Flight Dynamics and Control Authority of Flap-Controlled Open Boxes
Flight Dynamics and Control Authority of Flap-Controlled Open Boxes
Eric Beyer∗
Oregon State University, Corvallis, Oregon 97331
and
Mark Costello†
Georgia Institute of Technology, Atlanta, Georgia 30332
DOI: 10.2514/1.25301
The effectiveness of open-box micro air vehicles to deliver light, small payloads of high importance to specific
ground coordinates is investigated through dynamic simulation. The open box exhibits interesting and varied flight
dynamic behavior as key design parameters are changed. For example, the open box can achieve a coning behavior, a
corkscrewing behavior, or glide much like a conventional aircraft to the ground by merely shifting the mass center
location. The four rear flaps of the air vehicle can be used to control the box and affords the aircraft greater control
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authority than dispersion caused by typical atmospheric winds. This control mechanism can also be used as a braking
system, which can greatly arrest the descent rate before ground impact. These dynamic qualities make the open box a
promising airdrop vehicle which can cut through atmospheric winds towards the target before decelerating and
gently landing.
where I is the mass moment of inertia matrix of the box evaluated at
the mass center with respect to body frame coordinates. The standard
shorthand is used for trigonometric functions: cos c ,
sin s , and tan t The applied loads contain
contributions from weight W and air loads A.
8 9 8 9 8 9 8 9 8 9
JB < X = < XW = < XA = < s = 1 < CX =
IB Y Y Y mg s c VA2 S CY
: ; : W; : A; : ; 2 : ;
Z ZW ZA c c CZ
KB −z (5)
II The aerodynamic forces are applied at the aerodynamic
y computation point, which is not necessarily the aerodynamic center.
The applied moments about the box mass center contain
x
contributions from two sources. Because the aerodynamic force
JI
KI given earlier is not located at the mass center, it produces a moment
about the mass center. Also, because the computation point is not the
Fig. 1 Schematic of the open box with associated reference frames.
aerodynamic center, an aerodynamic moment is also present. The
Box Dynamic Model applied moments about the box mass center is given by
The numerical simulation employed in this study consists of a 8 9 8 9
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L > CL pDC
2VA >
LP
rigid-body, 6-DOF model typically used in flight dynamic modeling < A>
> = 1 >
< >
=
qDC
of air vehicles. A schematic of an open-box configuration with major MA VA2 SD CM 2VAMQ
>
: >
; 2 >
> >
>
elements of the system identified is given in Figs. 1 and 2. The : ;
degrees of freedom include three position components of the box NA CN rDC
2VA
NR
mass center, as well as three Euler orientation angles of the body. The 2 38 9
0 zcg!cp ycg!cp > XA >
12 equations of motion describing the flight dynamics of an open box 6 7< =
are as follows: 64 zcg!cp 0 xcg!cp 7
5> Y A > (6)
8 9 2 38 9
: ;
< x_ = c c s s c c s c s c s s < u = ycg!cp xcg!cp 0 ZA
y_ 4 c s s s s c c c s s s c 5 v (1)
: ; : ; where xcg!cp , ycg!cp , and zcg!cp are the components of the position
z_ s s c c c w
vector from the center of mass to the aerodynamic computation point
8 9 2 38 9 expressed in body frame coordinates.
< _ = 1 s t c t < p = The aerodynamic force and moment coefficients are dependent on
_ 4 0 c s 5 q (2) aerodynamic angle of attack, aerodynamic roll orientation, and flap
: _; : ;
0 s =c c =c r deflection. The magnitude of the aerodynamic angle of attack is
given as
8 9 8 9 2 38 9 uA
< u_ = < X=m = 0 r q <u= jj cos1 p
(7)
v_ Y=m 4 r 0 p 5 v (3) u2A v2A w2A
: ; : ; : ;
w_ Z=m q p 0 w
The angle of attack is defined as positive while wA is positive and
negative while wA is negative. The aerodynamic roll orientation of
8 9 28 9 2 3 8 93 the open box is defined as
< p_ = <L= 0 r q <p=
6 7
q_ I1 4 M 4 r 0 p 5I q 5 (4) v
: ; : ; : ; tan1 A (8)
r_ N q p 0 r wA
δ2
L 1/2
L1 L4
t L 2/2 Aerodynamic Coefficient Determination
L2 Limited public domain information is available for aerodynamic
Fig. 2 Orthographic view of the open box with the dimensions and the force and moment coefficient data for box shapes. Hoerner
location of the aerodynamic computation point. documents drag coefficient data for various square and rectangular 2-
BEYER AND COSTELLO 829
involved missiles with noses, fins, and aspect ratios larger than that of where xcg!cop is the distance along IB from the center of mass to the
the open box considered here. Most of these missiles were tested at center of pressure and CZ is the slope of the normal force coefficient
supersonic speeds and none allowed air to flow through them, unlike at small angles of attack and zero roll orientation.
the open box. Other similar aerodynamics have been published on
square section cantilever beams in smooth flow [10,11].
