Subject Padeye Smit Singapore Pte Ltd

Project Hyundai 105 23 Gul Road Singapore 629356

Project No. 8020 Name Peter Zhang Tel : (65) 666 84 222 (24 hrs)

Date 19-Jan-08 Checked - Tel : (65) 666 84 333 SMIT

Sheet 1 of 1 Rev. 0 Microsoft Excel Numerical Sheet

PADEYE DESIGN
Material
Loading Designation A36
Sling Load 140 tonne sy 248 N/mm2
Sling Angle (q) [In-plane] 0 degree sy 248000000 N/m2
Sling Load Factor 1.36 E 200 GPa
Design Load 1868 kN
Padeye Service Load (SWL) 140 tonne Weld Yield Stress 248 N/mm2

Padeye Dimensions Allowable Stress Base On AISC ASD

Main Plate Thickness (T) 37 mm Shear 0.40 ´ sy
Main Plate Radius (Rm) 170.0 mm Bearing 0.90 ´ sy
Cheek Plate Thickness (t) 32 mm Tension 0.60 ´ sy
Cheek Plate Radius (Rc) 150 mm Compression 0.60 ´ sy
Pin Diameter (Dp) 108 mm Bending 0.66 ´ sy
Pin Hole Diameter (Do) 113 mm
CL Hole Distance 220 mm
Main Plate Dimension @ Base (H) 630 mm
Main Plate End Height (W) 100 mm
Main Plate Taper Angle (f) 36.0 degree 36.4 degree

Welding Instruction Check Plate Main Plate @ Base Unit

Leg Length 15.00 22.00 mm
Throat 10.61 15.56 mm

Unity Check Allowable Design Unity

Stress N/mm2 N/mm2 Check
Shear 99.20 91.71 0.92
Bearing 223.20 171.23 0.77
Weld Shear (Check Plate) 99.20 59.20 0.60
Weld Shear @ Base (Main Plate) 99.20 90.01 0.91
Weld Tension @ Base (Main Plate) 148.80 0.00 0.00
Bending (5%*P acting laterally @ the centre of pin hole ) 163.68 105.10 0.64

Maximum Unity Check

Shear 0.92
Note: It is suggested to provide sufficient stiffeners to reduce the lateral bending stress.

Unity check For Main Plate

Section @ Unity Check
Distance From CL
(B) - mm Axial Bending Shear (1) Shear (2) Bending + Tension von Mises/0.6sy
72 0.00 0.42 1.35 0.90 1.17 1.56
200 0.00 0.93 1.21 0.81 1.73 1.97
[Padeye]
Subject Padeye Smit Singapore Pte Ltd
Project Hyundai 105 23 Gul Road Singapore 629356

Project No. 8020 Name Peter Zhang Tel : (65) 666 84 222 (24 hrs)

Date 19-Jan-08 Checked - Tel : (65) 666 84 333 SMIT

Sheet 1 of 3 Rev. 0 Microsoft Excel Numerical Sheet

PADEYE DESIGN

Nomenclature
Rm - Main Plate Radius
RC - Check Plate Radius
Do - Pin Hole Diameter
H - Main Plate Linear Dimension @ Base
CL - Center of Pin Hole to Base
W - Main Plate End Height Above Base
a - Angle Between The Sling And Vertical line 5%
5% Sling
Sling Load
Load
q - Angel Between The Sling And Horizontal Line
f - Main Plate Taper Angle
P - Sling Load
Dp - Pin Diameter
T - Main Plate Thickness
t - Cheek Plate Thickness
CJ - 1/2 Clearance Between Padeye Thicknesss and Shackle Jaw Width
WC - Clearance Between Wire Sling And Main Plate
B - The Linear Distance between The Cut Section Through the Main Plate To CL

Recommendation:
1. Pin hole tolerance between 4mm to 6 mm [1].
2. The Padeye thickness should be 1/2" < the
jaw width of the shackle [2].
3. The outer radius of Padeye main plate should
allow about 1/4" clearance between main
plate and the sling [2].
4. A Sling load factor of 1.35 is recommended by
Ref [1].
5. Radius of check = Rm-welding-3mm [1].
6. For open sea a load factor of 2 applied to
BASE
BASE
the calculated static load, sheltered location
1.5 [4].

References
1) Guidelines for Lifting Operations of Smit Tak B.V. - Document No. EM/BB/90-001 Rev 0
2) Applied Offshore Structural Engineering, GPC, 1984.
3) AISC, Manual of Steel Construction, Allowable Stress Design, Ninth Edition.
4) Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms-WSD
API Recommended practice 2A-WSD (RP 2A-WSD) 12th edition, July 1, 1993
5) Det Norske Veritas Classification Notes-No. 30.1, Buckling Strength Analysis, July 1995.
 [ Note ]

Subject Padeye Smit Singapore Pte Ltd

Project Hyundai 105 23 Gul Road Singapore 629356

Project No. 8020 Name Peter Zhang Tel : (65) 666 84 222 (24 hrs)

