Report - SCKT - PROT - 27112020

Ultratech Cement Ltd
MUMBAI
SHORT CIRCUIT & PROTECTION COORDINATION STUDY REPORT
1 Revised on customer remarks 27/11/2020 CBR RC CBR

00 Initial Submission 15/11/2020 CBR RC CBR
Revision Revision Particulars Date Reviewed Checked Approved

CLIENT Ultratech Cement Ltd,MUMBAI
PROJECT 132 kV ELECTRICAL DISTRIBUTION NETWORK,80 TPH ROLLER PRESS GRINDING UNIT AT PATLIPUTRA
PROJECT ID PCORD /1/2020-21

CONSULTANT
DOC NO REVISION: 1
No. of Pages 50 (INCLUDING THIS FRONT PAGE)
Contents
Sl.No Particulars Page No

1 Exexutive Summary 3
2 Reference Documents/Drawings 4
3 Device Details 5
4 Single Line Diagram 6
5 Notes on Short circuit Analysis 8
6 Notes on Relay Coordination Analysis 9
7 Short circuit study report (max) 12
8 Short circuit study report (min) 15
9 Setting Calculations for Transformers 18
10 Setting for 132kV Transformer Feeder Panel 21
11 Setting for 6.6kV Main Switch Board 29
12 Setting for 6.6kV Cement Mill Switch Board 34
13 Setting for 0.415kV Cement Mill LT Switch Board 39
14 Time Current Characteristic Curves 44
Executive Summary
Introduction
Project: 80 TPH ROLLER PRESS GRINDING UNIT AT PATLIPUTRA
Owner: Ultratech Cement Ltd
AHURA CENTRE,A WING, FIRST FLOOR
MAHAKALI CAVES ROAD
ANDHERI EAST,MUMBAI,400093
Project Executor: M/S Siemens Ltd
ElectricalDistribution System 132kV,6.6kV,0.72kV and 0.415 kV Power Distribution System.
Power System Data Source Fault level max 6000 MVA sec at 132 kV and min 3000 MVAsec at132 kV
Tools used: ETAP 18
Short circuit study This is existing Plant and additional bay is added. Modelling has been done based on
the SLD furnished to us for the additions .The short circuit currents at various busbars
are calculated based on the above inputs. Calculated Short circuit currents are
tabulated in the report .
Short circuit currents are calculated and tabulated as follows
1) Max source fault 6000 MVAsec and two transformers operating individually in single
2) Min source fault 3000 MVAsec and two transformers operating individually in single
Also Arc flsah study done and settings are proposed to have minimum Arc Flash Energy
on the protective devices
Conclusion Short circuit currents at every busbars,detailed calculations for the settings are given
in the following pages. Arc Flash deetails are also furnished with Labels for each Bus
Reference Documents/Drawings
Sl.No File ref Drawing title Drawing No
1 (1)G71001-M0007-S0001-R3_UTCL-Patliputra GU_OVERALL SLD Overall SLD Drg No:(1)g71001-M0007-s0001
2 132kV By 6.9 kV Transformer Feeder, Sch.pdf Schematic Drawing of 132/6.9kV Transformer Feeder SCA/201/2018-19
3 132kV TRANFORMER Feeder Control & Relay Panel GA.pdf General Arrangement of 132/6.9kV Transformer Feeder SCA/201/2018-19
4 LT PCC_C2 drawing UTCL-Patna\3149-W031 ACB INCOMER-1.pdf LT Switch board Wiring Diagram (3)-3149-wo31 8
5 LT PCC_C2 drawing UTCL-Patna\3149-W035 ACB OUTGOING WITH LT Switch board Wiring Diagram (3)-3149-wo35 D
MFM.pdf
6 LT PCC_C2 drawing UTCL-Patna\3149-W038 MCCB OG.pdf LT Switch board Wiring Diagram (3)-3149-wo38 C
7 LT PCC_C1 drawing UTCL-Patna\3150-F154-GA OF 415V PCC.pdf 415V PCC PNL GA DRG (3)-3150-F154
8 415V PCC PNL SLD (3)-3150S158
LT PCC_C1 drawing UTCL-Patna\3150-S158-SINGLE LINE DIAGRAM.pdf
9 Description :PCC BOARD DrgNo 3150-M003-F
LT PCC_C1 drawing UTCL-Patna\3150-M003 FEEDERWISE BOM.pdf
10 2MVA trafo-50578 RD-Model Rating & terminal marking Plate for 2MVA transformer Drg no :3rd 50578
11 4MVA trafo-50588 RD-Model Rating & terminal marking Plate for 4MVA transformer Drg no :3rd 50588
12 Bag house fan datasheet-SKM_C22720022616211 Data sheet on Motor
13 M4123 _Ultratech Cement Ltd_7x 6.6kV Switch Board (3)G71570-M4123-U001D
14 Bag house fan datasheet-SKM_C22720022616211.pdf Data sheet on Motor
Device Details
2-Winding Transformers
Details of Equipment kVA rating High Low Percentag Low High Grounding Mode Vector Type of Supply Variation on Primary side
Voltage side voltage e winding winding Group Cooling
side Impedanc
e
TR1 25000 132000 6600 12.50 Star Star RESISTANT EARTHING YNyn0 ONAF -10% to +10% tapping range
Distribution 2000 6600 433 6.25 Star Delta Direct Dyn11 ONAN -5% to +5% tapping range
Transformer DTR1
Distribution 2000 6600 433 6.25 Star Delta Direct Dyn11 ONAN -5% to +5% tapping range
Transformer DTR2
3-Winding Transformers
Details of Equipment kVA kVA rating kVA rating High Low Low Percentage Impedance Low Low High winding Grounding Vector Type of Supply
rating HV LV side 1 LV side 2 Voltage voltage voltage winding1 winding2 Mode Group Cooling Variation on
side side side1 side2 Primary side
Converter 4000 2000 2000 6600 720 720 6.25 Star Delta Delta Direct Dd0yn11 ONAN -5% to +5%
Transformer CTR1 tapping range
Converter 4000 2000 2000 6600 720 720 6.25 Star Delta Delta Direct Dd0yn11 ONAN -5% to +5%
Transformer CTR2 tapping range
SINGLE LINE DIAGRAM
FromFathua SS From Harnaut
Open 132kV Main Bus Moose 132 kV
±
R
132 kV 132kV Main Bus Zebra
Open
± ±
R R
TR2
TR1 25 MVA
25 MVA
GROUNDING RESISTOR
BD:TR1 6.35 OHMS,600A,30 sec
BD:TR2
Open
± ±
R R
R
6.6 kV BUS SEC1 6.6 kV BUS SEC2
6.6 kV ±
Open
6.6 kV
± ±
R R
C:CMILL
C_MILL BUS ±
R
6.6 kV
± ± ± ±
R R R R ±
C:DTR1 C:DTR2 C:CTR1 C:CTR2
DTR1 DTR2 CTR1 CTR2

2 MVA 2 MVA 4/2/2 MVA 4/2/2 MVA
BD_DTR1 BD_DTR2 BD_CTR12 BD_CTR22

BD_CTR11 BD_CTR21
Open
0.69 kV Bus1_Sec1 0.69 kV Bus1_Sec 2
0.69 kV Bus2_Sec1 0.69 kV Bus2_Sec2

Open
Open Open Open
BHF
VFD1 VFD2
C:RP1 C:RP2 C:BHF
RP1 RP2 BAY HOUSE FAN

1250 kW 1250 kW 1150 kW
±
R ±
R
0.415 kV CMILL LTP SEC 1 CMILL LTP SEC2 0.415 kV
Open
C:BE MTR C:SPARE MTR C:CAP1 C:SPARE2 C:SPARE3 C:SPARE 4

C:MCC10 C:MCC11 C:SPARE C:MLDB1 C:MPDB C:SPARE 5 C:SPARE 6
C:MCC12 C:MCC13 C:CAP2
MCC10 MCC11 0.415 kV
0.415 kV MCC12 0.415 kV MCC13 0.415 kV
SPARE 0.415 kV
0.415 kV SPARE2 SPARE3 MLDB1 SPARE 5 SPARE 6
BE MTR SPARE MTR 0.415 kV 0.415 kV SPARE 4 MPDB 0.415 kV 0.415 kV
250 kW 250 HP CAP1 CAP2 0.415 kV 0.415 kV
1x650 Mvar 1x650 Mvar
Mtr7 Mtr1
1082 kW Mtr6
151.7 kW Mtr3 289.3 kW
862.5 kW
SHORT CIRCUIT ANALYSIS
Short Circuit Analysis performed to check the adequacy of existing switchgears and recommendations are given if any switchgears violating the rated
Short circuit model has been developed for both the three-phase & single phase short circuit analysis.The three-phase & single phase short circuit
1. VOLTAGE FACTORS
The “equivalent source” technique adopted in IEC 60909-2001 recommends applying a voltage factoC (Cmax or Cmin) to the pre-fault nominal
Table 1 IEC 60909 pre-fault voltage factors

Nominal Voltage, V Max. fault currents, CmaxMin. fault currents, Cmin
Low voltage: 100V to 1000V
a) 230/400V 1.00 0.95
b) Other Voltages 1.05 1.00
Medium Voltages > 1000V to 35kV 1.10 1.00
High Voltages >35kV to 230kV 1.10 1.00
The adequacy of the switchgear is checked against the ratings provided in Table 2
Table 2 Existing Switchgear Ratings

LV SYSTEM MV SYSTEM HV SYSTEM
Rated Service Voltage 415V 6.6kV 132kV
Rated Short Circuit Current 65kA / 1 Sec 40kA /3 Sec 31.5kA / 3 Sec
RELAY COORDINATION ANALYSIS
This chapter covers the protection co-ordination of over current & earth fault elements for various protection devices
installed at various voltage levels starting from132kV, 6.6kV & 0.415kV in the plant.
1. METHODOLOGY FOR PROTECTION CO-ORDINATION
1.1. GENERAL METHODOLOGY

