Gas Turbine Journal
Gas Turbine Journal
ScienceDirect
lı a, Adnan Go
Yıldız Koç a, Hüseyin Yag €rgülü b, Ali Koç a,*
a
Iskenderun Technical University, Faculty of Engineering and Natural Sciences Department of Mechanical
Engineering, 31200, Iskenderun, Hatay, Turkey
b
Siemens Energy, Gas and Power, Hydrogen Sales, Duisburg, Germany
Article history: In the present study, firstly, the power production, thermal and exergy efficiencies were
Received 7 April 2020 calculated for the simple and recuperative gas turbine cycles at constant power production
Received in revised form (50 MW) and turbine outlet temperature (450 C). The system was analysed for the cases of
17 May 2020 using both natural gas and pure hydrogen as a fuel for simple and recuperative gas turbine
Accepted 29 May 2020 systems. After analyses, the efficiencies of the recuperative gas turbine cycle were higher
Available online xxx than the simple gas turbine cycle up to 18 bar pressure for both natural gas and H2. At the
pressure of 18 bar and above, the efficiency of the simple gas turbine cycle found higher
Keywords: than the recuperative gas turbine cycle since the compressor outlet temperature is higher
Gas turbine than the turbine outlet temperature. Despite the higher cost of H2 for unit power pro-
Recuperator duction, the H2 used gas turbine cycles has more advantageous than natural gas in terms of
Hydrogen performance, environment and CO2 emission. For the cases of using H2 and natural gas as
Natural gas fuel, the minimum fuel cost was calculated as 0.345 $/kWh and 0.075 $/kWh at 20 bar for
simple gas turbine cycle, while they were found as 0.322 $/kWh and 0.071 $/kWh at 4 bar
* Corresponding author.
E-mail address: [email protected] (A. Koç).
https://doi.org/10.1016/j.ijhydene.2020.05.267
0360-3199/© 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
2 international journal of hydrogen energy xxx (xxxx) xxx
Carbon dioxide emission for recuperative gas turbine cycle, respectively. The CO2 emission of the 50 MW gas turbine
Cost analysis was found between 46.27 tones-CO2/h and 71.15 tones-CO2/h for natural gas using simple
and recuperative gas turbine systems, besides zero CO2 emission of using H2.
© 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
international journal of hydrogen energy xxx (xxxx) xxx 3
depending on the volumetric fraction of the hydrogen/ to be able to compare the fuels for simple and recuperative
methane is also examined. Khani et al. [35], applied the mul- designs, in terms of performance, cost and environment. The
tiobjective optimisation method on a cogeneration system schematic view of the designed simple gas turbine (sGT) and
composed of a steam generator, gas turbine and solid oxide recuperative gas turbine (rGT) systems are given in Fig. 1.
fuel cell. After calculations, the exegetic efficiency of the Throughout the study, some parameters are accepted as
designed cogeneration system is calculated as 55.11%. Aydin constant to have an exact vision about the effect of the GT
and Kenanog lu [36], analysed the performance of an internal design on the performance. The parameters assumed con-
combustion engine for the case of using hydroxy and com- stant throughout the analyses are given in Table 1. Here, the
pressed natural gas mixture as fuel. After analyses, the per- most important parameter that accepted constant during
formance of the engine and emission values are improved analysis is constant net power production (50 MW) assump-
with the usage of the mixture as fuel. tion at 450 C exhaust gas outlet temperature. The main
Today, due to global warming, the usage of clean fuels in reason for this acceptance is to see fuel consumptions at
power systems get more importance. As a clean fuel, constant power. By this way, it is aimed to compare emission
hydrogen comes in mind first [37]. But, the cost of hydrogen is and cost parameters as well as fuel consumption. During the
still higher [38,39]. Therefore, the main part of the researches analyses, the exhaust gas outlet temperature is assumed
still works on the minimising of the hydrogen cost [40,41]. constant at 450 C to fix the wasted heat by unit exhaust gas
Many companies started to convert present gas turbines from mass flow. By this way, it is aimed to see the change in the air
natural gas to hydrogen as fuel. The positive effect of using mass flow rate and turbine inlet temperature.