Date 19-Jan-08 Checked - Tel : (65) 666 84 333 SMIT

Sheet 2 of 3 Rev. 0 Microsoft Excel Numerical Sheet

PADEYE DESIGN - NUMERICAL METHOD

Systematic procedure for Padeye design :

1. Check bearing stress
sp = P/Dp(2t + T)

2. Check shear stress

sv = P/2[2t(Rc-Do/2) + (Rm-Do/2)T]

3. Check cheek plate welding

sv = {P[t/(2t+T)]}/(2pRc*Weld Throat)

4. Check Main Plate Welding @ Base

st = [Psinq]/[(2t+2H)*weld Throat]
sv = [Pcosq]/[(2t+2H)*weld Throat]

5. Check axial and shear stress along a section cutting through the main plate.
If a section is cut through the main plate a (B) distance from the center of the hole, and the section linear
dimension is (h) units:

st = [Psinq]/(th) - axial stress

sb = M/Z
Where - Z is the section Modulus
- M = PcosqB - Psinq(h/2-Rm)

sv = Pcosq(Q)/[IT]
Where - Q is the first moment of cross section area beyond the point where shear is calculated
(taken about the neutral axis of the section)
- I is the area moment of inertia

sv = Pcosq/[Th] - average shear stress

6. Check a horizontal force of 5% of static sling load acting laterally @ the centre of the pin hole.
sb = [6(5%P*CL)]/[T2H]

7. Check Bending +Tension stress with 0.6*yield stress

s = (sb +sb + st)/(0.6*sy) - Combined Axial Stress

8. Von Mises Yield Criterion

svm = [(s)2 + 3t(2)2]0.5 Where - t(1) - Shear stress derived from shear formula
t(2) - Average shear stress.
Under [5] Von Mises yield criterion maybe reduce to above when s2 is set equal to zero

[ Note ]

Subject Padeye Smit Singapore Pte Ltd

Project Hyundai 105 23 Gul Road Singapore 629356

Project No. 8020 Name Peter Zhang Tel : (65) 666 84 222 (24 hrs)

Date 19-Jan-08 Checked - Tel : (65) 666 84 333 SMIT

Sheet 3 of 3 Rev. 0 Microsoft Excel Numerical Sheet

However in accordance to ref [1], if the clearance of the pin is greater than 6 mm the stress should be checked
with the Hertz formula.
sp = 0.591{[P*E/(2t + T)]*[(Do-Dp)/(Do*Dp)]}^0.5
Where - E is the Young Modulus of Elasticity

The stress calculated with the above formula should be equal to or smaller than the following references stresses:
For Fe 360 : sb < 650 N/mm2
For Fe 510 : sb < 850 N/mm2
If the material is between the stipulated designation, then linear interploation is applied to derived sb in this case.

Mechanical Properties of Steel

Designation Minimium Yield Stress Ultimate Stress
N/mm2 N/mm2
t £16 16 < t £40 40< t £63 63< t £80 80< t £100 t £63 63< t £63
Fe 310 175 175 - - - 310-510 -
Fe 360 235 225 215 205 195 360-440 355
Fe 430 265 255 245 235 44-55 420 42
Fe 510 357 345 335 325 315 510-610 500
Fe 490 295 285 275 265 255 490-590 480
Fe 590 335 325 315 305 295 590-710 580
Fe 690 365 355 345 335 325 690-890 675
[ Note ]
=========================================================================================
‚ DATE: 16/Dec/20 PAGE 1 OF 1
SMIT-TAK ‚ ------------------ ------------------ ------------------ ---------------- ----------------
‚ CLIENT:
‚ ------------------ ------------------ ------------------ ---------------- ----------------
‚ SUBJECT : shackles
========================================================================================

PADEYE DESIGN
---------------- ----

DIMENSIONS MATERIAL
---------------- ---------------- ---------------- ----------------
PIN DIAMETER 62.00 mm GRADE :
HOLE DIAMETER 66.00 mm SMYS : 235.00

MAIN PLATE THK. 18.00 mm

CHEEK PLATE THK. 8.0 mm ALLOWABLE STRESSES
---------------- ----------------
MAIN PLATE RADIUS 200.00 mm SHEAR 0.40
CHEEK PLATE RADIUS 180.00 mm BEARING 0.90
TENSION 0.60
WELD THROAT 3.54 mm BENDING 0.66

LOADING
---------------- ----------------
PADEYE LOAD 490.50 kN
LOAD FACTOR 1.50
DESIGN LOAD 736 kN

STRESS CHECK (AISC) SEE FIGURE 1 .

---------------- ----------------
ACTUAL ALLOW. UNITY
TYPE [MPa] [MPa] CHECK

SHEAR A-A (fv) 103.0 94.0 1.10

BEARING (fp) 349.0 211.5 1.65
TENSION B-B (ft) 72.3 141.0 0.51
TENSION C-C (ft) 68.7 141.0 0.49
BENDING (fb) 86.8 155.1 0.56
WELD (SHEAR) (fv) 86.5 94.0 0.92

MAXIMUM UNITY CHECK : 1.65 NOT O.K.

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REVISION
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MPa

* SMYS
* SMYS
* SMYS
* SMYS

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