multiple
commas and spaces between entries.
Click the Make Changes button and the INI file problem will be corrected. If you wish to make a specific
adapter first in the list, you can select that vendor in the Vendor to Make First in List before pressing the
Make Changes button.
The next picture shows the dialog box indicating that the INI file was fixed.
Windows has many USB eccentricities that are generally solved by unplugging a device and then plugging that
device back in. Sometimes you have to plug that device into another USB port.
With the J1939 data bus moving to 500k, there is a lot of RP1210 and J1939 committee focus on VDA vendors
doing J1939 automatic baud detection to detect either a 250k or 500k J1939 data bus without creating issues.
There is also a growing need for advanced testing on vehicles that have a second CAN data bus.
The DPA 5 API Supports the following commonly used RP1210_ClientConnect() modifications:
Protocol:Baud=Auto
Protocol:Baud=XXX
Protocol:Channel=X
Protocol:Baud=Auto;Channel=X
Protocol:Baud=XXX;Channel=X
Pressing the Advanced Test button brings up the dialog box shown below.
Vendor, Device and Protocol fields are the same as described in normal testing above.
The Baud Rate drop down list box allows the user to select one of the supported protocol speeds for the selected
protocol. The entries in this list box come from the VDA vendor’s INI file. Click the Use Baud Rate checkbox to
activate a “Protocol:Baud=XXX” connection. If both the Use Baud Rate and Use Channel checkboxes are
checked, then AVT will initiate a “Protocol:Baud=XXX;Channel=X” connection.
The Channel drop down list box allows the user to select one of the supported channels for the selected device.
The entries in this list box come from the VDA vendor’s INI file. Click the Use Channel checkbox to activate a
“Protocol:Channel=X” connection. If both the Use Baud Rate and Use Channel checkboxes are checked, then
AVT will initiate a “Protocol:Baud=XXX;Channel=X” connection.
This checkbox indicates whether or not the API supports CAN (CAN, J1939, ISO15765) automatic baud
detection. Even though this variable may be set to TRUE, the next four fields indicate whether the API supports
Baud=XXX connect formats for CAN, J1939, and ISO15765. This field is just an informational field, and not all
VDA vendors will support this feature.
These checkboxes indicate whether or not the API supports setting a specific baud rate (or automatic baud
detection) for a specific protocol. These entries come from the VDA vendor’s INI file. These fields are just for
informational purposes. Not all VDA vendors will support this feature.
When using this dialog box to initiate an advanced test, there is no error checking done to prevent the user from
initiating a “Baud=XXX” or “Channel=X” connection to a VDA even if the vendor does not support that connection
format.
After you have installed the DPA drivers and connected the DPA to both the PC and vehicle, make sure that the
DPA Power LED is turned on. Run the J2534 Adapter Validation Tool (JVT) to ensure that the PC is able to
communicate with the DPA, and that the DPA is able to see vehicle data bus traffic.
Start Programs Dearborn Group Products DPA 5 J2534 J2534 Validation Tool
Then click the Run Test button. Depending on the results of the test, both the J2534 Status Window and J2534
Data Message Window will turn green (pass) or red (fail).
If the J2534 Status Window turns red, then there is a problem causing the PC not to communicate with the
adapter. This may be something as simple as having power to the adapter or having a USB cabling issue.
Disconnect the adapter from the vehicle and PC; then reconnect them, this time connecting to another USB port
on the PC.
If the J2534 Status Window turns green and the J2534 Data Message Window turns red, then the PC is seeing
the adapter, but not seeing messages from the vehicle. Check the vehicle ignition switch and vehicle to adapter
cabling; disconnect the adapter from the vehicle and PC; then reconnect them.
If you see data in the J2534 Data Message Window, then the adapter is installed and functioning properly.
If after following the Test Results Discussion and Next Steps screen, you cannot get the adapter to read data,
contact DG technical support.