hydrogen as a fuel for power systems brings many advantages
together, such as higher efficiency, lower pollution. When the Mathematical model
studies in the literature analysed, it is seen that the operability
using pure hydrogen is possible. Moreover, the use of The analysis of the recuperative and non-recuperative GT
hydrogen increases the performance of the systems as well as cycles are applied by using EBSILON®Professional (EBSILON)
minimising the greenhouse gas emission. However, there are software. The thermodynamic properties like enthalpy, pres-
only limited studies that analyse the performance of power sure, mass flow rate and temperature etc. are taken from the
systems for the case of using pure hydrogen as fuel and only software. After evaluation of the thermodynamic parameters,
few of them uses gas turbine as a power system. The studies the performance parameters of the GT cycles are calculated by
that analyse gas turbine for hydrogen generally analyse the use of general equations of the thermodynamics (mass, en-
system only for simple or recuperative systems separately. ergy and exergy balance). These equations can be written as
Moreover, a considerable part of the studies analyses the [44e46]:
system for varying turbine outlet power, which enables the X X
reader to compare the feasibility of hydrogen usage. There- m_ i ¼ m_ e (1)
withal, only limited studies on hydrogen evaluate the perfor-
X X
mance, cost and environmental together for the gas turbine Q_ þ W_ ¼ m_ e he m_ i hi (2)
systems. The main goal of the present study is analysing the
performance of 50 MW gas turbine cycle at constant power E_i ¼ E_e þ E_dest (3)
output for the recuperative and non-recuperative designs by
considering performance, emission and cost parameters Here, Q_ represents heat flow, W_ represents work flow and E_
together for both the cases of using natural gas and hydrogen represents exergy flow. The exergy flow ðEÞ _ calculated by:
as fuel.
In the present study, recuperative and non-recuperative E_ ¼ mj
_ (4)
50 MW gas turbine cycles are analysed for the case of using Here, the j is the specific exergy and calculated by;
both natural gas and pure hydrogen. The analyses are applied
for constant net power output to compare performance, j ¼ ðh h0 Þ T0 ðs s0 Þ (5)
emission and cost parameters of the pure hydrogen with Since the burning process of the fuels is a chemical reac-
natural gas. The parametric analysis of the cycles is made by tion, the exergy analysis must be made by the use of chemical
using EBSILON®Professional (EBSILON) software. exergy balance equation. The reactions during the burning of
the fuels could be written as:
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
4 international journal of hydrogen energy xxx (xxxx) xxx
Q_ in ¼ m
_ fuel NCVfuel *eta; comb (14)
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
international journal of hydrogen energy xxx (xxxx) xxx 5
Fig. 2 e Depending on the turbine inlet pressure, the comparison of turbine inlet temperature and air mass flow rate (a) and
the fuel consumption (b), recorded from the sGT and rGT systems for the cases of using natural gas and pure hydrogen as
the fuel.
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
6 international journal of hydrogen energy xxx (xxxx) xxx
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
j.ijhydene.2020.05.267
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
Table 2 e An overview on the performance and environmental parameters obtained from simple and recuperative gas turbine cycles for the cases of using hydrogen and
natural gas as fuel.
Pressure Fuel Consumption Gross Power Compressor Power Net Power Thermal Efficiency Exergy Efficiency Fuel Cost CO2 Emission
bar kg/s kW kW kW % % $/kWh tones-CO2/h
Simple Gas Turbine Fuel: Hydrogen 4 2.64 168,155 118,155 50,000 16.62 16.05 0.5112 0.00
6 2.45 171,737 121,737 50,000 17.93 17.31 0.4739 0.00
8 2.25 175,320 125,320 50,000 19.46 18.79 0.4366 0.00
7
8 international journal of hydrogen energy xxx (xxxx) xxx
experimental and theoretical analyses, they concluded that turbine inlet pressure from 4 bar to 20 bar, the fuel cost for per
the actual thermal efficiency of a gas turbine is 5.39% lower power production decreased from 0.511 $/kWh to 0.345 $/kWh
than the theoretical value. Also, the thermal efficiency of the for the sGT, while it increased from 0.322 $/kWh to 0.354
gas turbine is calculated as 28.52% for 50% load [47]. Badran $/kWh for the rGT. For the case of using NG as fuel and the
(1999), analysed a natural gas-fuelled gas turbine cycle for increasing turbine inlet pressure from 4 bar to 20 bar, the fuel
varying pressure ratios from 6.5 to 20. After the comprehen- cost for per power production decreased from 0.110 $/kWh to
sive analyses, the thermal efficiency of the simple gas turbine 0.075 $/kWh for the sGT, while it increased from 0.071 $/kWh
is found between 26% and 31% for increasing pressure ratio to 0.080 $/kWh for the rGT. The present study also aimed to
from 6.5 to 20 [48]. Ko€ se et al. (2020), evaluated a triple cycle analyse the systems in term of environment for all cases. The
composed of a gas turbine, organic Rankine cycle and steam CO2 emissions of the sGT and rGT systems for the cases of
Rankine cycle. During the analyses, each sub-system analysed using natural gas and hydrogen as the fuel are shown in Fig. 6.
