DANEM ENGINEERING WORKS.WLL.

QUALITY CONTROL & INSPECTION TEST PLAN

CONTRACT NO: DOC # Rev-0 Date:

SCOPE OF WORK: FABRICATION OF SS TANK

Inspection
SL. Charecteristic to be Acceptance Criteria
NO Quality Control Activity verified /Control Documents Verifying Documents Responsible person
DEW TPI QP

1 Engineering

Approved Letter API 650/ QP Work Order API 650/QP

Scope of Work Specification
1.1 Engineering Data verification
Technical Data Drawings
Specification/Approved Specification/Approved Project Manager H R H
Drawings Drawings

2 Material

Material requisition
Material Receiving
Storage Colour coding
(/Specially located area Drawing /API 650 /Material Material
2.1 Purchase Plate/ Pipe- Purchace Officer H R R
Green/Fittings- Request requisition/Delivery Note
Yellow/Bolt & Nuts-
Yellow/Consumable-
White)

Scope/ Delivery Drawings/Scope/Plate:AST

M A240M
note/Material Test -Gr316L/Pipe:ASTM A312 Store Keeper
2.2 Inspection certificate/Drawing/ TP316L/Flange:ASTM A182 Material Inspection report /QA/QCInspector H H R
Dimension/Quantity/Col
our coding F316L/Bolt bolt:ASTM
A193/GrB7/A194Gr2H

3 Welding

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 Welding Procedure
3.1 Qualification (WPS)
Variables as per Approved
Procedure Qualification Drawing/API- 650 / ASME Drawings/
Section IX
API 650 / ASME WPS/PQR/Welder QA/QC Engineer H H H
3.2 Record ( PQR) Section IX certificates

Welder Performance
3.3
Qualification ( WPQ)

4 Electrode Handling

DE-WCC-01 DE-WCC-01 (Consumable

Storage/Baking/Holding/Issui
4.1 (Consumable Control Control Procedure) Batch Certificate Store Keeper/ QA/QC H S S
ng
Procedure) Mfrs.Reccomentation

5 Shop Fabrication

5.1 Bottom Plate Marking/Cutting

End Preparation

5.2 Roof Plate Marking/Cutting

End Preparation
Visual/Dimensional
Forming Approved Report
Drawing/Cutting Plan Fab.Supvr.
5.3 Shell Plate Marking/Cutting Check with Aproved QA/QC H R R

End Preparation Template

Rolling
5.4 Shell/Roof Man hole Marking/Cutting
End Preparation
Rolling Approved
Fit-up,Welding Drawing/Cutting Plan Visual/Dimensional Fab.Supvr. H R R
5.4.1 Inspection Visual Report QA/QC

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 Dimensional

Distortion

5.4.2 NDT DPT on Seam welds

5.5 Nozzle Fabrication

5.5.1 Fabrication Material ASTM A312TP 316L- ASME B16.5 Fab.Supvr

(Pipe) QA/QC H R R

Marking/Cutting ASTM A182F316L- Fit-up Inspection

End Preparation (Flange) Report

Drawing/Cutting Plan &

Nozzle Schedule
Material Certificate

5.5.2 Inspection Fit-up,Welding Complaince with Visual/Dimensional

Visual WPS Report
Dimensional Nozzle Schedule DEQ-FORM-QA/QC-006 Fab.Supvr H W R
Misalignment QA/QC

Distortion
Drawing. Weld map&
5.5.3 NDT RT test on Butt welds, QA/QC
Weld history
DP Test on fillet welds AS PER API 650 SEC.6

Butt welds 100%RT-Butt joints RT Film, Inspector H H R

API 650-SEC.6.4 NDT Reports

100%DP Fillet welds
5.6 Sump fabrication
5.6.1 Fabrication Material ASTM A240M TYP 316L

WPS,Marking/Cutting Drawing,Weldmap
End Preparation Weld history Fit-up Inspection report

Fit-up,Welding Drawing/Cutting Plan /NDT Report Fab.Supvr. QA/QC H W R

5.6.2 Inspection Visual 100% Seam weld

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 Dimensional 100% Fillet weld
API650 Sec.6 NDT Reports

DPT onSeam welds/Fillet

5.6.3 NDT/Testing ASME Sec.v Art.6
welds Test Reports QA/QC Inspector H H R
Water Fill Test
5.7 Crub angle fabrication
5.7.1 Cutting/End Preparation Material