10.1.2. Good Connection (PC to DPA), Good Read of Data (DPA to Vehicle) – Green/Green
The above screen snapshots show the PC successfully connecting to the DPA and the successful reading of data
bus data from the CAN data bus. Once the test is complete, the application will display an informational screen
(image on the right) listing steps to potentially correct the issue.
10.1.3. Good Connection (PC to DPA), Not Able To Read Data (DPA to Vehicle) – Green/Red
The above screen snapshots show the PC successfully connecting to the DPA but the application is not able to
read data bus data from the data bus selected (CAN). Once the test is complete, the application will display an
informational screen (image on the right) listing steps to potentially correct the issue.
10.1.4. Bad Connection (PC to DPA), Not Able To Read Data (DPA to Vehicle) – Red/Red
The above screen snapshots show the PC not able to connect to the DPA at all. Once the test is complete, the
application will display an informational screen (image on the right) listing steps to potentially correct the issue.
The DPA 5 Bluetooth Configuration Utility button will only be available if a DPA 5 API is selected.
If you want to modify an option for any DPA driver set, you select that DPA driver set with this field.
This option has long existed, and many OEM and component manufacturers using the DPA for end of line (EOL)
programming stations have used it successfully. If you encounter a diagnostic or reprogramming/reflashing
application that is having problems with the DPA using the J1939 protocol, we recommend setting this parameter
temporarily to the Off position and then retrying the application.
This parameter makes little, if any, difference during standard diagnostic sessions.
Changing this value to something besides 0 (the default) will cause the DPA drivers to start logging DPA driver and
vehicle data bus data to the DebugFile based on the selected value.
When DebugLevel is on and this option is in the 0 (Overwrite File Contents) position, the DPA drivers will erase
DebugFile and begin writing data to the file until it reaches the end of the file (1024 * DebugFileSize). When
reaching the end of the file, the DPA drivers will erase DebugFile and start writing new data to the file.
11.8. Automatic Firmware Update
Setting the variable Automatic Firmware Update to the Value causes the drivers to exhibit the behavior in the
Action column.
Value Action
0 Automatic firmware update is turned off. No automatic checking for new firmware.
1 Automatic firmware update is turned on. The user has a choice as to whether or
not to upgrade.
If the user selects Yes, the firmware is automatically updated. If the user chooses
No, then the drivers connect the application to the vehicle. This is the default.
2 Automatic firmware checking is turned on. The user is only told that there is new
firmware available and told they should run the DPA Firmware Updater.
When the user chooses OK, then the drivers connect the application to the vehicle.
The user can then update the DPA at their convenience.
3 Automatic firmware update is turned on. The user is told there is new firmware and
the firmware is downloaded automatically as soon as they press the OK button.
In the event that the automatic update is chosen, the DPA drivers launch the DPA Firmware Updater, which
handles the downloading of new firmware. Once the firmware has started downloading, the user should not stop
it. Aborting a firmware download may cause the device to become unresponsive and require the hardware to be
shipped back to the manufacture for repair. The following is the dialog box showing the DPA Firmware Updater
during an automatic update:
When the update is complete, the following dialog box is displayed and the DPA drivers attempt to let the
application that was suspended continue executing. Most applications can handle the interruption; however there
is a possibility that the user may have to restart their application.
Ensure the Bluetooth dongle is connected to the PC and that the DPA 5 has power
Press the button DPA 5 Bluetooth Configuration Utility
You must go through this configuration utility to create RP1210 DeviceID entries. If you do not, the DPA 5 in Bluetooth
mode will not work with your OEM applications!
Display existing DPA 5 Bluetooth RP1210 DeviceID pairings that are found in the DGDPA5MA.INI file, allowing you to
delete an RP1210 DeviceID pairing if you wish.
Discover DPA 5 Bluetooth devices on Virtual COM Ports and create a new RP1210 DeviceID pairing that can be used
by OEM software applications.
Note: The DPA 5 must have power in order to create the Virtual COM Port and RP1210 DeviceID pairing.