as single and combined. As a result of the study, the thermal The CO2 emission of the H2 burned GT cycles are zero,
and exergy efficiency of the gas turbine is found as 33% and while a significant amount of CO2 is released to the environ-
30%, respectively [49]. Zornek et al. (2015), investigated per- ment by NG burned GT cycles. While an increasing turbine
formance analyses of Turbec T100 turbine for a varying inlet pressure from 4 bar to 20 bar at constant net power
pressure ratio from 3 to 7. After detailed experiments, the production (50 MW), the CO2 emission decrease from 71.15
thermal efficiency of the gas turbine is found between 10% tones-CO2/h to 50.69 tones-CO2/h for sGT, and increase from
and 25% [50]. Together with pressure ratio, the turbine inlet 46.27 tones-CO2/h to 52.17 tones-CO2/h for rGT. Although the
and outlet temperatures are two of the most effective pa- cost of the H2 is currently very high, the use of H2 will provide
rameters on the gas turbine system performance. The aim of the advantage of higher performance in addition to zero CO2
the present study is examining the performance of the sGT emission. Together with the progress in H2 production and
and rGT systems for a constant airflow rate (450 kg/s) and minimisation of H2 production cost, the advantages of the H2
varying pressure ratios from 4 to 20. In addition, the turbine will compete with fossil-based non-green fuels. To have an
outlet temperature and power production capacity of the GT exact vision on the analyses results, an overview on the per-
systems are also accepted as constant (450 C and 50 MW). The formance and environmental parameters obtained from
main aim of the present study is comparing the effect of the simple and recuperative gas turbine cycles for the cases of
two selected fuels (hydrogen and natural gas) on the perfor- using hydrogen and natural gas as fuel is given in Table 2.
mance of the GT systems. The main aim of accepting the
turbine outlet temperature as 450 C is the making equal the
releasing heat by the exhaust for all cases. Therefore, it not
Conclusions
easy to find an exact matching study in the literature giving
the same results. Because, the net power production, emis-
In the concept of the present study, the performance of simple
sions and partly the efficiencies will be different for each
and recuperative GT cycles are compared for both NG and H2
specific research. Despite all these, comparing the thermal
used as fuel at constant power output (50 MW) and turbine
and exergy efficiency rates obtained from the analyses in the
outlet temperature (450 C). The systems were analysed in
literature could be a way to validate the results of the present
term of performance, cost and emission for all cases. After
study. When the result of the studies in the literature a part of
detailed analyses, the main conclusion deduced from the re-
which given above is analyses, it is seen that the literature
sults are:
studies validate the results obtained in the present study. In
addition to analysing the effect of the fuel and design on the
The thermal and exergy efficiency of the H2 fuelled GT
performance, the present study also aimed to analyse the
designs found higher than the NG fuelled GT designs.
systems in term of cost and environment for all case. The cost
The efficiencies of the rGT cycle were higher than the sGT
of the consumed fuel of the sGT and rGT systems for the cases
cycle up to 18 bar pressure for both NG and H2. At the
of using natural gas and pure hydrogen as the fuel is shown in
pressure of 18 bar and above, the efficiency of the sGT cycle
Fig. 5.
found higher than the rGT cycle since the compressor
The amount of consumed fuel mass is considerably higher
outlet temperature is higher than the turbine outlet
for NG when compared with H2. However, when the unit mass
temperature.
price of the fuels considered, the unit price of the H2 is
When the system was considered for cost of fuel price for
considerably higher than the NG. Therefore, as seen in Fig. 5,
unit power production ($/kWh), despite the advantages of
the fuel cost for per power production ($/kWh) is higher for H2
the use of H2 in term of performance and emission, the fuel
than NG. In parallel with fuel consumption, the cost of the H2
cost for per unit power production was found higher for H2
burned GT cycles are higher than the cost of the NG burned GT
than the NG.
cycles. In addition to that, for all selected fuels and together
The CO2 emission results revealed that the use of NG as
with an increase in the pressure, while the fuel cost for per
fuel had significant adverse effects on the environment
unit power decrease for simple GT designs, the fuel cost for
due to high CO2 emission rate, which is one of the most
per unit power increase slowly for recuperative GT designs.
serious greenhouse gasses. From the analyses for a 50 MW
But, at the pressure 18 bar and above, since the compressor
net power production, it was concluded that between 46.37
outlet temperature is higher than the turbine outlet temper-
tones-CO2/h and 71.15 tones-CO2/h of CO2 releases to the
ature, the fuel cost for per unit power for rGT is higher than
atmosphere. On the other hand, there is no CO2 emission
the sGT. For the case of using H2 as fuel and the increasing
Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267
international journal of hydrogen energy xxx (xxxx) xxx 9
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Please cite this article as: Koç Y et al., Analysing the performance, fuel cost and emission parameters of the 50 MW simple and recu-
perative gas turbine cycles using natural gas and hydrogen as fuel, International Journal of Hydrogen Energy, https://doi.org/10.1016/
j.ijhydene.2020.05.267