Protection coordination has been reviewed to achieve sensitivity, speed, selectivity and reliability to isolate faults from
the rest of the healthy system and minimize the plant loss due to the faults under all foreseen system operation
conditions.
Relay characteristics has been selected to give optimal performance in terms of sensitivity and rapidity of fault clearance.
This has resulted in the use of inverse time schemes supplemented by instantaneous/definite time schemes for phase
over current protection and earth fault protection of solidly earthed systems; and definite time schemes for earth fault
protection of resistance earthed systems.
Over-currents in a power distribution system can occur as a result of both normal (motor starting, transformer inrush,
etc.) and abnormal (ground fault, line-to-line fault, etc.) conditions. In either case,the basic purpose of current-sensing
protective devices is to detect the abnormal over-current with proper coordination, to operate selectively and to protect
equipment properly by minimizing the outage of the remainder of the system.
Relay operating characteristics and their setting must be carefully coordinated in order to achieve selectivity. The aim of
selectivity is to switch off only the faulty component and to leave the rest of the power system in service in order to
minimize supply interruptions and to ensure stability. Protection should be as sensitive as possible to detect faults at the
lowest possible current level of both phase and ground faults. However, it should remain stable under all permissible load,
overload and through-fault conditions.
Primary Protection: The protective system, which is normally expected to operate in response to a fault in the protected
zone.
Back-Up Protection: A protective system intended to supplement the main protection in case the later should be
ineffective, or to deal with faults in those parts of the power system that are not readily included in the operating zones of
the main protection.
The setting of the existing relays is proposed by modeling the network from 132kV to 0.4 kV along with all phase fault and
earth fault protection relays in ETAP 18 Software.
To perform a coordination study, the following information is collected and modeled:

a. A single-line diagram of the power system involved, showing the type and rating of the protective devices and their
associated current transformers.
b. The impedance in ohms, percent or per unit of all power transformers, rotating machines if any and feeder circuits.
c. The maximum and minimum values of short circuit currents that are expected to flow through each protective device.
The maximum and minimum short circuit level has been calculated depending upon number of sources in service.
There are two basic adjustable settings on all inverse time relays; one is the current setting usually known as the Plug
Setting Multiplier (PSM) and the other is Time Multiplier Setting (TMS).
𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕

𝑷𝑺𝑴 = = =
𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝒔𝒆𝒕𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕 𝑹𝒆𝒍𝒂𝒚 𝒔𝒆𝒕𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕 𝒙 𝑪𝑻 𝑹𝒂𝒕𝒊𝒐 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕
𝑻𝑶𝑷
𝑻𝑴𝑺 =
𝑻𝑴
Where,
TOP = the required time of operation
TM = The time operation at TMS =1.0 for maximum fault current
Basis of Coordination for Protection Settings

(a) Fault clearance times have been estimated as relay time plus switching device opening time.
Average opening times of circuit breakers have been taken as:
* 6.6kV VCB circuit breaker opening time ≤ 50ms
* 0.4kV & 0.69kV air circuit breakers opening time is ≤ 50ms
(b) The grading time comprises of the following component times as recommended in Ref. 3:
Table 1 Minimum CTIs (Ref.3)

Upstream
Downstream Fuse Low-voltage CB Electromechanical relay Static/Numerical relay
Fuse CS* CS 0.22s 0.12s

*
Low-voltage CB CS CS 0.22s 0.12s
Electromechanical relay 0.20s 0.20s 0.30s 0.20s
Static/Numerical relay 0.20s 0.20s 0.30s 0.20s
*
CS: Between the downstream and upstream there should be a clear space, the coordination time
interval can be in between 20 to 50ms.
The minimum-grading interval between definite time and inverse time relays has been set at
min 0.2s in case of numerical relay as per Ref.3.
CS:Clear space
2. CONSIDERATIONS
1. Grid 3Ph & 1Ph fault level is considered as (6000MVA) at132kV level.
2. MV Connection has 2 x 25MVA,132/6.6kV, 12.5 %Z, transformer.
3. There are few relays specifically at HV & MV connection, transformer incomer and grid transformer incomers, here we
have provided direction elements.
Their settings should be correctly implemented as per the directions provided in relay coordination
setting sheet.
3. RELAY COORDINATION PHILOSOPHY ADOPTED

The relay coordination study is performed starting from 0.4kV PCC Incomer to the132kV Grid Incomer. To achieve the
better coordination between relays installed at various locations and to achieve the proper selectivity, specific philosophy
is adopted at various stages in the network. It is as follows.
3.1. 415V PCC I/C feeder
Here, scope is limited to LV PCC incomer only. However for a reference, we have considered relevant protection settings
at highest rated feeder at particular 0.415kV PCC. It is assumed that the network distribution level at the 0.415kV level is
such that, the fault will get cleared with in 200ms (Including clear space).
a. Over Load Characteristics:
Pickup for the Over load characteristic settings have been provided 100% of the rated current of the circuit breaker.
“I pick up = 110% x Transformer LV side rated Current”
b. Short Time DMT Characteristics
The pickup for this protection has been provided considering the current which is starting current of entire switchboard.
i.e.
“I pick up = Ir TR x A x B x Ist x F”
Where,
Ir TR : Transformer rated LV side current
A : Transformer loading (considered 80%)
B : % of Motor load under the respective transformer (considered 70%)
Ist : Motor starting current (considered 600% of the motor load current)
F : Factor as taken 1.1
TMS is adjusted to 200ms. It is assumed that, all the protection devices shall operate within
200ms.
3.2. Distribution Transformer feeders (Primary Side)

a. IDMT overcurrent protection
This protection will act as a backup to the protection provided on the LV side incomer. It will also act as the primary
protection for the circuit between the transformer primary terminals and theLV incomer breaker. It has been set to 110%
of the transformer FLC and coordinatedwith the protection setting characteristics provided on the LV side incomer. If
required to providebetter coordination between LV protection settings, the pick-up has increased to 125%.
b. High set overcurrent protection

This protection is instantaneous in time and the pick-up value has been arrived at by considering the conditions listed
below. The higher of the two current values, has been set as pick up.
10 times the transformer full load current (to account for the inrush current)
1.3 times the through fault current reflected on the primary (MV) side, for a fault on the LV sideof the transformer
Whenever there is a fault on LV side, when the fault current magnitude is such that the time ofoperation on primary side
is more due to IDMT characteristics under such scenario, an additionaDMT characteristics is to be provided. Pickup is
adjusted as follows.
Pickup: DMT pickup current of LV side x Transformation ratio x Factor (1.3)
TMS: Time is adjusted by providing the coordination time interval as per Table 8-1.
High set currents have been adjusted to lower side to reduce the tripping time for arcing currents so that the energy level
is reduced.
c. Earth Fault Protection
Those transformers which are delta/star-wound with delta on the 6.6 kV side, they are isolating the HV side from the LV
side for earth fault current. Therefore, no earth fault relay gradingis required with respect to the LV side.
In all the cases, the earth fault coordination is achieved considering the DMT characteristics only.
The pickup is provided as 100% of Ir. and Time is set to instantaneous.
3.4. MV feeders
Here the IDMT pickup is set considering the summation of rated current of all the individual transformer or motor feeders
under that substation. Characteristics curve and TMS is selected in such a way that, the highest rated motor under that
substation should starts with its starting current flow for its time required to its rated speed.
DMT pickup is set by coordinating it with the highest instantaneous pickup on T/r primary side or Motor feeders under
that plant. Normally Ipickup = Highest instantaneous/DMT pickup x 1.1 to 1.2
E/F DMT pickup is set by coordinating it with the highest instantaneous pickup on T/r primary side or Motor feeders under
that plant. Normally Ipickup = Highest instantaneous/DMT pickup x 1.1 to 1.5.
SHORT CIRCUIT STUDY (max_6000 MVA sec)
Project: ETAP Page: 1
Location: 18.0.0C Date: 25-11-2020
Contract: SN: INTERFACE
Engineer: Revision: Base

Study Case: SCMAX1
Filename: utcl_patna Config.: Normal
Short-Circuit Summary Report
3-Phase, LG, LL, LLG Fault Currents
Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

