Robocut: Α-Cib Series
Robocut: Α-Cib Series
With three core product groups, FANUC is the only company in its sector to
All FANUC products – industrial robots, CNC systems and CNC machines –
develop and manufacture all its major components in-house. Every detail,
share a common servo and control platform, providing seamless connectivity
both hardware and software, undergoes stringent quality control checks as
and making full-automation scenarios really simple. Since all products share
part of an optimised chain. Fewer parts and lean technology make FANUC
common parts, spare parts management with FANUC is fairly efficient. Plus,
solutions reliable, predictable and easy to repair. They are made to run and
global standards make it very easy to go international with FANUC.
provide you with the highest uptime on the market.
ROBOCUT – fast, accurate, Flexible discharge pulse generator (FPC)
multipurpose EDM FANUC has developed a more powerful flexible circuit board to precisely control and
shape discharges according to actual machining conditions. Thanks to the new
Where wire EDM is concerned, accuracy has traditionally come at the cost of speed. Flexible Pulse Control, Pulse Modes are now available to reduce cycle times and
That’s why FANUC has developed a next generation ROBOCUT wire EDM machine. increase accuracy. These new sets of process parameters are specifically developed
The α-CiB series comprises three versatile all-rounders, including the first model and optimized to cut thick parts and taper angles up to 12 degrees that can guarantee
with an 800 mm table and an option for a Z axis travel of 500 mm. With incredibly long excellent results also in open nozzle cutting conditions.
mean times between failures, low maintenance, longevity and excellent uptimes,
these future-proof machines are designed to save time and drive down unit costs
while ensuring superlative accuracy and cutting.
Faster positioning
Designed for ultimate performance
• latest CNC and servomotor technology The Smart Positioning function gets you started faster by cutting the time it takes the
machine to measure geometrical references on the workpiece. FANUC uses wire
• generator designed for maximum reliability
touching to find the desired wire-workpiece relative position; the Smart Positioning
• capable of cutting thick, stepped and tapered parts function sets parameters and the machine automatically finds the starting point. In
• multi-workpiece cutting the new ROBOCUT series this function has been improved, reducing hole positioning
• easy-to-use CORE STITCH Function for even time by as much as 30 % compared to the previous ROBOCUT series, and at no cost to
longer unmanned machining accuracy.
• wire threading in just 10 seconds
• automatic in-path wire re-threading
• accurate twin servo wire tension control
ROBOCUT’s ultimate frame design is the result of advanced FEM (finite element
method) analysis that was validated through extensive tests on full-size prototypes for
ultimate machining accuracy. As a result, high accuracy machining can be achieved on
every model in the range and under varying environmental temperature conditions.
years of
ROBOCUT
technology
designed and built in Japan
Unbeatable wire EDM versatility
A versatile all-rounder, the FANUC ROBOCUT will do 80 % of your everyday cutting tasks without you ever needing
to change the set up. When you do though, you will find that ROBOCUT’s extensive range of options make adapting
it extremely straightforward.
α-C400iB
α-C600iB
α-C800iB
Easy-to-set CORE STITCH function New model with rigid 800 mm table for even more versatility
ROBOCUT α-CiB series allows you to extend unmanned Efficient versatility Efficient space saving Versatile unmanned machining
machining hours by better planning cutting jobs. Stitch points are
Able to machine parts of Big but compact, the ROBOCUT The α-C800iB model allows you to
set directly on the machine’s CNC without any pre-programming.
up to 1250 × 975 × 500 mm, α-C800iB has the smallest mount multiple pieces with just
Used in combination with the re-threading in the wire path
the ROBOCUT α-C800iB is a footprint and lowest height in one set up and also offers the
function, it is the ideal solution for long lasting unmanned
future-proof answer to an its class – it’s your perfect most advanced CORE STITCH
machining and multi-workpiece cutting processes. When the job
unpredictable market: should space saving solution. function on the market, saving you
is done you simply knock out the cores manually without any risk
workpiece design change time and driving down your unit
of damage to the machine. It is now possible to remotely program
suddenly, this machine can costs.
stitch points through user-friendly ROBOCUT CAMi software via
keep up.
your desktop.
Stitch points
Features and benefits of the
efficient all-rounder Unique pre-seal self-cleaning
Capable of tackling a wide range of jobs, ROBOCUT comes with a wealth of features designed to help you
adapt quickly to new demands and cutting specifications. Whether it’s programming, setting up, machining Reducing cleaning times to less than an hour a week and helping to maintain
or maintenance, ROBOCUT adds that extra bit of efficiency you need to stay competitive. accuracy, this separable unit comes with a patented pre-seal system that
prevents sludge from adhering.
FANUC’s Set up Guidance function ensures ultra fast set ups and reduces Thanks to its AI Thermal Displacement Compensation feature, ROBOCUT
downtime by flagging potential operator errors. Other timesaving features consistently machines to the same standards despite room temperature
include an automatic front door and a partial drain workpan that reduces fluctuations. FANUC now offers a 3-sensors solution for environments with
turn around times by allowing you to remove parts without completely draining high temperature fluctuations and a 7-sensors solution specifically designed
the tank. for minimal displacement adjustment on machines installed in temperature-
controlled rooms for higher precision.
