Terex Franna AT-20: Load Chart
Terex Franna AT-20: Load Chart
Terex Franna AT-20: Load Chart
Load chart
ABN : 86 010 671 048
ACN : 010 671 048
E-Mail : [email protected]
Internet : www.terex.com.au
16C1320-/0-1
Revision B – 24 August 2005
16C1320-
RATED CAPACITY MANUAL
AT-20
ALL PAGES LISTED MUST BE INCLUDED IN THIS BOOK.
SECTION 1 – WARNINGS
SECTION 2 – OPERATION
16C1320-/0-2
Revision B – 24 August 2005
SECTION 1
WARNINGS
CAUTION NOTE
ATTACHMENT NOTICE
DEFINITIONS
WARNINGS
16C1320-/1-1
Revision A – 24 August 2005
! CAUTION ! .
IMPROPER CRANE USE, CARE OR OPERATION CAN
CAUSE INJURY, DEATH OR PROPERTY DAMAGE.
NOTICE .
WRITTEN AUTHORISATION IS REQUIRED FROM TEREX
LIFTING AUSTRALIA PTY LTD PRIOR TO THE USE OF
ANY ATTACHMENT NOT SPECIFIED IN THE MANUAL.
16C1320-/1-2
Revision A – 24 August 2005
DEFINITIONS
Load Radius – Horizontal distance from the centre of the front wheels
forwards to the centre of the winch rope or tackle with load applied.
“Radius” on Rated Capacity charts refers to the Load Radius in metres.
Loaded Boom Angle – This is given to assist in setting up the crane only.
It gives only an approximation of the Load Radius for a specified boom
length. No allowance is made for boom or tyre deflection. “Boom Angle”
on Rated Capacity charts refers to the Loaded Boom Angle in degrees.
Rated Capacity (RC) – The total Freely Suspended Load, including the
mass of material and load handling equipment, that the machine can
safely lift under ideal conditions at a given boom length and Load Radius.
Side Load – Any external force applied either to the boom or load in a
horizontal direction.
Work Areas – Area measured in an arc about the centre pivot as shown
on the Working Area diagram. The “Articulation (green/amber)” icon on
the LMI indicates which zone the crane is in. Green indicates less than
10° Articulation. Amber indicates greater than 10° Articulation.
16C1320-/1-3
Revision A – 24 August 2005
! WARNING ! .
SPECIAL PRECAUTIONS FOR ARTICULATED CRANES
GENERAL
1. This machine has been designed to meet the requirements of AS1418.1 &
1418.5 and has been tested in accordance with these standards for pick and
carry operation on tyres.
2. Rated Capacities shown are for this machine as originally manufactured by
Terex Lifting Australia Pty Ltd. The Rated Capacities only apply when all the
instructions in this book are rigidly followed. Modifications to this machine or
use of equipment other than that specified can result in a reduction in Rated
Capacity.
3. If improperly operated or maintained, this machine can be hazardous.
Operation and maintenance of this machine must be in compliance with the
information documented in the operators, service and parts manuals furnished.
If these manuals are missing, obtain replacements through
Terex Lifting Australia Pty Ltd or their agents.
SET-UP
4. Reduced crane Rated Capacities for the particular job shall be established, by
the operator, with due allowance for adverse operating conditions. These
conditions include the supporting surface, pendulum action of the load, jerking
or sudden stops of the load and other factors affecting stability, two machine
lifts, electrical wires, adverse weather, wind, hazardous surroundings,
experience of personnel, etc.
5. Rated Capacity is based on Freely Suspended Loads with the machine on a
firm, level (max. 1% slope / 0.6°) and uniform surface. Lifting, or travelling with
a load, on soft or uneven ground can be hazardous and will reduce the Rated
Capacity of the crane. Refer to the “OPERATION ON SIDE SLOPES” in this
manual. No attempt shall be made to drag the load along the ground in any
direction.
6. Wind forces on the boom, resulting from winds up to 10 m/s (36 km/h), are
incorporated in the Rated Capacity. Any additional Side Loading due to wind
forces on the load will reduce the Rated Capacity, and must be considered.
16C1320-/1-4
Revision A – 24 August 2005
! WARNING ! .
7. Rated Capacities above the red line are based on the machine’s hydraulic or
structural competence and not on machine stability. Rated Capacities below
the red line are based on machine stability.
8. Rated Capacities include the mass of hooks, blocks, slings and auxiliary lifting
devices. Their mass must be subtracted, from the listed Rated Capacity, to
determine the equivalent net load.