Aerodynamic force and moment data for box shapes with deflected Results
flaps were not found in existing literature. To investigate the flight dynamics and control authority of an
Thus, the aerodynamic coefficient data were experimentally open-box micro air vehicle, the equations of motion described in the
obtained using a subsonic wind tunnel and a test model. The preceding sections were numerically integrated using a fourth-order
continuous flow, closed-circuit, low-speed wind tunnel located at Runge–Kutta algorithm. The box used in this study was a triple-
Oregon State University has a test section area of 1:334
1:524 m walled cardboard box with a mass of 345 grams (with no payload).
and is capable of air speeds up to 20 m=s. A six-component sting The dimensions of the open box are shown in Fig. 2, in which
balance is located in the middle of the test section and can be pitched L1 15:88 cm, L2 15:56 cm, L3 15:56 cm, L4 7:94 cm,
and yawed using a model positioning system (see Fig. 3). The open and t 1:43 cm. The mass center, roll inertia, and pitch inertia of the
box was mounted to the sting balance using a wire frame and hub open box are 15.88 cm from the front of the box, 0:002834 kg m2 ,
assembly. The hub was designed to allow for rolling of the model. and 0:004312 kg m2 , respectively. Because batteries, sensors, and
Once the box model was mounted to the sting, air was blown at the other electronics are an integral part of any controllable micro air
model while the forces and moments were tabulated for various vehicle, additional mass was added to the box model, enabling the
angles of attack, roll orientations, and flap deflections. The air loads mass center to shift while changing the mass moment of inertia terms.
were then transformed from the sting frame to the body frame and the The oversized wall thickness allows these electronic components to
aerodynamic coefficients were computed as be imbedded into the walls of the box without disrupting the airflow
8 9 8 9 through and around the aircraft. The mass properties (MP) and initial
< CX = 1 < XA = conditions (IC) used in this study are detailed in Tables 1 and 2,
CY VA S YA 2
(10) respectively. Only the upper flaps of the outer layer of the box are
: ; 2 : ;
CZ ZA allowed to deflect, which creates a means of controlling the box while
changing the flight dynamics.
8 9 8 9
< CL = 1 < LA =
C V 2 SD M (11) Aerodynamic Force and Moment Coefficient Results
: M; 2 A : A;
CN NA Aerodynamic coefficients of the open box were experimentally
obtained using a wind tunnel and a full-scale test model of the open
box. During testing, the air density varied between 1.16 and
Because of symmetry of the open-box configuration with no flap 1:22 kg=m3 while the air speed was maintained between 10 and
deflection, a moderate set of angle variations covers many 13 m=s. The roll orientation was varied from 90 to 90 deg in 15 deg
orientations. When a flap is deflected, aerodynamic symmetry of the increments and the angle of attack was varied between 60 and
box is largely lost and angle of attack and roll orientation must be 60 deg. Because of the symmetry of the box, a limited amount of roll
varied through a larger set of angles. To generalize these orientations and angles of attack can be used to determine other
4
Table 2 Initial conditions of the featured trajectories γ =-90 deg
γ =-75 deg
IC 1 2 3 3 γ =-60 deg
γ =-45 deg
x0 , m 0.0 0.0 0.0 γ =-30 deg
2
y0 , m 0.0 0.0 0.0 γ =-15deg
z0 , m Varied Varied Varied γ =0 deg
1 γ =15 deg
0 , deg 5:0 0.0 35.0
0 , deg 60:0 90:0 12:0 γ =30 deg
γ =45 deg
CZ
0
0 , deg 15.0 0.0 20.0
γ =60 deg
u0 , m=s 0.5 0.2 30.0 γ =75 deg
v0 , m=s 0:001 0.0001 2.0 -1
γ =90 deg
w0 , m=s 0.0002 0:0002 4:0
p0 , rad=s 0.01 0.00001 1.0 -2
q0 , rad=s 0.1 0.004 3.0
r0 , rad=s 0.002 0:003 1:5 -3
-4
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60
orientations. Redundant data sets were taken and used to calculate an Angle of Attack: α (deg)
average load at those orientations. This helped rid any anomalies that Fig. 5 Aerodynamic normal force coefficient as a function of the
may have existed with the mounting of the model or asymmetry in aerodynamic angle of attack and roll orientation (1 2
the model itself. The resulting aerodynamic coefficients expressed in 3 4 0 deg).
