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Nikken CNC Rotary Table CNC180 & CNC202 Series Instruction Manual

The document provides instructions for preparing a CNC rotary table for operation, including: 1. Removing it from packing carefully using an eye bolt and wire. 2. Installing it onto a machine tool and filling it with lubrication oil through a filling port. 3. Connecting it electrically and supplying pneumatic pressure to the brake. 4. Performing a trial run and setting the grid shift amount for machine zero return for additional axis control.

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0% found this document useful (0 votes)
4K views28 pages

Nikken CNC Rotary Table CNC180 & CNC202 Series Instruction Manual

The document provides instructions for preparing a CNC rotary table for operation, including: 1. Removing it from packing carefully using an eye bolt and wire. 2. Installing it onto a machine tool and filling it with lubrication oil through a filling port. 3. Connecting it electrically and supplying pneumatic pressure to the brake. 4. Performing a trial run and setting the grid shift amount for machine zero return for additional axis control.

Uploaded by

YASUNAGA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CNC ROTARY TABLE

NIKKEN CNC ROTARY TABLE


CNC180 & CNC202 Series
INSTRUCTION MANUAL
VER 9.6
CNC ROTARY TABLE

History of version revisions


Details of what was revised in the version
Date Version
Model Serial No.
CNC180R.L 2239~ *Motor flange changed.
CNCZ180R.L 2023~ (Flange can be used for both the
2003.3.31 2 Alpha2 and Alpha3)
CNC202R.L 1183~ *Motor flange drawing number
CNCZ202R.L 1014~ (CN203R030C)
CNC(Z)180 *The sealing of the motor cover is
2004.1.30 5000~
CNC(Z)202 changed to O-ring type.
3
CNC(Z)180 *Solenoid valve and confirmation switches
2004.1.30 6000~
CNC(Z)202 are integrated into a single unit.
*The worm screw shaft bearings are
7000A~ changed from the angular contact
bearings to the thrust bearings.
*Manufacturer of main unit sight glass is changed.
CNC(Z)180
2005.3.10 4 MA HINOMARU(manufacturer: Koho)is
CNC(Z)202
changed to No. KMH-4(manufacturer: Kyowa).
7000~
*The worm screw shaft bearings are
changed from the angular contact
bearings to the thrust bearings.
CNC(Z)180 *Change the parts list(Thrust bearing).
2006.8.26 5
CNC(Z)202 *The backlash adjustments of B type is added.

CNC(Z)180 *Hardness of G95, G110 and G130 was


2008.2 6 10000~
CNC(Z)202 changed from 70 to 90.
Internal tapered diameter of main gear
(Worm shaft gear)
CNC180R,L 11021~
Basic specification is ;
φ11 - iF2 equivalent.
φ16 - iF4 equivalent.
CNCZ180R,L 10813~ But the Serial No. larger than left figures
are standardized as follows;
2008.7.17 7 No“T”at the end of Code No. for φ11
e.g. 11021
CNC202R,L 10516~ Add“T”at the end of Code No. for φ16
e.g. 11021T
And add“H”at the end of Code No. for
rotary tables using the Harting connector
CNCZ202R,L 10622~ on 21 controller.
e.g. 11021HT
CNC180R.L 15934~ *Decrease M4 tap of the thrust flange.
CNCZ180R.L 12261~ (From 6 to 2)
2013.8 8
CNC202R.L 19864~
CNCZ202R.L 12084~
History of version revisions
Details of what was revised in the version
Date Version
Model Serial No.
CNC180R.L 20000~ *O-ring was changed to Rod Seal
CNCZ180R.L 20000~ (Piston Seal)
2014.5 9 G-95→NIK-IW0340-950S
CNC202R.L 25000~ G-110→NIK-IW0340-1100S
CNCZ202R.L 20000~ G-130→NIK-IW0340-1350K
CNC ROTARY TABLE
CNC ROTARY TABLE

