Head Jabsco Manual Flush

Download as pdf or txt
Download as pdf or txt
You are on page 1of 5

Models 29090-2000

29120-2000

Models 29090-2000 & 29120-2000


MANUAL MARINE TOILET
FEATURES
• Easy to clean white ceramic bowl
• Sturdy wood seat with durable baked enamel finish
• Forward angled pump for easy operation
• Convenient top-mounted dry bowl selector
• Reversible pump mounting for right or left hand
installation
• External seal housing/rod guide for easy replacement
• Extra large seal housing allows piston rod assembly to
be removed without removing valve cover
• Smooth external surfaces with skirted base to maintain
cleanliness
• Base of pump and valve cover are skirted to conceal
gasket/flap valves
• Triadic full-flow joker valve to avoid accidental blockage discharged to holding tank, directly overboard (where
• Multi-angle discharge port for versatility of plumbing permitted by law) or into a certified waste treatment device.
connection For installation versatility, the pump assembly may be
positioned on the left or right hand side of the bowl. Its
VARIATIONS AVAILABLE multi-angle discharge port will allow routing of discharge
MODEL NO. DESCRIPTION hose in almost any direction for ease of installation and
neat appearance.
29090-2000 Compact Size Bowl & Seat
The toilet is available with either a compact china bowl to fit
29120-2000 Household Size Bowl & Seat
restrictive areas or a large bowl with household size seat
! WARNING Flood hazard. If toilet is installed below the
assembly for maximum comfort. Its forward angled double
waterline or may be below the waterline at any action pump with convenient top mounted dry bowl selector
angle of heel or trim, it must be installed with
properly positioned vented loops. Failure to do is easy and natural to operate. It is self-priming with a dry
so can result in flooding which can cause loss suction lift of up to 3 feet (1 meter) and a discharge head to
of property and life.
9 feet (3 meters). A full-flow triadic joker valve resists
blockage while providing positive back-flow prevention.
SPECIFICATIONS
Inlet port – 3/4"
OPERATION
Disharge port – 1-1/2" Manual Marine toilets have traditionally been somewhat
Weight – compact bowl: 26 lb cumbersome and confusing to operate and maintain. The
large bowl: 32 lb Jabsco toilet has been designed with user convenience in
mind. The pump assembly is angled forward to provide a
APPLICATION natural, smooth stroke action. It has a top mounted wet/dry
The Jabsco Manual toilet is designed to meet the require- bowl selector which can be operated with the same hand
ments of onboard marine applications. It may be installed used for pumping without releasing the pump handle.
above or below the waterline. If the toilet is, or can be, The Jabsco toilet is surprisingly easy to operate. Simply
below the waterline at any normal (including static) attitude move the wet/dry bowl selector to the wet bowl position
of vessel heel and/or trim, a 3/4" Vented Loop Fitting must (left) and pump handle up and down a few times to add
be installed in a length of hose that connects the flushing some water to the bowl prior to use. After using, flush by
pump to the rear of the bowl. The vented Loop Fitting again pumping handle up and down (in wet bowl position)
should be positioned so it remains about eight inches or until bowl is thoroughly rinsed and evacuated. Then move
more above the waterline at all angles of heel and trim. If the wet/dry bowl selector to the dry bowl position (right)
the toilet is plumbed to an overboard discharge, the and continue pumping until only about one cup of water
discharge hose must also include a Vented Loop Fitting. remains in the bottom of bowl. Leave the wet/dry bowl
(See WARNING.) The toilet may be plumbed so waste is selector in the dry bowl position when toilet is not in use.
Positioning and Mounting with stainless steel hose clamps. If the toilet is above
waterline route hoses to seacocks, holding tank or
The Jabsco Manual Toilet is assembled at the factory for
treatment device via a route as direct as possible.
operation with the right hand. If preferred, or required by
However, for maximum sealing effect on the discharge
available space, the pump and bowl may be rotated 180
joker valve, it is recommended that the discharge hose is
degrees to provide left hand operation. To do this, remove
looped upward about 8" above the discharge elbow
hose from inlet elbow (back of bowl) and rotate elbow 180
before it descends to its termination point. All bends and
degrees. It may be necessary to remove the elbow, loosen
elbows in plumbing should be kept to a minimum. It
spud retaining nut and rotate the spud fitting so elbow will
should not be necessary to use any sealing compound
be tight when pointing in the opposite direction. Remove,
when attaching hoses to the inlet or discharge ports.
rotate 180 degrees and reinstall both the bowl and pump
assembly. Reconnect hose to inlet elbow and the toilet is WARNING
! Flood hazard. If toilet is installed below the
ready for left hand operation. waterline or may be below the waterline at any
angle of heel or trim, it must be installed with
The toilet must be installed on a well supported flat surface. properly positioned vented loops. Failure to do
Ideally, if underside of mounting surface is accessible, the so can result in flooding which can cause loss
of property and life.
toilet base should be through-bolted (using 5/16" bolts,
washers and locknuts) to the mounting surface. If the
If the toilet is, or can be, below the waterline, at any normal
underside of mounting surface is not accessible, the use of
(including static) attitude of vessel heel and/or trim, a
5/16" lag bolts and washers is an acceptable alternative.
3/4" vented loop must be installed in a length of hose
Before installing, position toilet in location to be installed. connecting the flushing pump to the rear of the bowl. The
Ensure there is adequate space around toilet to easily vented loop fitting must be positioned 8" above the
operate pump and raise seat and lid to a fully opened waterline at all angles of heel and trim. To accomplish
position. Seat and lid should swing open at least 110 this, remove the 3/4" hose supplied with toilet and
degrees and be supported when open to avoid strain on replace with a new length of hose long enough to properly
hinges. Ensure the base drain plug is accessible and inlet position the vented loop. If the toilet is plumbed for over-
and discharge hoses can be attached to their respective board discharge, a 1-1/2" vented loop must be installed
ports without inducing significant lateral force. The in the discharge hose. The waste vented loop fitting must
discharge elbow may be rotated (by loosening two flange also be positioned 8" above the waterline at all angles of
screws, rotating elbow and retightening screws) to accept heel and/or trim and ideally should be located as close
the most convenient routing of the discharge hose. to the toilet as practical. (See WARNING.)
When proper installation has been established mark the ! WARNING
Flood hazard. Close inlet and outlet seacocks
four base mounting holes on mounting surface and remove
prior to disassembling toilet. Failure to do so
toilet. Ensure that no wiring or plumbing is positioned under can result in flooding which can cause loss of
the mounting surface which may be accidentally damaged property and life.
when the surface is drilled. Drill appropriate size holes for
fasteners being used. Mount toilet using flat washers
Toilet below
between head of bolts and plastic toilet base. If desired a
the waterline
small bead of silicone or latex sealant may be applied
around base where it contacts the mounting surface to
prevent moisture from getting under the toilet base.
NOTICE: Do not use Polysulfide base sealants because
they may chemically attack the plastic which can result in
breakage.

