F15 Amp S18 - Repair - EN

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1 SAFETY ......................................................... 2 6.3 Drum ....................................................................................14

1.1 Safety Instructions ............................................................... 2


7 FAULT DIAGNOSTICS ................................ 15
2 INSTALLATION ............................................. 3 7.1 Control unit .........................................................................15
7.2 Does not heat up.................................................................16
2.1 Water connection ................................................................. 3
7.3 Drum does not rotate..........................................................16
2.2 Water supply......................................................................... 3
7.4 Noises ..................................................................................16
2.3 Water outlet .......................................................................... 3
7.5 Washing result ....................................................................17
2.4 Electrical connection ........................................................... 3
8 TECHNICAL SPECIFICATIONS.................. 18
3 OPERATION .................................................. 4
3.1 Fascia .................................................................................... 4
4 COMPONENTS ............................................. 5
4.1 Aqua Stop valve (Optional) ................................................. 5
4.2 Heater .................................................................................... 6
4.3 NTC ........................................................................................ 7
4.4 Flow sensor (Optional) ........................................................ 7
4.5 3D sensor .............................................................................. 8
4.6 Door lock............................................................................... 9
4.7 Pressure sensor ................................................................. 10
5 FUNCTIONS ................................................ 11
5.1 Unbalanced load detection function: ............................... 11
6 REPAIR ........................................................ 12
6.1 Diagnosis / Repair aids ...................................................... 12
6.2 Control panel ...................................................................... 13

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1 SAFETY

1.1 Safety Instructions DANGER!

Comply with the following instructions:


WARNING! When performing a test in accordance with VDE 0707 via the
connector. Point 3 of “safety test“ must be started and the heat must
flow as described in the circuit diagrams.
► Connect Power plug with the test device!
Repars may be carried out by a qualified eleectrician only! ► Before commencing repairs, always disconnect the appliance
The user may be put at risk and injured by improper repairs! from the power supply!(refer to the test circuit)
► Set the machine and close the door
To prevent electric shocks, always aomply with following
instructons: The following pictograms are used in the repair instructions.
► If the appliance is faulty, the housing or frame may be live!
► Electric shock may occur if live components are touched inside
the appliance!
► Before commencing repairs, disconnect the appliance from the
power supply! Electrostatic sensitive devices! Please
► If tests have to be performed while the appliance is live, always observe handling regulations.
use a residual-current-operated circuit-breaker!
► The protective conductor is crucial for personal safety and
appliance function.
► When repairs are complete, perform a test in accordance with Sharp edges:
VDE 0701 or the the corresponding national regulations!
Wear protective gloves.
► When repairs are complete, check for leaks and functions.

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2 INSTALLATION

2.1 Water connection

To ensure fault-free operation, the appliance must be aligned


precisely via the height-adjustable feet. If the appliance is installed on
a base, the appliance must be attached with the attachment kit, mat.
no. 080451 for reasons of safety. If the appliance is built under, fit the
VDE cover panel instead of the cover plate.
2.2 Water supply 2.2.2 Warm water version (optional)

The water connection (3/4 inch) requires a conventional water line The warm water appliances feature 2 valves. The warm water
with a water pressure of at least 1 bar (1 at.) (when the tap is turned connection is red and may be connected to maximum 60 °C.
on, the water flow rate must be more than 8 l/min.). If the water 2.3 Water outlet
pressure is more than 10 bar (10 at.) a pressure reducing valve must
be installed. The waste water hose may be extended to 4 m (432060 2,20 m), but
2.2.1 Aqua Stop version (optional) only if the hose is lying flat on the floor and has no more than one
connection.
If appliances feature Aqua Stop, the supply hose can be extended by Appliances without Aqua-Stop neither have a Container return. The
250 cm with the Aqua Stop extension or with a longer Aqua Stop hose drain hose mustn’t be mounted below 60 cm.
(available from customer service, hose length 310 cm). The valve may 2.4 Electrical connection
be connected only as illustrated in the diagram. The valve must not be
situated in water, but may be connected in protection zone 1 if the
Connect the appliance to a correctly installed earthed socket only.
appliance is fused with a 30 mA FI circuit-breaker. In this case the
Comply with the specifications on the rating plate.
socket of the appliance must be in protection zone 3 or higher.

