KINGDOM OF SAUDI ARABIA Page  of 8

Saline Water Conversion Corporation

ARAFAT – TAIF WATER TRANSMISSION SYSTEM
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, Spec. No. M-03 & L-01
BENDS AND WELDED JOINTS DIA. 28 INCH AND LARGER
KHATIB & ALAMI


Revision

First Rev. A 0 1 Document Number

Index

Issue Date 26/07/18 07/10/18 20/10/18 /10/18 56-YA42-N-201

5. Inspection and Test Plan

ARAFAT – TAIF WATER TRANSMISSION SYSTEM
CONTRACTOR: MAPA CONSTRUCTION & TRADE CO. INC.
SUB-CONTRACTOR: RAYMOND INTERNATIONAL KSA Branch.

PARTICIPATION
REFERENCE
ACTI CHARACTERISTIC TO BE
QUALITY RELATED ACTIVITY FREQUENCY DOCUMENTS RAYMOND CML KA/RTCC SWCC
VITY VERIFIED
ACCEPTANCE CRITERIA REPRESENTATIVE SPECIALIST REPRESENTATIVE REPRESENTATIVE

1.0 MATERIALS

Compressive Strength
Bending Strength MO3, ASTM C-150 Type 1
Monthly/per Batch
1.1 Cement Chemical Analysis OPC ; Manufacturer Mill TC/R/H R R R
Delivery
Test Certificate
Blain Value
Density

2.0 Micro Silica Manufacturer Mill Test Certificate Per batch Delivery MO3, ASTM C-1240 TC/R/H R R R

3.0 Sand

RSAL Test Report FM/QC/006 MO3, ASTM C-33, ASTM

3.1 Sand Gradation, Daily P/TC W/R R W/R
Rev.1 C-136

RSAL Test Repot FM/QC/006 MO3

3.2 Temperature Daily P/TC W/R R W/R
Rev.1

MO3, max.2%
3.3 Finer than 75 mic. RSAL Test Repot FM/QC/006 Rev.1 Daily P/TC W/R R W/R
ASTM C-33, ASTM C-117

RSAL Test Report FM/QC/018 MO3, max. 1%

3.4 Clay Lumps and Friable Particles Weekly P/TC W/R R W/R
Rev.1 ASTM C-142,

RSAL Test Report FM/QC/018 MO3, higher than standard

3.5 Organic Impurities Weekly P/TC W/R R W/R
Rev.1 ASTM C-40

3.6 Soundness Independent Lab. Test Report Weekly MO3, ASTM C-88 TC/R R R R

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)
 KINGDOM OF SAUDI ARABIA Page  of 8
Saline Water Conversion Corporation
ARAFAT – TAIF WATER TRANSMISSION SYSTEM
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, Spec. No. M-03 & L-01
BENDS AND WELDED JOINTS DIA. 28 INCH AND LARGER
KHATIB & ALAMI
Revision

First Rev. A 0 1  Document Number

Index

Issue Date 26/07/18 07/10/18 20/10/18 /10/18 56-YA42-N-201

PARTICIPATION
REFERENCE
ACTI CHARACTERISTIC TO BE
QUALITY RELATED ACTIVITY FREQUENCY DOCUMENTS
VITY VERIFIED RAYMOND CML KA/RTCC SWCC
ACCEPTANCE CRITERIA
REPRESENTATIVE SPECIALIST REPRESENTATIVE REPRESENTATIVE
MO3, Max. 1.5%
3.7 Water absorption Independent Lab. Test Report Monthly TC/R R R R
ASTM C-128