Plumbing
! WARNING Do not plumb the toilet to vessel’s
potable water supply. To do so can cause
water contamination that can cause illness or death.
If installing a new inlet thru-hull/seacock, ensure that it is
positioned on a part of the hull which is wetted at all
angles of heel or trim and free of water turbulence at any
hull speed. If discharging waste overboard (check legal
restrictions for overboard discharge), ensure discharge
thru-hull/seacock is both aft of and higher than the inlet
thru-hull/seacock. All inlet plumbing should be a If unfamiliar with proper plumbing requirements for
minimum of 3/4" ID and discharge plumbing a minimum marine toilets, it is recommended that a qualified marine
of 1-1/2" ID. All hose ends should be double clamped plumbing technician is contacted to do the installation.
Maintenance
Periodic maintenance is generally not required other flange and elbow on pump and secure with two screws.
than periodic cleaning and lubricating with Rule® brand Position pump assembly on base and secure with four
toilet cleaner and conditioner. To winterize toilet, operate screws. Reattach bowl link hose to pump. Reattach inlet
the pump in the dry bowl mode to evacuate as much hose to pump and secure with clamps.
water as possible. Drain the remaining water from the
BOWL SEAL REPLACEMENT - To replace the bowl seal
base by removing the base plug or sponge from bottom
(base O-Ring) disconnect inlet and discharge hoses and
of bowl. If charging the holding tank with anti-freeze by
remove toilet from its mounting surface. Pry nut caps
pumping it through the toilet, use only ethylene glycol
from bowl fasteners. Invert toilet and hold bolts on under-
based anti-freeze. To use petroleum based anti-freeze
side of base while removing nuts and washers. Lift base
can cause damage to the internal rubber toilet parts.
from bowl and remove O-Ring. Install new O-Ring, posi-
Service tion base on bowl and secure with fasteners ensuring plas-
tic washers are sandwiched between S. S. flat washers
Before performing any service, flush the toilet long enough and ceramic bowl. Invert toilet and snap plastic nut caps
to ensure all waste is flushed from the discharge hose. onto nuts. Reinstall toilet on mounting surface, connect
Close both inlet and discharge (if applicable) seacocks and hoses and secure with hose clamps.
put a “DO NOT OPEN” notice on each to guard against
accidental opening and flooding while service is being per-
formed.
SEAL REPLACEMENT - Lift handle and wrap rod with
one turn of tape just under the handle. Gently grasp piston
rod (on tape) with pliers and unscrew handle. HOLD
PISTON ROD AT ALL TIMES OR IT MAY DROP DOWN
INTO PUMP. Remove bumper washer and unscrew and
remove seal/rod guide assembly. Wrap threads of piston
rod with one turn of tape to protect new seal and install
new seal/rod guide assembly. Remove tape from threads
and reinstall bumper washer and handle. Tighten handle
snugly (do not overtighten) and remove remaining tape.
MAJOR OVERHAUL - Loosen hose clamps on inlet
hose and remove it from the pump. Remove bowl link
hose from rear of pump assembly. Remove the two
screws that secure the discharge flange and elbow.
Remove the four screws that secure the pump to the
base and remove pump assembly.
The discharge joker valve and base valve/gasket can
now be removed. Remove the six screws that secure the
top valve cover, move the wet/dry bowl selector to the
wet bowl position and remove valve cover and piston rod
assembly from pump cylinder, taking care not to lose the
flap valve seating spring on the underside of the cover.
Remove top valve/gasket assembly and valve seat.
Remove piston O-Ring and seal/rod guide assembly
(see Seal Replacement instructions.). Clean all parts
and inspect for damage. Ensure pump cylinder wall is
not badly grooved or worn.
Install new seal/rod guide assembly (see Seal
Replacement instructions). Install new piston O-Ring.
Lubricate bore of pump cylinder with petroleum jelly.
Position valve seat and top valve/gasket assembly on
top of cylinder. Ensure the flap valve seating spring is
pushed securely on its locator post on the underside of
the valve cover. With the wet/dry bowl selector in the wet
bowl position, insert piston into cylinder bore and position
valve cover on top of cylinder. Secure with six screws.
Install joker valve in discharge elbow and base
valve/gasket assembly on base. Position discharge
EXPLODED VIEW

