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Group 2 Tightening Torque

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Taha Rdman

This document provides torque specifications for various components on a piece of construction equipment. It lists 25 different major components, including engine, hydraulic, power train, and other parts, along with the bolt size and tightening torque ranges in both kgf-m and lbf-ft units of measurement. It also includes charts with standard torque specifications for bolt and nut sizes, pipe and hose fittings, and pipe and hose flaring and ORFS types. Proper tightening torque is crucial for safe and reliable operation of the equipment.

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© All Rights Reserved
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Group 2 Tightening Torque

Uploaded by

Taha Rdman
34 views3 pages
This document provides torque specifications for various components on a piece of construction equipment. It lists 25 different major components, including engine, hydraulic, power train, and other parts, along with the bolt size and tightening torque ranges in both kgf-m and lbf-ft units of measurement. It also includes charts with standard torque specifications for bolt and nut sizes, pipe and hose fittings, and pipe and hose flaring and ORFS types. Proper tightening torque is crucial for safe and reliable operation of the equipment.

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Hydraulic

Original Title

8-2

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This document provides torque specifications for various components on a piece of construction equipment. It lists 25 different major components, including engine, hydraulic, power train, and other parts, along with the bolt size and tightening torque ranges in both kgf-m and lbf-ft units of measurement. It also includes charts with standard torque specifications for bolt and nut sizes, pipe and hose fittings, and pipe and hose flaring and ORFS types. Proper tightening torque is crucial for safe and reliable operation of the equipment.

Copyright:

© All Rights Reserved
Download as PDF, TXT or read online from Scribd
Download as pdf or txt
34 views3 pages

Group 2 Tightening Torque

Uploaded by

Taha Rdman
This document provides torque specifications for various components on a piece of construction equipment. It lists 25 different major components, including engine, hydraulic, power train, and other parts, along with the bolt size and tightening torque ranges in both kgf-m and lbf-ft units of measurement. It also includes charts with standard torque specifications for bolt and nut sizes, pipe and hose fittings, and pipe and hose flaring and ORFS types. Proper tightening torque is crucial for safe and reliable operation of the equipment.

Copyright:

© All Rights Reserved
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GROUP 2 TIGHTENING TORQUE

1. MAJOR COMPONENTS
Torque
No. Descriptions Bolt size
kgf·m lbf·ft
1 Engine mounting bolt (bracket-frame, FR) M20 × 2.5 55±3.5 398±25.3
2 Engine mounting bolt (bracket-frame, RR) M24 × 3.0 90±7.0 651±50.6
3 Engine Engine mounting bolt (engine-bracket) M12 × 1.75 12.8±3.0 92.6±21.7
4 Radiator mounting bolt, nut M16 × 2.0 29.7±4.5 215±32.5
5 Coupling mounting bolt M18 × 2.5 32.0±1.0 231±7.2
6 Main pump housing mounting bolt M10 × 1.5 6.9±1.0 49.9±7.2
7 Main pump mounting bolt (bracket) M10 × 1.5 6.9±1.4 49.9±10.1
8 Main control valve mounting bolt M12 × 1.75 12.2±1.3 88.2±9.4
Hydraulic
9 Travel motor mounting bolt M16 × 2.0 29.7±4.5 215±32.5
system
10 Fuel tank mounting bolt M20 × 2.5 46±5.1 333±36.9
11 Hydraulic oil tank mounting bolt M20 × 2.5 46±5.1 333±36.9
12 Turning joint mounting bolt, nut M12 × 1.75 12.8±3.0 92.6±21.7
13 Swing motor mounting bolt M20 × 2.5 57.9±5.8 419±42.0
14 Swing bearing upper mounting bolt M20 × 2.5 57.9±5.8 419±42.0
15 Swing bearing lower mounting bolt M20 × 2.5 57.9±5.8 419±42.0
16 Real axle mounting bolt, nut M24 × 2.0 100±10 723±72.3
17 Transmission bracket mounting bolt M20 × 2.5 39±4.2 282±30.4
Power
18 train Transmission mounting bolt M20 × 2.5 39±4.2 282±30.4
system
19 Oscillating cylinder mounting bolt M22 × 1.5 69.4±10.4 502±75.2
20 Oscillating cylinder support bolt M16 × 2.0 29.7±4.5 215±32.5
21 Wheel nut M22 × 1.5 60 +0
−5 433 +0
−36.2
22 Front drive shaft mounting bolt, nut M10 × 1.0 5.9±0.6 42.7±4.3
23 Rear drive shaft mounting bolt, nut M10 × 1.0 5.9±0.6 42.7±4.3
24 Counterweight mounting bolt M36 × 3.0 337±33 2440±72.3
25 Others Cab mounting bolt, nut M12 × 1.75 12.8±3.0 92.6±21.7
26 Operator's seat mounting bolt M 8 × 1.25 4.05±0.8 29.3±5.8
※ For tightening torque of engine and hydraulic components, see engine maintenance guide and
service manual.