9. Loaded Boom Angles at specified boom lengths give only an approximation of
the Load Radius. The Boom Angle before loading should be greater to account
for boom deflection increasing the Load Radius as the load is lifted.
OPERATION
10. Read and understand all warnings and instructional notes.
11. Do not tip the machine to determine allowable lifting capacities.
12. Loads may be lifted from the main boom head on the winch, the rhino hook, the
fixed lug, or either of the two sliding lugs on the boom. A flyjib is also available
to extend the maximum boom length and a manbasket can be pinned to the
head of the boom. Always use the correct Rated Capacity chart for the lifting
point in use and ensure the LMI is set to the correct duty. Written authorisation
from Terex Lifting Australia Pty Ltd is required prior to the use of any
attachment not specified in the manual.
13. Lifting from more than one lifting point simultaneously is neither intended nor
approved.
14. Handling of personnel from the boom is neither intended nor approved, except
in a Terex Lifting Australia supplied manbasket, correctly installed on the head
of the boom, or other approved arrangement.
15. When either the boom length or Load Radius or both are between values listed,
the smallest load shown at either the next larger Load Radius or boom length
shall be used, or the interpolated value shown on the LMI may be used.
16. Side Loading of the machine and load swing out may cause structural failure or
machine tip-over. Side Loads may be generated by: lifting when not level;
sudden acceleration or deceleration in Articulating with a load; dragging a load;
pushing a load; wind forces on load and boom structure.
17. Rated Capacity of the manual extension is determined by Loaded Boom Angle.
The boom may be retracted and extended with the manual set, however, the
Rated Capacity does not change from the fully extended position for the given
Loaded Boom Angle.
18. It is safe to attempt to telescope any load within the limits of the Rated Capacity
Manual. The maximum load that may be telescoped is limited by hydraulic
pressure, Loaded Boom Angle and powered boom sections lubrication.
16C1320-/1-5
Revision A – 24 August 2005
! WARNING ! .
19. The winch rope is fully compensated for boom extension. The only exception is
when the manual extension is being set. Refer to the operator’s manual for the
manual setting procedure. Once it is set the compensation is fully functional.
20. Do not allow the winch rope to unwind fully. Always ensure a minimum of
2 wraps of rope remain on the winch drum. Note the areas on the range
diagram where the fall block cannot reach the ground on 4 or 3 parts of rope.
21. Rated Capacity depends on tyre rating, tyre condition and tyre inflation
pressure. All tyres must be in good condition and must be inflated to the
recommended pressure before attempting a lift.
22. Pick & carry operation is permitted through the full Articulation range, however,
Rated Capacity is reduced above 10° Articulation. Use the reduced capacities
in the chart if entering this Articulation zone during the operation.
23. The maximum speed for pick & carry operation is 0.4m/s (1.44km/h). The
transfer case shall be set to low range.
24. Operation of this crane in excess of the Rated Capacity and disregard of the
instructions is hazardous.
16C1320-/1-6
Revision A – 24 August 2005
OPERATION ON SIDE SLOPES
Mobile Cranes are primarily designed to be used on firm, flat, level ground (to within
1% gradient), according to AS 1418.5, any deviation from this requires that the
Rated Capacity shall be reduced accordingly. As per AS 2550.5 – negotiation of
slopes by mobile cranes travelling with Freely Suspended Loads should be avoided.
The following precautions should be taken when operating on side slopes of up to 5°
(8.75% gradient) – REMEMBER surface depressions and potholes will create the
same effect as a side slope.
• Ensure the tyres are correctly INFLATED as per the rated capacity manual.
• Ensure the ground condition is FIRM enough to support the axle loads.
• REDUCE the Rated Capacity of the crane by the percentage value for the crane as
shown in figure 1 for operating on side slopes up to 5° (8.75% gradient) -
REMEMBER the crane’s load indicator will NOT automatically derate the Rated
Capacity.
• Use the crane’s side slope inclinometer as a guide only, it is most accurate when
the crane’s Articulation is straight ahead without suspending a load. All Articulated
chassis cranes will show some degree of side tilt, when Articulated with a load –
this should not be confused with the ground’s side slope.
• Use the MINIMUM boom length and Loaded Boom Angle practical to keep the
boom tip as close to the ground as possible.
• Use the MINIMUM Articulation angle practical - REMEMBER the crane will side tilt
and hence the hook will move towards the direction of Articulation whilst steering.
• Keep the load on the UPHILL side of the crane where possible, especially when
Articulated – REMEMBER the working Load Radius will increase if the load is
suspended in the downhill position.
