SFQ - 16 - 01 : ‫کد سند‬

‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
1 / 11
: ‫صفحه‬

Table of Contents
1. PURPOSE................................................................................................2

2. TERMS AND DEFINITIONS....................................................................2

3. SCOPE.....................................................................................................2

4. GENERAL................................................................................................2

5. RESPONSIBILITIES AND WARRANTIES...............................................4

6. PREPARATION FOR PACKING..............................................................4

7. HEAVY LIFT OUT OF GAUGE EQUIPMENT..........................................6

8. PACKING LIST.........................................................................................7

9. PACKING INSPECTION – PACKING PERFORMANCE........................7

10. PACKING FOR STRUCTURAL STEEL................................................8

 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
2 / 11
: ‫صفحه‬

1. PURPOSE
This document applies for using as an instruction for PACKING, MARKING AND
SHIPPING In accordance with CONTRACT.

2. TERMS AND DEFINITIONS

Supplier: the Company to whom a purchase order or contract has been placed
by the contractor.
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
3 / 11
: ‫صفحه‬

3. SCOPE
The supplier shall prepare, pack and mark all supplies in accordance with the
present INSTRUCTION for PACKING, MARKING AND SHIPPING.

4. GENERAL

4.1. The following instructions are intended as minimum requirements, and

adherence to these instructions in no way absolves or relieves Supplier
of any responsibility or obligation outlined in the Purchase Order. In all
circumstances, the packing will be calculated in order to support any
strain exerted on the Goods during transportation. They must be carried
out specifically in order to permit the delivery of Goods to the jobsite by
sea, road or air in good condition. Goods should be seaworthy packed in
compliance with the best-established practice for overseas construction
jobs in accordance with the following directives. In the event of any
divergence between these instructions and the established practice,
these instructions shall govern.

4.2. Due to climate conditions encountered in Iran (Persian Gulf) (i.e.

Heat, high humidity) and the complex transport operation (i.e. truck, sea
or air) it is essential to have the highest standard in protection and
packing. Packing means to efficiently protect the materials during the
total transport operation:
From the moment they leave the factory until they are delivered on Site,
including handling operations (loading/unloading) and storage on Site.

4.3. High quality wooden cases and/or crates shall be used. These should
be constructed of top quality softwood or rigid plywood and be solid and
robust for packages to be stacked in several layers. A stack load of
minimum 1 ton/m2 shall be observed.
Ends should be screwed or nailed in a manner where no sharp pieces are
exposed. Under no circumstances shall fiberboard, cardboard or similar
cartons be used as outside packing.

4.4. The Goods ready for packing must be effectively protected against
corrosion, and preserved prior to sea packing. The protection will be
determined more precisely by Supplier according to the type of Goods,
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
4 / 11
: ‫صفحه‬

the multimodal transport use, the duration of transport, and storage

condition on site.
All items of fragile nature shall be suitably packed with special
precautions regarding treatment and protection against risk of breakage
and damages. Where material is incased or otherwise completely
enclosed, the Supplier shall be responsible for suitable inner packing.
Prior to packing, the Supplier is to take adequate precautions, regarding
treatment and protection of Goods against corrosion. Machined surfaces
are to be protected by the Packer in accordance with the Supplier.
Protection of inner faces is the responsibility of the Supplier: cleaning,
coating, plugging/sealing, lubrication, etc.
All bright and machined parts, all internal parts shall be adequately
protected with a recognized protection, against corrosion, oxidation.
Such protection shall be compatible with the service of the parts and
shall be identified. All flanged connections (equipment in wooden cases
excluded) shall be protected by metal plates correctly gasket and
suitably secured in position.

4.5. Internal immobilization of material: all mobile or overhanging parts

situated inside the material must have a support or other adapted type
of immobilization put in place by the Supplier. The Goods are to be
secured inside the cases so as to guarantee immobility during transport.

4.6. When Supplier does not perform the packing and therefore intends to
subcontract the packing, the Supplier has to inform the Purchaser and/or
PMC of the names and addresses of the Packer consulted for packing:
the Purchaser and/or PMC reserves the right to reject any of these
companies.

4.7. Felt, cellophane paper, polyester cuttings, crepe cellulose and some
equally efficient materials may be used for padding or cushioning.
Wood shaving and other paper shall not be used for padding or
cushioning.

4.8. Hay, straw or similar vegetable fibers subject to disease or fungus shall
not be used in packing.

4.9. Individual packages in bulk shall be kept as small as possible, with gross
weight not exceeding 3000 Kg and dimensions corresponding to
inside dimensions of containers (as per art. 4.4)

40 feet Container: 11.95 x 2.20 x 2.05 m (length x width x height)

 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
5 / 11
: ‫صفحه‬

20 feet Container: 5.95 x 2.20 x 2.05 m

5. RESPONSIBILITIES AND WARRANTIES

5.1. Supplier shall be responsible for compliance with these instructions and
the choice of category for packing according to the nature of the supplies
and transport facilities used.

5.2. Contractor reserves the right to inspect the packing at any time, and to
reject it when it does not meet packing requirements.

