0% found this document useful (0 votes)
129 views86 pages

Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 86

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

MW125A
2CM-F8199-E1
http://www.motorcycle.in.th

[English (E)] DIC183

Downloaded from www.Manualslib.com manuals search engine


U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

INTRODUCTION
EAU60580

Welcome to the Yamaha world of motorcycling!


As the owner of the MW125A, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MW125A. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your vehicle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your vehicle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your vehicle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA17780

WARNING
Please read this manual carefully and completely before operating this vehicle.

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

IMPORTANT MANUAL INFORMATION


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

IMPORTANT MANUAL INFORMATION

EAU37432

MW125A
OWNER’S MANUAL
©2014 by Thai Yamaha Motor Co., Ltd.
1st edition, December 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1 FOR YOUR SAFETY – Valve clearance............................. 6-16
Further safe-riding points ............... 1-5 PRE-OPERATION CHECKS .............4-1 Tires .............................................. 6-17
Cast wheels .................................. 6-18
DESCRIPTION .................................. 2-1 OPERATION AND IMPORTANT Checking the front brake lever
Left view ......................................... 2-1 RIDING POINTS ................................5-1 free play..................................... 6-19
Right view....................................... 2-2 Starting the engine..........................5-1 Checking the rear brake lever
Controls and instruments ............... 2-3 Starting off ......................................5-2 free play..................................... 6-19
Acceleration and deceleration ........5-2 Checking the front and rear
INSTRUMENT AND CONTROL Braking............................................5-3 brake pads ................................ 6-20
FUNCTIONS...................................... 3-1 Tips for reducing fuel Checking the brake fluid level ...... 6-20
Main switch/steering lock............... 3-1 consumption................................5-3 Changing the brake fluid .............. 6-22
Keyhole shutter .............................. 3-2 Engine break-in ...............................5-3 Checking and lubricating the
Indicator lights and warning Parking ............................................5-4 cables........................................ 6-22
lights............................................ 3-2 Checking and lubricating the
Self-diagnosis device .................... 3-4 PERIODIC MAINTENANCE AND throttle grip and cable ............... 6-22
Multi-function meter unit ................ 3-4 ADJUSTMENT...................................6-1 Lubricating the front and rear
Handlebar switches........................ 3-8 Owner’s tool kit ...............................6-2 brake levers............................... 6-23
Front brake lever ............................ 3-9 Periodic maintenance chart for Checking and lubricating the
Rear brake lever ............................. 3-9 the emission control system........6-3 centerstand and sidestand........ 6-23
ABS .............................................. 3-10 General maintenance and Checking the front fork................. 6-24
Fuel tank cap................................ 3-11 lubrication chart...........................6-4 Checking the steering................... 6-25
Fuel............................................... 3-12 Removing and installing the Checking the wheel bearings ....... 6-25
Catalytic converter ....................... 3-13 panel ............................................6-8 Checking the steering tie rod ....... 6-25
Seat .............................................. 3-14 Checking the spark plug .................6-8 Checking the leaning system ....... 6-26
Passenger footrest ....................... 3-14 Engine oil and oil strainer..............6-10 Battery .......................................... 6-26
Storage compartment .................. 3-15 Final transmission oil.....................6-12 Replacing the fuses ...................... 6-27
Luggage hook............................... 3-16 Coolant..........................................6-13 Replacing the headlight bulb........ 6-29
Sidestand ..................................... 3-16 Air filter and V-belt case air filter Auxiliary light ................................ 6-30
Ignition circuit cut-off system....... 3-17 elements ....................................6-14 Tail/brake light .............................. 6-30
Auxiliary DC connector................. 3-19 Checking the throttle grip Turn signal light bulb .................... 6-30
free play .....................................6-16 Troubleshooting............................ 6-31

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

TABLE OF CONTENTS
Troubleshooting charts .................6-32

VEHICLE CARE AND STORAGE ......7-1


Matte color caution .........................7-1
Care .................................................7-1
Storage ............................................7-4

SPECIFICATIONS..............................8-1

CONSUMER INFORMATION............9-1
Identification numbers.....................9-1

INDEX...............................................10-1

Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th


U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
EAU60750
 Never operate a vehicle without appears to be very effective in re-
1
proper training or instruction. Take ducing the chance of this type of
a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact a • Wear a brightly colored jacket.
sponsible for the safe and proper oper- Yamaha dealer to find out about • Use extra caution when you are
ation of your vehicle. the training courses nearest you. approaching and passing
This is a leaning multi-wheel vehicle. through intersections, since in-
The safe use and operation of this ve- Safe Riding tersections are the most likely
hicle is dependent upon the use of Perform the pre-operation checks places for such smaller vehicle
proper riding techniques as well as the each time you use the vehicle to make accidents to occur.
expertise of the operator. Every opera- sure it is in safe operating condition. • Ride where other motorists can
tor should know the following require- Failure to inspect or maintain the vehi- see you. Avoid riding in another
ments before riding this vehicle. cle properly increases the possibility of motorist’s blind spot.
He or she should: an accident or equipment damage. • Never maintain a vehicle with-
 Obtain thorough instructions from See page 4-1 for a list of pre-operation out proper knowledge. Contact
a competent source on all aspects checks. a Yamaha dealer to inform you
of this vehicle’s operation.  This vehicle is designed to carry on basic vehicle maintenance.
 Observe the warnings and mainte- the operator and a passenger. Certain maintenance can only
nance requirements in this Own-  The failure of motorists to detect be carried out by certified staff.
er’s Manual. and recognize scooters and mo-  Many accidents involve inexperi-
 Obtain qualified training in safe torcycles in traffic is the predomi- enced operators. In fact, many op-
and proper riding techniques. nating cause of automobile and erators who have been involved in
 Obtain professional technical ser- such smaller vehicle accidents. accidents do not even have a cur-
vice as indicated in this Owner’s Many accidents have been rent driver’s license.
Manual and/or when made neces- caused by an automobile driver • Make sure that you are qualified
sary by mechanical conditions. who did not see the smaller vehi- and that you only lend your ve-
cle. Making yourself conspicuous hicle to other qualified opera-
tors.
1-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
• Know your skills and limits.  The posture of the operator and  Always wear an approved helmet.
1
Staying within your limits may passenger is important for proper  Wear a face shield or goggles.
help you to avoid an accident. control. Wind in your unprotected eyes
• We recommend that you prac- • The operator should keep both could contribute to an impairment
tice riding your vehicle where hands on the handlebar and of vision that could delay seeing a
there is no traffic until you have both feet on the operator foot- hazard.
become thoroughly familiar with rests during operation to main-  The use of a jacket, substantial
the vehicle and all of its con- tain control of the vehicle. shoes, trousers, gloves, etc., is ef-
trols. • The passenger should always fective in preventing or reducing
 Many accidents have been hold onto the operator, the seat abrasions or lacerations.
caused by error of the vehicle op- strap or grab bar, if equipped,  Never wear loose-fitting clothes,
erator. A typical error made by the with both hands and keep both otherwise they could catch on the
operator is veering wide on a turn feet on the passenger footrests. control levers or wheels and cause
due to excessive speed or under- Never carry a passenger unless injury or an accident.
cornering (insufficient lean angle he or she can firmly place both  Always wear protective clothing
for the speed). feet on the passenger footrests. that covers your legs, ankles, and
• Always obey the speed limit and  Never ride under the influence of feet. The engine or exhaust sys-
never travel faster than warrant- alcohol or other drugs. tem become very hot during or af-
ed by road and traffic condi-  This vehicle is designed for on- ter operation and can cause
tions. road use only. It is not suitable for burns.
• Always signal before turning or off-road use.  A passenger should also observe
changing lanes. Make sure that the above precautions.
other motorists can see you. Protective Apparel
The majority of fatalities from scooter Avoid Carbon Monoxide Poisoning
and motorcycle accidents are the re- All engine exhaust contains carbon
sult of head injuries. The use of a safety monoxide, a deadly gas. Breathing
helmet is the single most critical factor carbon monoxide can cause head-
in the prevention or reduction of head aches, dizziness, drowsiness, nausea,
injuries. confusion, and eventually death.
1-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
Carbon Monoxide is a colorless, odor- Loading sible and make sure to distribute
1
less, tasteless gas which may be Adding accessories or cargo to your the weight as evenly as possible
present even if you do not see or smell vehicle can adversely affect stability on both sides of the vehicle to
any engine exhaust. Deadly levels of and handling if the weight distribution minimize imbalance or instability.
carbon monoxide can collect rapidly of the vehicle is changed. To avoid the  Shifting weights can create a sud-
and you can quickly be overcome and possibility of an accident, use extreme den imbalance. Make sure that
unable to save yourself. Also, deadly caution when adding cargo or acces- accessories and cargo are se-
levels of carbon monoxide can linger sories to your vehicle. Use extra care curely attached to the vehicle be-
for hours or days in enclosed or poorly when riding a vehicle that has added fore riding. Check accessory
ventilated areas. If you experience any cargo or accessories. Here, along with mounts and cargo restraints fre-
symptoms of carbon monoxide poi- the information about accessories be- quently.
soning, leave the area immediately, get low, are some general guidelines to fol- • Properly adjust the suspension
fresh air, and SEEK MEDICAL TREAT- low if loading cargo to your vehicle: for your load (suspension-ad-
MENT. The total weight of the operator, pas- justable models only), and
 Do not run engine indoors. Even if senger, accessories and cargo must check the condition and pres-
you try to ventilate engine exhaust not exceed the maximum load limit. sure of your tires.
with fans or open windows and Operation of an overloaded vehicle • Never attach any large or heavy
doors, carbon monoxide can rap- could cause an accident. items to the handlebar, front
idly reach dangerous levels. fork, or front fender. Such items
 Do not run engine in poorly venti- Maximum load: can create unstable handling or
lated or partially enclosed areas 169 kg (373 lb) a slow steering response.
such as barns, garages, or car-  This vehicle is not designed to
When loading within this weight limit,
ports. pull a trailer or to be attached to
keep the following in mind:
 Do not run engine outdoors where a sidecar.
 Cargo and accessory weight
engine exhaust can be drawn into
should be kept as low and close to
a building through openings such Genuine Yamaha Accessories
the vehicle as possible. Securely
as windows and doors. Choosing accessories for your vehicle
pack your heaviest items as close
is an important decision. Genuine
to the center of the vehicle as pos-
Yamaha accessories, which are avail-
1-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
able only from a Yamaha dealer, have at greater risk of serious injury or the vehicle, or the vehicle may
1
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in  Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your vehicle. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob-  Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the vehicle’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as Aftermarket Tires and Rims
because of potential safety hazards to lightweight as possible and The tires and rims that came with your
you or others. Installing aftermarket should be kept to a minimum. vehicle were designed to match the
products or having other modifications • Bulky or large accessories may performance capabilities and to pro-
performed to your vehicle that change seriously affect the stability of vide the best combination of handling,
any of the vehicle’s design or operation the vehicle due to aerodynamic braking, and comfort. Other tires, rims,
characteristics can put you and others effects. Wind may attempt to lift sizes, and combinations may not be
1-4
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 5 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
appropriate. Refer to page 6-17 for tire  The suspension should be com- EAU60590

