Belt transmissions - V-belts [in]

i Calculation without errors. Pulley 1 Pulley 2 Pulley 3

ii Project information
? V-Belts, 3 Pulleys
1.0 Manner of loading, operational parameters
1.1 Transferred power / power distributed to pulleys P 100 89.44000244 5.00 [HP]
1.2 Speed of pulleys n 2000.0 850.0 2000.0 [rpm]
1.3 Transmission ratio i 2.353 1.000
1.4 Torque Mk 262.60 552.63 13.13 [lb.ft]
1.5 Type of driving units (loading) A…Continuous or light shocks

1.6 Types of driven machine (loading) A…Light duty

1.7 Daily loading of the transmission A…Less then 8 hours

1.8 Belt slip coefficient 0.89 0.89 [%]

1.9 Transmission efficiency 94 94.4 [%]
1.10 Automatic design - press the button
2.0 Design of geometry and number of belts
2.1 Recomended type of V-belt n = 2000; P = 100

5000 5000
n [/min]

n [/min]

1000
A,AX 1000 3V
B,BX
500 500
C,CX 5VX,5V
D 8V
100 100
1 5 10 50 100 P[HP] 500 1000 1 5 10 50 100 P[HP] 500 1000

2.2 V-Belt type / Optimization 3…5V - ANSI/RMA IP22

2.3 Table Pitch diameter (outer) selection 7 (7.1) 7 (7.1) 7 (7.1) [in]
2.4 Calculating diameter of the pulley Dp 9.15 21.34 9.07 [in]
2.5 Recomended axis distance (min-max) C 15.9 - 76.2 15.8 - 76 9.5 - 45.5 [in]
2.6 Axis distance between pulleys (C12, C23, C31) C 32.82 19.73 19.63 [in]
2.7 Length of the belt - Calculated/Min./Standardized Lw 118.00 > 89 118 (1180) [in]
2.8 The angle between the pulleys (a1, a2, a3) α 33.61 33.41 112.98 [°]
2.9 The angle of wrapping of the pulley (b1, b2, b3) β 135.80 175.41 48.79 [°]
2.10 Power transferred by one belt to a pulley PR 26.21 29.51 13.18 [HP]
2.11 Calculated (exact) number of belts k 3.82 3.03 0.38
2.12 Necessary number of belts / approximate weight 4 140.47 [lb]

25
20
15
10
5
0
-10 -5 0 10 20 30 40 50

-10
-15

3.0 Results, coefficients

3.1 Coefficients
3.2 - Coefficient of wrapping angle c1 0.88 0.99 0.44
3.3 - Coefficient of operational loading c2 1
3.4 - Coefficient of belth length c3 0.99
3.5 Axis distance adjustability c12 c23 c31
3.6 - For tightening of the belt x 2.04 1.89 4.57 [in]
 3.7 - For easier installation of the belt y 1.32 1.40 1.98 [in]
3.8 Force conditions, speed
3.9 - Coefficient of safety 1.1 1.1
3.10 - Belt speed / max. for the given type v 4790.58 < 8000 [ft/min]
3.11 - Bending frequency of the belt fs 24 [/s]
3.12 - Tensile force Fu 688.85 616.11 34.44 [lb]
3.13 - Centrifugal force Fc 135.05 [lb]
3.14 - Prestressing of the belt Fo 698.18 567.67 201.52 [lb]
3.15 - Static force on the shaft (at rest) Frs 1293.77 1395.24 576.72 [lb]
3.16 - Force in the loaded belt strand F1 1042.61 1006.24 715.40 [lb]
3.17 - Force in the unloaded belt strand F2 353.76 390.13 680.96 [lb]
3.18 - Total radial force on the shaft (bearings) Fr 1319.47 1395.46 577.58 [lb]

4.0 Pulley and belts dimensions

bw - [in]
bo 0.625 [in]
bu - Belt dimensions [in]
h 0.53125 [in]
hw - [in]
D 9.25 21.44 9.17 [in]
Dp 9.15 21.34 9.07 [in]
α 38 42 38 [°]
b1 0.6 [in]
f 0.5 [in]
e 0.688 Pulley dimensions [in]
b 0.05 [in]
t 0.59 [in]
w 3.064 Pulley width [in]
 ? V-Belts, 2 Pulleys
5.0 Manner of loading, operational parameters
5.1 Transferred power / power distributed to pulleys P 130 111.38 [HP]
5.2 Speed of pulleys n 1500.0 890.0 [rpm]
5.3 Transmission ratio i 1.685
5.4 Torque Mk 455.17 657.29 [lb.ft]
5.5 Type of driving units (loading) B…Moderate shocks