REPAIR KITS AVAILABLE


A 29045-2000 MAJOR SERVICE KIT, PUMP
B 29040-2000 PUMP ASSEMBLY
C 29094-2000 VALVE COVER & HANDLE ASSEMBLY
D 29051-2000 PUMP CYLINDER ASSEMBLY
E 29047-0000 BOWL INSTALLATION KIT

PARTS LIST
Qty. Qty per Qty. Qty per
per Part Repair Kit per Part Repair Kit
Key Description Toilet Number A B CD E Key Description Toilet Number A B CD E
1 BOWL 17 SEAL ASSEMBLY * 1 29044-2000 1 1 1
COMPACT 1 59127-7002 18 TOP VALVE SEAT 1 1 1 1
LARGE 1 18753-0060 19 CAM 1 1 1
2 SEAT, LID & HINGE SET 20 FLAP VALVE 1 1 1
COMPACT 1 29097-1000 SEATING SPRING
LARGE 1 29127-1000 21 TOP VALVE GASKET 1 29042-0000 1 1
2A HINGE KIT-COMPACT 1 18753-0181 22 O-RING (FLUSH LEVER) 1 1 1 1
3 HOSE 23 FLUSH CONTROL LEVER 1 1 1
COMPACT 1 29035-0000 24 SCREW (FLUSH LEVER) 1 1 1 1
LARGE 1 29035-0001 25 SCREW (VALVE COVER) 6 1 6 6
4 & 5 BOWL SPUD AND INTAKE 1 29048-0000 26 VALVE COVER 1 1 1
ELBOW & O-RING 27 PUMP CYLINDER 1 1 1
6 BASE, PLUG & 1 29041-1000 28 PISTON, ROD & 1 29046-0000 1
O-RING ASSY O-RING ASSY
7 PLUG & O-RING ASSY 1 29028-1000 29 O-RING (PISTON) 1 29017-1000 1
8 O-RING (PLUG) 1 1 30 SCREW (PUMP 6 1 2 2
9 O-RING (BOWL) 1 44101-1000 1 CYLINDER)
10 BOLT 4 4 31 DISCHARGE FLANGE 1 29091-0000 1 1
11 NUT 4 4 32 JOKER VALVE 1 29092-0000 1 1 1
12 WASHER (SS) 4 4 33 DISCHARGE ELBOW 1 29029-0000 1 1
13 WASHER (NYLON) 4 4
14 CAP 4 2 4
15 BASE VALVE GASKET 1 29043-0000 1 1
16 HANDLE 1
WITH BUMPER WASHER 1 1
DIMENSIONAL DRAWING
Inches (Millimeters)

THE PRODUCTS DESCRIBED HEREIN ARE


SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.

U.S.A. UNITED KINGDOM CANADA JAPAN GERMANY


Jabsco Jabsco Fluid Products Canada NHK Jabsco Company Ltd. Jabsco GmbH
1485 Dale Way, P.O. Box 2158 Bingley Road, Hoddesdon 55 Royal Road 3-21-10, Shin-Yokohama Oststrasse 28
Costa Mesa, CA 92628-2158 Hertfordsire EN11 OBU Guelph, Ontario N1H 1T1 Kohoku-Ku, Yokohama, 222 22840 Norderstedt
Tel: 714.545.8251 Tel: +44 (0) 1992 450145 Tel: (519) 821.1900 Tel: 045.475.8906 Tel: +49-40-53 53 73 -0
Fax: 949.859.1153 Fax: +44 (0) 1992 467132 Fax: (519) 821.2569 Fax: 045.475.8908 Fax: +49-40-53 53 73 -11

© Copyright 2001, ITT Industries Printed in U.S.A. All Rights Reserved Form: 43000-0686 Rev. 6/2001

You might also like