1
specifications and more information on pressed somewhat by the tie- Further safe-riding points
replacing your tires. downs, if possible, so that the ve-  Be sure to signal clearly when
hicle will not bounce excessively making turns.
Transporting the Vehicle during transport.  Braking can be extremely difficult
Be sure to observe the following in- on a wet road. Avoid hard braking,
structions before transporting the vehi- because the vehicle could slide.
cle in another vehicle. Apply the brakes slowly when
 Remove all loose items from the stopping on a wet surface.
vehicle.  Slow down as you approach a
 Point the front wheels straight corner or turn. Once you have
ahead on the trailer or in the truck completed a turn, accelerate
bed, and choke it in a rail to pre- slowly.
vent movement.  Be careful when passing parked
 Secure the vehicle with tie-downs cars. A driver might not see you
or suitable straps that are at- and open a door in your path.
tached to solid parts of the vehi-  Railroad crossings, streetcar rails,
cle, such as the frame or upper iron plates on road construction
front fork triple clamp (and not, for sites, and manhole covers be-
example, to rubber-mounted han- come extremely slippery when
dlebars or turn signals, or parts wet. Slow down and cross them
that could break). Choose the lo- with caution. Keep the vehicle up-
cation for the straps carefully so right, otherwise it could slide out
the straps will not rub against from under you.
painted surfaces during transport.  The brake pads or linings could
get wet when you wash the vehi-
cle. After washing the vehicle,
check the brakes before riding.

1-5
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 6 Tuesday, December 9, 2014 4:12 PM

SAFETY INFORMATION
 Always wear a helmet, gloves,
1
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket.
 Do not carry too much luggage on
the vehicle. An overloaded vehicle
is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the vehicle and
could divert your attention from
the road. (See page 1-3.)

1-6
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

DESCRIPTION
EAU10411

Left view

2 1 2 3 4

10 9 8 7 6 5
1. Luggage hook (page 3-16) 9. Engine oil drain bolt B (page 6-10)
2. Passenger footrest (page 3-14) 10.Coolant reservoir (page 6-13)
3. Storage compartment (page 3-15)
4. Air filter element (page 6-14)
5. Final transmission oil filler cap (page 6-12)
6. Final transmission oil drain bolt (page 6-12)
7. Engine oil drain bolt A (page 6-10)
8. V-belt case air filter element (page 6-14)

2-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

DESCRIPTION
EAU10421

Right view
1 2 3 4,5 2

8 7 6
1. Owner’s tool kit (page 6-2)
2. Passenger footrest (page 3-14)
3. Fuel tank cap (page 3-11)
4. Main fuse (page 6-27)
5. Fuse box (page 6-27)
6. Battery (page 6-26)
7. Spark plug (page 6-8)
8. Engine oil filler cap (page 6-10)

2-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

DESCRIPTION
EAU10431

Controls and instruments

2 1 2 3 4 5 6 7 8

9
1. Rear brake lever (page 3-9) 9. Main switch/steering lock (page 3-1)
2. Left handlebar switches (page 3-8)
3. Rear brake fluid reservoir (page 6-20)
4. Multi-function meter unit (page 3-4)
5. Front brake fluid reservoir (page 6-20)
6. Start switch (page 3-8)
7. Front brake lever (page 3-9)
8. Throttle grip (page 6-16)

2-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAUN0263 EAUT1972 EAU10685

Main switch/steering lock ON LOCK


All electrical circuits are supplied with The steering is locked, and all electrical
OFF power; the meter lighting, taillight, and systems are off. The key can be re-
auxiliary lights come on, and the en- moved.
ON gine can be started. The key cannot be
LOCK
removed. To lock the steering 3

TIP 1 2
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF” or
the sidestand is moved down.
The main switch/steering lock controls
the ignition and lighting systems, and is EAU10662
used to lock the steering. The various OFF
main switch positions are described All electrical systems are off. The key
below. can be removed. 1. Push.
EWA10062
2. Turn.
TIP WARNING
The main switch/steering lock is 1. Turn the handlebars all the way to
Never turn the key to “OFF” or
equipped with a keyhole shutter. (See the left.
“LOCK” while the vehicle is moving.
page 3-2 for keyhole shutter opening 2. Push the key in from the “OFF”
Otherwise the electrical systems will
and closing procedures.) position, and then turn it to
be switched off, which may result in
loss of control or an accident. “LOCK” while still pushing it.
3. Remove the key.

3-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


To unlock the steering EAUN0352 EAU49398

Keyhole shutter Indicator lights and warning


1 2 lights
1
1 2 3 4 5 6
2
3

1. Push.
2. Turn. 1. “PUSH SHUT” button
2. Key head 1. Left turn signal indicator light “ ”
Push the key in, and then turn it to 2. Anti-lock Brake System (ABS) warning
“OFF” while still pushing it. To open the keyhole shutter light “ ABS ”
Insert the key head into the keyhole 3. Coolant temperature warning light “ ”
shutter receptacle as shown, and then 4. High beam indicator light “ ”
5. Engine trouble warning light “ ”
turn the key to the right to open the
6. Right turn signal indicator light “ ”
keyhole shutter.
EAU11032
To close the keyhole shutter Turn signal indicator lights “ ”
Press the “PUSH SHUT” button to and “ ”
close the keyhole shutter. Each indicator light will flash when its
corresponding turn signal lights are
flashing.

3-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU11081 EAUU1810
High beam indicator light “ ” TIP ABS warning light “ ” ABS

This indicator light comes on when the  For radiator-fan-equipped vehi- In normal operation, the ABS warning
high beam of the headlight is switched cles, the radiator fan(s) automati- light comes on when the key is turned
on. cally switch on or off according to to “ON”, and goes off after traveling at
the coolant temperature in the ra- a speed of 10 km/h (6 mi/h) or higher.
EAU11447
diator. If the ABS warning light: 3
Coolant temperature warning
 If the engine overheats, see page  does not come on when the key is
light “ ”
6-33 for further instructions. turned to “ON”
This warning light comes on if the en-
 comes on or flashes while riding
gine overheats. If this occurs, stop the EAU11506  does not go off after traveling at a
engine immediately and allow the en- Engine trouble warning light “ ” speed of 10 km/h (6 mi/h) or high-
gine to cool. This warning light comes on or flashes er
The electrical circuit of the warning if a problem is detected in the electrical The ABS may not work correctly. If any
light can be checked by turning the key circuit monitoring the engine. If this oc- of the above occurs, have a Yamaha
to “ON”. The warning light should curs, have a Yamaha dealer check the dealer check the system as soon as
come on for a few seconds, and then self-diagnosis system. (See page 3-4 possible. (See page 3-10 for an expla-
go off. for an explanation of the self-diagnosis nation of the ABS.)
If the warning light does not come on device.) EWA16041
initially when the key is turned to “ON”, The electrical circuit of the warning WARNING
or if the warning light remains on, have light can be checked by turning the key If the ABS warning light does not go
a Yamaha dealer check the electrical to “ON”. The warning light should off after traveling at a speed of 10
circuit. come on for a few seconds, and then
ECA10022 km/h (6 mi/h) or higher, or if the
go off. warning light comes on or flashes
NOTICE If the warning light does not come on while riding, the brake system re-
Do not continue to operate the en- initially when the key is turned to “ON”, verts to conventional braking. If ei-
gine if it is overheating. or if the warning light remains on, have ther of the above occurs, or if the
a Yamaha dealer check the electrical warning light does not come on at
circuit. all, use extra caution to avoid possi-
3-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


ble wheel lock during emergency EAU12096 EAUU1730

braking. Have a Yamaha dealer Self-diagnosis device Multi-function meter unit


check the brake system and electri- This model is equipped with a self-di-
agnosis device for various electrical 1 23 4 5 6 7
cal circuits as soon as possible.
circuits.
TIP If a problem is detected in any of those
3 circuits, the engine trouble warning
The ABS warning light may come on
while accelerating the engine with the light will come on or flash. If this oc-
vehicle on its centerstand, but this curs, have a Yamaha dealer check the
does not indicate a malfunction. vehicle.
ECA11171
10 9 8
NOTICE
1. Clock
To prevent engine damage, be sure 2. “SELECT” button
to consult a Yamaha dealer as soon 3. Fuel level warning indicator “ ”
as possible if this occurs. 4. Fuel meter
5. Speedometer
6. “RESET” button
7. Outside air temperature display
8. Odometer/tripmeters
9. Oil change indicator “OIL CHANGE”
10.V-belt replacement indicator “V-BELT”
EWA12423

WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing

3-4
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 5 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


settings while riding can distract the  If the coolant temperature warning Fuel meter
operator and increase the risk of an light and engine trouble warning
accident. light remain on during the initial
display mode, have the battery
The multi-function meter unit is
charged by a Yamaha dealer.
equipped with the following:
 a speedometer 3
Speedometer 1
 a fuel meter
 a clock 2
1
 an outside air temperature display
 an odometer
 two tripmeters 1. Fuel level warning indicator “ ”
 a fuel reserve tripmeter 2. Fuel meter
 an oil change tripmeter The fuel meter indicates the amount of
 a V-belt replacement tripmeter fuel in the fuel tank. The display seg-
 an oil change indicator ments of the fuel meter disappear to-
 a V-belt replacement indicator wards “E” (Empty) as the fuel level
1. Speedometer
TIP decreases. When the bottom segment
 Be sure to turn the key to “ON” be- The speedometer shows the vehicle’s of the fuel meter and fuel level warning
fore using the “SELECT” and “RE- traveling speed. indicator “ ” start flashing, refuel as
SET” buttons. soon as possible. When the key is
 For the UK only: To switch the turned to “ON”, all of the display seg-
speedometer and odometer/trip- ments of the fuel meter will appear for
meter displays between kilome- a few seconds, and then the fuel meter
ters and miles, press the shows the actual fuel level.
“SELECT” button for at least one
second.