5.3. Supplier shall be responsible for the accuracy of the declared weights,
dimensions and marking of packages. The packing list shall be in strict
conformity with the packing content.

5.4. All costs incurred in connection with missing or damaged supplies

caused by non-compliance with these instructions shall be borne by the
supplier.

5.5. After notification by contractor, supplier shall take immediate action for
the replacements of such missing or damaged supplies within an
acceptable time schedule, at supplier’s own cost.

5.6. Supplier shall be responsible for recommendations for storage of the

supplies for 12 months according to site conditions. Any damage incurred
due to faulty or missing recommendations shall be borne by the supplier.

5.7. Supplier shall be responsible for any loss or damage caused through
wrong marking.

6. PREPARATION FOR PACKING

6.1. GENERAL
6.1.1. The goods shall be dried, cleaned internally and externally,
removed from all welded spatter, scale, rust, cuttings, fittings, etc.,
as well as any all foreign material.
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
6 / 11
: ‫صفحه‬

6.1.2. Protection against environmental corrosion caused by extremes

of humidity, condensation, rain, dust, sand, salted air and sea spray
shall be provided.

6.1.3. Critical wearing surfaces, highly stressed parts, and highly

finished surfaces shall be further cleaned by dipping or brushing
with a suitable product.

6.1.4. The goods being delivered by partial unit or partially dismantled

shall be furnished with suitable markings required for assembly and
installation at the Site.

6.1.5. Unless otherwise specified, after hydro testing, operation, and/or

performance test, all fluids, i.e., lubricating oil, fuel oil water, etc.,
shall be completely drained from all tanks, vessels, jacketing,
piping, etc., and wiped or blown dry.

6.1.6. When the packing is carried out in boxes and/or crates, the metal
or plastic corners at the slinging points shall be used.

6.1.7. Specific points due to the requirements of the destination, terms

of the contract etc., will be specified separately.

6.1.8. If the order stipulates that the shell is be treated with anti-
corrosive and/or painted, the equipment must be handled with
particular care.

6.1.9. Protection against environmental corrosion caused by extremes of

humidity, condensation, rain, dust, sand, salted air and sea spray
shall be provided for a transport & storage time of 12 months.-
Machined surface, Unpainted C/S part (for example valve), bolt &
nut, etc. It shall be coated with heavy grease or other acceptable
rust preventatives those will maintain a protective coating for
minimum twelve (12) months so long as the coating is not burned,
dissolved or mechanically rubbed off.

6.2. SMALL PARTS, TOOLS AND SPARE PARTS

6.2.1. Small loose parts shall be tagged and packed in a separate, sturdy
wooden box. Any such box shall be shipped with main equipment
being securely attached to the main skid or within the main box.
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
7 / 11
: ‫صفحه‬

Secure attachment consists of steel strapping or bolting. Tiring or

wiring is prohibited.

6.2.2. Special Tools shall be packed in an individual rugged wooden box,

and marked as “Special Tools”.

6.2.3. Spare parts for commissioning, start-up and for 2 years operation.
Each category of spare parts shall respectively be packed in an
individual rugged wooden box, packed separately and marked: -
Commissioning, start-up (COMMISSIONING SPARES) -two years
maintenance (OPERATING SPARES)

7. HEAVY LIFT OUT OF GAUGE EQUIPMENT

7.1. DIMENSIONS AND WEIGHT

Shall be classified as OUT OF GAUGE or HEAVY LIFT equipment which

characteristics exceed on of the following criteria:

Length: 12 meter
Width: 2.5 meter
Height: 2.5 meter
Weight: 20 Ton

7.2. INTERNAL SUPPORT

For large size of equipment such as, columns, pressure vessels,

stack/chimney, etc., supplier shall provide internal supports to prevent
deformation.

7.3. LOAD DISTRIBUTION

As far as transport drawings issued by supplier are confirmed, supplier

shall control the adequacy of the supports and/or saddles and ensure that
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
8 / 11
: ‫صفحه‬

load distribution now fixed at 10 tones/m2 (to be confirmed in due time),

is in compliance with contractor’s nominated Freight Forwarder
Requirements with respect to road, rail and sea transportation and
unloading port requirements. In case supplier has the responsibility to
deliver on a CPT site basis, supplier shall take into consideration, prior to
saddle fabrication the maximum load distribution allowed with respect to
local means of transportation and handling and port requirements.
In case of CFR nominated port delivery term basis, supplier shall liaise
with contractor’s nominated Freight Forwarder with respect to local load
distributions tolerance prior to saddle fabrication.

8. PACKING LIST

8.1. The packing list will be prepared on contractor’s standard forms and will
show the summary of the content of each package.

8.2. NUNBERING OF PACKING LIST

8.2.1. Only one packing list number shall provide by contractor’s

expediting for each definite batch of goods.
8.2.2. This P.L.N. “Packing List Number” will be marked on the
packages and on the shipping documentation and used as unique
number to facilitate the tracking.
8.2.3. The same number will be shown on the release for packing list
issued by contractor’s expediting when the batch is technically
accepted.