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3 OPERATION

3.1 Fascia

1-control

BOSCH

2-control

1-control

SIEMENS

2-control

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3.1.1 Introduction of Fascia 4 COMPONENTS

Temperature
4.1 Aqua Stop valve (Optional)
The washing temperature is adjusted from cold washing to 90  C
according to different programs. 4.1.1 Function:

Spin speed An electric solenoid valve which is enclosed by a housing is attached to


You can select spin speed depending on the machine types and the the tap. The housing is connected to the appliance with a double supply
selected program, you also can select no drain function. hose. The double supply hose contains the water supply hose and
electric control cable for the solenoid valve. The safety function is
Finish-in actuated via the float in the base pan. The water flow is then stopped
The users can select the finish-in time (washing is over at the end of mechanically.
this time), the time can be as long as 24 hours. 4.1.2 Technical specifications:

► Nominal voltage 230–240 V


► Frequency 50 Hz
3.1.2 Showing symbol ► Resistance 4.13 KΩ± 10 %

Door unlocked: On if door can be opened. ► Flow rate 10 l/min ± 10%


► Water pressure 1.0–10 bar
Washing: On if selected.
► Water inlet temperature max. max. 25 °C
Rinse: On if selected.

Spin: On if selected.

Childproof lock: On if door can be opened.

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4.2 Heater

4.2.1 Function:

The heating element A has two integrated fuses B (boil-dry protection).


The fuses cannot be changed.

A Heating elements
B Integrated fuses
C NTC (resistance with negative temperature coefficient)

A Equipment valve B Aqua-stop C Double inlet hose 4.2.2 Technical data:


D Leakage water hose E Drip tray F Soil float
► Nominal power 2000 W
► Nominal voltage 230 VAC
► Power tolerance +5 % ....... –10 %
► Resistance see connection diagram

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4.3 NTC

4.3.1 Function:

If the NTC value is outside the operating range (e.g. interruption or


short-circuit), the programme continues cold without an error display.
The test programme displays “NTC short circuit” or “NTC interruption”.
The NTC is inserted into the heating flange and is sealed with the
heater seal.
4.3.2 Technical data:

Operating range: from –5 °C to 103 °C

1 Hall-IC 5 nozzle
2 Flow direction 6 limiter
3 Impeller with a magnet 7 Filter
4 impeller holder

4.4 Flow sensor (Optional)


4.4.2 Technical data
4.4.1 Function
► Operational voltage: 12 V (3.8 V – 24 V)
The flow sensor seizes the quantity of water, directly before the valves. ► Rate of flow: 2 – 10 l/min
It consists of an impeller with a magnet core and a one resounds - to
hall- IC. The impeller is shifted as a function of the water flow in turn. In ► Flow max.: 10 l/min
the case of turn of the impeller by the magnet of impulses to resound -
to hall-IC given.

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4.5 3D sensor

Operating principle:
The sensor element with three-dimensionally integrated Hall elements
and μ-controller is able to calculate the position of a permanent magnet
and therefore the outer tub in the compartment. Operating voltage: 9V
DC

4.5.1 Functions of the 3D sensor

Imbalance measurement: 1 Magnetic field source 3 North pole of permanent magnet


Load measurement: 2 3D sensor 4 South pole of permanent magnet

1 Permanent magnet (on the outer tub)


2 3D sensor (on the housing)

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4.6 Door lock Technical specifications


1 2 3 4 5 Resistance:155 Ω -200 Ω
Components
Time:15ms-23ms
1.Self-locking slider
Nominal voltage:AC 220V
2.Iron core
3.Location hook
4.Door hook slide
5.Plastic shell
6.S11 main circuit
contact
7.Contact
8.S12 coil contact
9.Coil
10.Unlocking device

10 9 8 7 6

Advantage
 Through the instantaneous power of the PC board to change the
state of the door lock.
 When the machine works, the door lock has no electricity.
 When fault or power failure resulted in the door can’t open, you
can manually open the door with lock bar.

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4.7 Pressure sensor


Operating principle:
Components Sensing the water level through the silica membranes, drive the core,
change the coil magnetic field strength, the PCB transform magnetic
field into a frequency and output to the power module, so it can control
the water level by PC board.

1 Seal cover 5 Iron core 8 Iron core


2 Silica membranes 6 Reed 9 Silica membranes
3 Coil 7 Shell
4 PCB

Advantage
 Precise control of water level;
 Set a variety of water level

Technical specifications
Nominal voltage:DC 5V±0.25 You can see from above, frequency decreases with the increase of
Frequency:625Hz~500Hz water level.
Electric current:<10mA
Water pressure:0Pa~3000Pa
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UKS2 With 3D sensor (oscillating system amplitude)


UKS3 With 3D sensor
5 FUNCTIONS
Before each spin acceleration, the imbalance is
measured in 3 steps:
5.1 Unbalanced load detection function:
15 start-up attempts are possible for UKS1 + UKS2.
UKS3 does not run unless UKS1+2 were successful.
If the imbalance is very great, the spin cycle is terminated, for wool the
spin cycle is terminated after 2 start-up attempts.

