Energy Monitoring Using Industrial Iot
Energy Monitoring Using Industrial Iot
Volume 5, Issue 12, December – 2020 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
Energy Monitoring Using Industrial Iot
Saurav Singh Mihir Vedak
Be In Electronics Engineering, Pillai College of engineering, New panvel, maharashtra, India
Abstract - This project relates the digitization of load II.RELATED WORKS
energy usage readings over the internet. The proposed
system design eliminates the involvement of human in Many studies have proposed the design of smart
electricity maintenance by giving information of meters, which are based on the GSM network and use
consumption throughout the industry. The user can database management to provide customers with energy
monitor energy consumption in kilo watts from a web usage information. A system combining ZigBees and GSM
page by providing a channel id for the load. The is proposed. In this system, the meter node uses ZigBees to
webpage is mindsphere (an open iot) which analyse the communicate with the central node and send data to the
energy usage to give more detailed description and central computer via GSM.
visualization of the energy usage statistics. in the
proposed system, the industry can do power In this work, we have developed a high-cost energy
management by knowing energy usage and various monitoring system for the Industrial Internet of Things,
parameters time to time. this proposed system utilizes an which uses HTTP and MQTT (Message Queuing
sentron pacmeter.The unit which is generated can be Telemetry Transmission) protocols, while supporting
displayed on the webpage through mindsphere. various device protocols, such as S7, modbus, CoAP,
Xmpp, LWM2M and others. The developed system can
Keywords:- Internet of Things (IoT), Sentron pacmeter , provide detailed measurements of energy usage and energy
Energymonitoring system, Mindsphere. consumption patterns. Therefore, users can understand
their electricity consumption patterns and then adjust their
I.INTRODUCTION behavior according to our needs to reduce their energy
distribution.
The Internet of Things (IOT) concept allows us to
connect normal everyday devices to each other via the III.SYSTEM OVERVIEW
Internet. Devices connected through the Internet of Things
concept can perform remote analysis. The concept of the The system consists of energy monitoring nodes that
Internet of Things provides the basic infrastructure and use the sent on pac3200, high cost powerful compact power
opportunities to establish connections between the physical monitoring device which is suitable for use in large scale
world and computer-based systems. The Internet of Things industries, government and commercial application where
is widely used in the automotive industry, logistics, precise measurement of voltage, current, active power,
healthcare, smart grids, and smart cities. Mindconnect accumulative power consumption and of others advance
nano is used in the system to provide a connection to the parameters can be measured. The measured data will then be
Internet in the system. The cost of doing business will not sent to iot device. Thus, users can access to get information
be cheap, especially for energy-intensive industrial of their energy consumption and other parameters along
enterprises. In order to remain competitive in the with graphical view via web application locally or via
environment or with every additional operating cost, Internet.
factories are looking for new ways to do more with less.
Therefore, there is an urgent need to save electricity as
much as possible. As the new generation of people's
demand for electricity continues to increase, so technology
needs to be improved. The proposed system provides a
technical improvement for ordinary electricity meters
using IOT technology. In addition, we must also solve
other problems, such as monitoring the machine by
monitoring the status and operation of all machines at any
time, so that faults can be found faster. Different types of
sensors, such as temperature and vibration sensors, can
monitor the status and operating conditions of machine
components. Monitoring, optimizing power usage and
reducing power waste are the main goals for achieving a
better system.
Fig1- system overview
IJISRT20DEC082 www.ijisrt.com 282
Volume 5, Issue 12, December – 2020 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
IV.ENERGY MONITORING NODES V.ENERGY CALCULATION
To monitor energy usage, we use sentron pac3200; Energy consumed per day can be determined by given
manufactured by Siemens. Its operation is based on the formula below. the energy E in kilowatt-hours(kWh) per day
transformer principle. Pacmeter3200 uses Modbus is equal to power in watts(W) times the number of usage
Rtu/Tcp, Profinet and Profibus-dp protocol to provide open hours per day t divided by 1000 watts per kilowatt:
communication, which can be easily integrated into any E(kWh/day) = P(W) × t(h/day) / 1000(W/kW)
local or remote monitoring system. The simple
configuration of the meter can be operated through the This energy can be calculated in a cost by multiplying
front panel display, or it can be completed using a PC with with a certain amount which differs from country to country
the sentron power config setting software that comes with for eg. In india the cost of per unit of energy consumption is
the meter. sentron pac3200 provides Rms voltage, Rms 10rupees ie. 0.14$.
