Preview: Reusing Recycled Aggregates in Structural Concrete
Preview: Reusing Recycled Aggregates in Structural Concrete
AGGREGATES IN STRUCTURAL
CONCRETE
By
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KOU, Shicong
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B.Eng., MSt
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Ph.D.
THE HONG KONG
POLYTECHNIC UNIVERSITY
2006
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CERTRIFICATE OF ORIGINALITY
I hereby declare that this thesis is my own work and that, to the best of my
material that has been accepted for the award o f any other degree or diploma, except
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KOU SHICONG
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R e p r o d u c e d w ith p e r m issio n o f th e co p y rig h t o w n er . F u rth er rep ro d u ctio n p roh ib ited w ith o u t p e r m issio n .
Abstract o f thesis entitled
‘Reusing Recycled Aggregates in Structural Concrete*
ABSTRACT
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construction and demolition (C&D) materials each year. The disposal of waste has
become a severe social and environmental problem in the territory. The possibility of
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recycling o f waste from the construction industry is thus o f increasing importance. In
addition to the environmental benefits in reducing the demand on land for disposing
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the waste, the recycling C&D wastes can also help to conserve natural materials and
been conducted since the end o f the 2nd World War. The findings indicated that
masonry units. But in practice, recycled aggregate is not commonly used in the
produced to form structural elements which have to meet strict strength and
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industry.
The aim o f the thesis is to provide a scientific bases for the possible use of recycled
The characteristics o f the recycled aggregates produced both from the laboratory and
sourced from a commercially operated pilot C&D material recycling plant was first
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studied. A mix proportioning procedure was then established to produce six series of
concrete mixtures using different percentages of recycled coarse aggregates with and
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without the use o f fly ash. The water-to-cement (binder) ratios of 0.55, 0.50, 0.45 and
The fresh properties of recycled aggregate concrete (RAC) were first quantified. The
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influences o f recycled aggregate on the slump, air content and bleeding of the fresh
concretes were also investigated. The results confirmed that use of recycled
took longer to decrease to zero when compared with the concrete with natural
aggregates. The use o f recycled aggregates also resulted in a higher rate of bleeding
and bleeding capacity. Delaying the starting of bleeding tests reduced the bleeding
rate and bleeding capacity of recycled and conventional aggregate concrete. The
replacement o f cement by 25% fly ash increased the slump of RAC mixtures and
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The effect o f fly ash on the hardened properties of RAC was then studied and
compared with those RAC prepared with no fly ash addition. The test results showed
that the use of fly ash as a partial replacement of cement decreased the compressive
strength, tensile splitting strength and static modulus o f elasticity. However, the use
strength, tensile splitting strength and static modulus of elasticity. Also, the use of fly
RAC was able to reduce the drying shrinkage and creep and increased the resistance
to chloride-ion penetration o f the RAC. By adjusting the W/C ratio it was possible to
match the designed compressive strength of the RAC containing 100% recycled
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aggregate with that of the corresponding natural aggregate concrete.
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Furthermore, the effects of steam curing on the hardened properties o f RAC were
investigated. The results showed that steam curing at 65 °C increased the early ages
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(1, 4, and 7-day) strength o f all concrete mixtures. However the 28 and 90-day
strengths and Young’s modulus o f the steam cured concrete were lower than those of
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the water cured concrete. Steam curing reduced the drying shrinkage and creep and
increased the resistance to chloride-ion penetration of RAC and fly ash RAC.
aggregates and the old mortar/cement paste o f the recycled aggregates and the
interfacial transition zones between natural and recycled aggregates and the new
cement pastes were analyzed by SEM and EDX-mapping. The effect o f recycled
aggregate on the pore size distributions of the RAC was also studied and found to be
dependent on the percentage o f coarse aggregate substituted and whether or not fly
ash was used. The experimental results indicated that steam cured conventional
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with the steam cured RAC. The total porosity and the average pore size of the RAC
cement by fly ash reduced the total porosity and the average pore size of both the
Moreover, a detailed set of results on the fracture properties for RAC were obtained.
It was found that recycled aggregates increased the matrix-aggregate interfacial bond
strength and fracture energy. Fly ash replacement at a level o f 25% also increased the
bond strength and fracture energy o f RAC. The experimental results showed a
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substantial improvement in the post-peak ductility for the RAC when fly ash was
used.
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Based on the detailed experimental results, a number o f recommendations were made
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on how to optimize the use of recycled aggregates for structural concrete production.
Also, suggestions were made on improving the production process of concrete using
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recycled aggregate.
This thesis is submitted for the degree of Doctor of Philosophy at The Hong Kong
Polytechnic University, Hong Kong, China. The work described in this thesis was
carried out by the candidate during the years 2002 to 2005 in Department of Civil
and Structural Engineering at the Hong Kong Polytechnic University under the
supervision o f Professor C. S. Poon, the chief supervisor, and Dr. L. Lam, the
Co-supervisor.
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Eleven papers were written by the candidate based on the work presented in this
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thesis.
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281-289.
2. Poon, C. S., Shui, Z. H., Lam, L., and Kou, S. C. “Influence o f moisture states
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R e p r o d u c e d w ith p e r m issio n o f th e co p y rig h t o w n er . F u rth er rep ro d u ctio n p roh ib ited w ith o u t p e r m issio n .