Measurement 1:
The imbalance (A) is measured for 20 seconds at 100 r.p.m.

Measurement 2:
Then the imbalance is measured for 10 sec. at 180 r.p.m.
The maximum oscillating system amplitude is measured.

Measurement 3:
Then the imbalance is measured for 10 sec. at 600 r.p.m. The actual
imbalance in the drum is measured. Depending on the measured value
UKS3, a high speed (>1000) is enabled, maximum 1550.
A UKS1 20 sec. imbalance detection
B UKS2 With 3D sensor (oscillating system amplitude) Any speed value between 1000 and 1550 is possible depending on the
current imbalance.
C UKS3 With 3D sensor
D 10 sec. If the 3D sensor is defective, the spin cycle does not exceed 1000 r.p.m.
E 10 sec.
F Reduced speed after start-up attempts
UKS Unbalanced load detection systems
UKS1 Motor tachogenerator

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6 REPAIR Test circut connect

Detect probe (50cm) mat. no.: 340954


6.1 Diagnosis / Repair aids

General
Before repairing or testing the appliance, always start the KD test
programme.

Test prod

Test probe mat. no.: 340730

Protective gloves

Material no.: size 9 = 340728


Selectable Test prod
size10 = 340729
Test probe mat. no.: 340951

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6.2 Control panel

► Unscrew two screws from back of the worktop.


Push worktop & remove worktop. (See step1)
STEP1:

► Unscrew the screws at the bottom of front panel, in front of


pump and at the top of front panel.(See step3)

STEP3

► Take down the dispenser tray, unscrew three screws. Turn off
four holders of the control panel and remove it. (See step2).

STEP2

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► Unscrew nineteen screws which fix front tub and rear tub.

Step 2

6.3 Drum

► Take the tank out of housing. ► Take out drum.

Step1 Step 3

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7 FAULT DIAGNOSTICS

7.1 Control unit

Fault details Cause Remedial action


Running times Adjust the control unit to the wash cycle’s Advise customer, see circuit diagrams
influencing variables.

Partial load detection Advise customer.


A water inlet time less than 65 s can be detected on
the basis of a low load or non-absorbent washing. A
full load is detected when the water inlet time
exceeds 65 s. The running times are adjusted to the
load (see programme progress).

Running time and washing result The running time may be extended by 10 to 15 Advise customer.
in 15 min. programme (optional) minutes due to differences in the load and the The optimum result, in the shortest time, is obtained at
temperature selection a 30°C setting and with a load of several small items of
laundry.
The max. load of 2 kg must not be exceeded in this
programme.

Appliance starts delayed or discontinues. Frequency variations. Advise customer


There mustn’t occur frequency variations.
If so the appliance can start delayed or discontinue.

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7.2 Does not heat up


Fault details Possible cause Remedial action
Does not heat up or insufficiently. NTC simulates an increase in temperature in a non- Check and if necessary replace NTC
heating stage.
Heater has short circuit to frame and may have to be
replaced

7.3 Drum does not rotate


Fault details Possible cause Remedial action
Drum does not rotate Belt has come off Check that belt is positioned correctly between belt
pulley and motor pinion.
Point out overload to customer.
(If the drum is overloaded, the belt may come off)

Carbon brushes worn. Remove motor and check carbon brushes;


if necessary, replace these

7.4 Noises

Fault details Cause Remedial action

Clicking (appliances with friction damper except These noises can be caused in the friction damper’s Advise customer
spring piston and oil dampers) design. By load can be produced a “clicking noise”.
Not a fault!

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7.5 Washing result


Failure data Reason Remedy
Washing is not clean Detergent, load, programme selection, dosage, pre- See general repair instructions 58300000153758.
treatment

Does not heat up or insufficiently. Test heating circuit with test programme; if required,
replace defective component.

Does not wash clean or not clean enough (allergy Detergent, load, programme selection, dosage See general repair instructions 58300000153758.
sufferer)

Liquid detergent leaks Program with prewash was chosen Use program without prewash or measuring cup

Program with delayed start time chosen Use Measuring cup.


Consider directions in the operating manual.

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8 TECHNICAL SPECIFICATIONS

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