Table of Contents
Page
1. Preface 2
2. Dimensional drawings and specifications 2
3. Preparation for operation 3
3-1 Removal from packing 3
3-2 Installation onto the M/C 3
3-3 Filling lubrication oil 4
3-4 Electrical connection 5
3-5 Supplying the pneumatic pressure for the brake 6
3-6 Trial Running 7
3-7 Setting grid shift amount for machine zero-return 8
(only for additional axis control)
4. Mechanism and Maintenance information 9
4-1 Mechanism location for main parts 9
4-1-1 Location of the solenoid valve, clamp / unclamp confirmation switches 10
4-1-2 How to change the solenoid valve specifications(ON-Clamp / OFF-Clamp) 11
4-2 Backlash adjustment 12
4-3 Brake mechanism and confirmation mechanism 17
4-4 Zero point return mechanism 18
5. Appendix
5-1 Relation between work diameter and length for allowable maximum load(for steel) 19
5-2 Relation between work diameter and length for allowable work inertia 19
5-3 Spare Parts List 20

1
CNC ROTARY TABLE

1. Preface
Thank you for your purchase of the Nikken CNC Rotary Table.
The Nikken CNC Rotary Table is designed and manufactured on basis of our spirit of “Everyday
research”, which words are the origin of our company name. We are sure that this CNC Rotary
Table will satisfy you for its high performance, high quality and easy operation. Nikken CNC
Rotary Table withstands long-term and full operation. In order to ensure its proper handling and
full utility for intended purpose, please read through the instruction manuals attached hereto. And
please keep it where the operator can refer to it whenever necessary.

Please keep “Inspection Certificate”, “Common Instruction Manual”


and “Individual Instruction Manual” in your file.

If there should happen to be any trouble on the CNC Rotary Table, please inform us the details
of trouble as well as all letters engraved on its nameplate.

2. Dimensional drawings and specifications


Please see separate sheets in this file.

2
CNC ROTARY TABLE

3. Preparation for operation


The following preparations and trial running are required before the CNC Rotary Table is
fully running:

1)Removal from packing


2)Installation onto the M/C
3)Filling lubrication oil
4)Electrical connection
5)Supplying pneumatic pressure for the brake
6)Trial running
7)Setting grid shift amount for machine zero-return
(only for additional axis control)

3-1. Removal from packing


1)Unpacking and transfer
Careful attention should be paid to the transfer of the CNC Rotary Table after it is
WARNING unpacked. Hook a wire through the eye bolt and carefully move the CNC Rotary Table
while keeping the balance. After the transfer please detach the eye bolt.

Fig. 1

2)Wiping off rust-preventive oil


Carefully wipe off the rust-preventive oil applied on the whole surface of the CNC
Rotary Table when shipped by using waste cloth.
Do not use benzene or gasoline which would produce rust.

3-2. Installation onto the M/C


Please see Common Instruction Manual.

3
CNC ROTARY TABLE

3-3. Filling lubrication oil


The entirely enclosed CNC Rotary Table body will not permit the ingress of cutting oil or
permit lubrication oil to leak out. However, be sure to check the oil level, and inspect the
sight glass about once a week. If the oil level is low, replenish it with the appropriate
amount. Oil should be changed at least once a year. Since the appropriate amount of
Idemitsu’s Super Multi Oil #100 was filled before the rotary table was shipped, there is
no need to add any more lubrication oil.

Oil filling port (500cc) Drain plug Rc 1/4 Drain plug Rc 1/4

Sight glass Fig. 2


Drain plug Rc 1/4

[Placement of B type]
Oil filling port (500cc)

Sight glass

Drain plug Rc 1/4 Fig. 3

List of recommended oil: Please see Common Instruction Manual.


4
CNC ROTARY TABLE

3-4. Electrical connection


Always make sure that the electrical connection between the CNC Rotary Table and the
machine controller is done according to the attached electrical circuit diagram. Rotating
the CNC Rotary Table with the brake clamped would damage the CNC Rotary Table.
Note 1) The cable connection and checking must be done when the main power of the
machine tool is switched off.
DANGER
Note 2) Ensure that the cables and the pneumatic hose are located safely without
causing any interference against the movement of the machine table.