3-5
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 6 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


3. Push the “SELECT” button, and
TIP TIP
the minute digits will start flashing.
This fuel meter is equipped with a self-  If the outside air temperature falls
4. Push the “RESET” button to set
diagnosis system. If a problem is de- below –10 °C, a lower temperature
the minute digits.
tected in an electrical circuit, all the dis- than –10 °C will not be displayed.
5. Push the “SELECT” button and
play segments and fuel level warning  If the outside air temperature
3 then release it to start the clock.
indicator start flashing. If this occurs, climbs above 40 °C, a higher tem-
have a Yamaha dealer check the elec- perature than 40 °C will not be dis-
Outside air temperature display
trical circuit. played.
“OUT TEMP”
 The accuracy of the temperature
Clock reading may be affected when rid-
ing slowly [approximately under
20 km/h (12 mi/h)] or when
stopped at traffic signals, railroad
crossings, etc.
1
Odometer and tripmeter modes
1
1. Outside air temperature display

1. Clock This display shows the outside air tem-


perature from –10 °C to 40 °C in 1 °C
To set the clock: increments. The temperature dis-
1. Push the “SELECT” button and played may vary from the actual out-
1
“RESET” button together for at side air temperature.
least two seconds.
2. When the hour digits start flash- 1. Odometer/tripmeters
ing, push the “RESET” button to
set the hours.
3-6
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 7 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Push the “SELECT” button to switch tripmeter manually, it will reset itself After changing the engine oil, reset the
the display between the odometer automatically and the display will re- oil change indicator and the oil change
mode “ODO”, the tripmeter modes turn to the prior mode after refueling tripmeter. To reset them both, select
“TRIP 1” and “TRIP 2”, the oil change and traveling 5 km (3 mi). the oil change tripmeter, and then push
tripmeter mode “OIL TRIP” and the V- To reset the oil change tripmeter or V- the “RESET” button for one second.
belt replacement tripmeter mode belt replacement tripmeter, select it by While “OIL CHANGE” is flashing, push 3
“BELT TRIP” in the following order: pushing the “SELECT” button, and the “RESET” button for three seconds.
ODO → TRIP 1 → TRIP 2 → OIL TRIP then push the “RESET” button for The oil change tripmeter will be reset
→ BELT TRIP → ODO three to four seconds. and the oil change indicator will go off.
When approximately 1.6 L (0.42 US If the engine oil is changed before the
gal, 0.35 Imp.gal) of fuel remains in the Oil change indicator “OIL CHANGE” oil change indicator comes on (i.e., be-
fuel tank, the bottom segment of the fore the periodic oil change interval has
fuel meter and fuel level warning indi- 1 2 been reached), the oil change tripmeter
cator will start flashing, and the display must be reset for the next periodic oil
will automatically change to the fuel re- change to be indicated at the correct
serve tripmeter mode “F” and start time.
counting the distance traveled from
that point. In this case, pushing the
“SELECT” button switches the display
between the various tripmeter and
odometer modes in the following or- 1. Oil change indicator “OIL CHANGE”
der: 2. Oil change tripmeter
F → TRIP 1 → TRIP 2 → OIL TRIP →
BELT TRIP → ODO → F This indicator will come on at the initial
To reset tripmeters 1, 2, or the fuel re- 1000 km (600 mi), then at 4000 km
serve tripmeter, select it by pushing the (2500 mi) and every 4000 km (2500 mi)
“SELECT” button, and then push the thereafter to indicate that the engine oil
“RESET” button for at least one sec- should be changed.
ond. If you do not reset the fuel reserve
3-7
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 8 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


V-belt replacement indicator “V- If the V-belt is replaced before the V- EAU1234H

BELT” belt replacement indicator comes on Handlebar switches


(i.e., before the periodic V-belt replace- Left
1 2 ment interval has been reached), the V-
belt replacement tripmeter must be re-
3 set for the next periodic V-belt replace-
ment to be indicated at the correct 1
time.
2
3
1. V-belt replacement indicator “V-BELT”
2. V-belt replacement tripmeter 1. Dimmer switch “ / ”
2. Turn signal switch “ / ”
This indicator come on at every 20000 3. Horn switch “ ”
km (12500 mi) to indicate that the V-
belt should be replaced. Right
If the V-belt replacement indicator has
come on, after replacing the V-belt, re-
set the V-belt replacement indicator
and the V-belt replacement tripmeter.
To reset them both, select the V-belt
replacement tripmeter, and then push
the “RESET” button for one second. 1
While “V-BELT” is flashing, push the
“RESET” button for three to four sec-
onds. The V-belt replacement tripme- 1. Start switch “ ”
ter will be reset and the V-belt
replacement indicator will go off.
3-8
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 9 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12401 EAU12902 EAUS1963
Dimmer switch “ / ” Front brake lever Rear brake lever
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
1 1
EAU12461
Turn signal switch “ / ” 3
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re- 1. Front brake lever 1. Rear brake lever
turned to the center position.
The front brake lever is located on the The rear brake lever is located on the
EAU12501
right side of the handlebar. To apply left handlebar grip. To apply the rear
Horn switch “ ” the front brake, pull this lever toward brake, pull the lever toward the handle-
Press this switch to sound the horn. the throttle grip. bar grip.
This model is equipped with a unified
EAU12722
brake system.
Start switch “ ”
When pulling the rear brake lever, the
With the sidestand up, push this switch
rear brake and a portion of the front
while applying the front or rear brake to
brake are applied. For full braking per-
crank the engine with the starter. See
formance, apply both brake levers si-
page 5-1 for starting instructions prior
multaneously.
to starting the engine.

3-9
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 10 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAUU1840
TIP ABS TIP
 As the unified brake system is me- Your leaning multi-wheel vehicle’s ABS  The ABS performs a self-diagno-
chanical, additional free play can (Anti-lock Brake System) features an sis test each time the vehicle first
be felt in the front brake lever electronic control system, which acts starts off after the key is turned to
when the rear brake lever is being on each of the front and rear brakes in- “ON” and the vehicle has traveled
3 pulled. dependently. at a speed of 10 km/h (6 mi/h) or
 The unified brake system does not Operate the brakes with ABS as you higher. During this test, a “click-
function when the front brake is would conventional brakes. If the ABS ing” noise can be heard from the
applied alone. is activated, a pulsating sensation may front of the vehicle, and if either
be felt at the brake levers. In this situa- brake lever is even slightly ap-
tion, continue to apply the brakes and plied, a vibration can be felt at the
let the ABS work; do not “pump” the lever, but these do not indicate a
brakes as this will reduce braking ef- malfunction.
fectiveness.  This ABS has a test mode which
EWA16051 allows the owner to experience
WARNING the pulsation at the brake levers
Always keep a sufficient distance when the ABS is operating. How-
from the vehicle ahead to match the ever, special tools are required, so
riding speed even with ABS. please consult your Yamaha deal-
 The ABS performs best with er.
long braking distances. ECA20100

 On certain surfaces, such as NOTICE


rough or gravel roads, the brak- Be careful not to damage the wheel
ing distance may be longer with sensor or wheel sensor rotor; other-
the ABS than without. wise, improper performance of the
The ABS is monitored by an ECU, ABS will result.
which will revert the system to conven-
tional braking if a malfunction occurs.
3-10
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 11 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU37473 EWA11092

Fuel tank cap WARNING


Make sure that the fuel tank cap is
1
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1 2 3

2
1. Front wheel sensor

1. Fuel tank cap


2. “ ” mark

To remove the fuel tank cap


1. Open the seat. (See page 3-14.)
1 2. Turn the fuel tank cap counter-
clockwise and pull it off.

To install the fuel tank cap


1. Rear wheel sensor 1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the “ ” marks on the cap
and tank are aligned.
2. Close the seat.

3-11
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 12 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13222
ately. If gasoline spills on your skin,
Fuel 1 2
wash with soap and water. If gaso-
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. your clothes.
EWA10882

WARNING
EAU53013
3 Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow Regular unleaded gasoline (Gasohol
1. Fuel tank filler tube (E10) acceptable)
these instructions. Fuel tank capacity:
2. Maximum fuel level
1. Before refueling, turn off the en- 6.6 L (1.74 US gal, 1.45 Imp.gal)
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately ECA11401

wipe off spilled fuel with a clean, NOTICE


while smoking, or while in the vi-
dry, soft cloth, since fuel may Use only unleaded gasoline. The use
cinity of sparks, open flames, or
deteriorate painted surfaces or of leaded gasoline will cause severe
other sources of ignition such as
plastic parts. [ECA10072] damage to internal engine parts,
the pilot lights of water heaters
4. Be sure to securely close the fuel such as the valves and piston rings,
and clothes dryers.
tank cap. as well as to the exhaust system.
2. Do not overfill the fuel tank. When EWA15152
refueling, be sure to insert the WARNING Your Yamaha engine has been de-
pump nozzle into the fuel tank filler signed to use regular unleaded gaso-
hole. Stop filling when the fuel Gasoline is poisonous and can line with a research octane number of
reaches the bottom of the filler cause injury or death. Handle gaso- 95 or higher. If knocking (or pinging)
tube. Because fuel expands when line with care. Never siphon gasoline occurs, use a gasoline of a different
it heats up, heat from the engine or by mouth. If you should swallow brand or premium unleaded fuel. Use
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- of unleaded fuel will extend spark plug
of the fuel tank. oline vapor, or get some gasoline in life and reduce maintenance costs.
your eyes, see your doctor immedi-
3-12
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 13 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Gasohol EAU13434 ECA10702

There are two types of gasohol: gaso- Catalytic converter NOTICE


hol containing ethanol and that con- This model is equipped with a catalytic Use only unleaded gasoline. The use
taining methanol. Gasohol containing converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863
ethanol can be used if the ethanol con- pairable damage to the catalytic
WARNING
tent does not exceed 10% (E10). Gas- converter. 3
ohol containing methanol is not The exhaust system is hot after op-
recommended by Yamaha because it eration. To prevent a fire hazard or
can cause damage to the fuel system burns:
or vehicle performance problems.  Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
 Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has cooled down before
doing any maintenance work.
 Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

3-13
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 14 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU60620
To close the seat EAUT3711

Seat 1. Fold the seat down, and then push Passenger footrest
it down to lock it in place.
To open the seat 2. Remove the key.
1. Place the vehicle on the center-
stand. TIP
3 2. Insert the key into the main switch, Make sure that the seat is properly se-
and then turn it counterclockwise cured before riding.
to “SEAT OPEN”. 1
1
1. Passenger footrest

To use the passenger footrest, pull it


out as shown.
To retract the passenger footrest, push
it back to original position.

1. Open.

TIP
Do not push inward when turning the
key.
3. Fold the seat up.