the body frame as a function of the aerodynamic angle of attack and
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roll orientation are shown in Figs. 4–7 for the nominal open box with 0.25
no flaps deflected. Note that the side force coefficient CY and the γ =-90 deg
yawing moment coefficient CN as a function of angle of attack and 0.2 γ =-75 deg
γ =-60 deg
roll orientation are not reported because they can be determined from 0.15 γ =-45 deg
the plots of normal force and pitching moment coefficients, γ =-30 deg
respectively. The reference surface area and reference diameter were 0.1 γ =-15 deg
γ =0 deg
defined as L2
L3 242:04 cm2 and L1 15:88 cm, respectively. 0.05 γ =15 deg
The aerodynamic computation point was defined in the center of the γ =30 deg
γ =45 deg
CL
box (see Fig. 2). It should also be noted that during simulation, 0
γ =60 deg
aerodynamic coefficients associated with orientations not explicitly -0.05 γ =75 deg
measured were estimated using a bilinear interpolation. γ =90 deg
As is shown, the open box with no flap deflection has a maximum -0.1
axial force magnitude when at 15-deg angle of attack, whereas the
-0.15
maximum side and normal force occurs when the angle of attack is
between 40 and 50 deg for a given roll orientation. All three moment -0.2
coefficients also reach a maximum at 40-deg angle of attack. The
-0.25
coefficient of drag and lift (CDrag and CLift ) were calculated as a -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60
function of angle of attack and roll orientation for the nominal no-flap Angle of Attack: α (deg)
deflection case. At 0-deg angle of attack the drag coefficient has a Fig. 6 Aerodynamic rolling moment coefficient as a function of the
minimum value of 0.43, and it increases with larger angles of attack aerodynamic angle of attack and roll orientation (1 2 3
to a value between 3.1 (with 0 deg) and 4.0 (with 45 deg) 4 0 deg).
at 60-deg angle of attack. The lift coefficient vs angle of attack curve
is similar to that of symmetric airfoils with a lift slope of 0:1= deg The same procedure for determining the aerodynamic coefficients
while passing through CLift 0 at 0-deg angle of attack. The stall was also performed while flap 4 was deflected by 10, 20, 30, 50, 70,
angle of attack occurs at 40 deg with a CLiftmax value that varies and 90 deg. With the flap deflected, box symmetry was largely lost
between 2.5 (with 0 deg) and 3.5 (with 45 deg) depending and the aerodynamic coefficients were altered. The magnitude of the
on the roll orientation. This large stall angle of attack and CLiftmax is axial force coefficient increases when a flap is deflected, whereas the
attributed to the large thickness of the box panels as well as it being a normal force coefficient and the pitching moment coefficient become
finite wing with a low aspect ratio [12,13]. nonzero at 0-deg angle of attack. The coefficient of drag and lift vs
-0.05 1.5
γ =-90 deg γ =-90 deg
γ =-75 deg γ =-75 deg
-0.1 γ =-60 deg γ =-60 deg
1
γ =-45 deg γ =-45 deg
-0.15 γ =-30 deg γ =-30 deg
γ =-15 deg γ =-15 deg
γ =0 deg 0.5 γ =0 deg
-0.2 γ =15 deg γ =15 deg
γ =30 deg γ =30 deg
γ =45 deg
CM
γ =45 deg
CX
-0.25 0
γ =60 deg γ =60 deg
γ =75 deg γ =75 deg
-0.3
γ =90 deg -0.5 γ =90 deg
-0.35
-1
-0.4
-0.45 -1.5
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60
Angle of Attack: α (deg) Angle of Attack: α (deg)
Fig. 4 Aerodynamic axial force coefficient as a function of the Fig. 7 Aerodynamic pitching moment coefficient as a function of the
aerodynamic angle of attack and roll orientation (1 2 3 aerodynamic angle of attack and roll orientation (1 2 3
4 0 deg). 4 0 deg).