NOTE: Sometimes the detection process through the virtual COM port does not see the DPA on the first attempt. If
this is the case, try the discovery process again.
* Shunting these two pins (Term1/Term2) applies a 120-Ohm terminating resistor to the CAN/J1939 network.
* Pins that are not mentioned are reserved and should not have anything attached to them.
The utility will run once every 30 days as a user logs on. This value is configurable, but defaults to 30 days. It can also
be invoked manually from the Windows Start Menu:
Many companies install firewalls and virus protection and these may block the DG server queries and responses.
If you are connected to the Internet and have issues running DG Update (getting “Unable to connect to the
internet to check for updates." messages), ensure that your firewall or virus protection will allow a connection to
the following Internet host/site and port: fh.dtech.com, port 8888. There are too many firewall and virus
programs on the market to cover in this manual, however if you contact your network administrator and give him
the host and port number, he should be able to configure your PC to allow the communication. You may also
consult the Windows help system and/or the documentation for your firewall and/or virus protection software.
Connect your PC to the Internet and click the Check For Updates button. Due to the nature of TCP/IP
communications, errors connecting or sending/receiving of data are slow to appear, however the user will
eventually be notified if there was a problem.
If the check for updates was successful, the second column of the grid will display information returned from the
DG server showing the most current versions and the Install Status row will change to red, green or blue.
Color Description
Green Drivers up-to-date. No update necessary.
Red Drivers are outdated. Update recommended.
Drivers on your PC are newer than current version.
Blue
This usually indicates you are running a beta copy of the DPA drivers.
In this case, all drivers are current (green), and the Download button and progress bar do not display (see next
paragraph). Clicking Exit will exit the program.
In this case, the DPA 5 drivers are out of date (red), and the Download button and progress bar show up on the
screen. The progress bar will keep you informed of the download progress should you choose to download the
latest drivers by clicking the Download button.
When you click the Download button, you will be prompted to confirm starting of the download.
Note: The DG Update application can only download and install one item at a time. The user will be prompted for
whichever one they want to update first. The reason that only one can be downloaded at a time is that the after
the drivers are unzipped the installation program begins automatically. The DG Update program must exit
because the installation program may have a newer version of the DG Driver Update utility to install.
After choosing Yes, the program will download the drivers and update the progress bar while doing so. Once the
drivers have been downloaded, the application will unzip them and start the installation process. The dialog box
will go away after the install has been started.
After the drivers have been downloaded (to the Windows temp directory – if you wish to save them for other
machines), they will be unzipped and the program will exit right after starting the new driver installation. Follow
the installation instructions in the appropriate User Manual.
14.4. Advanced Settings – Setting Default Time for Check for Updates
If you want to turn off, or alter the timeout period where the user is prompted to check for updates (the dialog below),
press the Advanced Settings button.
The following dialog box will be displayed. To turn off the checking prompt, set the value to zero. Otherwise, you can
set the number of days between checks.
Users not residing in the United States should contact your local DG representative.
Product Service/Repairs
Attn: RMA# xxxxxxx
DG Technologies
33604 West 8 Mile Road
Farmington Hills, MI 48335
Dearborn Group, Inc. will, at its option, repair or replace, at no cost to the customer, products which prove to be defective during the warranty
period, provided the defect or failure is not due to misuse, abuse, or alteration of the product. The customer is responsible for shipment of the
defective product to DG. This warranty does not cover damage to any item that Dearborn Group, Inc. determines has been damaged by the
customer's abuse, misuse, negligence, improper assembly, modification, or operation of the product.
A Return Merchandise Authorization (RMA) number must be issued to the customer by our Technical Support Department at (248) 888-2000
and must be included with the product being returned (for more details, see section Return Merchandise Authorization (RMA)). A DPA is
warranted for 90 days after a warranty repair, or to end of the original factory warranty period, whichever is longer.