ID kV I"k ip Ik I"k ip Ib Ik I"k ip Ib Ik I"k ip Ib Ik
6.6 kV BUS SEC2 6.600 18.941 49.249 17.454 0.000 0.000 0.000 0.000 16.374 42.576 16.374 16.374 16.374 42.576 16.374 16.374
132kV Main Bus Moose 132.000 26.319 67.803 26.243 0.000 0.000 0.000 0.000 22.791 58.716 22.791 22.791 22.791 58.716 22.791 22.791
132kV Main Bus Zebra 132.000 26.319 67.803 26.243 0.000 0.000 0.000 0.000 22.791 58.716 22.791 22.791 22.791 58.716 22.791 22.791
Bus1_Sec1 0.690 39.039 90.442 38.159 0.000 0.000 0.000 0.000 33.793 78.288 33.793 33.793 33.793 78.288 33.793 33.793
Bus1_Sec 2 0.690 39.028 90.346 38.148 0.000 0.000 0.000 0.000 33.783 78.205 33.783 33.783 33.783 78.205 33.783 33.783
Bus2_Sec1 0.690 39.039 90.442 38.159 0.000 0.000 0.000 0.000 33.793 78.288 33.793 33.793 33.793 78.288 33.793 33.793
Bus2_Sec2 0.690 39.028 90.346 38.148 0.000 0.000 0.000 0.000 33.783 78.205 33.783 33.783 33.783 78.205 33.783 33.783
CMILL LTP SEC 1 0.415 53.957 122.758 37.356 50.116 114.019 50.116 50.116 46.239 105.198 46.239 46.239 52.183 118.721 52.183 52.183
CMILL LTP SEC2 0.415 48.955 111.922 37.306 47.243 108.009 47.243 47.243 42.144 96.349 42.144 42.144 48.175 110.140 48.175 48.175
CTR1_HV 6.600 17.918 43.342 16.451 0.000 0.000 0.000 0.000 15.488 37.465 15.488 15.488 15.488 37.465 15.488 15.488
CTR2_HV 6.600 17.899 43.160 16.436 0.000 0.000 0.000 0.000 15.472 37.309 15.472 15.472 15.472 37.309 15.472 15.472
C_MILL BUS 6.600 18.136 44.482 16.633 0.000 0.000 0.000 0.000 15.676 38.450 15.676 15.676 15.676 38.450 15.676 15.676
DTR1_HV 6.600 17.886 43.164 16.401 0.000 0.000 0.000 0.000 15.461 37.310 15.461 15.461 15.461 37.310 15.461 15.461
DTR2_HV 6.600 17.735 42.401 16.271 0.000 0.000 0.000 0.000 15.330 36.652 15.330 15.330 15.330 36.652 15.330 15.330
MCC10 0.415 42.345 83.106 31.147 36.195 71.036 36.195 36.195 36.334 71.308 36.334 36.334 39.858 78.224 39.858 39.858
MCC11 0.415 48.476 103.223 33.022 41.390 88.134 41.390 41.390 41.614 88.610 41.614 41.614 46.185 98.344 46.185 46.185
MCC12 0.415 45.233 97.875 33.985 41.001 88.717 41.001 41.001 38.961 84.305 38.961 38.961 43.905 95.003 43.905 43.905
MCC13 0.415 28.111 50.706 22.459 22.133 39.922 22.133 22.133 24.099 43.468 24.099 24.099 25.928 46.767 25.928 25.928
MLDB1 0.415 31.632 57.820 26.453 26.823 49.030 26.823 26.823 27.298 49.898 27.298 27.298 29.843 54.550 29.843 29.843
MPDB 0.415 31.632 57.820 26.453 26.823 49.030 26.823 26.823 27.298 49.898 27.298 27.298 29.843 54.550 29.843 29.843
N:BE MTR 0.415 28.174 47.899 21.938 21.935 37.291 21.935 21.935 24.136 41.034 24.136 24.136 25.998 44.200 25.998 25.998
N:BHF1 0.690 6.632 16.096 1.513 3.620 8.786 3.620 3.620 5.719 13.880 5.719 5.719 6.689 16.235 6.689 6.689
N:BHF2 0.720 7.089 18.008 1.561 3.780 9.602 3.780 3.780 6.111 15.525 6.111 6.111 7.126 18.102 7.126 7.126
N:CAP1 0.415 45.220 91.631 33.022 39.744 80.534 39.744 39.744 38.831 78.684 38.831 38.831 42.934 86.998 42.934 42.934
N:CAP2 0.415 41.691 85.472 32.980 37.933 77.768 37.933 37.933 35.928 73.657 35.928 35.928 40.197 82.409 40.197 40.197
N:RP11 0.690 7.188 17.618 1.513 3.718 9.115 3.718 3.718 6.199 15.194 6.199 6.199 7.190 17.623 7.190 7.190
N:RP12 0.720 7.646 19.435 1.566 3.883 9.871 3.883 3.883 6.593 16.758 6.593 6.593 7.629 19.392 7.629 7.629
N:RP21 0.690 7.188 17.618 1.513 3.718 9.115 3.718 3.718 6.199 15.194 6.199 6.199 7.190 17.623 7.190 7.190
N:RP22 0.720 7.646 19.435 1.566 3.883 9.871 3.883 3.883 6.593 16.758 6.593 6.593 7.629 19.392 7.629 7.629
N:SPARE MTR 0.415 27.706 46.580 21.938 21.761 36.585 21.761 21.761 23.772 39.965 23.772 23.772 25.698 43.204 25.698 25.698
N:VFD1 0.690 39.039 90.442 38.159 0.000 0.000 0.000 0.000 33.793 78.288 33.793 33.793 33.793 78.288 33.793 33.793
N:VFD2 0.690 39.039 90.442 38.159 0.000 0.000 0.000 0.000 33.793 78.288 33.793 33.793 33.793 78.288 33.793 33.793
N:VFD_BHF 0.690 39.028 90.346 38.148 0.000 0.000 0.000 0.000 33.783 78.205 33.783 33.783 33.783 78.205 33.783 33.783
SPARE 0.415 45.220 91.631 33.022 39.744 80.534 39.744 39.744 38.831 78.684 38.831 38.831 42.934 86.998 42.934 42.934
SPARE2 0.415 33.556 60.558 26.482 27.692 49.974 27.692 27.692 28.890 52.137 28.890 28.890 31.530 56.900 31.530 31.530
SPARE3 0.415 33.556 60.558 26.482 27.692 49.974 27.692 27.692 28.890 52.137 28.890 28.890 31.530 56.900 31.530 31.530
SPARE 4 0.415 25.163 41.592 21.917 20.737 34.277 20.737 20.737 21.737 35.929 21.737 21.737 23.731 39.225 23.731 23.731
Location: 18.0.0C Date: 25-11-2020

Study Case: SCMAX1

SPARE 5 0.415 38.695 76.373 31.109 34.431 67.956 34.431 34.431 33.361 65.844 33.361 33.361 36.980 72.987 36.980 36.980
SPARE 6 0.415 31.632 57.820 26.453 26.823 49.030 26.823 26.823 27.298 49.898 27.298 27.298 29.843 54.550 29.843 29.843
All fault currents are in rms kA. Current ip is calculated using Method C.
* LLG fault current is the larger of the two faulted line currents.
I”k
Displays the initial symmetrical rms value of the AC short-circuit current based on IEC standard in kA or Amp.
Ip
Displays maximum possible instantaneous value of the available short-circuit current in kA or Amp.
Ik
Displays the rms value of the steady-state short-circuit current in kA or Amp.
Ib
Displays the rms value of an integral cycle of symmetrical AC component of the available short-circuit current in
kA or Amp.
SHORT CIRCUIT STUDY (min_3000 MVA sec)
Location: 18.0.0C Date: 25-11-2020

Study Case: SCMin
Short-Circuit Summary Report

6.6 kV BUS SEC2 6.600 18.329 47.604 16.842 0.000 0.000 0.000 0.000 15.845 41.151 15.845 15.845 15.845 41.151 15.845 15.845
132kV Main Bus Moose 132.000 13.197 33.986 13.122 0.000 0.000 0.000 0.000 11.427 29.429 11.427 11.427 11.427 29.429 11.427 11.427
132kV Main Bus Zebra 132.000 13.197 33.986 13.122 0.000 0.000 0.000 0.000 11.427 29.429 11.427 11.427 11.427 29.429 11.427 11.427
Bus1_Sec1 0.690 38.725 89.776 37.802 0.000 0.000 0.000 0.000 33.520 77.709 33.520 33.520 33.520 77.709 33.520 33.520
Bus1_Sec 2 0.690 38.714 89.682 37.791 0.000 0.000 0.000 0.000 33.510 77.627 33.510 33.510 33.510 77.627 33.510 33.510
Bus2_Sec1 0.690 38.725 89.776 37.802 0.000 0.000 0.000 0.000 33.520 77.709 33.520 33.520 33.520 77.709 33.520 33.520
Bus2_Sec2 0.690 38.714 89.682 37.791 0.000 0.000 0.000 0.000 33.510 77.627 33.510 33.510 33.510 77.627 33.510 33.510
CMILL LTP SEC 1 0.415 53.764 122.356 37.150 50.002 113.795 50.002 50.002 46.071 104.848 46.071 46.071 52.027 118.403 52.027 52.027
CMILL LTP SEC2 0.415 48.766 111.529 37.100 47.124 107.775 47.124 47.124 41.979 96.008 41.979 41.979 48.023 109.829 48.023 48.023
CTR1_HV 6.600 17.374 42.086 15.907 0.000 0.000 0.000 0.000 15.018 36.377 15.018 15.018 15.018 36.377 15.018 15.018
CTR2_HV 6.600 17.357 41.915 15.892 0.000 0.000 0.000 0.000 15.003 36.230 15.003 15.003 15.003 36.230 15.003 15.003
C_MILL BUS 6.600 17.579 43.160 16.077 0.000 0.000 0.000 0.000 15.194 37.305 15.194 15.194 15.194 37.305 15.194 15.194
DTR1_HV 6.600 17.346 41.921 15.860 0.000 0.000 0.000 0.000 14.992 36.234 14.992 14.992 14.992 36.234 14.992 14.992
DTR2_HV 6.600 17.204 41.203 15.738 0.000 0.000 0.000 0.000 14.870 35.614 14.870 14.870 14.870 35.614 14.870 14.870
MCC10 0.415 42.230 82.928 31.006 36.138 70.964 36.138 36.138 36.234 71.153 36.234 36.234 39.770 78.096 39.770 39.770
MCC11 0.415 48.333 102.976 32.862 41.319 88.032 41.319 41.319 41.489 88.394 41.489 41.489 46.073 98.160 46.073 46.073
MCC12 0.415 45.080 97.600 33.816 40.916 88.584 40.916 40.916 38.829 84.065 38.829 38.829 43.784 94.794 43.784 43.784
MCC13 0.415 28.059 50.638 22.389 22.111 39.903 22.111 22.111 24.053 43.409 24.053 24.053 25.879 46.703 25.879 25.879
MLDB1 0.415 31.557 57.717 26.353 26.787 48.992 26.787 26.787 27.232 49.807 27.232 27.232 29.773 54.455 29.773 29.773
MPDB 0.415 31.557 57.717 26.353 26.787 48.992 26.787 26.787 27.232 49.807 27.232 27.232 29.773 54.455 29.773 29.773
N:BE MTR 0.415 28.132 47.848 21.873 21.917 37.278 21.917 21.917 24.099 40.989 24.099 24.099 25.957 44.149 25.957 25.957
N:BHF1 0.690 6.632 16.096 1.513 3.620 8.786 3.620 3.620 5.719 13.880 5.719 5.719 6.689 16.235 6.689 6.689
N:BHF2 0.720 7.089 18.008 1.561 3.780 9.602 3.780 3.780 6.111 15.525 6.111 6.111 7.126 18.102 7.126 7.126
N:CAP1 0.415 45.086 91.409 32.862 39.673 80.434 39.673 39.673 38.714 78.489 38.714 38.714 42.829 86.833 42.829 42.829
N:CAP2 0.415 41.556 85.244 32.821 37.858 77.658 37.858 37.858 35.810 73.459 35.810 35.810 40.091 82.240 40.091 40.091
N:RP11 0.690 7.188 17.618 1.513 3.718 9.115 3.718 3.718 6.199 15.194 6.199 6.199 7.190 17.623 7.190 7.190
N:RP12 0.720 7.646 19.435 1.566 3.883 9.871 3.883 3.883 6.593 16.758 6.593 6.593 7.629 19.392 7.629 7.629
N:RP21 0.690 7.188 17.618 1.513 3.718 9.115 3.718 3.718 6.199 15.194 6.199 6.199 7.190 17.623 7.190 7.190
N:RP22 0.720 7.646 19.435 1.566 3.883 9.871 3.883 3.883 6.593 16.758 6.593 6.593 7.629 19.392 7.629 7.629
N:SPARE MTR 0.415 27.664 46.530 21.873 21.743 36.571 21.743 21.743 23.735 39.921 23.735 23.735 25.657 43.154 25.657 25.657
N:VFD1 0.690 38.725 89.776 37.802 0.000 0.000 0.000 0.000 33.520 77.709 33.520 33.520 33.520 77.709 33.520 33.520
N:VFD2 0.690 38.725 89.776 37.802 0.000 0.000 0.000 0.000 33.520 77.709 33.520 33.520 33.520 77.709 33.520 33.520
N:VFD_BHF 0.690 38.714 89.682 37.791 0.000 0.000 0.000 0.000 33.510 77.627 33.510 33.510 33.510 77.627 33.510 33.510
SPARE 0.415 45.086 91.409 32.862 39.673 80.434 39.673 39.673 38.714 78.489 38.714 38.714 42.829 86.833 42.829 42.829
SPARE2 0.415 33.485 60.461 26.382 27.658 49.941 27.658 27.658 28.828 52.052 28.828 28.828 31.463 56.811 31.463 31.463
SPARE3 0.415 33.485 60.461 26.382 27.658 49.941 27.658 27.658 28.828 52.052 28.828 28.828 31.463 56.811 31.463 31.463
SPARE 4 0.415 25.118 41.539 21.852 20.716 34.259 20.716 20.716 21.698 35.882 21.698 21.698 23.688 39.173 23.688 23.688
Location: 18.0.0C Date: 25-11-2020

