INSPECTION AND TEST PLAN

\ ~~'"") ~4J 6'611 tJ.ii.i

(ITP)

"1Y National Grid SA

ITP- CABL-03

ISSUING ORGANIZATION REVISION

Standards & Specifications Department 00

INSPECTION AND TEST PLAN (ITP)

FOR

Medium Voltage Cables (11, 13.8, 33 &

34.SkV)
(Factory Acceptance Test)

>
al
C Engr. Fahad A. AI-Zahrani
w
~ Division Manager,
~ Lines & Telecommunications
S2 Specifications
a:
o
>
al
Engr. Sulaiman N. AI-Dosari
C
w
>
o Department Manager,
g: Standards & Specifications
Q.
<t

Date of Approval : April 12, 2018

 INSPECTION AND TEST PLAN (ITP) For Medium Voltage Cable £:4J.g S nJiii
ational Gri SA

o Type ~ Factory Acceptance Test

Contract No. / Project Title: GAID-14180/

GCC 33KV
lab industrial Switchgear
project, MODON ring
III system & cable project
Manufacturer Name: BAHRA Advanced Cable Manufacture Co. Ltd.
Plant Location: CPC Industrial Park, Bahra, Jeddah, Saudi Arabia ITPNo. : ITP-CABL-03

Equipment/Material Description: Medium Voltage Cables Review Cycle 0 : 1

Type of Equipment / Material Medium Voltage Power Cables as mentioned below : Date: 25 - August - 20 20
No. of days:
Type of material Item 1 : Cu/XlPE/LAT/PVC-FROR 1X630/200 mm 2 33 kV CWS IEC 60502-2 FR-IEC 60332- 1
Item 2' Cu/XlPE/LAT/PVC-FROR l X500/200 mm 2 33 kV CWS IEC 60502- 2 FR -IEC 603321
-
Equipment Technical d ata (To be filled by the manufact urer):
Rated Voltage U [kVJ 11,13.8,33 & 34.5kV
Height voltage Urn [kVJ
Rated Current (A)
Rated Frequency (Hz) 60Hz

A p plic able Test Ins p. Acceptance Criteria Location Remarks Manufacturer'

Item Tes t s llns p ectio n ite m s Sample
Sta ndard procedures Type of tests s Compliance
Conductor Examination
No. of Wires for stranded conductor BCC labs
No. of Wires 61 Wi res Complied
IEC 60502-2 CI. shall be as per Table 2 of IEC 60228
11 -TMSS-04.
Conductor Shape IEC 60502-2
17.4 and IEC 10% w Circular. Compacted . Stranded BCC labs Complied
Conductor Material 60228 Copper or Alumin ium BCC labs Copper Complied
Conuctor Diameter shall be as per BCC labs Complied
Conuctor Diameter
Table G.2 of IEC 60228
T8"11 - As per offer based on 11· Nom.: 0.76 mIT
11 -TMSS-04. TMSS-04 and TDS Complied
2 Conductor Screen lEG 60502-2 10% W BCC labs For Item 2:
lEG 60502-2
Tm =0.8 T,va Nnm .: n.h< mn
Insulation
11 -TMSS-04. Tn - as per Table 6 of lEe 60502-2. Nom. 8 mm
Thickness of XLPE Insulation lEG 60811-201 , BCC labs Complied
3 IEC 60502-2 & 10% W Tm= 0.9 Tn-0.1
CI. 4.3
lEG 6081 1 Tn as per Table 6 of IEC 60502-2.
Thickness of TR-XLPE Insulation N/A
T", = 0.9 Tn-0.1
T0.9 = As per offer based on 11 -
TM SS-04 and TDS Nom. 1.75 mm
11-TMSS-04. BCC labs
4 Insulation S creen IEC 60502-2 10% W Min/Max:
IEC 60502-2 Tmrr ".. = As per Data schedule of 1.4/2.54 mm
11-TMSS·04
5 Metallic Shield 11-TMSS-04 10% w
ITP-CABL-03 Standards & Specifications Department
 INSPECTION AND TEST PLAN (ITP) For Medium Voltage Cable
cl..}J Al S II J.iii
ational Grid SA

