03 01 30map
03 01 30map
03 01 30map
PART 1 GENERAL
1.1 SECTION INCLUDES
1.3 REFERENCES
03 01 30-1
4. ASTM C 150/C 150M - Standard Specification for Aggregate for Masonry
Mortar.
5. ASTM C 618 - Standard Specification for Coal Fly Ash and Raw or Calcined
Natural Pozzolan for Use in Concrete.
6. ASTM C 881/C 881M - Standard Specification for Epoxy-Resin-Base Bonding
Systems for Concrete.
7. ASTM C 928/C 928M - Standard Specification for Packaged, Dry, Rapid-
Hardening Cementitious Materials for Concrete Repairs.
8. ASTM C 937 - Standard Specification for Grout Fluidifier for Preplaced-
Aggregate Concrete.
9. ASTM C 1059/C 1059M - Standard Specification for Latex Agents for Bonding
Fresh To Hardened Concrete.
10. ASTM C 1240 - Standard Specification for Silica Fume Used in Cementitious
Mixtures.
11. ASTM D 2240 - Standard Test Method for Rubber Property-Durometer
Hardness.
1.4 SUBMITTALS
C. Verification Samples: For each finish product specified, two samples, minimum size
6 inches (150 mm) square representing actual product, color, and patterns.
C. Source Limitations: For repair products, obtain each color, grade, finish, type, and
variety of product from single source and from single manufacturer with resources to
provide products of consistent quality in appearance and physical properties.
03 01 30-2
A. Deliver and store products in manufacturer's unopened packaging bearing the brand
name and manufacturer's identification until ready for installation.
1.9 SEQUENCING
A. Ensure that products of this section are supplied to affected trades in time to prevent
interruption of construction progress.
PART 2 PRODUCTS
2.1 MANUFACTURERS
B. Epoxy Bonding Agent: ASTM C 881/C 881M, bonding system free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planibond EBA.
2. Type II: Non-load-bearing applications.
D. Mortar Scrub Coat: Mix consisting of 1 part Portland cement and 1 part fine
03 01 30-3
aggregate complying with ASTM C 144 except 100 percent passing a No. 16 (1.18-
mm) sieve.
B. Job-Mixed Patching Mortar: 1 part Portland cement and 2-1/2 parts fine aggregate
complying with ASTM C 144, except 100 percent passing a No. 16 (1.18-mm) sieve.
03 01 30-4
when tested according to ASTM C 109/C 109M.
03 01 30-5
Concrete: Packaged, dry mix for repair of concrete, and containing a latex additive
as either a dry powder or a separate liquid added during mixing.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planitop 25.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 7000 psi (49 MPa) within twenty-eight
days when tested according to ASTM C 109/C 109M.
03 01 30-6
Corporation; Planitop FD.
2. Product shall be non-redispersible.
3. Compressive Strength: Not less than 7500 psi (52.5 MPa) within twenty-eight
days when tested according to ASTM C 109/C 109M.
03 01 30-7
A. Silica-Fume-Enhanced, Fluid Cementitious Repair Mortar: Packaged, dry mix for
repair of concrete and that contains silica fume complying with ASTM C 1240.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planitop 15.
2. Compressive Strength: Not less than 9500 psi (66.5 MPa) at twenty-eight
days when tested according to ASTM C 109/C 109M.
B. Preplaced Aggregate: 100 percent passing a 1-1/2 inches (37.5 mm) sieve, 95 to
100 percent passing a 1 inch (25 mm) sieve, 40 to 80 percent passing a 3/4 inch (19
mm) sieve, zero to 15 percent passing a 1/2 inch (12.5 mm) sieve, and zero to 2
percent passing a 3/8 inch (9.5 mm) sieve.