Study Case: SCMin

SPARE 5 0.415 38.580 76.192 30.968 34.369 67.875 34.369 34.369 33.260 65.686 33.260 33.260 36.890 72.855 36.890 36.890
SPARE 6 0.415 31.557 57.717 26.353 26.787 48.992 26.787 26.787 27.232 49.807 27.232 27.232 29.773 54.455 29.773 29.773
All fault currents are in rms kA. Current ip is calculated using Method C.
* LLG fault current is the larger of the two faulted line currents.
I”k
Displays the initial symmetrical rms value of the AC short-circuit current based on IEC standard in kA or Amp.
Ip
Displays maximum possible instantaneous value of the available short-circuit current in kA or Amp.
Ik
Displays the rms value of the steady-state short-circuit current in kA or Amp.
Ib
Displays the rms value of an integral cycle of symmetrical AC component of the available short-circuit current in
kA or Amp.
Setting Calculation for Power Transformer TR2
Transformer capacity PT 25000 kVA
Primary Voltage Vp 132 kV
Secondary Voltage Vs 6.6 kV
Transformer HV side CT details CTHV 150/1
Turns Ratio CTR1 150
Transformer LV side CT details CTLV 2500/1
Turns Ratio 2500
Percentage Impedance of Transformer Z 12.50%
Fault Current at 132 kV Bus 11376 A
Fault current at 6.6 kV Bus as per report 14806 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 25000/ (1.732 Amps
X132)
Transformer Full Load HV side Primary Current at -0% tapping 109.35 Amps
OVER LOAD IN % 10.00
RESET RATIO IN % 95.00
Therefore setting proposed =109.35 x 1.1/0.95
Therefore setting proposed 126.62 Amps
Transformer HV side CT Secondary Full Load Current Isfl 0.84
Setting proposed 0.85
IDMT setting at 132 kV side 0.85
Setting proposed Ip 0.85
Curve Normal Inverse
Transformer Full Load LV side Primary Current Ipfl 25000 / (1.732 Amps
X6.6)
2187.00 Amps
OVER LOAD IN % 10.00 %
RESET RATIO IN % 95.00 %
=1.1 x2187/0.95
Transformer LV side CT Secondary Current setting 2532.31
Setting proposed Ip 1
Fault current at 6.6 kV Bus as per report 14806.00 Amps
LV side CT current due to above fault current 5.92 Amps
HV side current due to fault at 6.6kV bus 773.95 Amps
HV side CT Secondary current due to fault at 6.6 kV bus 5.16 Amps
Setting proposed on HV side relay I>> 6.80 X In
Setting proposed on LV side relay I>> 4 x In
Setting Calculation for Distribution Transformers in DTR1 and DTR2
Primary Voltage Vp 6.6 kV
Secondary Voltage Vs 0.433 kV
Turns Ratio 3200
Fault Current at 6.6kV Bus 14145 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 2000 / (1.732 X6.6) Amps
Transformer HV side CT Secondary Current proposed for setting Isfl 1.01
IDMT setting at 6.6 kV side 1.00
X0.433)
2666.82312 Amps
=1.1 x2666/0.95
HV side current due to fault at 0.415 kV bus 2437.27 Amps
HV side CT Secondary current due to fault at 0.415 kV bus 12.19 Amps
Setting Calculation for 3 Winding Converter Transformers in CTR1 & CTR2
Primary Voltage Vp 6.6 kV
Secondary Voltage1 Vs 0.72 kV
Secondary Voltage2 Vs 0.72 kV
Turns Ratio 4000
Fault Current at 6.6 kV Bus 14145 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 4000 / (1.732 X6.6) Amps
Transformer HV side CT Secondary Current proposed for setting Isfl 1.01
IDMT setting at 6.6 kV side 1.00
X0.720)
1603.80 Amps
=1.1 x1603.80/0.95
Setting proposed Ip 0.93Amps
Setting proposed Ip 0.93 X In
HV side current due to fault at 0.720 kV bus 3656.73 Amps
HV side CT Secondary current due to fault at 0720 kV bus 9.14 Amps
SETTING FOR 132kV TRANSFORMER FEEDER PANEL
Relay Setting Data Sheet for 132/6.9kV Transformer Feeder
1.1 132 kV Control&Relay Panel Multi functional Relay P14DB
Relay type: Transformer 1 Panel No: 1
• SCOPE OF FUNCTION
Address Setting Title Setting Range Setting Prim Value
Fault Records Enabled/Disabled Enabled
Phase Over current Function 51NS-LV
Other functions are disabled
• Power System Data 1
Title Setting Range Setting Prim Value
CTs
CT rated primary 10..50000 A 600A
CT rated secondary 1A/5A 1A
• Sensitive GroundFault current Protection: 50G
Setting name Units Range Setting Prim Value
SEF/ REF Protection Group 1 ON/OFF ON
ISEF>1 Status 50G Enabled/Disabled Enabled
ISEF>1 Function Disabled,DT,IEC SI,IEC VI,IEC EI DT
ISEF>1 DirectIion Non Direction,Direction Non Direction

FWD,Direction REV
ISEF>1 Current set ISEF>1 0.005-0.1 x In 0.1 60

ISEF>1 Time Delay 0.00..200.00 s 1
1.2 132 kV Control&Relay Panel Differential Protection Relay P642
Relay type: Transformer 1 Panel No: 1
Differential Protection Function 87T
Over Flux Function 24
Directional Phase O/C Function 64R HV
DirectionalGround O/C Function 64R LV
CTs
HV side CT rated primary 10..50000 A 150A
LV side CT rated primary 10..50000 A 2500A
CTs Neutral 64R
CTs Neutral 51N
PTs PT rated primary 100-110000V 132000 V
PT rated secondary 100/110 110 V
• Transformer Differential Protection: 87T
Diff.Prot Enabled/Disabled Enabled
Differential Current Monitoring I-Diff> Mon ON/OFF ON
Set Mode Simple /Advanced Simple
Minimum differential threshold of Is1 0.1-2.5 pu step 0.01 0.2
the low set differential characterstic-
Is1
TDIFF : time delay tDIFF LS 0.00..10.00 s 0.5
Bias current threshold for the second Is2 0.1-10 pu step 0.1 8
Slope of the low set setting of biased
differential element-is2
First Slope setting of the low set K1 0.0-150% 30%

differential charecterstic K1
In restrain mode ,the differential Is-CTS 0.1-2.5 pu step 0.01 1.5
protection Is1 setting is increased to
Is-CTS setting after CT failure is
detected
Second Slope setting of the low set K2 15-150% 80%

differential charecterstic
Enable or disable Highset element H2S status Enabled /Disabled Enabled
High Set element two when HS2 IS-HS2 2.5-32 pu step 0.1 32
Status is enabled
Enables zero sequence filtering on Zero seq filt HV Enabled /Disabled Enabled
the HV winding zero
Enables zero sequence filtering on Zero seq filt LV Enabled /Disabled Enabled
the LV winding zero
2nd harmonic Blocked 2nd harmonic blocked Enabled /Disabled Enabled
Second harmonic blocking threshold Ih(2)%> 5-50% 20%
5th harmonic Blocked 5th harm blocked Enabled /Disabled Enabled