5
CNC ROTARY TABLE

3-5. Supplying pneumatic pressure for the brake


[1]Supplying the air
The brake clamp on this table is activated by pneumatic pressure.
The solenoid valve and confirmation switches for clamp / unclamp are provided
inside the motor cover.
Please connect air supply hose to the specified port.
1)The standard position where the air is connected is located next to the cable output port.
The port has Rc1/4 fitting for 8mm diameter air hose.(Please refer the attached
drawings for details.)
2)Always make sure that the brake clamp requires 0.49MPa constant pneumatic
supply pressure.
3)The applicable pneumatic pressure range is between 0.40MPa - 0.70MPa.
However, if the pressure is below 0.49MPa, the sufficient brake torque in the
specifications cannot be obtained, and if the pressure is over 0.70MPa, it might
damage the solenoid valve, switches for clamp / unclamp confirmation, and the air
hose, so care must be exercised.
4)Supply clean and dry air for the pneumatic pressure for the clamp.
Manifold(There are 2 types)
(Solenoid Energized: Clamp)
(Solenoid Energized: Unclamp)

Base unit

CNC180
Clamp / Unclamp Conf. SW.
FL7M-2J6HD
Solenoid Valve Air Purge
VQZ2151-1(5・ )YZ-M5-X77
6mm Dia. Straight Connector with Air Leakage Hole
Change the connectors, if air purge is not suitable
for your application.

Rc 1/4

Air Exhaust
(Bottom of motor cover)

Caution : Use DRY & CLEAN air passing


through Air Dryer and Air Filter.

Air Source

6
CNC ROTARY TABLE

[2]Air to air booster


The brake torque can be increased by intensifying the input air pressure to install the
air to air booster.
1)The maximum applicable pneumatic pressure is 0.70MPa. If the pressure after
intensifying is over 0.70MPa, it might damage the solenoid valve, switches for
clamp / unclamp confirmation, and the air hose, so care must be exercised.
2)The air to air booster must be installed before the solenoid valve.
3)The air filter and lubricator must be installed after the air to air booster.

Manifold(There is 2 types)
(Solenoid Energized: Clamp)
(Solenoid Energized: Unclamp)

Base unit

CNC180
Clamp / Unclamp Conf. SW.
FL7M-2J6HD
Solenoid Valve Air purge
VQZ2151-1(5・ )YZ-M5-X77
6mm Dia. Straight Connector with Air Leakage Hole
Change this connector, if air purge doesn't
much your application.

Rc 1/4 Output pressure


MAX.0.7MPa
Air Exhaust Lubricator
(Bottom of motor cover)
Air to air booster circuit
Air Filter

Air to air booster


Caution : Use DRY & CLEAN air passing
(VBA-1110-02)
through Air Dryer and Air Filter.

Air Source

7
CNC ROTARY TABLE

3-6. Trial Running


1)Make sure that the air hose is connected and the pneumatic pressure is supplied correctly.
2)Do not load any component on the CNC Rotary Table.
3)Execute the brake clamp(M10, M68 etc)and unclamp(M11, M69 etc)commands
repeatedly from NC unit to check the brake works properly.

When the CNC Rotary Table is controlled by the Nikken Alpha 21, use G10 (Unclamp
command) and G11 (Clamp command) signal instead.
N000 G10 G13 (Unclamp, Single Block Mode)
N001 J000 G11 (Clamp and then Jump to N000)

4)Rotate the CNC Rotary table clockwise and counter-clockwise about twice at low
speed (F300) for the first time, and make sure that the CNC Rotary Table rotates
smoothly, then gradually increase the speed up to the rapid speed.

3-7. Setting grid shift amount for machine zero-return


(only for additional axis control)
The machine zero point of the CNC Rotary Table is located at the position where the
CNC Rotary Table reference T-slot becomes parallel with the CNC Rotary Table bottom
surface and the base line plate indicates“0”position.

Base line plate

Fig. 4

The grid shift amount is described at the individual parameter list. And regard this
amount as the compensation amount.
1)Input the compensation amount at the NC parameter of grid shift amount.
2)Rotate the CNC Rotary Table a few degrees to the clockwise direction by JOG
mode, then carry out the machine zero return.
3)Adjust the compensation amount with checking the CNC Rotary Table zero position
by dial gauge reading.
Repeat 1)~ 3)operation to obtain the correct grid shift amount.

8
CNC ROTARY TABLE

4. Mechanism and Maintenance information


4-1. Mechanism location for main parts

Deceleration SW for machine zero return

Clamp conf. SW

Unclamp conf. SW

Solenoid valve

Fig. 5

[Placement of B type]

Solenoid valve

Unclamp conf. SW

Clamp conf. SW
Fig. 6

9
CNC ROTARY TABLE

4-1-1 Location of solenoid valve, clamp/unclamp confirmation Switches


(When FANUC α 1, α 2i or equivalent motor is installed)
S/No. 6000 and newer: Motor cover is sealed with the O-Ring. Electrical parts such as
clamp/unclamp conf. SW and solenoid valve are integrated.