Maintenance is easy thanks to an automatic front door Depending on the model, ROBOCUT’s U and V axes can be traversed 90 mm
and a work table that allows access to the table from below. beyond the table, leaving 10 mm between the wire midpoint and the inner edge
A clear and precise maintenance guide ensures correct maintenance can be of the table. This enables smaller workpieces to be machined without the
carried out in just a few steps. need for expensive clamping devices.
140
hours of
unmanned
machining
With 60 hours of wire as standard,
the 30 kg spool option and wire
cutter more than double the period
of continuous operation.
Nozzle
Start point
CNC
n
ire ctio
tin gd
R Cut
Cutting direction
Built-in efficiency
No more downtime:
simple maintenance – early detection
The intuitive visual maintenance interface on
FANUC’s 31i-WB CNC facilitates faster recoveries
after servicing. The integrated early warning
system identifies errors before they occur,
ensuring maximum precision and consistent
quality standards.
easy-to-use, lightweight pendant control
Automatic wire threading PCD tool cutting FANUC CCR rotary table
To ensure seamless cutting on non-stop production PCD wire cutting offers considerable advantages For maximum precision and versatility, this
runs, ROBOCUT’s automatic wire feed (AWF3) over diamond grinding. Edge quality is excellent, compact, lightweight universal positioning table
automatically rethreads the wire in case of running costs are low and sophisticated profiles comes with high-resolution glass scales and for
breaking. It does this submerged in the cutting gap can be cut to incredible degrees of accuracy in just maximum concentricity provides optimum travel
and so dispenses with the need to drain and refill a few cutting cycles. between the U and V axes.
the water tank.
FANUC ROBOCUT for the
electrical and IT parts industry
Extremely high accuracy on tooling, such as moulds, is needed to make high precision and micro
parts such as electrical connectors. Incredible levels of repeatability also ensure the same high
standards are obtained time and time again.
Taper cutting Keyway cutting function Automatic soft wire function 3D rotation function
ROBOCUT comes with a range of features Input the data, push the button and create the Dispensing with the need for an operator to To ensure faster error-free set up, FANUC Auto
designed to reduce cycle times on taper cutting program. Cutting keyways is that easy. Once the monitor the machine, soft wire AWF3 allows 3D software measures inclination and rotation
processes and guarantee continuous unmanned cycle has started, positioning and cutting are continuous unmanned machining on extended on the workpiece with touch probe to perform
machining. These include advanced taper cutting automatic, making this the convenient way to production runs thanks to extended electrode life. automatic compensation of the program plane
compensation, FANUC’s soft wire AWF and twin cut keyways. and each axis movement – without the need
servo wire tension control. for an additional 3D measuring machine and
server (PC).
Customise your ROBOCUT ROBOCUT Accessories
Designed to enhance the productivity of your ROBOCUT across an enormous range of applications,
FANUC‘s range of dedicated software and hardware accessories give you the freedom to tailor your AI thermal displacement compensation 0.05 mm and 0.07 mm thin
machining processes to your needs precisely. Like all FANUC products, FANUC accessories exhibit with 7 sensors wire option
world-beating reliability, are simple to use and have been designed to help you get the most out of Thermal displacement compensation is Finer than standard 0.1 mm wire, this is
your ROBOCUT. Using them will allow you to increase output and maintain exacting quality standards also available with 7 sensors for ultimate available as an option on C400iB only to
regardless of how challenging your machining processes might be. thermal stability. produce very small and thin parts.
Dimensions 170x155x130mm
(LxWxH)
Automatic 3D rotation function MF2 function
Mass of rotary table 16 kg To ensure faster error-free set up, FANUC FANUC’s MF2 micro finish generator not
Auto 3D software measures inclination and only enables you to achieve extremely
Indexing accuracy 16 sec. rotation on the workpiece compensating fine surfaces and mirror finishes but also
for the program plane and each axis ensures maximum accuracy and efficient
movement – without the need for an cutting.
Repeatability ± 2 sec. additional 3D measuring machine and
server (PC).
Allowable mass of work piece 40 kg
Designed to save energy Energy saving function
ROBOCUT’s FANUC-made CNCs, motors, amplifiers, generators and pumps are engineered to
deliver the lowest possible energy consumption through the use of intelligent energy
management. Every component has been chosen to provide the highest possible performance
for the least possible energy. Additional smart features to reduce energy consumption further
include power monitoring, sleep mode, LED lighting, inverter pumps and cooling and power
regeneration.