16C1320-/1-7
Revision A – 24 August 2005
Figure 1: Percentage Deration Chart for AT-20 at 5° Side Slope
Note:
1. Percentage deration chart is based on 66.6% stability as per AS 1418.5 with the crane on a firm
side slope of 5° (8.75% Gradient).
2. The percentage deration is dependent upon the location of the lifting point on the boom.
3. The percentage deration should be applied to the Rated Capacity as read off the Rated Capacity
Manual for the applicable boom length, Loaded Boom Angle, Load Radius and Articulation angle.
Lifting condition:
Boom Length: 11.0 m
Loaded Boom Angle: 34.0°
Load Radius: 7.0 m
Articulation Angle: Greater than 10°
RC (Level ground): 3750 kg (From Rated Capacity Manual LMI Duty 01, for above
lifting conditions)
Percentage Deration: 40 % (From Figure 1: Percentage Deration Chart)
RC (5° Slide Slope) = RC (as per Rated Capacity Manual) – Percentage Deration
x RC (as per Rated Capacity Manual) / 100 %
= 3750 kg – 40% x 3750 kg / 100%
= 2250 kg
16C1320-/1-8
Revision A – 24 August 2005
SECTION 2
OPERATIONS
ATTACHMENT MASSES
HOOK BLOCK RC
TYRE SPECIFICATIONS
16C1320-/2-1
Revision C - 24 August 2005
RANGE DIAGRAM AT-20
SHOWING
ALL LIFTING
CONFIGURATIONS
16C1320-/2-2
Revision C - 24 August 2005
ATTACHMENT MASSES
SINGLE PART HOOK BLOCK PL16M2090 30 kg
TWO/THREE PART HOOK BLOCK PL16A3010 95 kg
FOUR PART HOOK BLOCK PL16A3058 125 kg
FOUR PART HOOK BLOCK PL16A3074 180 kg
20 METRIC TONNE HOOK PP2190100 15 kg
12 METRIC TONNE SPREADER BAR PL16A3035 110 kg
NOTE : THESE MASSES APPLY ONLY TO TEREX LIFTING
AUSTRALIA PTY LTD SUPPLIED EQUIPMENT.
HOOK BLOCK RC
Number of Parts Permissible Winch
of Rope Load (kg)
1 4 200
2 8 400
3 12 600
4 16 800
TYRE SPECIFICATIONS
Condition Speed Load Rating
8680 kg per tyre at 120psi
Pick & Carry <1.44 km/h
(dual fitment)
3000 kg per tyre at 100psi
Highway 90 km/h
(dual fitment)
16C1320-/2-3
Revision C - 24 August 2005
SECTION 3
LIFTING CAPACITY
RANGE DIAGRAM (ALL LIFTS)
16C1320-/3-1
RANGE DIAGRAM AT-20
SHOWING ALL LIFT CONFIGURATIONS
16C1320-/3-2
Revision A - 24 August 2005
BOOM LENGTH (m)
RADIUS 5.67 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 13.85
16800 16250 15450 14900
1.6 12600 12600 12600 12600
48 51 54 57
16800 16800 16500 15700 15100 14700 14350
2.0 12600 12600 12600 12600 12600 12600 12600
42 46 50 53 56 58 60
13900 13900 13900 13850 13850 13850 13850 13200 13000
2.5 12150 12150 12100 12100 12100 12100 12100 12050 12050
34 39 44 48 51 54 56 58 60
11450 11450 11450 11400 11400 11400 11400 11400 11400 11150 10250
3.0 9950 9950 9950 9950 9950 9950 9900 9900 9900 9900 9900
25 31 37 42 46 49 52 55 57 59 60
9650 9650 9650 9650 9650 9650 9650 9650 9650 9650 9500 8150 7500
3.5 8400 8400 8400 8400 8400 8400 8400 8400 8350 8350 8350 8150 7500
8 20 29 36 41 45 48 51 53 55 57 59 60
9450 8550 8350 8350 8350 8350 8350 8350 8300 8300 8300 7600 7000 6700 6450
RC (KG) LESS THAN 10 DEG ARTICULATION
4.0 8200 7450 7250 7250 7250 7250 7250 7250 7200 7200 7200 7200 7000 6700 6450
(3.57) (3.90) 19 28 35 39 43 47 49 52 54 56 57 59 60
RC (KG) GREATER THAN 10 DEG ARTICULATION
7500 7300 7300 7300 7300 7300 7300 7300 7300 7150 6550 6250 6050 5800 5650
BOOM ANGLE OR (RADIUS AT 0 DEG BOOM ANGLE)
4.5 6500 6350 6350 6350 6350 6350 6300 6300 6300 6300 6300 6250 6050 5800 5650
(4.40) 19 27 34 38 42 45 48 50 52 54 56 58 59 60
6650 6500 6500 6500 6500 6500 6500 6500 6500 6150 5900 5650 5450 5300 5150
5.0 5750 5600 5600 5600 5600 5600 5600 5600 5600 5600 5600 5600 5450 5300 5150
16C1320-/3-3
(4.90) 18 27 33 37 41 44 47 49 51 53 55 56 58 59
(11.40) (11.75)
LMI Duty 03
Lifting on WINCH
MANUAL EXTENDED
MANUAL EXT'D
MAX LENGTH 17.90
MAX RC
RADIUS 2550
6.74 2550
60
2250
9.31 2250
50
2050
11.53 2050
40
1900
13.34 1700
30
1800
14.67 1500
20
1650
15.51 1350
10
1600
15.80 1300
0
NOTE :
17.9m Boom length includes Manual 3rd extension.