C. Fine Aggregate for Grout: Fine aggregate according to ASTM C 33/C 33M, but with
100 percent passing a No. 8 (2.36 mm) sieve, 95 to 100 percent passing a No. 16
(1.18 mm) sieve, 55 to 80 percent passing a No. 30 (0.6 mm) sieve, 30 to 55 percent
passing a No. 50 (0.3 mm) sieve, 10 to 30 percent passing a No. 100 (0.15 mm)
sieve, zero to 10 percent passing a No. 200 (0.075 mm) sieve, and having a
fineness modulus of 1.30 to 2.10.
B. Polyurea Joint Filler: Two-component, semirigid, 100 percent solids, polyurea resin
with a Type A Shore durometer hardness of at least 75 according to ASTM D 2240.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planiseal RapidJoint 15.
03 01 30-8
VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Epojet LV.
2. Type I or Type II: Non-load-bearing applications.
3. Capping Adhesive: MAPEI Corporation; Planibond AE or Planibond AE Fast
product manufactured for use with crack-injection adhesive by same
manufacturer.
B. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planibond AE.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV: Load-bearing and structural applications.
C. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planibond AE Fast.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV: Load-bearing and structural applications.
D. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planibond EBA .
2. Type I or Type II: Non-load-bearing applications.
E. Epoxy Crack Adhesive: ASTM C 881/C 881M, bonding system. Free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Epojet.
2. Type I or Type II: Non-load-bearing applications.
3. Type IV or Type V: Load-bearing and structural applications.
03 01 30-9
3. Color and Texture: As indicated by manufacturer's designations.
4. Color and Texture: Matching existing.
5. Color and Texture: As selected by Architect from full range of industry colors.
B. Polymer Overlay: Epoxy adhesive complying with ASTM C 881/C 881M, bonding
system Type III, with surface-applied aggregate for skid resistance; free of VOCs.
1. Product: Subject to compliance with requirements, provide MAPEI
Corporation; Planiseal Traffic Coat FS.
2. Aggregate: ACI 548.8, oven-dried, washed, angular aggregate with a Mohs
hardness scale > 6 conforming to aggregate gradation as follows:
a. No. 4 Mesh Size: 100 percent passing.
b. No. 8 Mesh Size: 30 to 75 percent passing.
c. No. 16 Mesh Size: 0 to 5 percent passing.
d. No. 30 Mesh Size: 0 to 1 percent passing.
3. Color and Texture: As indicated by manufacturer's designations.
4. Color and Texture: Matching existing.
5. Color and Texture: As selected by Architect from full range of industry colors.
03 01 30-10
9. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap G Uni-Ax 900.
10. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap C Bi-Ax 230.
11. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap C 380 Quadri-Ax.
12. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap Primer 1.
13. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap 11.
14. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap 12.
15. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap 21.
16. Product: Subject to compliance with requirements, provide MAPEI
Corporation; MapeWrap 31.
B. Water: Potable.
2.21 MIXES
A. General: Mix products, in clean containers, according to manufacturer's written
instructions.
1. Do not add water, thinners, or additives unless recommended by
manufacturer.
2. When practical, use manufacturer's premeasured packages to ensure that
materials are mixed in proper proportions. When premeasured packages are
not used, measure ingredients using graduated measuring containers; do not
estimate quantities or use shovel or trowel as unit of measure.
3. Do not mix more materials than can be used within time limits recommended
by manufacturer. Discard materials that have begun to set.
B. Mortar Scrub Coat: Mix dry ingredients with enough water to provide consistency of
thick cream.
C. Dry-Pack Mortar: Mix required type(s) of patching-mortar dry ingredients with just
enough liquid to form damp cohesive mixture that can be squeezed by hand into a
ball but is not plastic.
E. Grout for Use with Preplaced Aggregate: Proportion according to ASTM C 938. Add
grout fluidifier to mix.
PART 3 EXECUTION
3.1 EXAMINATION
03 01 30-11
B. If substrate preparation is the responsibility of another installer, notify Architect of
unsatisfactory preparation before proceeding.
3.2 PREPARATION
3.3 INSTALLATION
3.4 PROTECTION
END OF SECTION
03 01 30-12