BEYER AND COSTELLO 831
2 3
x* =0 cm
cg→o
x* =1.58 cm
1.5 cg→o
2 x* =3.17 cm
cg→o
x* =4.76 cm
1 cg→o
x* =6.35 cm
cg→o
Lift to Drag Ratio
1
0.5 x* =7.94 cm
cg→o
x* =9.52 cm
cg→o
x* =11.11 cm
CM
0 0 cg→o
x* =12.7 cm
δ 4=0 deg cg→o
-0.5 δ 4=10 deg x* =14.29 cm
cg→o
δ 4=20 deg -1 x* =15.88 cm
cg→o
-1 δ 4=30 deg
δ 4=50 deg
-2
-1.5 δ 4=70 deg
δ 4=90 deg
-2 -3
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 -60-50-40-30-20-10 0 10 20 30 40 50 60
Angle of Attack: α (deg) Angle of Attack: α (deg)
Fig. 8 Lift to drag ratio as a function of the aerodynamic angle of attack Fig. 9 Aerodynamic pitching moment coefficient as a function of the
for various flap 4 deflections ( 0 deg). aerodynamic angle of attack for various xcg!o positions (ycg!o zcg!o
0 cm, 0 deg, 1 2 3 4 0 deg).
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20
50
15
u , v, w, q, r ψ , u , v, w, p
40
10 φ , θ ,ψ , v, r
ψ , u, p
Altitude (m)
Imaginary Axis
30 5
20 0
-5
10
-10
0
-25
-24 -23 15 16 -15
-22 13 14
Cross Range (m) -21 12
Range (m)
-20
Fig. 10 Last section of trajectory for open box with MP 1, IC 1, and no -2.5 -2 -1.5 -1 -0.5 0 0.5
atmospheric winds. Real Axis
Fig. 12 Root locus of corkscrewing behavior for mass configurations of
case A. (○: mass 668:7 g; ×: mass 708:7 g).
Once the mass center is brought between 8:7 cm<
xcg!o < 9:1 cm, the open box tends to glide. An example case was
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50
Table 3 Average dispersion radii of uncontrolled and controlled
trajectories at an altitude of 2000 m
30 Uncontrolled 1 2 2 266
Uncontrolled 1 2 4 414
Uncontrolled 1 2 8 941
20
Uncontrolled 4 3 2 273
Uncontrolled 4 3 4 582
10 Uncontrolled 4 3 8 1150
Controlled 4 3 0 1733
0
2740
2760 -260
2780
2800 -250 -255 0 and 350 deg in 10 deg increments. Because the lightly weighted
Range (m) 2820 -240 -245
Cross Range (m) box falls relatively slowly while coning, the applied wind is able to
push the box an average of 266, 414, and 941 m in a given direction
Fig. 13 Last section of trajectory for open box with MP 4, IC 1, and no
atmospheric winds. with a 2, 4, and 8 m=s wind speed, respectively.
The potential to control an open box with weight along one of the
front edges (case B) is great due to its conventional aircraft like flying
10 characteristics and high glide ratio, which allows the box to achieve
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θ , u, w, q great control authority and cut through wind more effectively. Using
8
the rear, outer flaps as control mechanisms, the open box can be
6 guided in a given direction. A simple roll controller was implemented
φ ,ψ , v, p, r which deflected flap 1 or 3 by a small amount (<5 deg) depending on
4
φ ,ψ , v, p, r the direction of the roll rate so the maximum horizontal distance of
θ , u, w, q
Imaginary Axis
2 the box could be achieved. When this controller was applied to a box
with MP 4 and IC 3 with no mean atmospheric winds, the control
0
authority radius was found to be approximately 1733 m. Note that the
-2 initial conditions represent those of a parent aircraft drop and that
flap 4 was deflected by 30 deg to increase the stability of the system.
-4 φ , v, p , r Table 3 compares the average dispersion radii achieved by
-6 controlling the box with that of an uncontrolled box with the same
mass properties and initial conditions but with applied atmospheric
-8
winds. The uncontrolled case has flap 1 deflected by 10 deg, which
-10 allows the box to corkscrew down while mean atmospheric winds of
-3 -2.5 -2 -1.5 -1 -0.5 0 0.5
Real Axis 2, 4, and 8 m=s in magnitude are applied, resulting in wind
Fig. 14 Root locus of gliding behavior for mass configurations of dispersion radii of 273, 582, and 1150 m, respectively. As is shown
case B. (○: mass 512:7 g; ×: mass 683:7 g). the control authority radius dominates the effect of wind on an
uncontrolled open box.