3. C. S. Poon, S. C. Kou, and L, Lam. “Influence o f recycled aggregate on slump
publication (2006).
blocks with classified fly ash and rejected fly ash with the addition of anhydrite
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replacement on the properties of recycled aggregate concrete. Submitted to
Publication (2005).
Conference Papers
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International Conference on Innovation and Sustainable Development o f Civil
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Aggregate Concrete Prepared with Fly Ash”. Proceeding o f the International
Patent:
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Intellectual Property Department The Government o f the Hong Kong Special
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ACKNOWLEGEMENTS
When I started my doctoral study, I did not think that it would involve so many
people in the project. The study was carried out with the unconditional support of my
The work presented in this thesis was carried out at the Department of Civil and
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my gratitude to my Chief Supervisor Professor C. S. Poon, for his great commitment
to my work and for his care, both on the professional and a personal level. His good
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relations with researchers around the world enabled the establishment of new
contacts, which contributed a great deal to make my PhD studies a very fruitful and
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Co-Supervisor Dr. L. Lam for his support and encouraging attitude to my work.
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The author wishes to thank Professor Z. S. Lin, from the Wuhan University of
Technology, who provided the facilities and critical comments for the experiments
The author is also appreciative of the assistance provided; valuable comments and
suggestions made by Mr. Dixon Chan, Research Assistant o f the Department of Civil
and Structural Engineering at The Hong Kong Polytechnic University, who proof
read Chapters 3, 4, 5, and 6, and assisted in performing some tests of the concrete
properties.
R e p r o d u c e d w ith p e r m issio n o f th e co p y rig h t o w n er . F u rth er rep ro d u ctio n p roh ib ited w ith o u t p e r m issio n .
Acknowledgement must be given to Mr. K. H. Wong, and Mr. H. Y. Yau, Technicians
Polytechnic University, for their assistance and support during the study. Thanks are
also extended to all staff members of the Department of Civil and Structural
Engineering o f The Hong Kong Polytechnic University, for the friendly and
Special thanks are due to the author’s wife for her continued support during the past
years. The completion of this doctoral thesis would have definitely not been possible
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without the encouragement, patient and love from the author’s family. This thesis is
in turn dedicated to the author’s wife, Xiangjun, and lovely son, Zongjie.
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TABLE OF CONTENT
CERTRIFICA TE OF ORIGINALITY.........................................................I
ABSTRACT....................................................................................................... II
PR EFA CE.........................................................................................................VI
A C K N O W LED G EM EN TS........................................................................... X
LIST O F TA BLES..................................................................................XVIII
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LIST OF FIG U R E S................................................................................. XXIII
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CHAPTER 1 INTRODUCTION
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2.1 Introduction.............................................................................................................8
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2.3.4 Contaminants.............................................................................................. 39
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2.7 Summary.............................................................................................................. 61
3.1 Introduction...........................................................................................................66
3.2 Materials................................................................................................................67
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3.2.2 Aggregates...................................................................................................68
3.2.3 Superplasticizer.......................................................................................... 77
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CONCRETE
4.1 Introduction........................................................................................................... 96
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4.2 Test results and discussions................................................................................. 96
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6.2.2 Effect of steam curing on properties of fly ash
6.3 Summary.............................................................................................................199
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CURING CONDITIONS
7.1 Introduction........................................................................................................203
7.5 Summary.............................................................................................................230
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CONCRETE
8.1 Introduction........................................................................................................233
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8.2 Test results and discussions.............................................................................234
8.3 Summary.............................................................................................................249
9.1 Introduction........................................................................................................252
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9.4 Limitation of present study and suggestions for further research............ 263
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R E F E R E N C E S ..............................................................................................................264
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LIST OF TABLES
Chapter 2
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Table 2-6 Los Angeles Abrasion Loss (percentage) of recycled
Chapter 3
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Table 3-3 Properties o f the aggregates................................................................. 75
C hapter 4
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Table 4-1 Results of bleeding tests of Series I concrete mixes......................... 105
Table 4-3 Fresh density and air content of concrete in Series I and II............ 109
C hapter 5
Table 5-1 Compressive strength o f the concrete mixtures in Series 1........... 123
Table 5-2 Compressive strength of the concrete mixtures in Series II........... 124
Table 5-3 Splitting tensile strength of the concrete mixtures in Series 1........ 124
Table 5-4 Splitting tensile strength o f the concrete mixtures in Series II........ 125
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Table 5-5 Compressive strength of the concrete mixtures in Series III.............136
Table 5-6 Compressive strength of the concrete mixtures in Series IV ........... 137
Table 5-8 Compressive strength of the concrete mixtures in Series V I........... 138
Table 5-9 Splitting tensile strength of the concrete mixtures in Series III 140
Table 5-10 Splitting tensile strength o f the concrete mixtures in Series IV .... 141
Table 5-11 Splitting tensile strength of the concrete mixtures in Series V 141
Table 5-12 Splitting tensile strength of the concrete mixtures in Series V I.... 142
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Chapter 6
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Table 6-13 Splitting tensile strengths of concrete mixtures in Series I
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Chapter 7
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Table 7-1 Average pore diameter and total porosity of concrete mixtures
Chapter 8
compression loading..............................................................................249
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