current, and calculates active power and total energy
consumption over time or cumulative power consumption. I. Local server
It can perform single-phase, two-phase or three-phase
measurement, and can be used in two-wire, three-wire, The sentron pacmeter 3200 report all the vital
four-wire, TN, TT and IT systems. For device versions variables and sends the information to the mindconnect
with ultra-low voltage power supplies, direct connection to nano.MindConnect Nano is a device for transferring data
systems up to 500 V is allowed. A voltage transformer can and allows connectivity to MindSphere. Different protocols
be used to measure higher voltages. To measure current, are supported in order to collect data. The device supports
you can use x / 1 A or x / 5 A current transformers. There transmission of data through a secure Internet connection to
is an RJ45 socket on the top of Sentron Pac3200. The MindSphere to enable cloud-based applications and
device can be connected to the Ethernet through an RJ45 services.The device is connected through a secure internet to
connector (type T-568B). MindSphere to enable cloud- based applications and servers.
VI.COMMUNICATION PROTOCOL
The sentron pacmeter3200 is accoutred with an
Ethernet interface as a standard. Therefore, there is no need
of additional hardware, this saves space and costs. The
device can thus be configured and measured data
transmitted via LAN networks. The Modbus TCP is
available for selection. An Ethernet interface put up in a
device of this performance class is a very peculiar and
groundbreaking feature. The free SENTRON powerconfig
software is enclosed with the device for configuration. A
direct connection is established between the configuration
PC and the measuring device. With the help of the software,
the various parameters can be sent to power monitoring
devices. This is particularly advantageous if many devices
are connected and various parameteres are connected
simultaneously
VII.SOFTWARE
All data recorded by sentron pacmeter 3200 are
further sent to mindsphere, which is an IoT software
developed by Siemens that connects your products,
factories, systems and machines, enabling you to take
advantage of the massive data generated by the Internet of
Things (IoT). analysis. We can set custom dashboards,
alarms and notifications based on data set. The web front
end of mindsphere is very responsive and accurate. We can
create aspects, variables, types and new assets in
MindSphere according to the machines used for different
Fig 2- sentron pacmeter 3200 purposes in the industry.
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Volume 5, Issue 12, December – 2020 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
Fig3- Mindsphere home page
In this section, we illustrate the working operation of
the developed IoT meter. Above fig indicates the home
page of the iot system mindsphere. All the information
from the sentron pacmeter is sent to mindsphere. As It is Fig5- energy monitoring of ENGEL 120 ton injection
implemented in an industry. Figure(3) describes the user moulding machines
interface dashboard; Mindsphere has many options
according to our requirements. We can create asset It can be seen that in Fig.(5), The energy curve of the
according to the departments in the industry, add aspects ENGEL 120 TON injection molding machine has been
and comapare them accordingly. successfully recorded in Database systems. According to
the graph, from January 29 to March 2, 2020, it consumed
The graph shows the measured energy data as a approximately 0.7479 Mwh (i.e, 9.4555Mwh-87076Mwh)
function of time;captures energy from the energy sensor of electrical energy. Therefore, this energy tracking can be
node and sends it to server. Each sensor has a unique ID used as a very useful tool to understand energy
and sends data every second throughout the day, so consumption behavior of electrical appliances or motors.
multiple sensor nodes can be deployed and data can be As mentioned earlier, we can adjust the date and time, and
shown on the sensor at the same time. We can also see the can get the data of any parameter.
energy consumption data over a period of time, as shown
in the lower figure of Figure (4) VIII.CONCLUSION
Energy monitoring using the Internet of Things is
aningenious application of the IOTs, and its development
purpose is to remotely control industrial machines from all
over the world through the cloud. In the proposed project,
pacmeter is used to sense the current and display it on the
Internet using the Internet of Things. The system uses
Mindsphere to update information on the Internet every 1-
2 seconds Experimental results show that the developed
energy monitoring system can successfully monitor
voltage, current, active power and cumulative power
consumption.
In more advance work, we can use this technology to
detect faults in our machines and avoid further damages
using vibration sensor connectec via iot, which will
increase the usable life of the machinery.
Fig4-different parameters sent from pacmeter to
mindsphere
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Volume 5, Issue 12, December – 2020 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
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