O-Ring(AS568-168)
Unclamp conf. SW
Manifold
FL7M-2J6HD
There are 2 Type:
OFF - Clamp
ON - Clamp Solenoid valve unit
VQZ2151-1(5)YZ-Q-X77

Motor flange

Fig. 7

S/No. 6000~(When FANUC α 4, α 8i or equivalent motor is installed)

O-Ring(AS568-174)
Unclamp conf. SW
Manifold
There are 2 Type: FL7M-2J6HD
OFF - Clamp
ON - Clamp
Clamp conf. SW
FL7M-2J6HD
Motor flange
Solenoid valve unit
VQZ2151-1(5)YZ-Q-X77
Fig. 8

Caution1: The motor flange and / or motor cover before ser. No. 5000 cannot be installed on
the rotary table with motor cover sealed with O-ring.
Caution2 : Depending on the type of motor(eg. MELDAS HC-52T), power connector may
interfere with the valve unit. If this is the case, use separate type(a combination of
the VZ3120 and ZC130A-BTS6).
Caution3: The solenoid valve is replaced for each solenoid valve unit VQZ2151-1(5)YZ-Q-X77
(with base unit).
The VQZ2151-5YZ-Q-X77 type is for the DC 24V, and the VQZ2151-1YZ-Q-X77
type is for the AC 100V.

10
CNC ROTARY TABLE

4-1-2 How to change the solenoid valve specifications(ON - Clamp / OFF - Clamp)
There are 2 types of manifold of“R”and“L”as follow.
Right hand rotary table:“R”manifold is installed as the standard(OFF - Clamp).
Left hand rotary table:“L”manifold is installed as the standard(OFF - Clamp).
If you switch the solenoid valve specification from“OFF – Clamp”to“ON – Clamp”, the
manifolds are changed from“R to L”for right hand rotary table, and from“L to R”for left
hand rotary table. Also, swap clamp conf. SW & unclamp conf. SW
(Refer to the photo below.)

Airconnection
Manifold
There is 2 types(R& L)

(Example of replacement on a right hand rotary table)


From“OFF – Clamp”to“ON – Clamp”
Clamp conf. SW Unclamp conf. SW Unclamp conf. SW Clamp conf. SW
(Red tube) (Blue tube) (Blue tube) (Red tube)
“R”
manifold “L”
manifold
R

(Example of replacement on a left hand rotary table)


From“OFF – Clamp”to“ON – Clamp”
Clamp conf. SW Unclamp conf. SW Clamp conf. SW Unclamp conf. SW
(Red tube) (Blue tube) (Red tube) (Blue tube)
“L”
manifold “R”
manifold
L

Caution:The air is full inside the motor cover to prevent the coolant ingress (Air purge) from
the rotary table with the motor cover sealed by O-ring.
Small volume of air leaks from straight connector and comes out from bottom of motor
cover. You may recognize air leaking sound. This is normal.
Do not block the air venting hole used for air purging. Doing it may cause malfunctioning.

11
CNC ROTARY TABLE

4-2. Backlash adjustment


[Check of the backlash]
The worm screw rotates in the totally-enclosed oil bath and the reduction mechanism is
composed of a combination of the special ion-nitrided worm wheel and the special worm
screw, so that it is not necessary to adjust the backlash until 4~5 years have elapsed
after the rotary table is put in service. However, if it’s necessary, the backlash can be
simply adjusted according to the following procedures.

1)Unclamp the brake


2)Confirming the backlash
Put the dial gauge(a)probe at the T-slot on the faceplate.
Read a deflection of the dial gauge(a)by inserting the flat steel plate(H)into a T-slot and
maneuver the faceplate clockwise and counter clockwise through the plate by hand at
9.8~14.7N・m force.
A backlash of within 5~15 microns(at least 5 microns of backlash is necessary)is
normal, and the adjustment should be done in the event when a backlash of 50
microns or more is observed.
The confirmation is to be done on 8 spots of every 45°of table.