3-14
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 15 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU61130
 Since the storage compartment  Do not leave your vehicle unat-
Storage compartment accumulates heat when ex- tended with the seat open.
posed to the sun and/or the en-
1 gine heat, do not store anything
susceptible to heat, consum-
ables or flammable items inside 3
it.
 To avoid humidity from spread-
ing through the storage com-
partment, wrap wet articles in a
plastic bag before storing them
1. Storage compartment in the compartment.
 Since the storage compartment
There is a storage compartment under
may get wet while the vehicle is
the seat. (See page 3-14.)
EWA10962
being washed, wrap any articles
WARNING stored in the compartment in a
plastic bag.
 Do not exceed the load limit of 5
 Do not keep anything valuable
kg (11 lb) for the storage com-
or breakable in the storage
partment.
compartment.
 Do not exceed the maximum
load of 169 kg (373 lb) for the ve- To store a helmet in the storage com-
hicle. partment, place the helmet with the
ECA21150
front facing backward.
NOTICE TIP
Keep the following points in mind  Some helmets cannot be stored in
when using the storage compart- the storage compartment be-
ment. cause of their size or shape.

3-15
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 16 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU61380 EAU15306
this system regularly and have a
Luggage hook Sidestand Yamaha dealer repair it if it does not
To use the luggage hook, pull it out as The sidestand is located on the left function properly.
shown. side of the frame. Raise the sidestand
To retract the luggage hook, push it or lower it with your foot while holding
back to its original position. the vehicle upright.
3 EWAT1032

WARNING TIP
The built-in sidestand switch is part of
 Do not exceed the load limit of
the ignition circuit cut-off system,
1.0 kg (2.2 lb) for the luggage
which cuts the ignition in certain situa-
hook.
tions. (See the following section for an
 Do not exceed the maximum
explanation of the ignition circuit cut-
load of 169 kg (373 lb) for the ve-
off system.)
hicle.
EWA10242

WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
1 and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
1. Luggage hook system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

3-16
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 17 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAUT1096

Ignition circuit cut-off system


Check the operation of the sidestand
switch according to the following pro-
cedure.
3

3-17
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 18 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS

3
Turn the key on. WARNING
• The vehicle must be placed on the center-
Put the sidestand up. stand during this inspection.
• If a malfunction is noted, have a Yamaha
dealer check the system before riding.
Push the start switch while applying
either of the brake levers. The engine will
start.

Put the sidestand down.

If the engine stalls:

The sidestand switch is OK.

3-18
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 19 Tuesday, December 9, 2014 4:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU61140

Auxiliary DC connector
ECA21160

NOTICE
The accessory connected to the
auxiliary DC connector should not
be used with the engine turned off, 3
and the load must never exceed 120
W (10 A), otherwise the fuse may
blow or the battery may discharge.

1. Auxiliary DC connector

This vehicle is equipped with an auxil-


iary DC connector. A 12–V accessory
connected to the auxiliary DC connec-
tor can be used when the key is in the
“ON” position.

3-19
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
4 this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 3-12
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-10
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 6-12
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-20, 6-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

4-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-20, 6-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play. 4
Throttle grip 6-16, 6-22
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-22
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-17, 6-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 6-23
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 6-23
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-16
• If system is not working correctly, have Yamaha dealer check vehicle.

4-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

OPERATION AND IMPORTANT RIDING POINTS


EAU15952 EAU45311 EAUU1820

Starting the engine


Read the Owner’s Manual carefully to ECA10251
TIP NOTICE
become familiar with all controls. If
This model is equipped with a lean an-
there is a control or function you do not See page 5-3 for engine break-in in-
gle sensor to stop the engine in case of
understand, ask your Yamaha dealer. structions prior to operating the ve-
EWA10272 a turnover. To start the engine after a
hicle for the first time.
WARNING turnover, be sure to turn the main
switch to “OFF” and then to “ON”. Fail- In order for the ignition circuit cut-off
Failure to familiarize yourself with
ing to do so will prevent the engine system to enable starting, the side-
the controls can lead to loss of con-
from starting even though the engine stand must be up.
5 trol, which could cause an accident
will crank when pushing the start See page 3-17 for more information.
or injury.
switch. 1. Turn the key to “ON”.
The following warning lights
should come on for a few sec-
onds, then go off.
 Engine trouble warning light
 Coolant temperature warning
light
ECA15485

NOTICE
If a warning light does not come on
initially when the key is turned to
“ON”, or if a warning light remains
on, see page 3-2 for the correspond-
ing warning light circuit check.

5-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

OPERATION AND IMPORTANT RIDING POINTS


The ABS warning light should EAU60640 EAU16782

come on when the main switch is Starting off Acceleration and deceleration
turned to “ON” and then go off af- 1. While pulling the rear brake lever
ter traveling at a speed of 10 km/h with your left hand and holding the
(6 mi/h) or higher. grab bar with your right hand, (b)
ECA17682 push the vehicle off the center-
NOTICE stand.
If the ABS warning light does not
come on and then go off as ex- (a)
plained above, see page 3-2 for the 1
warning light circuit check. 5
2. Close the throttle completely. The speed can be adjusted by opening
3. Start the engine by pushing the and closing the throttle. To increase
start switch while applying the the speed, turn the throttle grip in di-
front or rear brake. rection (a). To reduce the speed, turn
If the engine fails to start, release the throttle grip in direction (b).
1. Grab bar
the start switch, wait a few sec-
onds, and then try again. Each 2. Sit astride the seat, and then ad-
starting attempt should be as just the rear view mirrors.
short as possible to preserve the 3. Switch the turn signals on.
battery. Do not crank the engine 4. Check for oncoming traffic, and
more than 10 seconds on any one then slowly turn the throttle grip
attempt. (on the right) in order to take off.
ECA11043
5. Switch the turn signals off.
NOTICE
For maximum engine life, never ac-
celerate hard when the engine is
cold!
5-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

OPERATION AND IMPORTANT RIDING POINTS


EAU60650 EAU16821 EAU16831

Braking Tips for reducing fuel con- Engine break-in


EWA17790
sumption There is never a more important period
WARNING Fuel consumption depends largely on in the life of your engine than the period
 Avoid braking hard or suddenly your riding style. Consider the follow- between 0 and 1000 km (600 mi). For
(especially when leaning over to ing tips to reduce fuel consumption: this reason, you should read the fol-
one side), otherwise the vehicle  Avoid high engine speeds during lowing material carefully.
may skid or overturn. acceleration. Since the engine is brand new, do not
 Railroad crossings, streetcar  Avoid high engine speeds with no put an excessive load on it for the first
rails, iron plates on road con- load on the engine. 1000 km (600 mi). The various parts in
5 struction sites, and manhole  Turn the engine off instead of let- the engine wear and polish themselves
covers become extremely slip- ting it idle for an extended length to the correct operating clearances.
pery when wet. Therefore, slow of time (e.g., in traffic jams, at traf- During this period, prolonged full-throt-
down when approaching such fic lights or at railroad crossings). tle operation or any condition that
areas and cross them with cau- might result in engine overheating
tion. must be avoided.
 Keep in mind that braking on a
EAU61040
wet road is much more difficult.
 Ride slowly down a hill, as brak-
0–150 km (0–90 mi)
ing downhill can be very diffi-
Avoid prolonged operation above 1/3
cult.
throttle.
1. Close the throttle completely. After every hour of operation, stop the
2. Apply both front and rear brakes engine, and then let it cool for five to
simultaneously while gradually in- ten minutes.
creasing the pressure. Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

5-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM

OPERATION AND IMPORTANT RIDING POINTS


150–500 km (90–300 mi) EAU17214

Avoid prolonged operation above 1/2 Parking


throttle. When parking, stop the engine, and
Rev the engine freely through the then remove the key from the main
gears, but do not use full throttle at any switch.
EWA10312
time.
WARNING
500–1000 km (300–600 mi)
Avoid prolonged operation above 3/4  Since the engine and exhaust
throttle. system can become very hot,
1000 km (600 mi) and beyond park in a place where pedestri-
Avoid prolonged full-throttle operation. ans or children are not likely to 5
Vary the engine speed occasionally. touch them and be burned.
NOTICE: After 1000 km (600 mi) of  Do not park on a slope or on soft
operation, be sure to change the en- ground, otherwise the vehicle
gine oil and final transmission oil, may overturn, increasing the
and to clean the oil strainer. [ECA16502] risk of a fuel leak and fire.
ECA10271  Do not park near grass or other
NOTICE flammable materials which
If any engine trouble should occur might catch fire.
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.

5-4
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17245 EWA15123 EAU17303

WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the  A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic  Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
6 normal riding conditions. However, de- formed by any repair establishment or
poisoning – possibly leading to
pending on the weather, terrain, geo- death. See page 1-2 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461

WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

6-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU39692

Owner’s tool kit

1. Owner’s tool kit

The owner’s tool kit is located on the 6


bottom of the seat. (See page 3-14.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

6-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU62050

TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
 From 20000 km (12000 mi), repeat the maintenance intervals starting from 4000 km (2400 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAU62062

Periodic maintenance chart for the emission control system


ODOMETER READING
ANNUAL
6 NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 8000 km 12000 km 16000 km CHECK
(600 mi) (2400 mi) (4800 mi) (7200 mi) (9600 mi)

• Check fuel hoses for cracks or


1 * Fuel line √ √ √ √ √
damage.
2 * Spark plug • Replace. √ √
• Check valve clearance.
3 * Valves Every 12000 km (7200 mi)
• Adjust if necessary.
4 * Fuel injection • Check engine idle speed. √ √ √ √ √ √
• Check for leakage.
5 * Exhaust system • Tighten if necessary. Every 12000 km (7200 mi)
• Replace gasket(s) if necessary.

6-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU62100

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 8000 km 12000 km 16000 km CHECK
(600 mi) (2400 mi) (4800 mi) (7200 mi) (9600 mi)

1 Air filter element • Replace. Every 20000 km (12500 mi)


2 Air filter check hose • Clean. √ √ √ √ √
V-belt case air filter • Clean.
3 * √ √ √ √
element • Replace if necessary.
• Check operation, fluid level and
√ √ √ √ √ √
4 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and 6
vehicle for fluid leakage.
√ √ √ √ √ √
5 * Rear brake • Check brake lever free play, and
adjust if necessary.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
6 * Brake hoses clamping.
• Replace. Every 4 years
7 * Brake fluid • Replace. Every 2 years
• Check runout and for damage. √ √ √ √
8 * Wheels
• Balance the front wheels. Whenever the tires or wheels have been changed or replaced
• Check tread depth and for dam-
age.
9 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.

6-4
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 5 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 8000 km 12000 km 16000 km CHECK
(600 mi) (2400 mi) (4800 mi) (7200 mi) (9600 mi)

• Check bearings for looseness or


10 * Wheel bearings √ √ √ √
damage.
• Check bearing play and steering
√ √ √ √ √
for roughness.
• Lubricate with lithium-soap-
11 * Steering system Every 24000 km (14000 mi)
based grease.
• Check steering tie rod, and re-
√ √ √ √ √
place if necessary.
12 * Leaning system • Check bearing play. √ √ √ √ √
6 13 * Chassis fasteners
• Make sure that all nuts, bolts and
Every 12000 km (7200 mi)
screws are properly tightened.
Front brake lever
14 • Lubricate with silicone grease. √ √ √ √
pivot shaft
Rear brake lever
15 • Lubricate with silicone grease. √ √ √ √
pivot shaft
• Lubricate link pivots and moving
√ √ √ √
Unified brake sys- parts with silicone grease.
16 *
tem • Lubricate cable end with lithium-
√ √ √ √
soap-based grease.
• Check operation.
Sidestand, center-
17 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
18 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
19 * Front fork √ √ √ √
age.