Fit-up Approved Drawings Fit-up Inspection Fab.Supvr. R R

Check Curvature Template weld/NDT Report QA/QC

5.7.2 Inspection Continues Welding WPS

Visual/ Dimension
5.7.3 NDT DPT- total Weld 100% DPT
6 Bottom plate Assembly
6.1 Bottom plate Laying Fit-up,Welding/ Approved Drawings
Dimension Cutting Plan ,Orientation
6.2 Inspection Fit-up,Tacking WPS Fit-up Inspection
Misalignment Proj.Doc:API650/ weld/NDT Report
Distortion H H R
Visual
(Floor flatness tolerence
Dimensional shall be 15mm in any one Test Reports
meter)

6.3 NDT 10% RT onButt Weld API 650 Sec.6 Test Reports H W R
100% DPT total Weld API 650 Sec6.6
6.4 Testing Vaccum box Test Procedure Inspector

7 Shell Course Assembly

7.1 Shell Course 1st Lay-out

Vertical joint Fit-up
7.1.1 Inspection Fit-up,Tacking
Root-Gap
Misalignment Approved Drawings

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 Approved wps Fit-up Inspection Fab.Supvr. H W R
Check Curvature Template weld/NDT Report QA/QC

Plumpness 1.5mm /M/ of height Inspector

7.1.2 Vertical welding Check Curvature
Distortion
Plumpness
During Welding
7.1.3 Back Gouge /Weld Back Grinding and 100% DPTafter QA/QC H S R
DP Testing Back Gouging Inspector

7.2 Shell Course 2nd Vertical joint Fit-up

Horizontal joint fit-up

7.2.1 Inspection Fit-up,Tacking Approved Drawings Fit-up Inspection/ Fab.Supvr. H S R

Root-Gap Template 5 mm Plate NDT Report QA/QC

Misalignment

7.2.2 Vertical Weld Back Grinding and

DP Testing 100% DPTafter Back NDT Report QA/QC H S R
Gouging
7.2.3 Back Gouge / Weld Back Grind and DP Test Inspector

7.3 Shell To Shell Joint

7.3.1 Fit-up Fit-up,Tacking Approved Drawings
Root-Gap Approved wps
Misalignment
7.3.2 Welding
7.3.3 Back Gouge / Welding Back Grind / DP testing
7.3.4 Inspection Check Peaking, Approved Drawings ,wps Fit-up Inspection Fab.Supvr.
Banding Template weld/NDT Report QA/QC
Verticality During API 650 5-2-3-3 Inspector
Welding API 650 6-1-2-2/
Remove entrap slags 6-1-2-3 H W R
by Grinding Absence of defects.
7.3.5 NDT To be carried-out DPT 100%DP-after B/G

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 on Grinded Area 100%RT on T joints
Client's Instruction 10%RT on butt welds
100% DPT carried-out 100%DP-on all joints
External and internal
Welding

8 Man-Hole Opening (Shell)

Mark Location Approved Drawings _ Fab.Supvr. H R R

Check Orientation QA/QC

9 Crub Angle Assembly on Tank

Cutting/Endpreparation
Fit-up
Check Curvature Fit-up Inspection
Verticality WPS weld/NDT Report H R R
Continues Welding Approved Drawings Fab.Supvr.

9.1 Inspection/Testing Visual/Dimensional WPS QA/QC

10%DPT on Completed
API 650 Test report Inspector
weld

10 Roof
10.1 Roof Errection Mark Location WPS Fit-up Inspection Fab.Supvr.
Fit-up Approved Drawings weld/NDT Report QA/QC

Continues Welding Inspector H S R

100%DPT on Completed
Test report
weld

10.2 Inspection/ NDT Visual/Dimensional

10.3 Field joint with backing

strip
Seal run on backing strip
10.4 Man-Hole/ Nozziles Mark Location
Check Orientation WPS

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 Dimention Approved Drawings
Fit-up
Welding
10.5 Re-Inforcement Pad To be rolled to suit
roof plate curvature roof plate curvature
Fit-up Fit-up Inspection Fab.Supvr. H S R
Welding weld/NDT Report QA/QC

10.6 Inspection Visual

Dimention
Projection
Elevation
100%DPT on Completed
10.7 Testing API 650 5-3-3 Inspector H W R
weld
Pneumatic Testing Procedure Test report
No Leakage

11 Shell Plate to Bottom Plate

11.1 Assembly Fit-up

Dimention

Welding Fit-up Inspection

WPS

11.2 Inspection/Testing After Root-Run to be Approved Drawings weld/NDT Report H W W

carried-out Penetrant/ API 650 5-2-4-1-b Test report Fab.Supvr.