Ratings for Manual extension are structural & based
on Boom Angle, not radius. The ratings do not
change if the power sections are retracted with the
manual extended.
16C1320-/3-4
Revision A – 24 August 2005
BOOM LENGTH (m)
RADIUS 5.97 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 13.50 14.00 14.16
10000 10000 10000 10000
1.6 10000 10000 10000 10000
51 54 57 60
10000 10000 10000 10000 10000 10000
2.0 10000 10000 10000 10000 10000 10000
46 50 53 56 58 60
10000 10000 10000 10000 10000 10000 10000 10000
2.5 10000 10000 10000 10000 10000 10000 10000 10000
39 44 48 51 54 57 59 60
10000 10000 10000 10000 10000 10000 10000 10000 10000 10000
3.0 10000 10000 10000 10000 10000 10000 9950 9950 9950 9950
30 37 42 46 50 52 55 57 59 60
9750 9750 9750 9700 9700 9700 9700 9700 9700 9650 8850 7650
3.5 8500 8500 8450 8450 8450 8450 8450 8400 8400 8400 8400 7650
19 30 36 41 45 48 51 53 55 57 59 60
8700 8400 8400 8400 8400 8400 8400 8350 8350 8350 8100 7100 6750 6500
RC (KG) LESS THAN 10 DEG ARTICULATION
4.0 7550 7300 7300 7300 7300 7300 7300 7250 7250 7250 7250 7100 6750 6500
(3.88) 19 29 35 40 43 47 49 52 54 56 57 59 60
RC (KG) GREATER THAN 10 DEG ARTICULATION
7550 7400 7400 7350 7350 7350 7350 7350 7350 7350 6650 6300 6100 5850 5700
BOOM ANGLE OR (RADIUS AT 0 DEG BOOM ANGLE)
4.5 6550 6400 6400 6400 6400 6400 6350 6350 6350 6350 6350 6300 6100 5850 5700
(4.40) 19 28 34 38 42 45 48 50 53 54 56 58 59 60
6700 6550 6550 6550 6550 6550 6550 6500 6500 6250 5950 5700 5500 5350 5150 5100
5.0 5800 5650 5650 5650 5650 5650 5650 5650 5650 5650 5600 5600 5500 5350 5150 5100
16C1320-/3-5
(4.90) 18 27 33 37 41 44 47 49 51 53 55 56 58 59 59
(8.40) (8.90) 15 22 27 31 34 37 38
3050 2850 2800 2800 2800 2800 2800
10.0 2600 2400 2400 2400 2400 2400 2400
Mass of slings & hook block to be added to load
(9.40) (9.90) 14 21 26 30 31
2650 2500 2500 2500 2500
LMI Duty
Lifting on RHINO HOOK
MANUAL EXT'D
MAX LENGTH 18.20
MAX RC
RADIUS 2400
6.91 2400
60
2100
9.52 2100
50
1900
11.78 1900
40
1800
13.62 1650
30
1750
14.97 1450
20
1550
15.81 1350
10
1550
16.11 1300
0
NOTE :
18.2m Boom length includes Manual 3rd extension.
Ratings for Manual extension are structural & based
on Boom Angle, not radius. The ratings do not
change if the power sections are retracted with the
manual extended.
16C1320-/3-6
Revision A – 24August 2005
LMI Duty 05
Lifting on FLYJIB (0 offset)
FLYJIB
MAX LENGTH 16.78
MAX RC
RADIUS 1500 RC (KG) LESS THAN 10 DEG ARTICULATION
6.23 1500 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
1200
8.62 1200
50
970 Mass of slings & hook block to be added to load
10.69 970 Read and understand warning notes before
40 operating crane
850 Loads above bold red line are structural
12.38 850
30
770
13.63 770 NOTE :
20 16.78m Boom length includes Flyjib.