6-5
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 6 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 8000 km 12000 km 16000 km CHECK
(600 mi) (2400 mi) (4800 mi) (7200 mi) (9600 mi)

Shock absorber as- • Check operation and shock ab-


20 * √ √ √ √
semblies sorbers for oil leakage.
• Change.
21 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
22 Engine oil strainer • Clean. √ √ √ √ √
• Check coolant level and vehicle
√ √ √ √
23 * Cooling system for coolant leakage.
• Change coolant. Every 3 years

Final transmission • Check vehicle for oil leakage. √ √ √ √ √ 6


24
oil • Change. √ Every 12000 km (7200 mi)
25 * V-belt • Replace. Every 20000 km (12000 mi)
Front and rear
26 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
27 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
28 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.

6-6
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 7 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU38263

TIP
 Engine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more fre-
quently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
6 fluid.
• Replace the brake hoses every four years and if cracked or damaged.

6-7
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 8 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18752 EAUT2074

Removing and installing the Checking the spark plug


panel 2
The spark plug is an important engine
The panel shown needs to be removed component, which is easy to check.
to perform some of the maintenance Since heat and deposits will cause any
jobs described in this chapter. Refer to spark plug to slowly erode, the spark
1 plug should be removed and checked
this section each time the panel needs
to be removed and installed. in accordance with the periodic main-
2 tenance and lubrication chart. In addi-
tion, the condition of the spark plug
1. Panel A
can reveal the condition of the engine.
2. Screw

To remove the spark plug


To install the panel 6
1. Remove panel A. (See page 6-8.)
1. Place the panel in the original po-
2. Remove the spark plug cap.
sition, and then install the screws.
1
1
1. Panel A

EAU56941
Panel A

To remove the panel


1. Open the seat. (See page 3-14.)
2. Remove the screws, and then pull 1. Spark plug cap
the panel off as shown. 2. Close the seat.
3. Remove the spark plug as shown,
with a spark plug wrench available
at a Yamaha dealer.

6-8
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 9 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


2. Check the spark plug for electrode To install the spark plug
erosion and excessive carbon or 1. Clean the surface of the spark
1 other deposits, and replace it if plug gasket and its mating sur-
necessary. face, and then wipe off any grime
from the spark plug threads.
Specified spark plug: 2. Install the spark plug with the
NGK/CR7E spark plug wrench, and then tight-
en it to the specified torque.
3. Measure the spark plug gap with a
wire thickness gauge and, if nec- Tightening torque:
1. Spark plug wrench essary, adjust the gap to specifi- Spark plug:
cation. 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
To check the spark plug
6 1. Check that the porcelain insulator
TIP
around the center electrode of the
If a torque wrench is not available
spark plug is a medium-to-light
when installing a spark plug, a good
tan (the ideal color when the vehi-
estimate of the correct torque is 1/4–
cle is ridden normally).
1/2 turn past finger tight. However, the
TIP spark plug should be tightened to the
If the spark plug shows a distinctly dif- specified torque as soon as possible.
ferent color, the engine could be oper-
3. Install the spark plug cap.
ating improperly. Do not attempt to 1. Spark plug gap
4. Install the panel.
diagnose such problems yourself. In-
stead, have a Yamaha dealer check Spark plug gap:
the vehicle. 0.7–0.8 mm (0.028–0.031 in)

6-9
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 10 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU61001
To change the engine oil and clean
Engine oil and oil strainer TIP
the oil strainer
The engine oil level should be checked The engine oil should be between the
1. Start the engine, warm it up for
before each ride. In addition, the oil tip of the dipstick and the maximum
several minutes, and then turn it
must be changed and the oil strainer level mark.
off.
cleaned at the intervals specified in the 2. Place an oil pan under the engine
periodic maintenance and lubrication to collect the used oil.
chart. 1 3. Remove the engine oil filler cap
and engine oil drain bolts A and B
To check the engine oil level to drain the oil from the crankcase.
1. Place the vehicle on the center- NOTICE: When removing the
stand. A slight tilt to the side can 2 engine oil drain bolt B, the O-
result in a false reading. ring, compression spring, and
2. Start the engine, warm it up for 3 6
4 oil strainer will fall out. Take
several minutes, and then turn it care not to lose these parts.
1. Engine oil filler cap
off. [ECAT1022]
2. Engine oil dipstick
3. Wait a few minutes until the oil set-
3. Maximum level mark
tles, remove the engine oil filler 4. Tip of the engine oil dipstick
cap, wipe the engine oil dipstick
clean, insert it back into the oil fill- 4. If the engine oil is not between the
er hole (without screwing it in), and tip of the dipstick and the maxi-
then remove it again to check the mum level mark, add sufficient oil
oil level. WARNING! The muffler of the recommended type to raise
and muffler protector become it to the correct level.
very hot during use. To avoid 5. Insert the dipstick into the oil filler
possible burns, let the muffler hole, and then tighten the oil filler
and protector cool before re- cap.
moving the oil filler cap. [EWA17810]

6-10
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 11 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


7. Install engine oil drain bolt A, and not use oils with a diesel speci-
then tighten both drain bolts to fication of “CD” or oils of a high-
their specified torques. er quality than specified. In
3 addition, do not use oils labeled
Tightening torque: “ENERGY CONSERVING II” or
Engine oil drain bolt A: higher.
4 2 1 22 Nm (2.2 m·kgf, 16 ft·lbf)
 Make sure that no foreign mate-
5 Engine oil drain bolt B:
20 Nm (2.0 m·kgf, 14 ft·lbf) rial enters the crankcase.
6 9. Start the engine, and then let it idle
1. Engine oil drain bolt A 8. Refill with the specified amount of
for several minutes while checking
2. Gasket the recommended engine oil, and
it for oil leakage. If oil is leaking,
3. Oil strainer then install and tighten the oil filler
immediately turn the engine off
6 4. Compression spring cap.
and check for the cause.
5. O-ring
6. Engine oil drain bolt B Recommended engine oil:
10. Turn the engine off, and then
See page 8-1. check the oil level and correct it if
4. Clean the engine oil strainer with Oil quantity: necessary.
solvent, and then check it for 0.80 L (0.85 US qt, 0.70 Imp.qt) 11. Reset the oil change tripmeter and
damage and replace it if neces- oil change indicator “OIL
sary. TIP CHANGE”. (See page 3-6 for reset
5. Check the O-ring for damage and Be sure to wipe off spilled oil on any procedures.)
replace it if necessary. parts after the engine and exhaust sys-
6. Install the engine oil strainer, com- tem have cooled down.
pression spring, O-ring and en-
ECA11621
gine oil drain bolt B.
NOTICE
TIP  In order to prevent clutch slip-
Make sure that the O-ring is properly page (since the engine oil also
seated. lubricates the clutch), do not
mix any chemical additives. Do
6-11
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 12 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU60660
6. Install the final transmission oil
Final transmission oil drain bolt and its new gasket, and
The final transmission case must be then tighten the bolt to the speci-
checked for oil leakage before each fied torque.
ride. If any leakage is found, have a 1
Yamaha dealer check and repair the Tightening torque:
vehicle. In addition, the final transmis- Final transmission oil drain bolt:
sion oil must be changed as follows at 22 Nm (2.2 m·kgf, 16 ft·lbf)
the intervals specified in the periodic 2
maintenance and lubrication chart. 7. Refill with the specified amount of
1. Start the engine, warm up the final 1. Final transmission oil filler cap the recommended final transmis-
transmission oil by riding the vehi-
2. O-ring sion oil. WARNING! Make sure
cle for several minutes, and then that no foreign material enters
5. Remove the final transmission oil
stop the engine. the final transmission case. 6
drain bolt and its gasket to drain
2. Place the vehicle on the center- Make sure that no oil gets on
the oil from the final transmission
stand. the tire or wheel. [EWA11312]
case.
3. Place an oil pan under the final
Recommended final transmission
transmission case to collect the oil:
used oil. See page 8-1.
4. Remove the final transmission oil Oil quantity:
filler cap and its O-ring from the fi- 2 0.20 L (0.21 US qt, 0.18 Imp.qt)
nal transmission case.
8. Install the final transmission oil fill-
er cap and its new O-ring, and
1 then tighten the oil filler cap.
9. Check the final transmission case
1. Final transmission oil drain bolt for oil leakage. If oil is leaking,
2. Gasket
check for the cause.

6-12
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 13 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20071
If water has been used instead
Coolant of coolant, replace it with cool-
The coolant level should be checked 1
ant as soon as possible, other-
before each ride. In addition, the cool- wise the cooling system will not
ant must be changed at the intervals 2
be protected against frost and
specified in the periodic maintenance corrosion. If water has been
and lubrication chart. 3 added to the coolant, have a
4 Yamaha dealer check the anti-
EAU40157
To check the coolant level freeze content of the coolant as
1. Place the vehicle on the center- 1. Coolant reservoir cap soon as possible, otherwise the
stand. 2. Coolant reservoir effectiveness of the coolant will
3. Maximum level mark be reduced. [ECA10473]
TIP 4. Minimum level mark
6  The coolant level must be Coolant reservoir capacity (up to
checked on a cold engine since 3. If the coolant is at or below the the maximum level mark):
the level varies with engine tem- minimum level mark, remove the 0.33 L (0.35 US qt, 0.29 Imp.qt)
perature. coolant reservoir cap. WARNING!
 Make sure that the vehicle is posi- Remove only the coolant reser- EAU33032

tioned straight up when checking voir cap. Never attempt to re- Changing the coolant
the coolant level. A slight tilt to the move the radiator cap when the The coolant must be changed at the in-
side can result in a false reading. engine is hot. [EWA15162] tervals specified in the periodic main-
4. Add coolant or distilled water to tenance and lubrication chart. Have a
2. Check the coolant level in the Yamaha dealer change the coolant.
raise the coolant to the maximum
coolant reservoir. WARNING! Never attempt to remove
level mark, install the coolant res-
TIP ervoir cap. NOTICE: If coolant is the radiator cap when the engine is
The coolant should be between the not available, use distilled water hot. [EWA10382]
minimum and maximum level marks. or soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
6-13
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 14 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU60992
be operated without the air filter
Air filter and V-belt case air fil- element installed, otherwise the
ter elements piston(s) and/or cylinder(s) may
The air filter element should be re- become excessively worn.
placed and the V-belt case air filter el- [ECA10482]

ement should be cleaned at the 1 5. Install the air filter case cover by
intervals specified in the periodic main- installing the screws.
tenance and lubrication chart. Service
the air filter elements more frequently if 2 TIP
you are riding in unusually wet or dusty Check the air filter element for exces-
1. Air filter case cover sive dirt or damage and replace it if
areas. The air filter check hose and V- 2. Screw
belt case air filter check hose must be necessary.
frequently checked and cleaned if nec- 3. Pull the air filter element out.
6
essary.