Using the same simple roll controller, an open box weighted like
noted that the behavior of the mass configurations that glide well are
dependent on initial conditions. These boxes may exhibit a coning case B can achieve greater control authority by applying additional
mass to the front of the box or deflecting flap 4 by different amounts.
behavior if extreme initial conditions are used.
Figure 15 demonstrates the control authority variation when
The last mass configuration scheme, case C, involved increasing
controlling the open box while flap 4 is held at a constant angle
the mass along two adjacent edges of the box. With the mass center
(4 30 deg) but additional mass is added. Here the mass was
near the center of the box, the air vehicle will either tumble or roll and
cone sideways. When more mass is added, the box rolls and cones varied from 521.7 to 746.7 g, which moved the mass center from
rcg!o 10:49IB 2:65KB cm to rcg!o 7:33IB 4:21KB cm.
down much like in case A. If the weight is further increased so the
location of the mass center is between rcg!o 7:43IB 2:08JB As is shown, greater control authority can be achieved when the mass
along the front edge of the box is increased to a certain point. This is
2:08KB cm and rcg!o 6:64IB 2:28JB 2:28KB cm, the open
because the steady-state angle of attack is decreased with heavier
box glides like that of case A while gently rolling back and forth.
boxes, which moves the lift to drag ratio towards the maximum (see
Once again a neutrally stable pole exists for this mass configuration
Fig. 8). The maximum lift to drag ratio for a flap deflection of 30 deg
associated with the body frame side and vertical velocity as well as
is 1.40, which occurs at 20-deg angle of attack. This is achieved when
the body roll rate. The rolling motion dampens as the weight is
the mass is 731.7 g. Further increases in the mass result in smaller
further increased, allowing the box to glide with the weighted edge
steady-state angles of attack and lowers the glide ratio as shown by
pointing towards the ground. Such a behavior occurs when MP 5,
the curve associated with a mass of 746.7 g in Fig. 15.
IC 1, and no atmospheric winds are simulated. The associated
To achieve the maximum glide ratio for a specific flap deflection,
steady-tate pitch angle is 26:6 deg, the forward velocity is about
the center of mass should be designed so the equilibrium point occurs
25:6 m=s, and the roll rate is zero. The steady-sate angle of attack is
at an angle of attack that corresponds to the maximum lift to drag
8.0 deg, making the glide ratio about 1.45. Further increases in
ratio. Figure 16 shows the location of xcg!o and zcg!o for various
mass along the front edge result in decreased angles of attack and
flap 4 deflections to achieve the maximum lift to drag or glide ratio.
glide ratios.
Deviating from these mass center locations will tend to decrease the
glide ratio. This is demonstrated by considering the points in Fig. 16
Control Authority and Other Interesting Properties that represent the mass center location of the box configurations used
Depending on the flight behavior of the open box during earlier (and in Fig. 15). As is shown, increasing the weight moved the
atmospheric flight, one might expect that the open box could cut location of the mass center towards the optimum, which occurred
through the air quite nicely while gliding, but be blown around by when the mass was 731.7 g and then passed it resulting in a lower
atmospheric wind while coning or corkscrewing. Average wind glide ratio.
dispersion radii are given in Table 3, in which MP 1 and IC 2 were Another interesting behavior of the open-box configuration is the
used. In this case, the open box was dropped at an altitude of 2000 m ability to drastically reduce the rate of descent. Figure 17 shows the
at various atmospheric wind speeds with an azimuth varying between forward velocity of the box mass center as it falls from an altitude of
834 BEYER AND COSTELLO
6000 30
Mass = 521.7 g
Mass = 536.7 g
Mass = 551.7 g
5000 Mass = 566.7 g 25
Mass = 581.7 g
Control Authority Radius (m)
make the open box a promising airdrop vehicle that can travel at high
11
δ4 = 10 deg speeds during most of the flight and avoid atmospheric wind effects
δ4 = 20 deg Mass Center that would normally create large dispersions such as for parafoils or
10 Locations
δ4 = 30 deg
of Boxes used parachutes. But at the same time, the open box has the ability to arrest
δ4 = 50 deg in Figure 15 impact velocity so fragile packages can be delivered.
9 δ4 = 70 deg
δ4 = 90 deg
x*cg→o (cm)
8
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