To the maximum extent permitted by applicable law, Dearborn Group, Inc. and its suppliers provide support services on an “as-is” basis and
disclaim all other warranties and conditions not specifically stated herein, whether express, implied or statutory, including, but not limited to,
any warranties of merchantability or fitness for a particular purpose, lack of viruses, accuracy or completeness of responses, results, lack of
negligence or lack of workmanlike effort, and correspondence to description. The user assumes the entire risk arising out of the use or
performance of the device, its operating system components, and any support services.
To the maximum extent permitted by applicable law, in no event shall Dearborn Group, Inc. or its suppliers be liable for any special, incidental,
indirect or consequential damages whatsoever, including but not limited to: damages for loss of profit, loss of confidential or other information;
business interruption; personal injury; loss of privacy, failure to meet any duty (including good faith or of reasonable care); negligence; and any
other pecuniary or other loss related to the use of or the inability to use the device, components or support services or the provision of or
failure to provide support services or otherwise in connection with any provision, even if Dearborn Group, Inc. or any supplier has been
advised of the possibility of such damages.
Notwithstanding any damages that you might incur for any reason whatsoever (including, without limitation, all damages referenced above and
all direct or general damages), in no event shall the liability of Dearborn Group, Inc. and any of its suppliers exceed the price paid for the
device. The user assumes the entire risk and liability from the use of this device.
Dearborn Group, Inc. reserves the right to revise or update its products, software and/or any or all documentation without obligation to notify
any individual or entity.
16.2.5. Governance
The user agrees to be governed by the laws of the State of Michigan, USA, and consents to the jurisdiction of the state court of Michigan in all
disputes arising out of or relating to the use of this device.
16.2.6. Contact
Then click the Run Test button. When the test has finished running, go to the RP1210 Status Window and scroll
down to the line that reads [RP1210_ReadDetailedVersion] and look for the entry “FW=”. The last numbers on the
line indicates which version of firmware you have (note the yellow circle). If you are not at the correct level (see
manual cover page for which version you should be at), then you need to run the DPA Firmware Updater outlined in
the following steps.
3. Select the correct firmware file (the latest version is already selected by default). If the firmware file exists,
the Firmware box will turn green.
a. NOTE: Firmware files are located in separate sub-directories under the Utilities directory where the
DPA drivers are installed, typically:
C:\Program Files\Dearborn Group Products\DPA 5\Utilities\DPA5_Firmware\
4. Click on the Update Firmware button and select Yes if you receive a warning dialog.
5. After the download is finished, disconnect power from the DPA, wait 5 seconds and then reconnect power.
18.1. Bundling the DPA with Your OEM Installation – Silent Install
DG has introduced a silent installation that software installation engineers can call that will install all DPA files that
would normally be installed by running the installation interactively.
The silent installation does not prompt the user or display a screen at any point.
After the install, a reboot of the PC is necessary.
NOTE: Please test and ensure that the command line you provide is correct. Otherwise, only the baseline
components will be installed, but the RP1210 API will not be functional.
If you are a software development engineer or system integrator and wish to use the silent installation, but you
want to change the Automatic Firmware Update setting to a value other than “1” (default), you can do so by
changing the registry value of the following variable during a post-installation event.
This variable is of the REG_SZ data type, however only the first character (‘0’,’1’,’2’,’3’) is used by the RP1210
Options program and the DPA drivers.
If you are on 64-bit installation, the registry entries would have a prefix of:
HKEY_LOCAL_MACHINE\SOFTWARE\Wow6432Node\
Instead of
This product complies with FCC OET Bulletin 65 radiation exposure limits set forth for an uncontrolled environment.
Changes not expressly approved by Dearborn Group, Inc. to the DPA 5 could void the user's authority to operate the
DPA 5. The following is a sample rear label from the DPA 5 depicting the FCC and IC identifiers.
The following are the DPA 5 Bluetooth details as required to be published by the FCC.
20.2. UAC and the Dearborn Group Adapter Validation Tool (AVT)
A standard user will be able to run the AVT program and troubleshoot the PC-DPA-vehicle connection, but will not
be able to fix a problem in the RP121032.INI file without an administrator password (see section on
troubleshooting later in this document). The graphic below is from the Adapter Validation Tool (AVT), showing the
Microsoft security shield on the Fix/Change RP121032.INI File button.