750 Ratings for Flyjib are structural & based
14.40 750 on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
750 the Flyjib installed.
14.68 750
0
LMI Duty 06
Lifting on FLYJIB (0 offset)
MANUAL EXTENDED
MANUAL EXT'D
MAX LENGTH 20.83
MAX RC
RADIUS 1500 RC (KG) LESS THAN 10 DEG ARTICULATION
8.25 1500 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
1200
11.22 1200
50
970 Mass of slings & hook block to be added to load
13.79 970 Read and understand warning notes before
40 operating crane
850 Loads above bold red line are structural
15.88 850
30
770
17.43 770 NOTE :
20 20.83m Boom length includes Manual 3rd extension
750 & Flyjib. Ratings for Flyjib are structural & based
18.39 750 on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
750 the manual extended and Flyjib installed.
18.73 750
0
16C1320-/3-7
Revision B - 24August 2005
LMI Duty 07
Lifting on FLYJIB (12.5 deg offset)
FLYJIB
MAX LENGTH 16.74
MAX RC
RADIUS 1500 RC (KG) LESS THAN 10 DEG ARTICULATION
6.70 1500 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
1200
9.03 1200
50
970 Mass of slings & hook block to be added to load
11.03 970 Read and understand warning notes before
40 operating crane
850 Loads above bold red line are structural
12.63 850
30
770
13.78 770 NOTE :
20 16.74m Boom length includes Flyjib.
750 Ratings for Flyjib are structural & based
14.46 750 on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
750 the Flyjib installed.
14.64 750
0
LMI Duty 08
Lifting on FLYJIB (12.5 deg offset)
MANUAL EXTENDED
MANUAL EXT'D
MAX LENGTH 20.79
MAX RC
RADIUS 1300 RC (KG) LESS THAN 10 DEG ARTICULATION
8.73 1300 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
1120
11.64 1120
50
920 Mass of slings & hook block to be added to load
14.13 920 Read and understand warning notes before
40 operating crane
820 Loads above bold red line are structural
16.14 820
30
770
17.59 770 NOTE :
20 20.79m Boom length includes Manual 3rd extension
750 & Flyjib. Ratings for Flyjib are structural & based
18.45 750 on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
750 the manual extended and Flyjib installed.
18.69 750
0
16C1320-/3-8
Revision B - 24August 2005
LMI Duty 09
Lifting on FIXED LUG
FIXED LUG
BOOM LENGTH 3.36
MAX RC
RADIUS
20000
0.86 20000
30
20000
1.09 20000
20
20000
1.23 20000
10
20000
1.26 20000
0
16C1320-/3-9
Revision A – 24August 2005
LMI Duty 10
Lifting on INNER LUG
16C1320-/3-10
Revision A – 24August 2005
LMI Duty 11
Lifting on OUTER LUG
16C1320-/3-11
Revision A – 24August 2005
LMI Duty 12
Lifting in MANBASKET
MANBASKET
MAX LENGTH 13.85
MAX RC
RADIUS 275 RC (KG) LESS THAN 10 DEG ARTICULATION
6.06 275 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
275
8.24 275
50
275
10.10 275 Read and understand warning notes before
40 operating crane
275 Loads above bold red line are structural
11.59 275
30
275
12.67 275 NOTE :
20 13.85m Boom length does not include Manbasket.
275 Ratings for Manbasket are structural & based
13.30 275 on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
275 the Manbasket installed.
13.46 275
0
LMI Duty 13
Lifting in MANBASKET
MANUAL EXTENDED
MANUAL EXT'N
MAX LENGTH 17.90
MAX RC
RADIUS 275 RC (KG) LESS THAN 10 DEG ARTICULATION
8.09 275 RC (KG) GREATER THAN 10 DEG ARTICULATION
60 BOOM ANGLE
275
10.85 275
50
275
13.21 275 Read and understand warning notes before
40 operating crane
275 Loads above bold red line are structural
15.10 275
30
275
16.46 275 NOTE :
20 17.90m Boom length includes Manual 3rd extension
275 but not Manbasket. Ratings for Manbasket are structural &
17.29 225 based on Boom Angle, not radius. The ratings do not
10 change if the power sections are retracted with
275 the manual extended and Manbasket installed.
17.51 205
0
16C1320-/3-12
Revision A – 24August 2005
Darwin
Berrimah
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Brisbane
Ormeau
Sydney
Olympic Park
Melbourne
Dandenong
YEARS
IN AUSTRALIA
1938-2018