Developer Test QA/QC

100%DPT on Completed
100% DPT on both side Inspector
weld

Visual

Dimention

Peaking/ Banding

Verticality

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12 Shell-Nozzles/Man-Hole

12.1 Assembly Mark Location

Cutting Approved Drawings Fit-up Inspection

Fit-up Orientation weld/NDT Report Fab.Supvr. H S R

Check Orientation QA/QC

Elevation Test report

Projection

Welding

12.2 Re-Inforcement Pad Pad to be rolled to suit WPS

Shell plate Curvature Approved Drawings

Fit-up Fit-up Inspection

Welding weld/NDT Report Fab.Supvr.

H S R

12.3 Testing/NDT 100% DPT on QA/QC

completed Weld

Pneumatic Testing API 650 5-3-3 Test report

13 External Fittings
13.1 Earthing Boss Mark Location
Fit-up
Welding
13.2 Bolting Braket Mark Location
Fit-up
Welding
13.3 Testing/Inspection 100% DPT on Fit-up Inspection Fab.Supvr.
completed Weld Approved Drawings weld/NDT Report QA/QC H S R
Visual Inspector
13.4 Lifting Lug Mark Location Test report
Fit-up

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 Welding
100% DPT on
completed Weld
13.5 Pad plate For N1 Mark Location
Fit-up
Welding
13.6 Davit for Manhole Flange Mark Location Approved Drawings Fit-up Inspection Fab.Supvr.
weld/NDT Report QA/QC

13.7 Roof Vents Welding Inspector H S R

Test report
13.8 Ladder/ Platform

13.9 Testing/Inspection 100% DPT on

completed Weld

14 Name Plate

14.1 Fixing of Bracket Mark Location

Letters,Numbers 150mm API 650 Sec.8 Client's

Report QA/QC Inspector H W R
high Black Painted. Instruction

Visual

15 Removal of Temparory Tack welds/ Cleats

15.1 Removal of Temparory
Tack Welds and Cleats 100%DP on grinded 100%DP on grinded H S R
15.2 NDT area area
16 Passivation
Stain Clean Pickling Slag Removal Absence of
16.1 Completed Weldment Visual Inspection Report
Paste shall be used Heat Tint QA/QC Inspector H W R
16.2 Inspection Visual
17 Final Inspection

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 17.1 Visual/Dimensional Dimention Approved Drawings
Inspection Verticality Specification
Plumpness Requirements Fab.Supvr.
Peaking/ Banding API 650 Inspection Reports QA/QC

Nozzile,Manhole Dimenion tolerance Inspector

H H W
Orientation API 650 Sec.5-5

Elevation
Projection
Weld Visual

18 Mechanical Completion
18.1 Punch List Punch List

Drawing Inspection Reports QA/QC H W R

Scope Inspector
API 650

19 Testing
19.1 Water Fill Test Preparation
Potable Water shall be API 650 5-3-6 H H W
Filling/Setting Test Procedure
Drawing Fab.Supvr.
Weld Map Test report QA/QC

Absence of Leakage Inspector

20 Painting

20.1 Galvanized Ladder Garnet Mfrs.Recommentation Report

External Structurals Climatic Condition Record H S R

Sweep Blasting Product Data Sheet DEQ/FORM/QAQC/013 QA/QC

Batch Certificate DEQ/FORM/QAQC/014 Painting Supvr.

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 Sweep Blasting AS PER: SMt.ci.002

21 Ladder/ Platform

21.1 Installation Install Ladder Platform Approved Drawings Fab.Supvr.

As per Drawing Report QA/QC H R R

21.2 Inspection Visual

22 QA/QC Dossier

22.1 Final Acceptance As Built Documents Quality Control And QC Dossier

Reports Inspection Test Plan Final Acceptance QA/QC H R H

Records Letter
Legends: DEW-Danem Engineering Works . QAFCO . TPI- Third Party Inspection
H-Hold Point. W-Witness. R - Review. S-Surviellance. M- Monitoring

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