8-4
2. TORQUE CHART
The torques given are standard figures. Any figures specifically described in this manual has priority.

1) BOLT AND NUT

(1) Coarse thread


8T 10T
Bolt size
kgÂm lbÂft kgÂm lbÂft
M 6Ý1.0 0.9 ~ 1.3 6.5 ~ 9.4 1.1 ~ 1.7 8.0 ~ 12.3
M 8Ý1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.7 ~ 4.1 19.5 ~ 29.7
M10Ý1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60.0
M12Ý1.75 7.4 ~ 11.2 53.5 ~ 81.0 9.8 ~ 15.8 70.9 ~ 114
M14Ý2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 163
M16Ý2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18Ý2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 344
M20Ý2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22Ý2.5 48.3 ~ 63.3 349 ~ 458 65.8 ~ 98.0 476 ~ 709
M24Ý3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30Ý3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1656
M36Ý4.0 174 ~ 236 1261 ~ 1704 250 ~ 310 1808 ~ 2242

(2) Fine thread


8T 10T
Bolt size
kgÂm lbÂft kgÂm lbÂft
M 8Ý1.0 2.2 ~ 3.4 15.9 ~ 24.6 3.0 ~ 4.4 21.7 ~ 31.8
M10Ý1.2 4.5 ~ 6.7 32.5 ~ 48.5 5.9 ~ 8.9 42.7 ~ 64.4
M12Ý1.25 7.8 ~ 11.6 56.4 ~ 83.9 10.6 ~ 16.0 76.7 ~ 116
M14Ý1.5 13.3 ~ 18.1 96.2 ~ 131 17.9 ~ 24.1 130 ~ 174
M16Ý1.5 19.9 ~ 26.9 144 ~ 195 26.6 ~ 36.0 192 ~ 260
M18Ý1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20Ý1.5 40.0 ~ 54.0 289 ~ 391 53.4 ~ 72.2 386 ~ 522
M22Ý1.5 52.7 ~ 71.3 381 ~ 516 70.7 ~ 95.7 511 ~ 692
M24Ý2.0 67.9 ~ 91.9 491 ~ 665 90.9 ~ 123 658 ~ 890
M30Ý2.0 137 ~ 185 990 ~ 1339 182 ~ 248 1314 ~ 1796
M36Ý3.0 192 ~ 260 1390 ~ 1880 262 ~ 354 1894 ~ 2562

8-5
2) PIPE AND HOSE (FLARE type)
Thread size (PF) Width across flat (mm) kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130.2
1" 41 21 151.9
1-1/4" 50 35 253.2

3) PIPE AND HOSE (ORFS type)


Thread size (UNF) Width across flat (mm) kgfÂm lbfÂft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130.2
1-7/16-12 41 21 151.9
1-11/16-12 50 35 253.2

4) FITTING

Thread size Width across flat (mm) kgfÂm lbfÂft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130.2
1" 41 21 151.9
1-1/4" 50 35 253.2

8-6

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