100% found this document useful (1 vote)
160 views3 pages

Danem Engineering Works - WLL: Inspection & Test Plan

This document outlines an inspection and test plan for the fabrication and installation of pipe spools with 18 steps. It details the quality characteristics to be verified at each step, the controlling documents, acceptance criteria, verifying documents, and responsible parties. Key steps include engineering drawings approval, welding consumables and procedures, visual and non-destructive testing of welds, hydrotesting, mechanical completion at the shop, blasting and painting, shipping, and site installation checks. The overall goal is to ensure all pipe spool fabrication and installation meets contractual quality requirements and applicable standards.

Uploaded by

Rejoy baby
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
160 views3 pages

Danem Engineering Works - WLL: Inspection & Test Plan

This document outlines an inspection and test plan for the fabrication and installation of pipe spools with 18 steps. It details the quality characteristics to be verified at each step, the controlling documents, acceptance criteria, verifying documents, and responsible parties. Key steps include engineering drawings approval, welding consumables and procedures, visual and non-destructive testing of welds, hydrotesting, mechanical completion at the shop, blasting and painting, shipping, and site installation checks. The overall goal is to ensure all pipe spool fabrication and installation meets contractual quality requirements and applicable standards.

Uploaded by

Rejoy baby
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 3

DANEM ENGINEERING WORKS.

WLL
INSPECTION & TEST PLAN

FABRICATION AND ISTALLATION OF PIPE SPOOLS

QUALITY CHARACTERISTIC TO CONTROLING ACCEPTANCE VERIFYING RESPONSIBL


SL # DEW TPI QG
CONTROL BE VERIFIED DOCUMENTS CRITERIA DOCUMENTS E PERSON
ACTIVITY

CONTRACTUAL DESIGN
APPROVED CONTRACTUAL DRAWINGS
DOCUMENTS ENGR.: H R
1.0 ENGINEERING DRAWINGS DOCUMENTS CALCULATIONS NA
RELEVENT PROJECT
SITE SURVEY RELEVENT REQUIREMENTS
STANDARDS MNGR.
STANDARDS

PRELIMINARY
ACTIVITIES
DRAWING APPROVED
APPROVED APPROVED
APPROVAL LETTER OF PROJECT
2.0 DRAWING - DRAWING H NA R
TECHNICAL SIGNATURE ON MANAGER
SPECIFICATIONS SPECIFICATIONS
DOCUMENTS DOCUMENTS
PRIOR TO
START OF
MANUFACTURE
SHOP
DIMENSION
3.0 FABRICATION APPROVED INSPECTION QA/QC
HEAT No., GARDE, APPROVED
PRIOR TO DRAWING REPORT FAB. H NA R
SIZE, SPECS DRAWING
CUTTING OF SUPVR
PIPE

WELDING CONSUMABLE BATCH MFRS RECOM- QA/QC


4.0
CONSUMABLES / CERTIFICATE - MENDATIONS AS - H NA S/R
FILLER WIRE PER WPS STORE
KEEPER

NA
WELDING APPROVED WPS/ PQR ASME SECVIII DIV I, -
5.0 WPS/PQR,WELDERS WELDERS ASME B 31.3, QA/QC H H/W
CERTIFICATE CERTIFICATE CLIENT SPEC
QP SPEC.

CONTROL POINTS: H: HOLD S: SURVEILLANCE R: REVIEW W: WITNESS WI: WELDING INSPECTOR JO: JOB OFFIC PAGE 1 OF 3
DANEM ENGINEERING WORKS.WLL
INSPECTION & TEST PLAN

FABRICATION AND ISTALLATION OF PIPE SPOOLS

QUALITY CHARACTERISTIC TO CONTROLING ACCEPTANCE VERIFYING RESPONSIBL


SL # DEW TPI QG
CONTROL BE VERIFIED DOCUMENTS CRITERIA DOCUMENTS E PERSON
ACTIVITY

NO SURFACE AND
VISUAL 100% VISUAL APPROVED SUB SURFACE
6.0 INSPECTION INSPECTION DRAWINGS DEFECTS INSPECTION H NA R/S
ON COMPLETED WELD WELD MAP ,CLIENT SPEC, REPORT QA / QC
ASME B 31.3