Fifth harmonic blocking threshold Ih(5)%> 0-100% 35%
Enable or disable circuitary fail alarm Circuitary Fail Enabled /Disabled Enabled
Minimum differential threshold of Is-cctfail 0.03 -1 pu step 0.01 0.1

the circuitary fail alarm
Slope for the circuitary fail alarm K-cctfail 0-50% 10%
Sets the Circuitary fail alram time Cct fail delay 0-10s step 0.1s 0.1
delay
• Transformer Restricted Earth Fault Protection: 64R HV & LV
Select to be High Z REF or Low Z REF REF HV status Disabled/LOW Z REF/High Z Low Z REF
or disable Ref
Minimum differential threshold of HV IS1 set 0.02-1 In step 0.01 0.09
the HV restricted earth fault
characteristic
Bias current threshold for the second HV IS2 set 0.1-10 In step 0.1 0.9
slope of the HV restricted earth fault
characteristic
First slope setting of the HV REF HV IREF K1 0-150 % step 1 0

characteristic
Second slope setting of the HV REF HV IREF K2 15-150 % step 1 1.5
characteristic
Operating time delay for the HV REF HV tREF 0-10 s step 0.01s 0
element
Threshold of the HV HighZ restricted HV IREF>Is 0.02-1 In step 0.01 0.09
earth fault
Select to be High Z REF or Low Z REF REF LV status Disabled/LOW Z REF/High Z Low Z REF
or disable Ref
Minimum differential threshold of LV IS1 set 0.02-1 In step 0.01 0.09
the LV restricted earth fault
characteristic
Bias current threshold for the second LV IS2 set 0.1-10 In step 0.1 0.9
slope of the LV restricted earth fault
characteristic
First slope setting of the LV REF LV IREF K1 0-150 % step 1 0

characteristic
Second slope setting of the LV REF LV IREF K2 15-150 % step 1 1.5
characteristic Prim Value
Operating time delay for theLV REF LV tREF 0-10 s step 0.01s 0
element
Threshold of the LV HighZ restricted LV IREF>Is 0.02-1 In step 0.01 0.09
earth fault
• OverFlux Protection :99
Setting name Address Range Setting Prim Value
V/Hz Alarm Status Disabled/Enabled Enabled
V/Hz Alarm set 1.5 to 3.5 V/Hz 2.31
V/Hz Alarm Delay 0-6000s 10
V/Hz>1 Status Disabled/Enabled Enabled
V/Hz>1 Trip Func DT/IDMT DT
V/Hz>1 Trip Set 1.5 to 3.5 V/Hz 2.42
V/Hz>1 Trip TMS 0.01 to 12 0.1
V/Hz>1 Delay 0-6000s 60
V/Hz>1 tReset 0-6000s 60
V/Hz>2 Delay 0-6000s 3
Tpre-trip Alarm 0-6000s 200
Relay type: P341 Relay:R_OG2
Phase Over current Function 50/51
Derived E/F Function 50N,51N
Phase Under Voltage Function 27
Phase Over Voltage Function 59
Directional Phase Over current Function 67
Directional Earth fault current Function 67N
Sensitive Earth Fault Current Function 51NS-HV
CTs
Phase CT rated primary 10..50000 A 150A
Ground CT rated primary 10..50000 A 125A
PTs
PT rated primary 0-132000 /√3 132000 / √3 V
PT rated Secondary 110 / √3 V 110 / √3 V
Relay type: P341 Relay:R_OG2
Over Current Group 1 ON/OFF ON
I>1 Status 51 Enabled/Disabled Enabled
I>1 Function Disabled,DT,IEC SI,IEC VI,IEC EI IEC SI
I>1 Direction Non Direction,Direction Non Direction

FWD,Direction REV
I>1 Current set I> 0.08-40 x In 0.85 127.5
I>1 Time Delay T-I> 0.00..100.00 s NA
I>1 TMS 0.025-1.2 0.09
I>2 Direction Non Direction,Direction Direction REV

FWD,Direction REV
I>2 Current set I> 0.08-40 x In 0.6 90
I>2 TMS 0.025-1.2 0.05
I>3 Direction Non Direction,Direction Non Direction
FWD,Direction REV
I>3 Current set I>> 0.08-32 x In 6.8 1020
I>3 Time Delay T-I>> 0.00..100.00 s 0.15
I> Char angle -95o -+95o NA
• Ground over current Protection: 50N/51 N/67N
IN>1 Status 51N Enabled/Disabled Enabled
IN>1 Function Disabled,DT,IEC SI,IEC VI,IEC EI IEC SI
IN>1 DirectIion Non Direction,Direction Non Direction

FWD,Direction REV
IN>1 Current set IN> 0.08-40 x In 0.1 15
IN>1 Time Delay T-I> 0.00..100.00 s NA
IN>1 TMS 0.025-1.2 0.21
IN>2 DirectIion Non Direction,Direction Direction REV

FWD,Direction REV
IN>2 TMS 0.025-1.2 0.12
I>3 DirectIion Non Direction,Direction Non Direction
FWD,Direction REV
I>3 Current set IN>> 0.08-32 x In 1 150
I>3 Time Delay T-IN>> 0.00..100.00 s 0.17
IN> Char angle -95o -+95o NA
• Sensitive GroundFault current Protection: 51NS HV
ISEF>1 Status 51NS Enabled/Disabled Enabled
ISEF>1 DirectIion Non Direction,Direction Non Direction

FWD,Direction REV
ISEF>1 Current set ISEF>1 0.005-0.1 x In 0.1 12.5
• Under voltage Protection: 27
27-Phase UV pick up stage 1 U< 10 to 120 V 93 111600
27-Phase UV delay stage 1 tU< 0 to 100 s 2.5
27-Phase UV pick up stage 2 u<< 10 to 120 V 88 105600
27-Phase UV delay stage 2 tU<< 0 to 100 s 1
• Over voltage Protection: 59
59-Phase OV pick up stage 1 U> 60 to 185 V 121 145200
59-Phase OV delay stage 1 Tu> 0 to 100 s 2.5
59-Phase OV pick up stage 2 u>> 10 to 120 V 127 152400
59-Phase OV delay stage 2 tU>> 0 to 100 s 1
50BF Circuit Breaker fail
Setting name Units Range Setting Primary value
CB Fail & I< Group 1
CB Fail 1 Status Disabled/Enabled Enabled
CB Fail 1Timer sec 0.0-10 0.2
I< current set xIn 0.02 In-3.2In 0.1 In
IN< current set xIn 0.02 In-3.2In 0.1 In
ISEF< current set xIn 0.001 In-0.8In 0.02 In
SETTING FOR 6.6 kV MAIN SWITCH BOARD
Relay Setting Data Sheet for 6.6 kV Indoor Switch Board
1.1 6.6 kV Switch Gear Panel Incomer 1 Over Current Relay RELAY REF:R6.6kV_IC2
Relay type: Micom 142 INCOMER FROM TR2 Panel No: 1
Sensitive Earth Fault Current Function 50G
Function 50LLB
Residual Over Voltage Function 59Vo
CTs
PTs
• Phase over current Protection: 50/51/67
I>1 Direction Non Direction,Direction FWD,Direction REV Non Direction
I>1 Current set I> 0.08-40 x In 1 2500
I>1 TMS 0.025-1.2 0.05
I>2 Direction Non Direction,Direction FWD,Direction REV Direction REV
I>2 TMS 0.025-1.2 0.04
I>3 Current set I>> 0.08-32 x In 4 10000
I>3 Time Delay T-I>> 0.00..100.00 s 0.15
IN>1 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
IN>1 TMS 0.025-1.2 0.2
IN>2 DirectIion Non Direction,Direction FWD,Direction REV Direction rev
IN>2 TMS 0.025-1.2 0.15
I>3 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
I>3 Current set IN>> 0.08-32 x In 1 2500
I>3 Time Delay T-IN>> 0.00..100.00 s 0.17
ISEF>1 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
ISEF>1 Current set ISEF>1 0.005-0.1 x In 0.1 250
• Residual Over voltage Protection: 59
59V0-Phase OV pick up stage 1 U 0> 1 to 80 V 10 600
59V0-Phase OV delay stage 1 Tu0> 0 to 100 s 2.5
59V0-Phase OV pick up stage 2 u0>> 1 to 80 V 15 900
59V0-Phase OV delay stage 2 tU0>> 0 to 100 s 1
1.2 6.6 kV Switch Gear Panel Outgoing to Tie & Spare Feeder Over Current Relay RELAY REF:R:OG4 & R:Spare Tie
Relay type: Micom 142 Outgoing to Tie Panel No: 4
Sensitive Earth Fault Current Function 50G
Function 50LLB
Residual Over Voltage Function 59Vo
CTs
PTs
• Phase over current Protection: 50/51/67
I>1 Current set I> 0.08-40 x In 1 75
I>1 TMS 0.025-1.2 0.07 5.25
I>2 Direction Non Direction,Direction FWD,Direction REV Direction REV
I>2 TMS 0.025-1.2 0.05 3.75
I>3 Current set I>> 0.08-32 x In 3
I>3 Time Delay T-I>> 0.00..100.00 s 0.15
IN>1 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
IN>1 Current set IN> 0.08-40 x In 0.1 7.5
IN>1 TMS 0.025-1.2 0.11 8.25
IN>2 DirectIion Non Direction,Direction FWD,Direction REV Direction REV
IN>2 Current set IN> 0.08-40 x In 0.07 5.25
IN>2 TMS 0.025-1.2 0.05 3.75
I>3 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
I>3 Current set IN>> 0.08-32 x In 1.1
I>3 Time Delay T-IN>> 0.00..100.00 s 0.17
ISEF>1 DirectIion Non Direction,Direction FWD,Direction REV Non Direction
ISEF>1 Current set ISEF>1 0.005-0.1 x In 0.1 7.5
• Residual Over voltage Protection: 59
59V0-Phase OV pick up stage 1 U 0> 1 to 80 V 10 600
59V0-Phase OV delay stage 1 Tu0> 0 to 100 s 2.5
59V0-Phase OV pick up stage 2 u0>> 1 to 80 V 15 900
59V0-Phase OV delay stage 2 tU0>> 0 to 100 s 1
SETTING FOR 6.6 kV CEMENT MILL SWITCH BOARD
Relay Setting Data Sheet for 6.6 kV 7 Panels Indoor Switch Board - C MILL
1.1 6.6 kV Switch Gear Panel Incomer 1 Over Current Relay RELAY REF:CMILL_IC
Relay type: 7SJ8041-5EB90-1FC0-L0R INCOMER FROM 6.6kV Main Switch Board Sec 2 Panel No: LC01
CTs
PTs
• Phase over current Protection: 50/51
FCT 50/51 ON/OFF ON
50-2 Pickup I>> 0.1..35.00 A 2.1 2625
50-2 Delay T I>> 0.00..60.00 s 0.15
50-1Pickup I> 0.1..35.00 A NA
50-1Delay T-I> 0.00..60.00 s NA
51 pickup Ip 0.1..4.00 A 1 1250
51 time dial Tp 0.05..3.20 s, oo 0.05
51 IEC Curve Normal Inverse Normal
,Very Inverse Inverse
,Extremely Inverse ,Long Inverse
• Ground over current Protection: 50N/51 N
FCT 50N / 51 N ON/OFF ON
50N-2 Pickup I>> 0.05..35.00 A 0.5 625
50N-2 Delay T I>> 0.00..60.00 s 0.2
50N-1Pickup I> 0.05..35.00 A oo
50N-1Delay T-I> 0.00..60.00 s oo
51N pickup Ip 0.25..20.00 0.05 62.5
51N time dial Tp 0.05..3.20 s, oo 0.1
51N IEC Curve Normal Inverse Normal
FCT 27 OFF/ ON /Alarm only ON
27-1 Pickup U< 10-120V 99 5940
27-1 Delay Tu< 0 to 100 s 2.5
27-2 Pickup U< 10-120V 93 5580
27-2 Delay Tu< 0 to 100 s 1
27-1 DoutRatio 0.9-0.99 0.95
27-2 DoutRatio 0.9-0.99 0.95
FCT 59 OFF/ ON /Alarm only ON
59-1 Pickup U> 20-150V 121 7260
59-1 Delay Tu> 0 to 100 s 2.5
59-2 Pickup U> 20-150V 127 7620
59-2 Delay Tu> 0 to 100 s 1
59-1 DoutRatio 0.9-0.99 0.95
59-2 DoutRatio 0.9-0.99 0.95
• Ground Directional Over current Protection: 67N
FCT 67N ON/OFF ON
67N-2 Pickup I>> 0.05..35.00 A 0.5 800
67N-2 Delay T I>> 0.00..60.00 s 0.2
67N-1 Pickup I> 0.05..35.00 A oo
67N-1 Delay T-I> 0.00..60.00 s oo
67N TOC Pickup Ip 0.25..20.00 0.05 80
67N TOC T-Dial Tp 0.05..3.20 s, oo 0.1
67N TOC IEC Normal Inverse Normal
1.2 6.6 kV Switch Gear Panel Outgoing 1,2&3 Over Current Relay RELAY REF:R:CMILL_OG2,R:CMILL_OG4,R:CMILL_OG5
Relay type: 7SJ8011-5EB90-1FA0-L0R Outgoing to 4 MVA Converter Transformer 1,2 and spare Panel Nos:LC02,LC03,LC04
CTs
FCT 50/51 ON/OFF ON
50-2 Pickup I>> 0.1..35.00 A 4 1600
50-2 Delay T I>> 0.00..60.00 s 0.1
50-1Pickup I> 0.1..35.00 A NA
50-1Delay T-I> 0.00..60.00 s NA
51 pickup Ip 0.1..4.00 A 1 400
51 time dial Tp 0.05..3.20 s, oo 0.17
51 IEC Curve Normal Inverse Normal
50N-2 Pickup IN>> 0.05..35.00 A 1 400
50N-2 Delay T IN>> 0.00..60.00 s 0.17
50N-1Pickup IN> 0.05..35.00 A NA
50N-1Delay T-IN> 0.00..60.00 s NA
51N pickup IN 0.25..20.00 0.18 72
51N time dial Tp 0.05..3.20 s, oo 0.1
1.2 6.6 kV Switch Gear Panel Outgoing 4&5 Over Current Relay RELAY REF:R:CMILL_OG1,R:CMILL_OG3
Relay type: 7SJ8011-5EB90-1FA0-L0R Outgoing to 2 MVA Distribution Transformer 1,2 Panel Nos:LC05,LC06
CTs
CT rated primary 10..50000 A 200
FCT 50/51 ON/OFF ON
50-2 Pickup I>> 0.1..35.00 A 4.2 840
50-2 Delay T I>> 0.00..60.00 s 0.15
50-1Pickup I> 0.1..35.00 A NA
50-1Delay T-I> 0.00..60.00 s NA
51 pickup Ip 0.1..4.00 A 1 200
51 time dial Tp 0.05..3.20 s, oo 0.15
51 IEC Curve Normal Inverse Extreme Inverse
,Very Inverse
50N-2 Pickup I>> 0.05..35.00 A 1.3 260
50N-2 Delay T I>> 0.00..60.00 s 0.17
50N-1Pickup I> 0.05..35.00 A NA
50N-1Delay T-I> 0.00..60.00 s NA
51N pickup Ip 0.25..20.00 0.13 26
51N time dial Tp 0.05..3.20 s, oo 0.12
SETTING FOR 0.415 kV CEMENT MILL SWITCH BOARD
Setting Data Sheet for C MILL LT PANEL Incomers 1&2
1.1 0.415 kV LT Panel Incomer 1 & 2 Over Current Relay RELAY REFR:CM LTP_IC1 & R:CM LTP_IC2
Relay type: 7UT612 INCOMER FROM 2 MVA Transformer Busduct Panel No: 4F1 & 14F1
CTs
PTs
PT rated primary 0-132000 /√3 415/ √3 V
FCT 50/51 ON/OFF ON
50-2 Pickup I>> 0.1..35.00 A 4 12800
50-2 Delay T I>> 0.00..60.00 s 0.02
50-1Pickup I> 0.1..35.00 A NA
50-1Delay T-I> 0.00..60.00 s NA
51 pickup Ip 0.1..4.00 A 0.97 3104
51 time dial Tp 0.05..3.20 s, oo 0.12
51 IEC Curve Normal Inverse Extreme
,Extremely Inverse
,Long Inverse

