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7 Mechatronics Design Process and Advanced Approaches in Mechatronics

Model-based monitoring systems use a set of modeling equations and an estimation algorithm to estimate signals important to machine performance. The model represents the structure's behavior and is driven by the same inputs as the process. Differences between the model and actual outputs provide a mechanism for diagnosis. A generic diagram shows sensors measuring values related to the machine and process, which are regulated by a controller to desired levels. Remote sensors may measure diagnostic signals in difficult locations.

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561 views2 pages

7 Mechatronics Design Process and Advanced Approaches in Mechatronics

Model-based monitoring systems use a set of modeling equations and an estimation algorithm to estimate signals important to machine performance. The model represents the structure's behavior and is driven by the same inputs as the process. Differences between the model and actual outputs provide a mechanism for diagnosis. A generic diagram shows sensors measuring values related to the machine and process, which are regulated by a controller to desired levels. Remote sensors may measure diagnostic signals in difficult locations.

Uploaded by

9740177035
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Explain the Model based monitoring system with block diagram.

Model-Based Manufacturing
Model based monitoring using intelligent sensors as an important technology holding much promise for improving
manufacturing productivity and quality. In model based monitoring the model is used to represent behavior of the
structure, it is driven with the same input given for the process. The difference between the output and actual process
output signals provide a concise ( current ) mechanism for incorporating diagnostics. Monitoring system can also be
used to maintain machine and process performance during the manufacturing process
Model-based monitoring systems generally use a set of modeling equations and an estimation algorithm to estimate the
signal important to the machine performance. In model-based monitoring, the purpose of the model is to represent the
behavior of the structure— also sensed externally and recorded. Local sensors provide an output signal related to the
measurement. The difference between the model output and the actual process output signals provides a concise
mechanism for incorporating diagnostics, which is an attractive alternative to empirical rule-based decision systems.
Figure 1-12 presents a generic diagram of an intelligent model-based manufacturing system.

The diagram in Figure 1-12 also shows how the controller applies commands to the process such that various sensed
values (related to the machine and/or the process performance) are maintained (or regulated) at desired values. Remote
sensors may sense some of the diagnostic signals in difficult-to-access locations. In some cases, estimation algorithms
are used based on the system structure and the signal of interest. Modeling procedures (some based on the previous
knowledge) are used to produce simple, accurate models to improve estimation accuracy.

Explain the block diagram of open- architecture system.


Mechatronics Systems with Open Architecture
Process and machine-tool condition monitoring are the keys to an increasing degree of automation and, increasing
productivity in manufacturing.
The developments of modular, open architecture machine controllers, as shown in Figure have provided improvements
to the existing systems to overcome these limitations.
Sensor equipped intelligent control systems can be used to evaluate, to control the manufacturing process, and to
provide a link to basic design. The multivariate environment of a manufacturing process generally does not produce a
good analytical model of the process. However, additional information generally gets generated as a result of the
introduction of manufacturing automation in a typical plant floor, and that data becomes available for modeling.
Carefully collecting the data and using the knowledge base in a visual simulation environment makes it possible to
integrate design, control, and inspection, as well as planning activities. Figure shows a framework for integrating
heterogeneous systems, which involves the position and velocity control of a machine tool, local inspection of a
process, global inspection of the overall process, and finally, classification.

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