The version of DPA Utilities installed with this DPA API included:
Utility Version
Adapter Validation Tool (AVT) 3.5
FixINI 3.1
DG Diagnostics 2.85
DG Update 1.57
RP1210 Options 2.56
DPA 5 Bluetooth Configuration Utility 1.51
RP1210 Sample Source Code/EXE – C Language 2.69
J2534 Sample Source Code/EXE – C Language 1.23
RP1210 Sample Source Code – Python Language 1.1
DPA Firmware Updater 5.51
Acronym Description
API Application Programming Interface
AVT Adapter Validation Tool
CAN Controller Area Network
CD Compact Disk
CD-ROM Compact Disk - Read Only Memory
DG Dearborn Group
DPA Dearborn Protocol Adapter
DTC Diagnostic Trouble Codes
ID Identification
ISO International Standards Organization
JVT J2534 Validation Tool
LED Light Emitting Diode
OBD On Board Diagnostics
OEM Original Equipment Manufacturer
PC Personal Computer
RAM Random Access Memory
RP Recommended Practice (see TMC)
SAE Society of Automotive Engineers
TMC Technology and Maintenance Council
UAC User Account Control
USB Universal Serial Bus
VDA Vehicle Datalink Adapter
There are two standards that OEMs follow when designing their CAN/J1939 network, J1939-11 and J1939-15.
23.1.1. J1939-11
The J1939-11 standard calls for twisted-pair wire with a shield. The shield is typically grounded at the engine
ECM or negative battery post and must only be grounded at one spot on the vehicle. This standard is not
commonly implemented because of the added cost of the shielding. The main issues with this network are too
many, or too few, termination resistors (see Figure G2) or breaks in wire and insulation due to kinks, and
vibration. This standard calls for the external termination resistors shown in Figure G2.
23.1.2. J1939-15
The J1939-15 standard calls for twisted-pair wire without a shield and is the most widely adopted. The main
issues with this network are breaks in the wire and insulation due to kinks, vibration and rubbing, wire and
connector corrosion, and too many, or too few, termination resistors. In the J1939-15 specification, termination
resistors are commonly found inside of ECMs which are easily “activated” by shunting several pins at that ECMs
connection to the vehicle wiring harness. This configuration makes it very easy to have a termination resistor
problem and is much more difficult to diagnose.
The following image shows a picture of a 120 Ohm resistor typically found within vehicle ECMs and an image of a
J1939 termination resistor that is commonly found on J1939-11 networks.
Figure G1
Image of a 120 Ohm resistor.
Brown, Red, Brown with +/- 5% tolerance (Gold)
Figure G2
Image of J1939 Terminating Resistor on J1939-11 Network (Twisted Shielded Pair)
23.3. Properly Terminated J1939 Network (Term Resistors at Logical End Points)
Diagnostic
120 Ohm Terminating
Connector
Resistor
Faulty Telematics
or Aftermarket
Installation
To test for proper CAN/J1939 network termination requires standard hand tools and a standard Volt/Ohm meter.
Follow these steps:
1. Completely power down the vehicle. This is done at the battery disconnect, or by removing the positive
terminal from the battery.
a. This step cannot be bypassed as invalid values will affect the test outcome.
2. With Ohm meter, measure the resistance between pins C (CAN/J1939 High) and D (CAN/J1939 Low) on the
9-pin Deutsch diagnostic connector. If you are not working on a heavy-duty vehicle, read your
vehicle/equipment literature as to where CAN High and CAN Low can be found.
23.6. J1939 Network Testing Step 2 (CAN/J1939 High and CAN/J1939 Low To Ground)
To test for CAN/J1939 wire shorts to ground requires standard hand tools and a standard Volt/Ohm meter. Follow
these steps:
1. Completely power down the vehicle. This is done at the battery disconnect, or by removing the positive terminal
from the battery.
a. This step cannot be bypassed as invalid values will affect the test outcome.