Lower
energy
costs
Others Others
Standard Standard
Maximum workpiece dimensions [mm] 1250 × 975 × 300 Maximum workpiece dimensions [mm] 1050 × 820 × 300
Maximum workpiece weight [kg] 3000 Maximum workpiece weight [kg] 1000
XY axis table travel [mm] 800 × 600 XY axis table travel [mm] 600 × 400
Z axis travel [mm] 310 Z axis travel [mm] 310
UV axis travel [mm] 200 × 200 UV axis travel [mm] 200 × 200
Maximum taper angle [ ° / mm] ± 30° / 150 Maximum taper angle [ ° / mm] ± 30°/150
Minimum step increment of the drives [mm] 0.0001 Minimum step increment of the drives [mm] 0.0001
Wire diameter [mm] Ø 0.10 ~ Ø 0.30 Wire diameter [mm] Ø 0.10 ~ Ø 0.30
Maximum wire weight [kg] 16 Maximum wire weight [kg] 16
Footprint (W/D) [mm] 2900 × 3260 Footprint (W/D) [mm] 2440 × 2680
Machine weight (approx.) [kg] 4200 Machine weight (approx.) [kg] 3000
Controller FANUC 31i-WB Controller FANUC 31i-WB
Part program storage size [MB] 4 Part program storage size [MB] 4
Acoustic noise level Acoustic noise level
LPA [dB] 64 LPA [dB] 64
LPCpeak [dB] 81 LPCpeak [dB] 81
Optional Optional
Z axis 500 Z axis 400
Z axis travel [mm] 510 Z axis travel [mm] 410
Maximum workpiece dimensions with automatic door, option Z axis travel [mm] 1250 x 975 x 500 Maximum workpiece dimensions without automatic door, option Z axis travel [mm] 1050 × 820 × 400
Footprint [mm] 3300 x 3260 Footprint [mm] 2790 × 2680
45 ° die guide Automatic front door (Standard machine only (Z axis travel = 310mm))
Maximum taper angle [ ° / mm] ± 45°/70 Maximum workpiece dimensions [mm] 1050 × 775 × 300
30 kg wire feed unit 45° die guide
Maximum wire weight [kg] 30 Maximum taper angle [ ° / mm] ± 45°/ 70
30 kg wire feed unit
Maximum wire weight [kg] 30
400
400
Power input position (200V AC,3-phase) Power input position (200V AC,3-phase)
780
780
20
25
3080
3260
3660
1880
2455
2160 <2230>
2200 <2270>
1820
290
1760
1820
1760
280
950
400 1800 1065
10 400 1430 10 1000
2900 3275 2440 2840
*) T
he above floor plan is that of a standard type machine. Contact FANUC if you wish to order options such as Z axis 500 and 30 kg wire feed unit. *) The above floor plan is that of a standard type machine. Contact FANUC if you wish to order options such as Z axis 400 and 30 kg wire feed unit.
α-C400iB Technical Data
Standard
Maximum workpiece dimensions [mm]
Maximum workpiece weight [kg]
XY axis table travel [mm]
730 × 630 × 250
500
400 × 300
Efficient FANUC service worldwide
Z axis travel [mm] 255 Wherever you need us, our comprehensive FANUC network provides sales, support and customer service all around
UV axis travel [mm] 120 × 120 the world. That way, you can be sure you have always got a local contact that speaks your language.
Maximum taper angle [ ° / mm] ± 30° / 80
Minimum step increment of the drives [mm] 0.0001
Wire diameter [mm] Ø 0.10 ~ Ø 0.30
Maximum wire weight [kg] 16
Footprint (W/D) [mm] 1990 × 2200
Machine weight (approx.) [kg] 1800
Controller FANUC 31i-WB
Efficient training:
Part program storage size [MB] 4
Acoustic noise level
FANUC Academy
LPA [dB] 64
LPCpeak [dB] 81 99.9% The FANUC Academy offers
everything you need to upskill
Optional
spare parts your teams and increase WWW.FANUC.EU/SERVICE
Thin wire availability! productivity – from introductory
Wire diameter [mm] Ø 0.05 ~ Ø 0.07 programs for beginners through
Automatic front door to courses tailored to the needs
Maximum workpiece dimensions with automatic door, Z axis travel [mm] 730 x 585 x 250 of expert users and specific
45 ° die guide
applications. Fast and effective
Maximum taper angle [ ° / mm] ± 45°/40
learning, on-site training or
30 kg wire feed unit Efficient long time productivity: cross machine training, make up Efficient supply:
Maximum wire weight [kg] 30 FANUC Maintenance Services the extensive educational Lifetime OEM spare parts
offering.
Outer dimensions | Floor plan To minimise impact on As long as your machine is in
production and get the most out service we will provide you with
Power input position (200V AC,3-phase)
of your machine, we offer original spare parts – for a
400
24/7
1820
1730
820
1990
400 980
2390
10
1000 support
*) The above floor plan is that of a standard type machine. Contact FANUC if you wish to order options such as 30 kg wire feed unit and thin wire option.
One common servo and control platform –
Infinite opportunities
THAT‘s FANUC!
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Technical information subject to change without prior notice. All rights reserved. © 2019 FANUC Europe Corporation