Replacing the air filter element


1. Place the vehicle on the center-
stand.
2. Remove the air filter case cover by 1
removing the screws. 1

1. Air filter element


1. Air filter element

4. Insert a new air filter element into


the air filter case. NOTICE: Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
6-14
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 15 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Cleaning the air filter check hose
2
1 1

2
1

1. V-belt case air filter element cover 1. V-belt case air filter element
1. Air filter check hose 2. Bolt

1. Check the hose on the rear side of 3. Pull the V-belt case air filter ele-
6 ment out, and then clean it with
the air filter case for accumulated
dirt or water. solvent. After cleaning, remove
2. If dirt or water is visible, remove the remaining solvent by squeez-
the hose from the clamp, clean it, ing the element. WARNING! Use
and then install it. only a dedicated parts cleaning
solvent. To avoid the risk of fire
Cleaning the V-belt case air filter el- or explosion, do not use gaso-
ement line or solvents with a low flash
1. Place the vehicle on the center- point. [EWA10432] NOTICE: To avoid 4. Apply oil of the recommended
stand. damaging the air filter element, type to the entire surface of the
2. Remove the bolts, and then pull handle it gently and carefully, sponge material, and then
the V-belt case air filter element and do not twist it. [ECA10522] squeeze the excess oil out.
cover outward and away from the TIP
V-belt case. The air filter element should be wet but
not dripping.

6-15
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 16 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21385 EAU21402
Recommended oil: Checking the throttle grip free Valve clearance
Yamaha foam air filter oil or other
quality foam air filter oil play The valve clearance changes with use,
resulting in improper air-fuel mixture
5. Insert the element into the V-belt and/or engine noise. To prevent this
case. from occurring, the valve clearance
6. Install the air filter element cover must be adjusted by a Yamaha dealer
by installing the bolts. at the intervals specified in the periodic
maintenance and lubrication chart.
Cleaning the V-belt case check hose 1

1. Throttle grip free play 6


1 The throttle grip free play should mea-
sure 3.0–7.0 mm (0.12–0.28 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
1. V-belt case check hose

1. Check the hose on the rear side of


the V-belt case for accumulated
dirt or water.
2. If dirt or water is visible, remove
the hose from the clamp, clean it,
and then install it.

6-16
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 17 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU62200
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good Front:
condition at all times and replace them 175 kPa (1.75 kgf/cm2, 25 psi)
at the appropriate time with the speci- Rear:
225 kPa (2.25 kgf/cm2, 33 psi)
fied tires. Maximum load*:
169 kg (373 lb)
1. Tire sidewall
Tire air pressure * Total weight of rider, passenger, car-
go and accessories 2. Tire tread depth
The tire air pressure should be
6 checked and, if necessary, adjusted The tires must be checked before each
EWA10512
before each ride. WARNING ride. If the center tread depth reaches
EWA10504
the specified limit, if the tire has a nail
WARNING Never overload your vehicle. Opera-
or glass fragments in it, or if the side-
Operation of this vehicle with im- tion of an overloaded vehicle could
wall is cracked, have a Yamaha dealer
proper tire pressure may cause se- cause an accident.
replace the tire immediately.
vere injury or death from loss of
control. Minimum tire tread depth (front and
 The tire air pressure must be rear):
1.6 mm (0.06 in)
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient TIP
temperature). The tire tread depth limit may differ
 The tire air pressure must be from country to country. Always com-
adjusted in accordance with the ply with the local regulations.
riding speed and with the total
6-17
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 18 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EWA10472
ageing. Old and aged tires shall be EAU61160

WARNING checked by tire specialists to ascertain Cast wheels


 Have a Yamaha dealer replace their suitability for further use. To maximize the performance, durabil-
excessively worn tires. Besides EWA10462 ity, and safe operation of your vehicle,
being illegal, operating the vehi- WARNING note the following points regarding the
cle with excessively worn tires The front and rear tires should be of specified wheels.
decreases riding stability and the same make and design, other-  The wheel rims should be
can lead to loss of control. wise the handling characteristics of checked for cracks, bends, warp-
 The replacement of all wheel the vehicle may be different, which age or other damage before each
and brake-related parts, includ- could lead to an accident. ride. If any damage is found, have
ing the tires, should be left to a a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
Yamaha dealer, who has the
ed below have been approved for this smallest repair to the wheel. A de-
necessary professional knowl- 6
model by Yamaha. formed or cracked wheel must be
edge and experience to do so.
 Ride at moderate speeds after replaced.
Front tire:  The front wheels should be bal-
changing a tire since the tire Size:
surface must first be “broken 90/80-14M/C 43P anced whenever either the tires or
in” for it to develop its optimal Manufacturer/model: wheels have been changed or re-
characteristics. CHENG SHIN/M6231 placed. An unbalanced wheel can
Rear tire: result in poor performance, ad-
Size: verse handling characteristics,
Tire information 110/90-12 64P
Manufacturer/model: and a shortened tire life.
This model is equipped with tubeless
tires and tire air valves. CHENG SHIN/M6232
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

6-18
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 19 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49351
braking performance, which may re- EAU60760

Checking the front brake lever sult in loss of control and an acci- Checking the rear brake lever
free play dent. free play
1
1

6 1. No brake lever free play 1. Rear brake lever free play

There should be no free play at the Measure the rear brake lever free play
brake lever end. If there is free play, as shown. Periodically check the brake
have a Yamaha dealer inspect the lever free play and, if the free play is 20
brake system. mm (0.79 in) or more, have a Yamaha
EWA14212
dealer check and adjust the brake sys-
WARNING tem.
EWA10642
A soft or spongy feeling in the brake
lever can indicate the presence of WARNING
air in the hydraulic system. If there is An incorrect brake lever free play in-
air in the hydraulic system, have a dicates a hazardous condition in the
Yamaha dealer bleed the system be- brake system. Do not operate the
fore operating the vehicle. Air in the vehicle until the brake system has
hydraulic system will diminish the been checked or repaired by a
Yamaha dealer.

6-19
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 20 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22393
indicator grooves have almost disap- EAU40262

Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU36721 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.

EAU22432
Front brake
Front brake pads

1
1
6
1
1 1. Brake pad wear indicator groove
1
Each rear brake pad is provided with
wear indicator grooves, which allow 1. Minimum level mark

1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

6-20
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 21 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Rear brake  Use only the specified brake flu- fluid level goes down suddenly, have a
id; otherwise, the rubber seals Yamaha dealer check the cause before
may deteriorate, causing leak- further riding.
age.
 Refill with the same type of
1 brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
does not enter the brake fluid
1. Minimum level mark reservoir when refilling. Water
will significantly lower the boil-
Specified brake fluid: ing point of the fluid and may re-
6 DOT 4 sult in vapor lock, and dirt may
EWA16011
clog the ABS hydraulic unit
WARNING valves.
ECA17641
Improper maintenance can result in
loss of braking ability. Observe NOTICE
these precautions: Brake fluid may damage painted
 Insufficient brake fluid may al- surfaces or plastic parts. Always
low air to enter the brake sys- clean up spilled fluid immediately.
tem, reducing braking
As the brake pads wear, it is normal for
performance.
the brake fluid level to gradually go
 Clean the filler cap before re-
down. A low brake fluid level may indi-
moving. Use only DOT 4 brake
cate worn brake pads and/or brake
fluid from a sealed container.
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
6-21
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 22 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22733 EAU23098 EAU49921

Changing the brake fluid Checking and lubricating the Checking and lubricating the
Have a Yamaha dealer change the cables throttle grip and cable
brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip
the periodic maintenance and lubrica- the condition of the cables should be should be checked before each ride. In
tion chart. In addition, have the oil seals checked before each ride, and the ca- addition, the cable should be lubricat-
of the master cylinders and calipers as bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
well as the brake hoses replaced at the cated if necessary. If a cable is specified in the periodic maintenance
intervals listed below or whenever they damaged or does not move smoothly, chart.
are damaged or leaking. have a Yamaha dealer check or re-
 Oil seals: Replace every two place it. WARNING! Damage to the
years. outer housing of cables may result
 Brake hoses: Replace every four in internal rusting and cause inter-
years. 6
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions. [EWA10712]

Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant

6-22
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 23 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23173 EAU23215

Lubricating the front and rear Recommended lubricant: Checking and lubricating the
Silicone grease
brake levers centerstand and sidestand
Front brake lever

6 The operation of the centerstand and


Rear brake lever sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
EWA10742

WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
The pivoting points of the front and rear and distract the operator, resulting
brake levers must be lubricated at the in a possible loss of control.
intervals specified in the periodic main-
tenance and lubrication chart.

6-23
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 24 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23273
Recommended lubricant: Checking the front fork
Lithium-soap-based grease
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
damage and excessive oil leakage.
ECA10591

To check the operation NOTICE


1. Place the vehicle on a level sur- If any damage is found or the front
face and hold it in an upright posi- fork does not operate smoothly, 6
tion. WARNING! To avoid injury, have a Yamaha dealer check or re-
securely support the vehicle so pair it.
there is no danger of it falling
over. [EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

6-24
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 25 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU45512 EAU23292 EAU61420

Checking the steering Checking the wheel bearings Checking the steering tie rod
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over. [EWA10752] The front and rear wheel bearings must The steering tie rod must be checked
6 2. Hold the lower ends of the front be checked at the intervals specified in at the intervals specified in the periodic
fork legs and try to move them for- the periodic maintenance and lubrica- maintenance and lubrication chart. If
ward and backward. If any free tion chart. If there is play in the wheel there is play in the steering tie rod,
play can be felt, have a Yamaha hub or if the wheel does not turn have a Yamaha dealer check the tie
dealer check or repair the steer- smoothly, have a Yamaha dealer rod.
ing. check the wheel bearings.

