Nikken CNC Rotary Table CNC180 & CNC202 Series Instruction Manual
Nikken CNC Rotary Table CNC180 & CNC202 Series Instruction Manual
Table of Contents
Page
1. Preface 2
2. Dimensional drawings and specifications 2
3. Preparation for operation 3
3-1 Removal from packing 3
3-2 Installation onto the M/C 3
3-3 Filling lubrication oil 4
3-4 Electrical connection 5
3-5 Supplying the pneumatic pressure for the brake 6
3-6 Trial Running 7
3-7 Setting grid shift amount for machine zero-return 8
(only for additional axis control)
4. Mechanism and Maintenance information 9
4-1 Mechanism location for main parts 9
4-1-1 Location of the solenoid valve, clamp / unclamp confirmation switches 10
4-1-2 How to change the solenoid valve specifications(ON-Clamp / OFF-Clamp) 11
4-2 Backlash adjustment 12
4-3 Brake mechanism and confirmation mechanism 17
4-4 Zero point return mechanism 18
5. Appendix
5-1 Relation between work diameter and length for allowable maximum load(for steel) 19
5-2 Relation between work diameter and length for allowable work inertia 19
5-3 Spare Parts List 20
1
CNC ROTARY TABLE
1. Preface
Thank you for your purchase of the Nikken CNC Rotary Table.
The Nikken CNC Rotary Table is designed and manufactured on basis of our spirit of “Everyday
research”, which words are the origin of our company name. We are sure that this CNC Rotary
Table will satisfy you for its high performance, high quality and easy operation. Nikken CNC
Rotary Table withstands long-term and full operation. In order to ensure its proper handling and
full utility for intended purpose, please read through the instruction manuals attached hereto. And
please keep it where the operator can refer to it whenever necessary.
If there should happen to be any trouble on the CNC Rotary Table, please inform us the details
of trouble as well as all letters engraved on its nameplate.
2
CNC ROTARY TABLE
Fig. 1
3
CNC ROTARY TABLE
Oil filling port (500cc) Drain plug Rc 1/4 Drain plug Rc 1/4
[Placement of B type]
Oil filling port (500cc)
Sight glass
5
CNC ROTARY TABLE
Base unit
CNC180
Clamp / Unclamp Conf. SW.
FL7M-2J6HD
Solenoid Valve Air Purge
VQZ2151-1(5・ )YZ-M5-X77
6mm Dia. Straight Connector with Air Leakage Hole
Change the connectors, if air purge is not suitable
for your application.
Rc 1/4
Air Exhaust
(Bottom of motor cover)
Air Source
6
CNC ROTARY TABLE
Manifold(There is 2 types)
(Solenoid Energized: Clamp)
(Solenoid Energized: Unclamp)
Base unit
CNC180
Clamp / Unclamp Conf. SW.
FL7M-2J6HD
Solenoid Valve Air purge
VQZ2151-1(5・ )YZ-M5-X77
6mm Dia. Straight Connector with Air Leakage Hole
Change this connector, if air purge doesn't
much your application.
Air Source
7
CNC ROTARY TABLE
When the CNC Rotary Table is controlled by the Nikken Alpha 21, use G10 (Unclamp
command) and G11 (Clamp command) signal instead.
N000 G10 G13 (Unclamp, Single Block Mode)
N001 J000 G11 (Clamp and then Jump to N000)
4)Rotate the CNC Rotary table clockwise and counter-clockwise about twice at low
speed (F300) for the first time, and make sure that the CNC Rotary Table rotates
smoothly, then gradually increase the speed up to the rapid speed.
Fig. 4
The grid shift amount is described at the individual parameter list. And regard this
amount as the compensation amount.
1)Input the compensation amount at the NC parameter of grid shift amount.
2)Rotate the CNC Rotary Table a few degrees to the clockwise direction by JOG
mode, then carry out the machine zero return.
3)Adjust the compensation amount with checking the CNC Rotary Table zero position
by dial gauge reading.
Repeat 1)~ 3)operation to obtain the correct grid shift amount.
8
CNC ROTARY TABLE
Clamp conf. SW
Unclamp conf. SW
Solenoid valve
Fig. 5
[Placement of B type]
Solenoid valve
Unclamp conf. SW
Clamp conf. SW
Fig. 6
9
CNC ROTARY TABLE
O-Ring(AS568-168)
Unclamp conf. SW
Manifold
FL7M-2J6HD
There are 2 Type:
OFF - Clamp
ON - Clamp Solenoid valve unit
VQZ2151-1(5)YZ-Q-X77
Motor flange
Fig. 7
O-Ring(AS568-174)
Unclamp conf. SW
Manifold
There are 2 Type: FL7M-2J6HD
OFF - Clamp
ON - Clamp
Clamp conf. SW
FL7M-2J6HD
Motor flange
Solenoid valve unit
VQZ2151-1(5)YZ-Q-X77
Fig. 8
Caution1: The motor flange and / or motor cover before ser. No. 5000 cannot be installed on
the rotary table with motor cover sealed with O-ring.