2. With Ohm meter, measure the resistance between pins C (CAN/J1939 High) and A (Ground). Then measure the
resistance between pins D (CAN/J1939 Low) and A (Ground). If you are not working on a heavy-duty vehicle,
read your vehicle/equipment literature as to where CAN High, CAN Low and Ground can be found.
To test for controllers transmitting on the databus (commonly called Roll Call) and potentially leaving the databus
because of an error condition (BUS_OFF) requires a Dearborn Group DPA device, a personal computer (PC) with
drivers for that DPA device installed, and a copy of DG Diagnostics software (free with purchase of a DPA device).
For more information on DG Diagnostics see the DPA User Manual (available from the Start -> Programs menu).
1. Power up the vehicle and turn ignition switch on.
2. Connect DPA device to the vehicle/equipment diagnostic connector.
3. Start DG Diagnostics by using the shortcut icon on the desktop. On the Home tab, select the correct DPA and
Device and click Connect button.
4. Go to the Components tab. Wait for 30 seconds to ensure all ECMs that are supposed to be transmitting on
J1939 are listed (top arrow).
a. If a component is not transmitting that should be, refer to the OEM literature on how to diagnose that
component.
5. Press the Reset Lists button and wait another 30 seconds. If a controller has disappeared, then that controller
has went into a BUS_OFF state indicating something is wrong with that components ability to transmit on the
CAN/J1939 data bus.
a. Refer to the OEM literature on how to fully diagnose that component.
This cable is for use with a second PC running a simulator or other software.
Banana Jacks
This cable is for use with a second PC running a simulator or other software.
Banana Jacks
25. Appendix I. Volvo/Mack 2013 (and Newer Vehicles) and the DPA 5
NOTE: This section applies to the 2013 and newer Volvo/Mack chassis with Volvo engines and does not apply to the
Volvo/Mack chassis with a Cummins engine.
Beginning in 2013, Volvo has introduced a new diagnostic connector for a Volvo/Mack chassis with a Volvo engine. It will
be based “in part” on the SAE standard J1962 connector (see image below). It will have two separate CAN channels with
the ISO15765 protocol on CAN Channel 1 and J1939 on CAN channel 2. It will also have J1708 in the connector as well.
Since there is a second CAN channel and a J1708 channel that are not part of the J1962 OBDII standard, this has
required every diagnostic adapter vendor to develop a new cable (or set of cables) for this specific platform. The following
diagram shows the pinouts of this connector:
The following sections explain what cables to use, and how to run the Adapter Validation Tool (AVT) to troubleshoot the
DPA 5 connectivity to this platform.
The DG-DPA5-9OBDII-CABLE has an OBDII connector that meets the needs of Volvo PTT on this vehicle
platform as well as light-duty, medium-duty, and heavy-duty OBDII vehicles using the following protocols:
This cable only works for PTT. A user cannot connect to a component application like Allison, Eaton,
Meritor-WABCO or Bendix through this cable!!!
This cable also has a standard J1939 Type II (250k and 500k) connector. This keeps the user from having to
switch cables between an OBDII vehicle and a standard Deutsch 9-pin vehicle.
Note: The DPA 5 supports the J2534 standard and all of these protocols except J1850 PWM (Ford/Chrysler).
The DG-V13-XOVER-CABLE has a special purpose, it crosses over CAN Channel 2 to CAN Channel 1 (and vice
versa). It also passes through J1708. This cable is used in conjunction with the DG-DPA5-9OBDII-CABLE.
This special connector cable only works for component applications like Eaton, Allison, Meritor-WABCO, Bendix,
etc. A user cannot connect to PTT with this adapter cable in place!!!
When a component application connects to J1939, it expects it to be on CAN Channel 1. Since J1939 on this
platform is on CAN Channel 2, a special OBDII connector cable was needed.