6-25
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 26 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU61390 EAU60690
burns. Avoid any contact with
Checking the leaning system Battery skin, eyes or clothing and al-
The leaning system must be checked ways shield your eyes when
by a Yamaha dealer at the intervals working near batteries. In case
specified in the periodic maintenance of contact, administer the fol-
and lubrication chart.
2
1 lowing FIRST AID.
• EXTERNAL: Flush with plenty
3
of water.
• INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
1. Negative battery lead (black) • EYES: Flush with water for 15
2. Positive battery lead (red) minutes and seek prompt 6
3. Battery medical attention.
The battery is located behind panel A.  Batteries produce explosive hy-
(See page 6-8.) drogen gas. Therefore, keep
This model is equipped with a VRLA sparks, flames, cigarettes, etc.,
(Valve Regulated Lead Acid) battery. away from the battery and pro-
There is no need to check the electro- vide sufficient ventilation when
lyte or to add distilled water. However, charging it in an enclosed
the battery lead connections need to space.
be checked and, if necessary, tight-  KEEP THIS AND ALL BATTER-
ened. IES OUT OF THE REACH OF
EWA10761 CHILDREN.
WARNING
 Electrolyte is poisonous and To charge the battery
dangerous since it contains sul- Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
have discharged. Keep in mind that the
6-26
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 27 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


battery tends to discharge more quick- is turned to “OFF”, then connect EAU60983

ly if the vehicle is equipped with op- the positive lead before con- Replacing the fuses
tional electrical accessories. necting the negative lead. [ECA16841] The main fuse and the fuse box, which
ECA16522
4. After installation, make sure that contains the fuses for the individual cir-
NOTICE the battery leads are properly con- cuits, are located under the seat. (See
To charge a VRLA (Valve Regulated nected to the battery terminals. page 3-14.)
ECA16531
Lead Acid) battery, a special (con- 1
stant-voltage) battery charger is re- NOTICE 2
quired. Using a conventional battery Always keep the battery charged.
charger will damage the battery. Storing a discharged battery can
cause permanent battery damage.
To store the battery 3
6 1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place. 1. Fuse box
NOTICE: When removing the 2. Spare main fuse
3. Main fuse
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16303]

2. If the battery will be stored for


more than two months, check it at
least once a month and fully
charge it if necessary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
6-27
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 28 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


1 Specified fuses:
Main fuse:
1 20.0 A
2 Headlight fuse:
3 20.0 A
4 Signaling system fuse:
7 10.0 A
5
ABS motor fuse:
6 30.0 A
ABS solenoid fuse:
20.0 A
1. Backup fuse (for clock) 1. Fuse box cover ABS control unit fuse:
2. Signaling system fuse 10.0 A
3. Headlight fuse 4. Remove the blown fuse, and then Backup fuse:
4. ABS control unit fuse install a new fuse of the specified 10.0 A 6
5. ABS motor fuse amperage. WARNING! Do not
6. ABS solenoid fuse use a fuse of a higher amperage 5. Turn the key to “ON” and turn on
7. Spare fuse rating than recommended to the electrical circuit in question to
avoid causing extensive dam- check if the device operates.
If a fuse is blown, replace it as follows.
age to the electrical system and 6. If the fuse immediately blows
1. Turn the key to “OFF” and turn off
possibly a fire. [EWA15132] again, have a Yamaha dealer
the electrical circuit in question.
check the electrical system.
2. Open the seat. (See page 3-14.)
7. Install the fuse box cover, and
3. Remove the fuse box cover as
then close the seat.
shown.

6-28
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 29 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23765

Replacing the headlight bulb


This model is equipped with a halogen
bulb headlight. If the headlight bulb 1
burns out, replace it as follows.
ECA10651

NOTICE
Take care not to damage the follow-
ing parts:
 Headlight bulb
1. Do not touch the glass part of the bulb. 1. Headlight bulb holder
Do not touch the glass part of
the headlight bulb to keep it free 1. Disconnect the headlight coupler, 3. Place a new headlight bulb into
from oil, otherwise the transpar- and then remove the headlight position, and then secure it with
6 ency of the glass, the luminosity bulb cover. the bulb holder.
of the bulb, and the bulb life will 4. Install the headlight bulb cover,
be adversely affected. Thor- and then connect the coupler.
oughly clean off any dirt and fin- 5. Have a Yamaha dealer adjust the
gerprints on the headlight bulb headlight beam if necessary.
1
using a cloth moistened with al-
cohol or thinner.
 Headlight lens 2
Do not affix any type of tinted
film or stickers to the headlight
lens.
1. Headlight coupler
Do not use a headlight bulb of a 2. Headlight bulb cover
wattage higher than specified.
2. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
6-29
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 30 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU54501 EAU24182 EAU61170

Auxiliary light Tail/brake light Turn signal light bulb


This model is equipped with an LED- If a turn signal light does not come on,
1 type tail/brake light. have a Yamaha dealer check its electri-
If the tail/brake light does not come on, cal circuit or replace the bulb.
have a Yamaha dealer check it.

1. Auxiliary light

This model is equipped with LED-type 6


auxiliary lights.
If an auxiliary light does not come on,
have a Yamaha dealer check it.

6-30
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 31 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU60700
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha vehicles receive a plode, causing severe injury or prop-
thorough inspection before shipment erty damage.
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your vehicle re-
6 quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the vehicle prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-31
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 32 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU61350

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition. 6
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression
The engine does not start.
There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

6-32
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 33 Tuesday, December 9, 2014 4:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWAT1041

WARNING
 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
 Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
6 Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

6-33
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

VEHICLE CARE AND STORAGE


EAU37834 EAUU1740
ucts onto seals, gaskets and
Matte color caution Care wheel axles. Always rinse the dirt
ECA15193
While the open design of this vehicle and degreaser off with water.
NOTICE reveals the attractiveness of the tech-
Some models are equipped with nology, it also makes it more vulnera- Cleaning
matte colored finished parts. Be ble. Rust and corrosion can develop ECA20970

sure to consult a Yamaha dealer for even if high-quality components are NOTICE
advice on what products to use be- used. A rusty exhaust pipe may go un-  Avoid using strong acidic wheel
fore cleaning the vehicle. Using a noticed on a car, however, it detracts cleaners, especially on spoke
brush, harsh chemical products or from the overall appearance of this ve- wheels. If such products are
cleaning compounds when cleaning hicle. Frequent and proper care does used on hard-to-remove dirt, do
these parts will scratch or damage not only comply with the terms of the not leave the cleaner on the af-
their surface. Wax also should not warranty, but it will also keep your ve- fected area any longer than in-
be applied to any matte colored fin- hicle looking good, extend its life and structed. Also, thoroughly rinse
ished parts. optimize its performance. the area off with water, immedi-
ately dry it, and then apply a cor- 7
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a  Improper cleaning can damage
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
7-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

VEHICLE CARE AND STORAGE


off any detergent residue using shield. Test the product on a After riding in the rain, near the sea, or
plenty of water, as it is harmful small hidden part of the wind- on salt-sprayed roads
to plastic parts. shield to make sure that it does Since sea salt or salt sprayed on roads
 Do not use any harsh chemical not leave any marks. If the wind- during winter are extremely corrosive
products on plastic parts. Be shield is scratched, use a quality in combination with water, carry out
sure to avoid using cloths or plastic polishing compound af- the following steps after each ride in
sponges which have been in ter washing. the rain, near the sea, or on salt-
contact with strong or abrasive ECAU0061 sprayed roads.
cleaning products, solvent or NOTICE TIP
thinner, fuel (gasoline), rust re-
Use care when cleaning the radiator. Salt sprayed on roads in the winter
movers or inhibitors, brake fluid,
High-pressure washers may dam- may remain well into spring.
antifreeze or electrolyte.
age the radiator fins. Do not spray
 Do not use high-pressure wash- 1. Clean the vehicle with cold water
the radiator fins at an angle, and al-
ers or steam-jet cleaners since and a mild detergent after the en-
ways keep the nozzle at least 50 cm
they cause water seepage and gine has cooled down.NOTICE:
7 (20 in) away from the spins when
deterioration in the following ar- Do not use warm water since it
spraying.
eas: seals (of wheel and swing- increases the corrosive action
arm bearings, fork and brakes), of the salt. [ECA10792]
electric components (couplers, After normal use 2. Apply a corrosion protection spray
connectors, instruments, Remove dirt with warm water, a mild on all metal, including chrome-
switches and lights), breather detergent, and a soft, clean sponge, and nickel-plated, surfaces to pre-
hoses and vents. and then rinse thoroughly with clean vent corrosion.
 For vehicles equipped with a water. Use a toothbrush or bottlebrush
windshield: Do not use strong for hard-to-reach areas. Stubborn dirt Cleaning the windshield
cleaners or hard sponges as and insects will come off more easily if Avoid using any alkaline or strong acid
they will cause dulling or the area is covered with a wet cloth for cleaner, gasoline, brake fluid, or any
scratching. Some cleaning a few minutes before cleaning. other solvent. Clean the windshield
compounds for plastic may with a cloth or sponge dampened with
leave scratches on the wind- a mild detergent, and then wash it off
7-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

VEHICLE CARE AND STORAGE


thoroughly with water. For additional 5. Touch up minor paint damage  Never apply oil or wax to any
cleaning, use Yamaha Windshield caused by stones, etc. rubber parts, plastic parts or
Cleaner or another high-quality wind- 6. Wax all painted surfaces. headlight, taillight and meter
shield cleaner. Some cleaning com- 7. Let the vehicle dry completely be- lenses, but treat them with a
pounds for plastics may leave fore storing or covering it. suitable care product.
scratches on the windshield. Before EWA17830
 Avoid using abrasive polishing
using such cleaners, test an area of the WARNING compounds as they will wear
windshield which does not affect your Contaminants on the brakes or tires away the paint.
visibility and which cannot be easily can cause loss of control.
recognized.  Make sure that there is no oil or TIP
wax on the brakes or tires. If  Consult a Yamaha dealer for ad-
After cleaning necessary, clean the brake vice on what products to use.
1. Dry the vehicle with a chamois or discs and brake linings with a  Washing, rainy weather or humid
an absorbing cloth. regular brake disc cleaner or climates can cause the headlight
2. Use a chrome polish to shine acetone, and wash the tires with lens to fog. Turning the headlight
chrome, aluminum, and stainless- warm water and a mild deter- on for a short period of time will 7
steel parts, including the exhaust gent. help remove the moisture from the
system. (Even the thermally in-  Before operating the vehicle lens.
duced discoloring of stainless- test its braking performance
steel exhaust systems can be re- and cornering behavior.
moved through polishing.) ECAU0022
3. To prevent corrosion, it is recom- NOTICE
mended to apply a corrosion pro-
 Apply spray oil and wax spar-
tection spray on all metal,
ingly and make sure to wipe off
including chrome- and nickel-plat-
any excess.
ed surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.