50N-2 Pickup I>> 0.05..35.00 A 1.2 3840
50N-2 Delay T I>> 0.00..60.00 s 0.17
50N-1Pickup I> 0.05..35.00 A NA
50N-1Delay T-I> 0.00..60.00 s NA
51N pickup Ip 0.25..20.00 0.12 384
51N time dial Tp 0.05..3.20 s, oo 0.12
,Extremely Inverse
,Long Inverse
• Transformer Restricted Earth Fault Protection: 64R
FCT 64R ON/OFF ON
64R- Pickup IREF 0.05..35.00 A 0.1
64R- Delay TREF 0.00..60.00 s 1
• Sensitive Earth Fault Protection: 50S
FCT 51S ON/OFF ON
51S- Pickup IREF 0.05..35.00 A 0.1
51S- Delay TREF 0.00..60.00 s 1
Relay type:7UG0818
•Over voltage Protection
59> Over voltage ON/OFF ON
59> Set Over Voltage 3 Ph 3 W 280-520 460V
t 59> Trip time delay 0-99.9 sec 1
•Under voltage Protection
27< Over voltage ON/OFF ON
27< Set Under Voltage 3 Ph 3 W 280-520 370 V
t 27< Trip time delay 0-99.9 sec 1
1.2 0.415 kV LT Panel BusCoupler
Relay type:Check Synchronising relay SKE 11 Panel No: 9F1
•Synchronising Protection: 25
Auxiliary Voltage 110V125V DC 110V
MTA Phase-Char Angle 10o/20o 10o
Timing range 0.5-3 sec 0.5
Voltage Lockout Adjustment 2-10% 6%
Setting Data Sheet for C MILL LT PANEL
Compart Reference in SLD Feeder Name ACB/MCCB ACB / MCCB Setting
ment Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=In x seconds Ii=In x 'c' seconds
'b'
1F1 1013A APFC ETU 45B LSING 1250 0.4-1.0 0.8 1000 2-3.5-5.5- 2 1.25,1.5,2, 4 5000 20-100- 100 Off-1.5- 6 7500 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
2F1 1011A MCC11 (Slag ETU 45B LSING 1600 0.4-1.0 0.7 1120 2-3.5-5.5- 2 1.25,1.5,2, 4 6400 20-100- 100 Off-1.5- 6 9600 A-B-C-D-E A-100 100 100-500 100
Grinding) step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
3F1 1011B Spare ETU 45B LSING 1600 0.4-1.0 0.7 1120 2-3.5-5.5- 2 1.25,1.5,2, 4 6400 20-100- 100 Off-1.5- 6 9600 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
4F1 1003 Incomer 1 No Release 3200

Relay is provided separate setting details provided
5F1 1201A Bucket Elevator ETU 45B LSING 1250 0.4-1.0 0.4 500 2-3.5-5.5- 2 1.25,1.5,2, 3 3750 20-100- 100 Off-1.5- 4 5000 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
Motor Protection relay 63-630A,7UF7114 will be set at 460 A

6F1 1010A MCC10 (Raw ETU 45B LSING 1250 0.4-1.0 0.6 750 2-3.5-5.5- 2 1.25,1.5,2, 2.5 3125 20-100- 100 Off-1.5- 4 5000 A-B-C-D-E A-100 100 100-500 100
material step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
Handling) 17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
7F1 1201A Spare ETU 45B LSING 1250 0.4-1.0 0.6 750 2-3.5-5.5- 2 1.25,1.5,2, 2.5 3125 20-100- 100 Off-1.5- 4 5000 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
Motor Protection relay 63-630A,7UF7114 will be set at 460 A

8F1 6010A Spare ETU560 LSIG 630 0.4-1.0 0.65 409.5 0.5-12 0.5 0.6-10 4 2520 50-500 100 1.5-12 6 3780 0.2-1.0 0.2 126 50-800 100
step 0.5
8F2 6010D Spare ETU560 LSIG 630 0.4-1.0 0.65 409.5 0.5-12 0.5 0.6-10 4 2520 50-500 100 1.5-12 6 3780 0.2-1.0 0.2 126 50-800 100
step 0.5
9F1 1100 Buscoupler ETU 45B LSING 3200 0.4-1.0 0.85 2720 2-3.5-5.5- 2 1.25,1.5,2, 2.5 8000 20-100- 100 Off-1.5- 4 12800 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
Check Synchronising relay are included separate setting details provided