5.6 Types of driven machine (loading) B…Medium duty

5.7 Daily loading of the transmission B…Over 8 - less than 16 hours

5.8 Belt slip coefficient 0.68 0.68 [%]

5.9 Transmission efficiency 85.7 85.7 [%]
5.10 Automatic design - press the button
6.0 Design of geometry and number of belts
6.1 Recomended type of V-belt n = 1500; P = 130

5000 5000
n [/min]

n [/min]
1000
A,AX 1000 3V
B,BX
500 500
C,CX 5VX,5V
D 8V
100 100
1 5 10 50 100 P[HP] 500 1000 1 5 10 50 100 P[HP] 500 1000

6.2 V-Belt type / Optimization 4…8V - ANSI/RMA IP22

6.3 Table Pitch diameter (outer) selection 16.8 (17) 12.3 (12.5) [in]
6.4 Calculating diameter of the pulley Dp 16.8 28.1 [in]
6.5 Axis distance / optimum value / min-max c12 49.34 44.9 27 - 89.8 [in]
6.6 Length of the belt - Calculated/Min./Standardized Lw 169.90 > 125.8 170 (1700) [in]
6.7 The angle of wrapping of the pulley (b1, b2, b3) β 166.82 193.18 [°]
6.8 Power transferred by one belt to a pulley PR 68.00 72.14 [HP]
6.9 Calculated (exact) number of belts k 1.91 1.54
6.10 Necessary number of belts / approximate weight k/m 2 175.12 [lb]

40

30

20

10

0
-20 0 20 40 60 80
-10

-20

7.0 Results, coefficients

7.1 Coefficients
7.2 - Coefficient of wrapping angle c1 0.97 1.03
7.3 - Coefficient of operational loading c2 1.3
7.4 - Coefficient of belth length c3 0.94
7.5 Axis distance adjustability
7.6 - For tightening of the belt x 2.57 [in]
7.7 - For easier installation of the belt y 2.14 [in]
7.8 Force conditions, speed
7.9 - Coefficient of safety 1.200 1.20
7.10 - Belt speed / max. for the given type v 6596.86 < 8000 [ft/min]
7.11 - Bending frequency of the belt fs 23 [/s]
7.12 - Tensile force Fu 650.31 [lb]
7.13 - Centrifugal force Fc 335.45 [lb]
7.14 - Prestressing of the belt Fo 836.03 [lb]
7.15 - Static force on the shaft (at rest) Frs 1661.01 [lb]
7.16 - Force in the loaded belt strand F1 1161.18 [lb]
7.17 - Force in the unloaded belt strand F2 510.87 [lb]
7.18 - Total radial force on the shaft (bearings) Fr 1662.69 [lb]

8.0 Pulley and belts dimensions

bw - [in]
bo 1 [in]
bu - Belt dimensions [in]
h 0.875 [in]
hw - [in]
D 17.00 28.32 [in]
Dp 16.80 28.12 [in]
α 40 42 [°]
b1 1 [in]
f 0.75 [in]
e 1.125 Pulley dimensions [in]
b 0.1 [in]
t 0.99 [in]
w 2.625 Pulley width [in]
9.0 Graphical output, CAD systems
9.1 Output of 2D drawing to: AutoCAD LT xx

9.2 Scale of 2D drawing Automatic

9.3 Use the data from calculation of: Of two pulleys

9.4 Detail: Pulley 1 α 20 [°]

9.5 Text description (Information for BOM) Pulley 1

Row 1 (BOM attribute 1) Pulley 8V
Row 2 (BOM attribute 2) Dp=16.8; k=2
Row 3 (BOM attribute 3) ANSI/RMA IP22
Pulley 2
Row 1 (BOM attribute 1) Pulley 8V
Row 2 (BOM attribute 2) Dp=28.12; k=2
Row 3 (BOM attribute 3) ANSI/RMA IP22
Pulley 3
Row 1 (BOM attribute 1) Pulley 5V
Row 2 (BOM attribute 2) Dp=9.07; k=4
Row 3 (BOM attribute 3) ANSI/RMA IP22
Belt
Row 1 (BOM attribute 1) Belt 8V
Row 2 (BOM attribute 2) Lw=169.9; k=2
Row 3 (BOM attribute 3) ANSI/RMA IP22