Caution2 : Depending on the type of motor(eg. MELDAS HC-52T), power connector may
interfere with the valve unit. If this is the case, use separate type(a combination of
the VZ3120 and ZC130A-BTS6).
Caution3: The solenoid valve is replaced for each solenoid valve unit VQZ2151-1(5)YZ-Q-X77
(with base unit).
The VQZ2151-5YZ-Q-X77 type is for the DC 24V, and the VQZ2151-1YZ-Q-X77
type is for the AC 100V.
10
CNC ROTARY TABLE
4-1-2 How to change the solenoid valve specifications(ON - Clamp / OFF - Clamp)
There are 2 types of manifold of“R”and“L”as follow.
Right hand rotary table:“R”manifold is installed as the standard(OFF - Clamp).
Left hand rotary table:“L”manifold is installed as the standard(OFF - Clamp).
If you switch the solenoid valve specification from“OFF – Clamp”to“ON – Clamp”, the
manifolds are changed from“R to L”for right hand rotary table, and from“L to R”for left
hand rotary table. Also, swap clamp conf. SW & unclamp conf. SW
(Refer to the photo below.)
Airconnection
Manifold
There is 2 types(R& L)
Caution:The air is full inside the motor cover to prevent the coolant ingress (Air purge) from
the rotary table with the motor cover sealed by O-ring.
Small volume of air leaks from straight connector and comes out from bottom of motor
cover. You may recognize air leaking sound. This is normal.
Do not block the air venting hole used for air purging. Doing it may cause malfunctioning.
11
CNC ROTARY TABLE
9.8~14.7N・m
Flat steel plate(H)
Dial gauge(a)
Fig. 9
12
CNC ROTARY TABLE
Eccentric housing
clamping bolt(e)
Plug(d)
cover
(c)
Eccentric houging fixing bolt Backlash adjusting bolt(h)
Fig. 10
13
CNC ROTARY TABLE
Fig. 11
Plug(d)
Clamp piece(f)
Eccentric housing clamping bolt(e)
Fig. 12
14
CNC ROTARY TABLE
0.05mm
Fig. 13
15
CNC ROTARY TABLE
Gear case
Fig. 14
Drive motor
Gear case
Fig. 15
16
CNC ROTARY TABLE
Clamp ring
Return spring Piston
Brake disk
Clamp Unclamp
Fig. 16
17
CNC ROTARY TABLE
Note 1)When changing the proximity switch, locate the switch to get the length of 18
mm from flange to the front end as Fig. 15.
(If the adjustment is not made, it might cause the interference against the dog
ring or the machine zero positioning might not be done properly.)
Note 2)For the installation on the special purpose machine(for special application), the
proximity switch for the machine zero point return might not be installed due to
the machine specifications. Please refer to the attached drawings with CNC
Rotary Table.
Dog ring
Oil supply port
(Window for dog ring adjustment)
m
18m
Fig. 17
18
CNC ROTARY TABLE
5. Appendix
5-1. Relation between work diameter and length for allowable maximum
load(for steel)
Relation between work dia. and length for allowable work interia(for steel)
Weight at horizontal(200kg) Weight at vertical(100kg)
700
600
Work length(mm)
500
400
300
200
100
0
100 150 180 200 250 300 350 400 450 500
Work dia.(mm)
How to use above chart
A work piece of 180 mm diameter and its length of less than 500 mm is within the
allowable load of 100 kg from above chart.
Note)In case of the work piece diameter of more than 200 mm, please make sure that
its work inertia is within the specification, even if the work piece weight is within
the allowable load.
5-2. Relation between work diameter and length for allowable work inertia
Relation between work dia. and length for allowable work interia(for steel)
Work inertia(0.4kg・m2)
700
600
500
Work length(mm)
480
400
300
200
100
0
100 150 180 200 250 300 350 400 450 500
Work dia.(mm)
How to use above chart
A work piece of 180 mm diameter and its length of less than 480 mm is with the
allowable work inertia of 0.4 kg・m2.
19
CNC ROTARY TABLE
1a
8 7
6a 6
14
37
11
12 13
15
16a 16
17 17b 17c
18 18a 18b
19 19c
19a
20
19b
TCZ-A3001
20
CNC ROTARY TABLE
31R 31L
25 22d 23a
24 22g
23
22f
22R 22L
22h
22i 22e
32
22h
22f
22g
38
21 21c
21a
26
B102
B29 21b
B102a 21a 22c
B102b 29
TCZ-A3002/1
21
CNC ROTARY TABLE
Support Table
Spare Parts List
TAT105, TAT170
6
2c 3 3c 3a 2 4 1 13 5 7 8 9 10 11 11d 11c 11b
8a
12
9a 10b
9c 9b 10a 11a
23
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