8.3. Two (2) copies of the packing list in waterproof plastic envelope must be
securely nailed under a steel sheet on the outer surface of the first
package of the batch with the associated detailed item list
corresponding to the package.
The description of detailed item list of the packing list must correspond
exactly to the detailed contents of the package.
The expression “accessories for” or “batch of nuts and bolts” for
example, are formally forbidden.
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
9 / 11
: ‫صفحه‬

8.4. One copy the detailed item list shall be placed in waterproof plastic
envelope inside of each package. Another copy in a waterproof plastic
envelope shall be placed outside of the package under a steel sheet.
8.5. Above mentioned shipping documentation shall be in English.

9. PACKING INSPECTION – PACKING

PERFORMANCE
9.1. The packing may be subject to inspection carried out by Purchaser and/or
PMC’s Representative, prior to cargo dispatch.
It shall take place at supplier’s designated premises, as per the following
Procedure:

- Cases and/or crates shall be left open.

- Shrink wrapped plastic covering or vacuum plastic covering Operations
to be in standby.
- Packing lists and packing notes to be handed over to entitled inspector.
 For marking control.
 For compliance examination of cases contents.

Consequently, Supplier shall:

After technical acceptance of equipment by Purchaser and/or PMC,

define the expected necessary packing preparation period.

Prior to scheduled packing inspection date, provide Purchaser and/or

PMC Expeditor with Packing Lists and Detailed Packing List.

Advise Purchaser and/or PMC Expeditor by fax, stating expected date

and location of packing acceptance to be performed by Purchaser and/or
PMC’s representative.

After packing acceptance notified by Purchaser and/or PMC, proceed to:

- Shrink wrapping operation as well as vacuum sealing.

- Closing of cases and/or crates together with incorporation of the

Appropriate Packing Lists and Detailed Packing List.
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
10 / 11
: ‫صفحه‬

10. PACKING FOR STRUCTURAL STEEL

10.1. PREPARATION OF THE STRUCTURAL STEEL:
The technical identification of steelwork pieces will be made according
to the instructions provided by the steel structure specification.

10.2. PACKING SELECTION”

Categories for packing
- The structural steel will be packed as per EUROPEAN Industrial
Packaging Specification S.E.I 1992 EDITION.
- The 3 following categories for packing will be used.

■ Category 1 : Cradle
■ Category 2 : bundles
■ Category 3 : crates
■ Category 4 : cases

10.2.1. Physico-chemical protection

When applicable, the structural steel pieces shall be
provided with initial chemical protection proposed by the
manufacturer, approved by contractor.

10.2.2. Mechanical protection

10.2.2.1. CRADLE- CATEGORY 1

 Non fragile equipment that does not require any special

mechanical and physico-chemical protection; large
dimensions, heavy packages. Columns, reactors, tanks,
condensers, …
Warning: load distribution 10 tons/m2 maximum.

10.2.2.2. BUNDLE – CATEGORY 2

 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
11 / 11
: ‫صفحه‬

 Bundles shall be used for packing of standard straight

Shapes and built up welded shapes not likely to be subject to
Permanent distortion during handling operations.The
packages Shall be homogeneous and all parts shall be
properly wedged Against one another.

 The bundling is carried out with U-IRON or crosswise

planks,
Joined with threaded connecting rods with stop-nuts.
Quantities and Stamping positions depend on the lengths,
with a 120 cm spacing to Prevent distortion.
 Remark - Placing of accessories between steel shape
flanges Is prohibited.

10.2.2.3. CRATE – CATEGORY 3

 With solid panels sides at the extremity of the crate (refer

to sketch...)

 Crates shall be used for wrought steel structures or plates,

Walkways, railing components, cage components, etc., as
a rule For all components likely to be subject to distortion
during Handling.

 The material will be immobilized by appropriate inserts

fixed to the crates.

10.2.2.3. CASES – CATEGORY 4

 4a / Cases with physico-chemical protection :

They shall be used for packing of assembling components,
not shop assembled in their final position on main parts,
such as short angles, gussets, wedges, etc., these
components shall previously be grouped in series per
identical structure number and coated with the shop
protection provided on main parts.
 4b / Cases with physico-chemical protection and with
internal liner (waterproof)
 SFQ - 16 - 01 : ‫کد سند‬
‫شماره‬
QC-93-BRS-PKP101
: ‫گزارش‬
‫تاریخ‬ PACKING PROCEDURE
93 / 09 / 12
: ‫گزارش‬
‫شماره‬
12 / 11
: ‫صفحه‬

They shall be used for bolting materials (screws, nuts,

washers) and welding electrodes.
Bolting shall be properly oiled and placed in sacks prior to
packing. Sacks shall be oiled prior to placing bolts. Only High
Strength Friction Bolts shall be kept in their original packing
(cardboard boxed).

The immobilization will be made by inserts appropriate to

the dimensions of the each concerned type of goods.

Remark - all parts vulnerable to corrosion must be protected by the manufacturer

who will in particular take responsibility for draining, rinsing, drying, protection and
any adapted protection needed for transportation and storage in safe conditions.