Compart Reference in SLD Feeder Name ACB/MCCB ACB / MCCB Setting
ment Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=In x seconds Ii=In x 'c' seconds
'b'
10F1 1010B MCC 13 (Wagon ETU 45B LSING 1250 0.4-1.0 0.4 500 2-3.5-5.5- 2 1.25,1.5,2, 1.25 1562.5 20-100- 100 Off-1.5- 1.5 1875 A-B-C-D-E A-100 100 100-500 100
Loading) step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
11F1 1010B Spare ETU 45B LSING 1250 0.4-1.0 0.4 500 2-3.5-5.5- 2 1.25,1.5,2, 1.25 1562.5 20-100- 100 Off-1.5- 1.5 1875 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
12F1 1013A APFC ETU 45B LSING 1250 0.4-1.0 1 1250 2-3.5-5.5- 2 1.25,1.5,2, 2.5 3125 20-100- 100 Off-1.5- 4 5000 A-B-C-D-E A-100 100 100-500 100
step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- (100-300-
17-21-25- ,10,12 400 8-10-12 600-900-
30 1200)
13F1 1011B MCC 12 (Silo ETU 45B LSING 1600 0.4-1.0 1 1600 2-3.5-5.5- 2 1.25,1.5,2, 4 6400 20-100- 200 Off-1.5- 8 12800 0.2-0.3- 0.2 320 100-200 100
Extraction) step 0.5 8-10-14- 2.5,3,4,6,8 200-300- 2.2-3-4-6- 0.4-0.5
17-21-25- ,10,12 400 8-10-12
30
14F1 1004 Incomer 2 No Release 3200
Relay is provided separate setting details provided
15F1 6010A Spare ETU560 LSIG 630 0.4-1.0 0.65 409.5 0.5-25 0.5 0.6-10 4 2520 50-500 100 1.5-12 6 3780 0.2-1.0 0.2 126 50-800 100
step 0.5
15F2 6010D Spare ETU560 LSIG 630 0.4-1.0 0.65 409.5 0.5-25 0.5 0.6-10 4 2520 50-500 100 1.5-12 6 3780 0.2-1.0 0.2 126 50-800 100
step 0.5
16F1 6010B Energy Saver ETU560 LSIG 630 0.4-1.0 0.4 252 0.5-25 0.5 0.6-10 2-Jan 1260 50-500 100 1.5-12 4 2520 0.2-1.0 0.2 126 50-800 100
step 0.5
16F2 6010D MPDB ETU560 LSIG 630 0.4-1.0 0.65 409.5 0.5-25 0.5 0.6-10 4 2520 50-500 100 1.5-12 6 3780 0.2-1.0 0.2 126 50-800 100
step 0.5
TIME CURRENT CHARACTERSTIC CURVES
Amps X 10 (Plot Ref. kV=6.6)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
CM_LTP_OG2 CM_LTP_OG1
Siemens ETU45B (I^2t) Siemens ETU45B (I^2t)
500 Frame = 1600 Plug = 1600 Amps DTR1 500
Frame = 1250 Plug = 1250 Amps
LT Pickup = 0.7 (1120 Amps) FLA - Other 65 LT Pickup = 0.6 (750 Amps)
300 LT Band = 2 LT Band = 2 300
ST Pickup = 4 (6400 Amps) ST Pickup = 2.5 (3125 Amps)
ST Band = 0.2 (I^x)t = OUT ST Band = 0.1 (I^x)t = OUT
Inst. Pickup = 6 (9600 Amps) Inst. Pickup = 4 (5000 Amps)
100 R:CMILL_OG1 - P R:CM LTP_IC1 - P 100
OC1 OC1
Siemens Siemens
50 7SJ80 7UT612 50
CT Ratio 200:1 CT Ratio 3200:1

30 IEC - Extremely Inverse IEC - Extremely Inverse 30
Pickup = 1 (0.1 - 4 Sec - 1A) Pickup = 0.97 (0.05 - 4 Sec - 1A)
Time Dial = 0.15 Time Dial = 0.12
3x = 1.5 s, 5x = 0.5 s, 8x = 0.19 s 3x = 1.2 s, 5x = 0.4 s, 8x = 0.152 s R:6.6kV _IC2 - P
Inst = 4.2 (0.1 - 35 Sec - 1A) Inst = 4 (0.05 - 35 Sec - 1A) OC1
Time Delay = 0.15 s Time Delay = 0.02 s
10 ALSTOM 10
R:CMILL_IC - P P142
CT Ratio 2500:1
OC1 IEC - Standard Inverse
5 Pickup = 1 (0.08 - 4 xCT Sec) 5
Siemens
Seconds
Seconds
7SJ80 Time Dial = 0.07

3 CT Ratio 1250:1 3x = 0.441 s, 5x = 0.3 s, 8x = 0.231 s 3
IEC - Inverse Inst = 3 (0.08 - 4 xCT Sec)
Pickup = 1 (0.1 - 4 Sec - 1A) Time Delay = 0.15 s
Time Dial = 0.05
3x = 0.315 s, 5x = 0.214 s, 8x = 0.165 s
Inst = 2.1 (0.1 - 35 Sec - 1A) DTR1
1 1
Time Delay = 0.15 s 2 MVA (Secondary) 6.25 %Z
R:OG4 - P Delta-Wye Solid Grd
.5 OC1 .5
Siemens
.3
7SJ80 .3
CT Ratio 1250:1
IEC - Inverse
Pickup = 1 (0.1 - 4 Sec - 1A)
Time Dial = 0.07 R:OG2 - P
3x = 0.441 s, 5x = 0.3 s, 8x = 0.231 s
ALSTOM
.1 Inst = 3 (0.1 - 35 Sec - 1A) .1
P343
Time Delay = 0.15 s
CT Ratio 150:1
DTR1 IEC - Standard Inverse
.05 Pickup = 0.85 (0.08 - 4 xCT Sec) .05
Inrush Time Dial = 0.09
.03
Multiplier = 8 xFLA 3x = 0.567 s, 5x = 0.385 s, 8x = 0.297 s .03
(21333.96 Amps @ 0.433 kV) Inst = 6.8 (0.08 - 10 xCT Sec)
Duration = 6 Cycles Time Delay = 0.15 s
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
Amps X 10 (Plot Ref. kV=6.6) ETAP Star 18.0.0C
Phase Currents
Project: Date: 04-11-2020

Location: SN: INTERFACE
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\protection\siemens\utcl_patna\utcl_patna\utcl_patna.OTI
Amps X 10 6.6 kV BUS SEC2 (Nom. kV=6.6, Plot Ref. kV=6.6)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
R:6.6kV _IC2 - N
CM_LTP_OG1 R:OG2 - G
OC1
ALSTOM
500 Siemens ETU45B (I^2t) ALSTOM 500
P343
Frame = 1250 Plug = 1250 Amps P142
CT Ratio 150:1
Ground Pickup = A (100 Amps) CT Ratio 2500:1
300 IEC - Standard Inverse 300
Ground Band = 0.1 (I^x)t = IN IEC - Standard Inverse
Pickup = 0.1 (0.02 - 4 xCT Sec)
Pickup = 0.1 (0.08 - 4 xCT Sec)
Time Dial = 0.21
Time Dial = 0.2
3x = 1.32 s, 5x = 0.899 s, 8x = 0.692 s
3x = 1.26 s, 5x = 0.856 s, 8x = 0.659 s
Inst = 1 (0.02 - 10 xCT Sec)
Inst = 1 (0.08 - 4 xCT Sec)
Time Delay = 0.17 s
100 R:CM LTP_IC1 - N Time Delay = 0.17 s 100
OC1 R:CMILL_OG1 - N
Siemens OC1
50 7UT612 Siemens 50
CT Ratio 3200:1 7SJ80
IEC - Inverse CT Ratio 200:1
30 30
Pickup = 0.12 (0.05 - 4 Sec - 1A) IEC - Inverse
Time Dial = 0.12 Pickup = 0.13 (0.05 - 4 Sec - 1A)
3x = 0.756 s, 5x = 0.514 s, 8x = 0.396Time
s Dial = 0.12
Inst = 1.2 (0.05 - 35 Sec - 1A) 3x = 0.756 s, 5x = 0.514 s, 8x = 0.396 s
Time Delay = 0.17 s Inst = 1.3 (0.05 - 35 Sec - 1A)
10 Time Delay = 0.17 s 10
R:OG4 - N
OC1
5 5
Siemens
Seconds
Seconds
7SJ80
3 CT Ratio 1250:1 3
IEC - Inverse
R:CMILL_IC - N
Pickup = 0.1 (0.05 - 4 Sec - 1A)
OC1
Time Dial = 0.11
Siemens 3x = 0.693 s, 5x = 0.471 s, 8x = 0.363 s
7SJ80 Inst = 1 (0.05 - 35 Sec - 1A)
1 CT Ratio 1250:1 Time Delay = 0.17 s 1
IEC - Inverse
Pickup = 0.1 (0.05 - 4 Sec - 1A)
.5
Time Dial = 0.2 .5
3x = 1.26 s, 5x = 0.856 s, 8x = 0.659 s
Inst = 1.1 (0.05 - 35 Sec - 1A)
.3 Time Delay = 0.17 s .3
.1 .1
.05 .05
.03 .03
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
Amps X 10 6.6 kV BUS SEC2 (Nom. kV=6.6, Plot Ref. kV=6.6) ETAP Star 18.0.0C
Ground Currents

Contract: Rev: Base
Engineer: Fault: Ground
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
R:CMILL_OG4 - P
CTR1_OG2 TR2
500 Siemens 3WN1/5, 3WS1 (6JE)
OC1 500
Sensor = 2000 FLA - Other 65 Siemens

LT Pickup = 0.65 (1300 Amps) 2091.849 Amps 7SJ80
300 300
LT Band = 2 CT Ratio 400:1
ST Pickup = 2 (2600 Amps) IEC - Extremely Inverse
CTR1 Pickup = 1 (0.1 - 4 Sec - 1A)
ST Band = 0.01 (I^x)t = IN
Inst. Pickup = 4 (8000 Amps) FLA Time Dial = 0.17
3x = 1.7 s, 5x = 0.567 s, 8x = 0.216 s
1603.751 Amps
100 CTR1_IC1 Inst = 4 (0.1 - 35 Sec - 1A) 100
Siemens 3WN1/5, 3WS1 (6JE) Time Delay = 0.1 s

Sensor = 2000 R:CMILL_IC - P
LT Pickup = 0.93 (1860 Amps)
50
LT Band = 2 OC1 50
ST Pickup = 4 (7440 Amps) Siemens