16mm2 for up to and including 70mm 2

BCC Labs 200 mm2
No. of Wires' Wire size conductor sizes and 35mm 2 for Comp lied
conductor sizes in excess of 70mm 2 77 x 2.6 mm
Minimum size of the copper tape Complied
Helical copper tape thickness' Width BCC Labs
binder shall be 0.1 x 15 mm.
11-TMSS-04. Tavg = As per offer based on IEC
Measurement of Thickness of Non- IEC 6081 1-202 and TDS BCC La bs Nom. : 1.6 mm Com plied
6 IEC 60502-2 &
Metallic Sheaths CI. 4.3
IEC 60811 Tm=0.STn-0.2
Armour
11-TMSS-04 & IEC 60502-2 CI. N/A
7 Diameter of AI Wire for Single Core
IEC 60502-2 17.7
10% w As per offer based on IEC
Diameter of Steel Wire for Multi Core
Outer Sheath IEC 6081 1-202
11-TMSS-04. r-
A_s_p_er_o_ff_er_b_a_s_e_d_o_n_IE_C
_ _ _ _--! BCC Labs
Thickness of Outer Sheath CI. 4.3& IEC As per TDS Complied
8 IEC 60502-2 &
60811203 CI.
10% w
Overall Diameter (Approximate) IEC 60811 As perTDS
4.2
Hot Set Test of XLPEfTR-XLPE
Insulation 11-TMSS-04.
IEC 60811-507
9 Elongation under Load (20 N/cm2) IEC 60502-2 &
CI. 4.3
10% w Max = 175 % BCC Labs Complied
IEC 60811
Permanent Elongation After Cooling =
Max 15 % BCC Lab s Complied
Conductor DC Resistance CU AI
MaxO/km Max D.lkm
: For Conductor Size of 70 mm 2 0.268 0.443
: For Conductor Size of 95 mnr 0.193 0.320
: For Conductor Size of 120 mw 0.153 0.253
; For Conductor Size of 150 mm 2 0.124 0.206
: For Conductor Size of 1S5 mm2 0.0991 0.164
10 : For Conductor Size of 240 mm 2 0.0754 0.125 BCC Labs Compl ied
: For Conductor Size of 300 mm 2 0.0601 0.100
: For Conductor Size of 400 mm2 0.0470 0.0778
: For Conductor Size of 500 mm 2 0.0366 0.0605
: For Conductor Size of 630 mm 2 0.0283 0.0469
: For Conductor Size of SOO mm' 0.0221 0.0367

1 Uo: 19 kV
IEC 60502-2 CI.
Partial Discharge Test 11-TMSS-04 & complete
11
Test Voltage = 1.73 Uo kV. IEC 60502-2
16.3 & IEC
cable
w Max = 10 pC BCC Lab s Test voltage : Complied
60885-3 33 kV-AC
sample
Voltage Test 11-TMSS-04 & IEC 60502-2 CI. No breakdown of Insulation shall Test Voltage:
12 IEC 60502-2 16.4
Note 1 w occur
BCC Labs
Test VoltaQe of 3.5Uo KV for 5 Mins. 66.5 kV-AC

ITP-CABL-03 Standards & SpecificatIons Department PAGE 2

 INSPECTION AND TEST PLAN (ITP) For Medium Voltage Cable
c4J.g S II Jij
a ·01 a G · ~

Legend:

W = Witness [by SEC/National Grid SA Engineers. and/or SEC approved 3rd Party Independent Inspection Agency (IIA) Inspector]
RC = Review of Certificates [by SEC/National Grid SA Engineers. and/or SEC approved 3rd Party Independent Inspection Agency (IIA) Inspector]
TOS = Technical Data Sheet
Tav9 =Average Thickness
Tm = Minimum Thickness

Not e 1 : 10% to be witnessed during inspection, 100% performed by the manufacturer

General instructions:
1- Manufacturer's compliance shall be indicated in front of each test.
2- Approved Data Schedule & final drawings for the equipment / Material shall be attached.
3- Test Procedure & Day-to-day activity schedule shall be attached for approval.
4- The ITP must be duly signed and stamped by manufacturer's authorized personnel.
5- This document is valid for testing after S&SD approval.

Prepared by (Mfr's authorized QC test inspector) Approved by:

Date: 2S .. ~-202o
·~om a'bOI

S&SD Approval

ITP-CABl-03 Standards & Specifications Department PAGE 30F 3