7-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 4 Tuesday, December 9, 2014 4:12 PM

VEHICLE CARE AND STORAGE


EAU60721
2. Fill up the fuel tank and add fuel 4. Lubricate all control cables and
Storage stabilizer (if available) to prevent the pivoting points of all levers and
the fuel tank from rusting and the pedals as well as of the side-
Short-term fuel from deteriorating. stand/centerstand.
Always store your vehicle in a cool, dry 3. Perform the following steps to 5. Check and, if necessary, correct
place and, if necessary, protect it protect the cylinder, piston rings, the tire air pressure, and then lift
against dust with a porous cover. Be etc. from corrosion. the vehicle so that both of its
sure the engine and the exhaust sys- a. Remove the spark plug cap wheels are off the ground. Alterna-
tem are cool before covering the vehi- and spark plug. tively, turn the wheels a little every
cle. b. Pour a teaspoonful of engine month in order to prevent the tires
ECA21170
oil into the spark plug bore. from becoming degraded in one
NOTICE
c. Install the spark plug cap onto spot.
 Storing the vehicle in a poorly the spark plug, and then place 6. Cover the muffler outlet with a
ventilated room or covering it the spark plug on the cylinder plastic bag to prevent moisture
with a tarp, while it is still wet, head so that the electrodes are from entering it.
7 will allow water and humidity to grounded. (This will limit spark- 7. Remove the battery and fully
seep in and cause rust. ing during the next step.) charge it. Store it in a cool, dry
 To prevent corrosion, avoid d. Turn the engine over several place and charge it once a month.
damp cellars, stables (because times with the starter. (This will Do not store the battery in an ex-
of the presence of ammonia) coat the cylinder wall with oil.) cessively cold or warm place [less
and areas where strong chemi- e. Remove the spark plug cap than 0 °C (30 °F) or more than 30
cals are stored. from the spark plug, and then °C (90 °F)]. For more information
install the spark plug and the on storing the battery, see page
Long-term spark plug cap. WARNING! To 6-26.
Before storing your vehicle for several prevent damage or injury
months: TIP
from sparking, make sure to
1. Follow all the instructions in the Make any necessary repairs before
ground the spark plug elec-
“Care” section of this chapter. storing the vehicle.
trodes while turning the en-
gine over. [EWA10952]
7-4
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

SPECIFICATIONS
Dimensions: Engine oil: Air filter:
Overall length: Recommended brand: Air filter element:
1905 mm (75.0 in) YAMALUBE Oil-coated paper element
Overall width: Type: Fuel:
735 mm (28.9 in) SAE 10W-40, 20W-40 or 20W-50 Recommended fuel:
Overall height: Regular unleaded gasoline (Gasohol (E10)
0 10 30 50 70 90 110 130 ˚F
1215 mm (47.8 in) acceptable)
Seat height: Fuel tank capacity:
780 mm (30.7 in) SAE 10W-40 6.6 L (1.74 US gal, 1.45 Imp.gal)
Wheelbase: Fuel injection:
1310 mm (51.6 in) Throttle body:
SAE 20W-40
Ground clearance: ID mark:
120 mm (4.72 in) 2CM1 00
Minimum turning radius: SAE 20W-50
Spark plug(s):
2300 mm (90.6 in) Manufacturer/model:
Weight: –20 –10 0 10 20 30 40 50 ˚C NGK/CR7E
Curb weight: Spark plug gap:
156 kg (344 lb) Recommended engine oil grade:
0.7–0.8 mm (0.028–0.031 in)
API service SG type or higher, JASO
Engine: Clutch:
standard MA or MB
Engine type: Clutch type:
Engine oil quantity:
Liquid cooled 4-stroke, SOHC Dry, centrifugal automatic 8
Periodic oil change:
Cylinder arrangement: Transmission:
0.80 L (0.85 US qt, 0.70 Imp.qt)
Single cylinder Primary reduction ratio:
Displacement:
Final transmission oil:
Type: 1.000
124 cm3 Secondary reduction ratio:
YAMALUBE 10W-40 or SAE 10W-30 type
Bore × stroke: 9.533 (44/15 x 39/12)
SE motor oil
52.4 × 57.9 mm (2.06 × 2.28 in) Transmission type:
Quantity:
Compression ratio: V-belt automatic
0.20 L (0.21 US qt, 0.18 Imp.qt)
10.9 : 1 Chassis:
Starting system: Coolant quantity:
Coolant reservoir (up to the maximum level Frame type:
Electric starter Underbone
Lubrication system: mark):
0.33 L (0.35 US qt, 0.29 Imp.qt) Caster angle:
Wet sump 20.00 °
Radiator (including all routes):
0.37 L (0.39 US qt, 0.33 Imp.qt)
8-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

SPECIFICATIONS
Trail: Rear wheel: Wheel travel:
68 mm (2.7 in) Wheel type: 89 mm (3.5 in)
Track: Cast wheel Electrical system:
385 mm (15.2 in) Rim size: Ignition system:
Front tire: 12 x MT2.15 TCI
Type: Unified brake system: Charging system:
Tubeless Operation: AC magneto
Size: Activated by rear brake Battery:
90/80-14M/C 43P Front brake: Model:
Manufacturer/model: Type: YTZ7V
CHENG SHIN/M6231 Disc brake Voltage, capacity:
Rear tire: Operation: 12 V, 6.0 Ah
Type: Right hand operation Headlight:
Tubeless Specified brake fluid: Bulb type:
Size: DOT 4 Halogen bulb
110/90-12 64P Rear brake: Bulb voltage, wattage × quantity:
Manufacturer/model: Type: Headlight:
CHENG SHIN/M6232 Disc brake 12 V, 60.0 W/55.0 W × 1
Loading: Operation: Tail/brake light:
Maximum load: Left hand operation LED
8 169 kg (373 lb) Specified brake fluid: Front turn signal light:
(Total weight of rider, passenger, cargo DOT 4 12 V, 10.0 W × 2
and accessories) Front suspension: Rear turn signal light:
Tire air pressure (measured on cold Type: 12 V, 10.0 W × 2
tires): Telescopic fork Auxiliary light:
Front: Spring/shock absorber type: LED
175 kPa (1.75 kgf/cm2, 25 psi) Coil spring/oil damper Meter lighting:
Rear: Wheel travel: LED
225 kPa (2.25 kgf/cm2, 33 psi) 90 mm (3.5 in) High beam indicator light:
Front wheel: Rear suspension: LED
Wheel type: Type: Turn signal indicator light:
Cast wheel Unit swing LED
Rim size: Spring/shock absorber type: Coolant temperature warning light:
14M/C x MT2.15 Coil spring/oil damper LED

8-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 3 Tuesday, December 9, 2014 4:12 PM

SPECIFICATIONS
Engine trouble warning light:
LED
ABS warning light:
LED
Fuses:
Main fuse:
20.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
ABS control unit fuse:
10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
20.0 A
Backup fuse:
10.0 A

8-3
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

CONSUMER INFORMATION
EAU53562 EAU26411 EAUU1221

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification 1
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
1
VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the frame. on the bottom left side of the crank-
case.
TIP
ENGINE SERIAL NUMBER: The vehicle identification number is EAUT1441
used to identify your vehicle and may Model label
be used to register it with the licensing
authority in your area.
9 1

MODEL LABEL INFORMATION:

1. Model label

9-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

CONSUMER INFORMATION
The model label is affixed to the inside
of the storage compartment. (See
page 3-15.) Record the information on
this label in the space provided. This
information will be needed when order-
ing spare parts from a Yamaha dealer.

9-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 1 Tuesday, December 9, 2014 4:12 PM

INDEX
A Front brake lever free play, Passenger footrest................................3-14
ABS.......................................................3-10 checking............................................. 6-19 R
ABS warning light ...................................3-3 Front fork, checking ............................. 6-24 Rear brake lever free play, checking.....6-19
Acceleration and deceleration ................5-2 Fuel....................................................... 3-12 S
Air filter and V-belt case air filter Fuel consumption, tips for reducing ...... 5-3 Safe-riding points....................................1-5
elements .............................................6-14 Fuel tank cap........................................ 3-11 Safety information...................................1-1
Auxiliary DC connector .........................3-19 Fuses, replacing ................................... 6-27 Seat.......................................................3-14
Auxiliary light.........................................6-30 H Self-diagnosis device..............................3-4
B Handlebar switches................................ 3-8 Sidestand ..............................................3-16
Battery ..................................................6-26 Headlight bulb, replacing ..................... 6-29 Spark plug, checking ..............................6-8
Brake fluid, changing ............................6-22 High beam indicator light ....................... 3-3 Specifications .........................................8-1
Brake fluid level, checking ....................6-20 Horn switch ............................................ 3-9 Starting off ..............................................5-2
Brake lever, front ....................................3-9 I Starting the engine..................................5-1
Brake lever, rear......................................3-9 Identification numbers............................ 9-1 Start switch .............................................3-9
Brake levers, lubricating .......................6-23 Ignition circuit cut-off system............... 3-17 Steering, checking ................................6-25
Braking....................................................5-3 Indicator lights and warning lights ......... 3-2 Steering tie rod, checking .....................6-25
C K Storage ...................................................7-4
Cables, checking and lubricating .........6-22 Keyhole shutter ...................................... 3-2 Storage compartment ...........................3-15
Care ........................................................7-1 L T
Catalytic converter................................3-13 Leaning system, checking.................... 6-26 Tail/brake light ......................................6-30
Centerstand and sidestand, Luggage hook ...................................... 3-16 Throttle grip and cable,
checking and lubricating ....................6-23 M checking and lubricating ....................6-22
Coolant .................................................6-13 Main switch/steering lock....................... 3-1 Throttle grip free play, checking ...........6-16
Coolant temperature warning light .........3-3 Maintenance and lubrication, Tires ......................................................6-17
D periodic ................................................ 6-4 Tool kit ....................................................6-2
Dimmer switch ........................................3-9 Maintenance, emission control Troubleshooting ....................................6-31
10 E system.................................................. 6-3 Troubleshooting charts .........................6-32
Engine break-in.......................................5-3 Matte color, caution ............................... 7-1 Turn signal indicator lights ......................3-2
Engine oil and oil strainer......................6-10 Model label............................................. 9-1 Turn signal light bulb.............................6-30
Engine serial number ..............................9-1 Multi-function meter unit ........................ 3-4 Turn signal switch ...................................3-9
Engine trouble warning light ...................3-3 P V
F Panel, removing and installing ............... 6-8 Valve clearance.....................................6-16
Final transmission oil ............................6-12 Parking ................................................... 5-4 Vehicle identification number..................9-1
Front and rear brake pads, checking....6-20 Part locations ......................................... 2-1
10-1
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
U2CME1E0.book Page 2 Tuesday, December 9, 2014 4:12 PM

INDEX
W
Wheel bearings, checking .................... 6-25
Wheels.................................................. 6-18

10

10-2
Downloaded from www.Manualslib.com manuals search engine http://www.motorcycle.in.th
Original instructions

PRINTED IN THAILAND
2015.01
http://www.motorcycle.in.th (E)

DIC183

Downloaded from www.Manualslib.com manuals search engine

You might also like