ASME B 31.3/ QG
WELD MAP
AS PER THE DRG AND SPEC,ASME SEC VIII TEST REPORTS H NA R/S
7.0 NDT
SCOPE OF WORK
DRAWING
DIV I
LEVEL II
INSPECTOR

9.0 HYDROTESTING HYDROTEST TEST PACKAGE ASME B31.3/QG HYDROTEST QA/QC


PROCEDURE TEST SPEC PACKAGE, SITE SUPVR
HYDROTEST , SHOWING THE TEST PROCEDURE LEAK TEST SITE H NA R/W
PACKAGE LIMITS/SPADES/BLINDS APPROVED REPORT ENGINEER
APPROVAL AND LOCATION. DRAWINGS.
RELEASE BY ISOMETRIC DRAWING QG SPEC .
CLIENT FOR PIPING SYSTEMS ASME B31.3
UNDER TEST.
WELDMAP/WELD
SUMMARY/ NDT
REPORTS.
CALIBRATION
CERTIFICATES OF
PRESSURE GAUGES
AND CHART
RECORDER.
TEST PRESSURE 1.5
TIMES OF DESIGN
PRESSURE.

MECHANICAL SHOP ACTIVITIES APP. DRAWING


COMPLETION HAVE TO PROJECT H NA R/H
(SHOP COMPLETED PRIOR TO WELD MAP SPECIFICATION QC DOCUMENTS QA/QC
10.0 FABRICATION) RECORDS FAB SUVR.
SHIPPING TO SITE

CONTROL POINTS: H: HOLD S: SURVEILLANCE R: REVIEW W: WITNESS WI: WELDING INSPECTOR JO: JOB OFFIC PAGE 2 OF 3
DANEM ENGINEERING WORKS.WLL
INSPECTION & TEST PLAN

FABRICATION AND ISTALLATION OF PIPE SPOOLS

QUALITY CHARACTERISTIC TO CONTROLING ACCEPTANCE VERIFYING RESPONSIBL


SL # DEW TPI QG
CONTROL BE VERIFIED DOCUMENTS CRITERIA DOCUMENTS E PERSON
ACTIVITY

AS PER APPROVED SURFACE


PAINTING PAINTING
11.0 BLASTING DRG AND SCOPE OF
PROCEDURE
QG SPEC PREPARATION
INSPECTOR
H NA R
&PAINTING WORK AND PAINTING
REPORT

DELIVERY NOTE RELEVENT


12.0 SHIPPING TO
FINAL REVIEW AND
DOCUMENTS
DELIVERY NOTE FAB SUPVR H NA R
APPROVAL
SITE
IDENTIFICATION MARK

SITE DIMENSIONS , APPROVED PROJECT QC DOCUMENTS QA/QC H NA R/S


13.0 INSTALLATION ALIGNMENT AND DRAWING REQUIREMENT ENGINEER
TIGHTNESS CHECKING

QUALITY
18.0 QUALITY CONTRACTUAL DOCUMENTS AND INSPECTION TEST QA/QC NA
QC DOSSIER H R/H
DOSSIER REQUIREMENTS REPORTS PLAN ENGINEER
CLIENTS
REQUIREMENTS

PREPARED BY DANEM REVIEWED BY DANEM CHECKED BY APPROVED BY QG

NAME: NAME: NAME: NAME:


SIGN: SIGN: SIGN: SIGN:
DATE: DATE: DATE: DATE:

CONTROL POINTS: H: HOLD S: SURVEILLANCE R: REVIEW W: WITNESS WI: WELDING INSPECTOR JO: JOB OFFIC PAGE 3 OF 3

You might also like