9.8~14.7N・m
Flat steel plate(H)

Dial gauge(a)

Fig. 9

12
CNC ROTARY TABLE

3)Backlash adjustment at worm wheel


1)Remove the eccentric housing cover.
2)Slightly loosen 3 bolts(c)
(M8)which tighten the eccentric housing.
3)Remove the cap plug(d)off.
4)There is a bolt(e)for clamping the eccentric housing behind the plug, loosen the
bolt 2~3 turns and hit the bolt head slightly to release the clamp piece(f)behind.
Thus, the clamping of the eccentric housing will be released and now it’s ready to
adjust the backlash.(See Fig. 12.)
5)Here, reset the dial gauge probe(a)as shown in Fig. 9, and loosen the backlash
adjust bolt(h)and tighten the backlash adjust bolt(i), then the eccentric housing will
turn and the backlash between the worm screw and worm wheel will get near to 0
(zero).(See Fig.11)
Adjust the backlash to 5~15 microns by watching the deflection of the dial gauge
(a)while maneuvering the outer periphery of CNC Rotary Table. (See Fig. 9)
6)After completion of above adjustment, put(c) (
, e)and(d)back as they were.
7)Measure the backlash again and confirm to that it has been adjusted to 5~15 microns.

Backlash adjusting bolt(i)

Eccentric housing
clamping bolt(e)

Plug(d)
cover

(c)
Eccentric houging fixing bolt Backlash adjusting bolt(h)

Fig. 10

13
CNC ROTARY TABLE

Eccentric housing fixing bolt(c)

Backlash adjust bolt(i) Backlash adjust bolt(h)

To make it loose To make it tight

Fig. 11

Plug(d)

Clamp piece(f)
Eccentric housing clamping bolt(e)

Fig. 12

14
CNC ROTARY TABLE

4-1)Backlash adjustment between main gear and motor gear


①Loosen 4 motor fitting bolts and adjust screw.
②Slightly push the motor toward the main gear.
 (Press it to the extent that it will hang down under its own weight.)
③Slightly tighten the motor fitting bolts.
④Apply the probe of dial gauge at the flange of the motor.
⑤Push the motor away from the main gear by 0.05 mm.
⑥Tighten the motor fitting bolts thoroughly.
⑦Make sure that it's not making any unusual noise by driving the motor.
⑧If so, adjust the position of the motor as per the procedure 5)to suit.

0.05mm

Fig. 13

15
CNC ROTARY TABLE

4-2)Backlash adjustment between main gear and motor gear: CNC180B、202B


After having adjusted the worm wheel and worm screw backlash, follow the
adjustment steps below.
①Remove the gear case cover.
②Proceed with the Z1 and Z2 adjustment.(Ideal amount of backlash: 0.02 to 0.03 mm)
Z2 is mounted on an eccentric shaft. Loosen the three bolts on the shaft, and adjust.
③Proceed with the Z2 and Z3 adjustment.(Ideal amount of backlash: 0.02 to 0.03 mm)
Loosen the four mounting bolts of the drive motor, push the motor toward the Z2
gear side, and adjust. The backlash adjustments must be performed from the
main gear side in the sequence of Z1 → Z2 → Z3.

Gear case

Z3 motor shaft gear

Z1 worm shaft gear


Z2 intermediate shaft gear
Gear case cover

Fig. 14

Drive motor

Gear case

Z1 Z2 Eccentric shaft Z3 Gear case cover

Fig. 15

16
CNC ROTARY TABLE

4-3. Brake and confirmation mechanism


1)When the air pressure is supplied inside the cylinder by the clamp command, the
piston travels along its stroke. Through a 2-stage intensifying mechanism, the wedge
piston with its gentle taper presses the entire circumference of the brake disk linked
to the table against the main body, resulting in the clamping status. When this
happens, the air pressure is also supplied to the brake confirmation mechanism, the
piston is driven, and the proximity switch for clamp confirmation is actuated.
2)When the pneumatic pressure for clamping is released by unclamp command, the
piston is pushed back to the original position by the return spring to make it unclamp.
At the same time, the pneumatic pressure at the brake confirmation mechanism also
pushes the piston to the original position and activates the proximity switch for
unclamp confirmation is actuated.

Clamp ring
Return spring Piston

Brake disk

Clamp Unclamp

Fig. 16

17
CNC ROTARY TABLE

4-4. Machine zero point return mechanism


There is a proximity switch for declaration of the machine zero point return as per Fig. 17.
If the machine zero position is out of position over the movement of one rotation of the
motor(4 or 8)or more, adjustment of the location of the dog ring is required. It the
machine zero position is out of the position less than the movement of one rotation of
the motor(4 or 8), please adjust the grid shift amount.