MO3, Max. 0.05%

3.8 Chloride Ion content (CI) Independent Lab. Test Report Monthly TC/R R R R
BS 812 Part 117

MO3, Max. 0.40%

3.9 Sulphates SO3 Independent Lab. Test Report Monthly TC/R R R R
BS 812 Part 118

3.10 Potential Alkali Reactivity Independent Lab. Test Report Monthly MO3, ASTM C-289 TC/R R R R

Specific gravity and Absorption of Fine

3.11 Independent Lab. Test Report Monthly MO3, ASTM C-128 TC/R R R R
aggregates

Independent Lab. Test Report Monthly MO3, PH 7-8, TC/R R R

R

Water : Cement Ratio

4.0 Water
Sand :Cement Ratio Daily MO3 TC/R W/R R R

Slump Test, Temperature

Additives, Master Cast 141

5.0 Manufacturer Certificate Once MO3, BS 5075 Part 1-3 TC/R R R R
Master Pozzolith-55R
MO3, ST-2 Finish, ISO
6.0 Internal Pipe Surface Preparation Visual Inspection Each pipe A A A
8501-1:2007
CEMENT MORTAR LINING
7.0
PROCESS
7.1 Mix Proportion Approved mix design Daily MO3, W/TC/H W R W/R
MO3, ASTM C-230, AWWA
Slump Test, Ambient, Mortar and RSAL Test Report FM/QC/027 C-205,
7.2 Daily Mortar Temp. 32ºC max. A/TC A R A/R
Pipe Temperatures Rev.0
Pipe Temp. 35ºC MAX.
Lining Thickness (Wet)
7.3 Lining Thickness Each pipe M03 / AWWA C-205 A/TC A/W R A/W
Lining Thickness (N.D.E.)

Visual Inspection, Lining cracks and

7.4 Surface Condition Each Pipe M03 / AWWA C-205 A/TC/H A R A
Surface roughness

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)
 KINGDOM OF SAUDI ARABIA Page  of 8
Saline Water Conversion Corporation
ARAFAT – TAIF WATER TRANSMISSION SYSTEM
Subject: INSPECTION AND TEST PLAN FOR CEMENT MORTAR LINING OF STEEL PIPES, FITTINGS, Spec. No. M-03 & L-01
BENDS AND WELDED JOINTS DIA. 28 INCH AND LARGER
KHATIB & ALAMI


Revision

First Rev. A 0 1 Document Number

Index

Issue Date 26/07/18 07/10/18 20/10/18 /10/18 56-YA42-N-201

PARTICIPATION
ACT REFERENCE
CHARACTERISTIC TO BE
IVIT QUALITY RELATED ACTIVITY FREQUENCY DOCUMENTS
VERIFIED RAYMOND CML KA/RTCC SWCC
Y ACCEPTANCE CRITERIA
REPRESENTATIVE SPECIALIST REPRESENTATIVE REPRESENTATIVE

7.5 Pipe Ends Visual, Cut Back and end cover Each Pipe M03 / AWWA C-205 A/TC A R A

8.0 Sampling Test

MO3,
RSAL Test Report, Water –Cement Ratio 0.32
8.1 Water-Cement and Sand-Cement Ratio Daily P/TC W R W
FM/QC/028 Rev0 max.
Sand-Cement Ratio 1.2
MO3,
RSAL Test Report, Compressive 55 N/mm²
8.2 Compressive and Bending Weekly P/TC W R W
FM/QC/016 Rev.1 min.
Bending 6 N/mm² min.
MO3,AASHTO T277,DIN
RSAL Test Report 1048
8.3 Water and Chloride Permeability Monthly P/TC W R W
FM/QC/030 Rev.1 Water Perm. 4mm max.
Chloride Perm. 100-1000
RSAL Test Repot
8.4 Lining Structure Monthly MO3 TC A R A
FM/QC/025 Rev.0

8.5 Water Curing Visual inspection Each Pipe MO3, AWWA C-205 A A A

Complete Release Report

9.0 Final Inspection Release Each Pipe / Weekly MO3, AWWA C-205 W A/W R W
Recommendation for Release
Video Inspection and Visual
10.0 Pipeline Section Inspection for 60 Inch and Larger Each Pipeline Section M03, A/W A R A
Release Documentation and Lining
Reports
Test Certificates,
Relevant Specification and
11.0 Documentation Laboratory Test Reports Weekly / Monthly H H H H
Standards
Lining and Inspection Reports

LEGEND: P: PERFORM, A: ACTUAL INSPECTION, W: WITNESS INSPECTION, R: REVIEW DOCUMENTATION, TC: TEST REPORT/CERTIFICATE REQUIRED,
H: HOLD

Engineering Subcontractor Contractor Subcontractor

MAPA CONSTRUCTION & TRADE Co. Inc. RAYMOND INTERNATIONAL Co. Ltd. Branch (K.S.A.)