30 ST Band = 0.01 (I^x)t = IN 7SJ80 30
Inst. Pickup = 6 (12000 Amps) CT Ratio 1250:1

IEC - Inverse
R:OG4 - P Pickup = 1 (0.1 - 4 Sec - 1A)
Time Dial = 0.05
OC1 3x = 0.315 s, 5x = 0.214 s, 8x = 0.165 s
10 10
Siemens Inst = 2.1 (0.1 - 35 Sec - 1A)
7SJ80 Bus1-Sec1 BFC Time Delay = 0.15 s
CT Ratio 1250:1
5 IEC - Inverse 5
CTR1
Seconds
Pickup = 1 (0.1 - 4 Sec - 1A)
Time Dial = 0.07
3 3
3x = 0.441 s, 5x = 0.3 s, 8x = 0.231 s
Inst = 3 (0.1 - 35 Sec - 1A) CTR1
Time Delay = 0.15 s
R:6.6kV _IC2 - P
1 OC1 TR2 1
ALSTOM TR2
P142 25 MVA (Secondary) 12.5 %Z
.5 CT Ratio 2500:1 Wye Open-Wye Open .5
IEC - Standard Inverse
Pickup = 1 (0.08 - 4 xCT Sec)
.3 Time Dial = 0.07 .3
3x = 0.441 s, 5x = 0.3 s, 8x = 0.231 s

Inst = 3 (0.08 - 4 xCT Sec) CTR1
Time Delay = 0.15 s Inrush
R:OG2 - P Multiplier = 8 xFLA TR2
.1 ALSTOM (12830.01 Amps @ 0.72 kV) .1
P343 Duration = 6 Cycles Inrush

CT Ratio 150:1 Multiplier = 8 xFLA
.05 IEC - Standard Inverse (16734.79 Amps @ 6.9 kV) .05
Pickup = 0.85 (0.08 - 4 xCT Sec) Duration = 6 Cycles
Time Dial = 0.09
.03 3x = 0.567 s, 5x = 0.385 s, 8x = 0.297 s .03
Inst = 6.8 (0.08 - 10 xCT Sec)

Time Delay = 0.15 s
Bus1-Sec1 BFC
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

ETAP Star 18.0.0C
Phase Currents

Contract: Rev: Base
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
CTR1_IC1
Siemens 3WN1/5, 3WS1 (6JE) R:CMILL_IC - N
500 Sensor = 2000 OC1 500
Ground Pickup = 0.3 (600 Amps)

Siemens
300 Ground Band = 0.1 (I^x)t = IN 300
7SJ80
CTR1_OG2 CT Ratio 1250:1
IEC - Inverse
Siemens 3WN1/5, 3WS1 (6JE)
Pickup = 0.1 (0.05 - 4 Sec - 1A)
Sensor = 2000
Time Dial = 0.2
Ground Pickup = 0.2 (400 Amps)
100 3x = 1.26 s, 5x = 0.856 s, 8x = 0.659 s 100
Ground Band = 0.1 (I^x)t = IN
Inst = 1.1 (0.05 - 35 Sec - 1A)
R:6.6kV _IC2 - N Time Delay = 0.17 s
50 OC1 R:CMILL_OG4 - N 50
ALSTOM OC1
30
P142 Siemens 30
CT Ratio 2500:1 7SJ80
IEC - Standard Inverse CT Ratio 400:1
Pickup = 0.1 (0.08 - 4 xCT Sec) IEC - Inverse
Time Dial = 0.2 Pickup = 0.18 (0.05 - 4 Sec - 1A)
3x = 1.26 s, 5x = 0.856 s, 8x = 0.659 sTime Dial = 0.1
10 Inst = 1 (0.08 - 4 xCT Sec) 3x = 0.63 s, 5x = 0.428 s, 8x = 0.33 s
10
Time Delay = 0.17 s Inst = 1 (0.05 - 35 Sec - 1A)
Time Delay = 0.17 s
5 5
R:OG2 - G
Seconds
3
ALSTOM 3
P343
CT Ratio 150:1
IEC - Standard Inverse
Pickup = 0.1 (0.02 - 4 xCT Sec)
Time Dial = 0.21
1 3x = 1.32 s, 5x = 0.899 s, 8x = 0.692 s 1
Inst = 1 (0.02 - 10 xCT Sec)

Time Delay = 0.17 s
.5 .5
.3 .3
.1
R:OG4 - N .1
OC1
.05 Siemens .05
7SJ80
CT Ratio 1250:1
.03 IEC - Inverse .03
Pickup = 0.1 (0.05 - 4 Sec - 1A)

Time Dial = 0.11
3x = 0.693 s, 5x = 0.471 s, 8x = 0.363 s
Inst = 1 (0.05 - 35 Sec - 1A)
.01 Time Delay = 0.17 s .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

ETAP Star 18.0.0C
Ground Currents

Contract: Rev: Base
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
CM_LTP_OG2 LT Panel_BFC
500 Siemens ETU45B (I^2t) 500
300
LT Pickup = 0.7 (1120 Amps) MCC 10-BFC 300
LT Band = 2
ST Pickup = 4 (6400 Amps)
ST Band = 0.2 (I^x)t = OUT
Inst. Pickup = 6 (9600 Amps)
100
CM_LTP_OG1 100
Siemens ETU45B (I^2t)
LT Pickup = 0.6 (750 Amps)
50 50
LT Band = 2
ST Pickup = 2.5 (3125 Amps)
30 ST Band = 0.1 (I^x)t = OUT 30
Inst. Pickup = 4 (5000 Amps)
R:CM LTP_IC1 - P
10 OC1 10
Siemens
7UT612
5 CT Ratio 3200:1 5
Seconds
Seconds
IEC - Extremely Inverse
Pickup = 0.97 (0.05 - 4 Sec - 1A)
3 3
Time Dial = 0.12
3x = 1.2 s, 5x = 0.4 s, 8x = 0.152 s
Inst = 4 (0.05 - 35 Sec - 1A)
Time Delay = 0.02 s
1 1
.5 .5
.3 .3
.1 .1
.05 .05
.03 .03
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

ETAP Star 18.0.0C
Phase Current Path: LT Panel IC & OG

Contract: Rev: Base
Amps X 100 CMILL LTP SEC 1 (Nom. kV=0.415, Plot Ref. kV=0.415)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
500 500
300 300
CM_LTP_OG1
Ground Pickup = A (100 Amps)
100 100
50 CM_LTP_OG2 50

30 Frame = 1600 Plug = 1600 Amps 30
Ground Pickup = B (300 Amps)
10 10
5 5
Seconds
Seconds
R:CM LTP_IC1 - N
3 OC1 3
Siemens
7UT612
CT Ratio 3200:1
IEC - Inverse
1 Pickup = 0.12 (0.05 - 4 Sec - 1A) 1
Time Dial = 0.12
3x = 0.756 s, 5x = 0.514 s, 8x = 0.396 s
Inst = 1.2 (0.05 - 35 Sec - 1A)
.5 .5
Time Delay = 0.17 s
.3 .3
.1 .1
.05 .05
.03 .03
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
Amps X 100 CMILL LTP SEC 1 (Nom. kV=0.415, Plot Ref. kV=0.415)
ETAP Star 18.0.0C
Ground Current Path: LT Panel IC & OG

Contract: Rev: Base

Report - SCKT - PROT - 27112020

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What is the methodology for protection coordination?

What is the methodology for protection coordination?

What are the different relay settings discussed for the 0.415 kV cement mill switchboard?

What are the different relay settings discussed for the 0.415 kV cement mill switchboard?

Ultratech Cement Ltd

SHORT CIRCUIT & PROTECTION COORDINATION STUDY REPORT

1 Revised on customer remarks 27/11/2020 CBR RC CBR

Revision Revision Particulars Date Reviewed Checked Approved

PROJECT ID PCORD /1/2020-21

Sl.No Particulars Page No

Open 132kV Main Bus Moose 132 kV

132 kV 132kV Main Bus Zebra

C:DTR1 C:DTR2 C:CTR1 C:CTR2

DTR1 DTR2 CTR1 CTR2

BD_DTR1 BD_DTR2 BD_CTR12 BD_CTR22

0.69 kV Bus2_Sec1 0.69 kV Bus2_Sec2

C:RP1 C:RP2 C:BHF

RP1 RP2 BAY HOUSE FAN

0.415 kV CMILL LTP SEC 1 CMILL LTP SEC2 0.415 kV

C:BE MTR C:SPARE MTR C:CAP1 C:SPARE2 C:SPARE3 C:SPARE 4

Table 1 IEC 60909 pre-fault voltage factors

Table 2 Existing Switchgear Ratings

1. METHODOLOGY FOR PROTECTION CO-ORDINATION

1.1. GENERAL METHODOLOGY

To perform a coordination study, the following information is collected and modeled:

𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕

Basis of Coordination for Protection Settings

Table 1 Minimum CTIs (Ref.3)

Fuse CS* CS 0.22s 0.12s

3. RELAY COORDINATION PHILOSOPHY ADOPTED

3.1. 415V PCC I/C feeder

3.2. Distribution Transformer feeders (Primary Side)

b. High set overcurrent protection

Location: 18.0.0C Date: 25-11-2020

Contract: SN: INTERFACE

Engineer: Revision: Base

Short-Circuit Summary Report

3-Phase, LG, LL, LLG Fault Currents

Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

Location: 18.0.0C Date: 25-11-2020

Contract: SN: INTERFACE

Engineer: Revision: Base

3-Phase, LG, LL, LLG Fault Currents

Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

Location: 18.0.0C Date: 25-11-2020

Contract: SN: INTERFACE

Engineer: Revision: Base

Short-Circuit Summary Report

3-Phase, LG, LL, LLG Fault Currents

Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

Location: 18.0.0C Date: 25-11-2020

Contract: SN: INTERFACE

Engineer: Revision: Base

3-Phase, LG, LL, LLG Fault Currents

Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

ISEF>1 DirectIion Non Direction,Direction Non Direction

ISEF>1 Current set ISEF>1 0.005-0.1 x In 0.1 60

First Slope setting of the low set K1 0.0-150% 30%