Series Movement per one rotation of the motor


CNC180/202 4°
CNCZ180/202 8°

Note 1)When changing the proximity switch, locate the switch to get the length of 18
mm from flange to the front end as Fig. 15.
(If the adjustment is not made, it might cause the interference against the dog
ring or the machine zero positioning might not be done properly.)
Note 2)For the installation on the special purpose machine(for special application), the
proximity switch for the machine zero point return might not be installed due to
the machine specifications. Please refer to the attached drawings with CNC
Rotary Table.

Dog ring fixing bolt

Proximity switch for zero point return

Dog ring
Oil supply port
(Window for dog ring adjustment)

m
18m

Fig. 17

18
CNC ROTARY TABLE

5. Appendix
5-1. Relation between work diameter and length for allowable maximum
load(for steel)
Relation between work dia. and length for allowable work interia(for steel)
Weight at horizontal(200kg) Weight at vertical(100kg)
700

600
Work length(mm)

500

400

300

200

100

0
100 150 180 200 250 300 350 400 450 500
Work dia.(mm)
How to use above chart
A work piece of 180 mm diameter and its length of less than 500 mm is within the
allowable load of 100 kg from above chart.

Note)In case of the work piece diameter of more than 200 mm, please make sure that
its work inertia is within the specification, even if the work piece weight is within
the allowable load.

5-2. Relation between work diameter and length for allowable work inertia
Relation between work dia. and length for allowable work interia(for steel)
Work inertia(0.4kg・m2)
700

600

500
Work length(mm)

480

400

300

200

100

0
100 150 180 200 250 300 350 400 450 500
Work dia.(mm)
How to use above chart
A work piece of 180 mm diameter and its length of less than 480 mm is with the
allowable work inertia of 0.4 kg・m2.

19
CNC ROTARY TABLE

5-3. Spare Parts List


CNC180 Spindle

1a

8 7

6a 6

14
37
11

12 13

15

16a 16

17 17b 17c

18 18a 18b

19 19c

19a

20

19b

TCZ-A3001

20
CNC ROTARY TABLE

5-3. Spare Parts List


CNC180 Worm Screw Shaft

31R 31L

25 22d 23a

24 22g
23

22f
22R 22L
22h

22i 22e

32

22h

22f

22g

38
21 21c

21a
26
B102
B29 21b
B102a 21a 22c

B102b 29

B28 B45 B103 B102d B103a 28


B Type R、L Type

TCZ-A3002/1
21
CNC ROTARY TABLE

Reference No. Part No. Item Qty. Remarks


TCZ-A3001 1a Face Seal 1 Dia.164mm with O Ring (MITSUBISHI)
TCZ-A3001 2 CN180R002 Circular Table 1
TCZ-A3001 3 WW-CN180R003 Worm Wheel 1
TCZ-A3001 4 CN180R004 MZR Dog Ring 1
TCZ-A3001 6 CN180R006 Radial Retainer 1
TCZ-A3001 6a Needle Roller 36 DIA.4mm x 11mmL
TCZ-A3001 7 CN180R007 Thrust Retainer 1
TCZ-A3001 8 CN171R035 Tubular Roller 36
TCZ-A3001 11 AX123R041 Spacer Ring 1
TCZ-A3001 12 AX123R042 Brake Disk 1
TCZ-A3001 13 AX123R043 Brake Disk Set Ring 1
TCZ-A3001 14 CN105R034 Coil Spring 7
TCZ-A3001 15 AX123R046 Clamp Ring 1
TCZ-A3001 16 AX123R047 Retainer 1
TCZ-A3001 16a Ball 24 φ10
TCZ-A3001 17 CN180R017 Pilot Flange 1
TCZ-A3001 17b Rod Seal *3 1 NIK-IW0340-1100S
TCZ-A3001 17c O Ring 2 G-145
TCZ-A3001 18 CN180R018 Piston 1
TCZ-A3001 18a Rod Seal *3 1 NIK-IW0340-950S
TCZ-A3001 18b Piston Seal *3 1 NIK-IW0340-1350K
TCZ-A3001 19 CN180R019 Cylinder Cover 1
TCZ-A3001 19a Combination Bearing 1 NAX6040 (IKO)
TCZ-A3001 19b Oil Seal 1 UE7510010 (MUSASHI)
TCZ-A3001 19c O Ring 1 G-130
TCZ-A3002/1 21 WS-CN180R055 Worm Screw *4 1
TCZ-A3002/1 21a Ball Bearing 2 #6003 (P5) (NTN)
TCZ-A3002/1 21b Snap Ring 1 ISTW-17 (OCHIAI)
TCZ-A3002/1 21c Key 1 WA4 x 13
TCZ-A3002/1 22R CN180R022 Eccentric Housing *1 1 FOR RIGHT HAND TABLE
TCZ-A3002/1 22L CN180L022 Eccentric Housing *1 1 FOR LEFT HAND TABLE
TCZ-A3002/1 22c Oil Seal 1 SC17358 (NOK)
TCZ-A3002/1 22d Oil Seal *1 1 TC25387 (NOK)
TCZ-A3002/1 22e O Ring 1 G-50
TCZ-A3002/1 22f Thrust Needle Bearing *1 2 AXK1103 (NTN)
TCZ-A3002/1 22g Inner Ring *1 2 WS81103 (NTN)
TCZ-A3002/1 22h Outer Ring *1 2 GS81103 (NTN)
TCZ-A3002/1 22i Needle Bearing *1 1 NK1720R (NTN)
TCZ-A3002/1 23 AX123R059 Seal Collar 1
TCZ-A3002/1 23a O Ring 1 WP-13
TCZ-A3002/1 24 CN171R022 Nut A for Worm Screw 1
TCZ-A3002/1 25 CN171R023 Nut B for Worm Screw 1
TCZ-A3002/1 26 CN180R026 Bearing Collar 1
TCZ-A3002/1 28 GR-CN202R015 Main Gear *4 1
TCZ-A3002/1 29 GR-CN180B028-16T-K5 Motor Gear *4 1
TCZ-A3002/1 31R AX123R064R Eccentric Cover *1 1 FOR RIGHT HAND TABLE
TCZ-A3002/1 31L AX123R064L Eccentric Cover *1 1 FOR LEFT HAND TABLE
TCZ-A3002/1 32 CN180R032 Clamp- Piece 1
TCZ-A3001 37 AX123R068 Straight Pin 1
TCZ-A3002/1 38 CN180R038 Seal Collar 1
TCZ-A3002/1 B28 GR-CN180B028 Main Gear *1 1 B Type
TCZ-A3002/1 B29 GR-CN171B110 Motor Gear *1 1 B Type
TCZ-A3002/1 B102 CN180B102 Idle Gear Flange *1 1 B Type
TCZ-A3002/1 B102a O Ring *1 1 B Type P-16
TCZ-A3002/1 B102b Snap Ring *1 1 (OCHIAI)
B Type ISTW-15
TCZ-A3002/1 B102d Ball Bearing *1 2 (NTN)
B Type #6902
TCZ-A3002/1 B103 GR-CN180B103 Idle Gear *1 1 B Type
TCZ-A3002/1 B103a Snap Ring *1 1 (OCHIAI)
B Type IRTW-28
TCZ-A3002/1 B45 9ZL16-NUT Nut *1 1 B Type
*1:updated 2006/OCT/04
*2:updated 2010/JUL/22
*3:updated 2014/AUG/18 22
*4:updated 2015/JUL/16
CNC ROTARY TABLE

Support Table
Spare Parts List
TAT105, TAT170

6
2c 3 3c 3a 2 4 1 13 5 7 8 9 10 11 11d 11c 11b

8a
12
9a 10b

9c 9b 10a 11a

No. Parts No. Item Qty. Remarks


1 TA105R001BR Body 1 *1
2 TA105R002 Spindle 1
2c Oil Seal 1 TC105*120*8(NOK)
3 TA105R003 Bearing Holder 1
3a Ball Bearing 1 #6918(NTN) *1
3c O Ring 1 G-125
4 TA105R004 Lock Nut 1
5 CN103R004 Spacer Ring 1
6 CN103R005 Brake Disk 1
7 CN103R006 Brake Disk Set Ring 1
8 CN103R009 Retainer 1
8a Ball 24 Dia.8mm
9 CN103R010 Pilot Flange 1
9a O Ring 2 G-115
9b Rod Seal 1 NIK-IW0701-900S(SKF) *2
9c O Ring 4 P-6
10 CN103R011 Piston 1
10a Piston Seal 1 NIK-IW0701-1100K(SKF) *2
10b Rod Seal 1 NIK-IW0701-700S(SKF) *2
11 TA105R011 Cylinder Cover 1
11a O Ring 1 G-105
11b Oil Seal 1 TC50*68*9(NOK)
11c Snap Ring 1 (OCHIAI)
IRTW-62
11d Needle Bearing 1 TAF506225(IKO)
12 CN103R008 Clamp Ring 1
13 CN105R034 Coil Spring 8
(Add
*1:updated 2013/FEB “B” at the end of Code No. for TAT using Ball Bearing)
*2:updated 2014/JUN Serial No. 3000(TAT105) , Serial No. 30000(TAT170)

23
NIKKEN KOSAKUSHO WORKS, LTD. OSAKA, JAPAN.
5-1, 1-chome, Minamishinden, Daito-shi, Osaka-fu, Japan. Telephone:072-869-5820 Telefax:072-869-6220
U.S.A LYNDEX-NIKKEN KOREA KOREA NIKKEN LTD.
CA, CT, IL, NC, TX, WA 1468 Armour Boulevard, 90B-11L, Namdong Industrial Complex, 170, Namdong-Daero,
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MEXICO HERRAMIENTAS LYNDEX-NIKKEN S.A.de C.V. P.R.CHINA SHANGHAI ZHONG YAN TRADING CO., LTD.
(From 2014.09) Av. Hercules #401-13, Fracc. Poligono 3 Building 1/f, #54, No.1089 Qinzhou Rd.(N),
Santa Rosa Jauregui, Queretaro 76220 Shanghai, China
Tel.+52-55-8421-8421 Tel.+86-(0)-216210-2506 Fax.+86-(0)-216210-2083
FRANCE PROCOMO-NIKKEN S.A.S
SINGAPORE NIKKEN KOSAKUSHO ASIA PTE, LTD.
6, avenue du 1er Mai-Z.A.E.Les Glaises 91127 186,Woodlands Industrial Park E5 #04-01
Palaiseau Cedex M Singapore 757515
Tel.+33-(0)-1-69.19.17.35 Fax.+33-(0)-1-69.30.64.68 Tel.+65-6362-7980 Fax.+65-6362-7980
UK NIKKEN KOSAKUSHO EUROPE LTD.
Precision House, Barbot Hall Industrial Estate, THAILAND SIAM NIKKEN Co., LTD.
Rotherham, South Yorkshire, S61 4RL 127 Moo5 Gauwungsai-Bangturie Road Tambon Tanokkard
Tel.+44-(0)-1709-366306 Fax.+44-(0)-1709-376683 Ampher Muangnakhonpathom Nakhonpathom 73000 Thailand
Tel.+66(02)178-0503 Fax.+66(02)178-0504
GERMANY NIKKEN DEUTSCHLAND GmbH
Eisenstraße 9c, 65428 Rüsselsheim
Tel.+49-(0)-6142-550600 Fax.+49-(0)-6142-5506060
ITALY VEGA INTERNATIONAL TOOLS S.P.A
Via Asti N・9 10026-Santena(TORINO) http://www.nikken-kosakusho.co.jp/en
Tel.+39-011-9497911 Fax.+39-011-9456380 e-mail : [email protected]
SCANDINAVIA NIKKEN SCANDINAVIA AB
SWEDEN Malmövägen 14 331 42 Värnamo Sweden ■Please give your order to the following agent.
Tel.+46-(0)-303-440-600 Fax.+46-(0)-303-58177
SPAIN & CUTTING TOOL S.L
PORTUGAL Portuetxe 16, Barrio Igarra
E-20018 Donostia-san Sebastian
Tel.+34-(0)-902-820090 Fax.+34-(0)-902-820099
UTILLAJES OLASA,S.L.
Tel.+34-(0)-943-107177
TURKEY NIKKEN KESICI TAKIMLAR SAN. VE ULUSLARARASI TIC. A. S
E5 Uzeri Kucukyali Yanyol Irmak Sok.
Kucukyali Sanayi Sitesi A Blok No:5 Maltepe 34852 Istanbul
Tel.+90-(0)-216-518-1010 Fax.+90-(0)-216-366-1414
D.ML .0.3
●Specifications are subject to change without notice.

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