Fully Integrated Ballast Control Ic: Features
Fully Integrated Ballast Control Ic: Features
PD60108B
IR2157
FULLY INTEGRATED BALLAST CONTROL IC
Features
• Thermal overload protection
• Programmable preheat time & frequency • Programmable deadtime
• Programmable ignition ramp • Integrated 600V level-shifting gate driver
• Protection from failure-to-strike • Internal 15.6V zener clamp diode on VCC
• Lamp filament sensing & protection • True micropower startup (150uA)
• Protection from operation below resonance • Latch immunity protection on all leads
• Protection from low-line condition & automatic • ESD protection on all leads
restart (mimics a magnetic ballast)
Description Packages
The IR2157 is a fully integrated, fully protected 600V ballast control IC designed to
drive virtually all types of rapid start fluorescent lamp ballasts. Externally program-
mable features such as preheat time & frequency, ignition ramp characteristics, and
running mode operating frequency provide a high degree of flexibility for the ballast 16 Lead SOIC
design engineer. Comprehensive protection features such as protection from failure (narrow body)
of a lamp to strike, filament failures, low dc bus conditions, thermal overload, or lamp
failure during normal operation, as well as an automatic restart function, have been
included in the design. The heart of this control IC is a variable frequency oscillator
with externally programmmable deadtime. Precise control of a 50% duty cycle is
accomplished using a T-flip-flop. The IR2157 is available in both 16 pin DIP and 16
pin narrow body SOIC packages.
16 Lead PDIP
Typical Connection
+ Rectified AC Line
+ VBUS
R2
R1 R Supply
VDC HO
1 16 Q1
C1 R GHS C BLOCK L RES
CPH VS
2 15
IR2157
C PH C BS
RPH VB
3 14
C SNUBBER
C IGN R PH
RT N/C
4 13 D BOOT
RT R SNUBBER
R RUN
RUN VCC
5 12
C START R START C VCC C RES
CT COM D1
6 11
D2
CT R DT DT LO
7 10 Q2
R GLS
SD CS R4
8 9
C2 R3
R CS
R5
V B U S return
Power Turned On
UVLO Mode
1/
2 -Bridge Off
I Q C C ≅ 1 5 0 µA
C PH = 0V
Oscillator Off
CS > 1.0V
(Over-Current or Hard Switching) CPH > 5.1V
or (End of IGNITION RAMP)
CS < 0.2V
(No-Load or Below Resonance)
or RUN Mode
T J > 175C f MIN Ramps to f R UN
(Over-Temperature)
C P H Charges to 7.6V Clamp
RPH = Open Circuit
RUN = 0V
CS 0.2V Threshold Enabled
Note 1: This IC contains a zener clamp structure between the chip VCC and COM which has a nominal breakdown
voltage of 15.6V. Please note that this supply pin should not be driven by a DC, low impedance power source
greater than the VCLAMP specified in the Electrical Characteristics section.
Electrical Characteristics
VCC = VBS = VBIAS = 15V +/- 0.25V, RT = 40.0kΩ, CT = 470 pF, RPH and RUN leads no connection, VCPH = 0.0V, RDT =
6.1kΩ, VCS = 0.5V, VSD = 0.0V, CL = 1000pF, TA = 25oC unless otherwise specified.
Supply Characteristics
Symbol Definition Min. Typ. Max. Units Test Conditions
VCCUV+ VCC supply undervoltage positive going — 11.4 — VCC rising from 0V
threshold
VCCUV- VCC supply undervoltage positive going — 9.6 — V VCC falling from 15V
threshold
VHYSTUV VCC supply undervoltage lockout hysteresis — 1.8 —
IQCCUV UVLO mode quiescent current — 150 — VCC= 10V rising
IQCCFLT Fault-mode quiescent current (undervoltage — 200 — µA
lockout, shutdown, over-current, over-temp)
IQCC Quiescent VCC supply current — 3.8 — RT no connection, CT
connected to COM
mA
IQCC50K VCC supply current, f= 50kHz — 4.5 — RT =36kΩ, RDT =
5.6kΩ, CT=220pF
VCLAMP VCC zener clamp voltage — 15.6 — V I CC = 10mA
Note 2: Enough current should be supplied into the VCC lead to keep the internal 15.6V zener clamp diode on this lead
regulating its voltage.
Note 3: Due to the fact that the RT input is a voltage-controlled current source, the total RT pin current is sum of all of
the parallel current sources connected to that pin. For optimum oscillator current mirror performance, this total
current should be kept between 50mA and 500mA. During the preheat mode, the total current flowing out of
the RT pin consists of the RPH pin current plus the current due to the RT resistor. During the run mode, the
total RT pin current consists of the RUN pin current plus the the current due to the RT resistor.
4
Preheat Characteristics
Symbol Definition Min. Typ. Max. Units Test Conditions
ICPH CPH pin charging current — 1.0 — µA VCPH = 0V
VCPHIGN CPH pin lgnition mode threshold voltage — 4.0 —
VCPHRUN CPH pin run mode threshold voltage — 5.15 — V
VCPHCLMP CPH pin clamp voltage — 7.6 — ICPH = 1mA
VCPHFLT Fault-mode CPH pin voltage — 0 — mV SD = 5V, CS = 2V,
or Tj > TSD
RUN Characteristics
Symbol Definition Min. Typ. Max. Units Test Conditions
IRUNLK Open circuit RUN pin leakage current — 0.1 — µA VRUN = 5V
VRUNFLT Fault-mode RUN pin voltage — 0 — mV SD = 5V, CS = 2V,
or Tj > TSD
Note 4: When the IC senses an overtemperature condition (Tj > 175ºC), the IC is latched off. In order to reset this Fault
Latch, the SD pin must be cycled high and then low, or the VCC supply to the IC must be cycled below the
falling undervoltage lockout threshold (VCCUV-).
IR2157
5 RUN Run frequency resistor RPH 3 14 VB
6 CT Oscillator timing capacitor
7 DT Deadtime programming RT 4 13 N/C
8 SD Shutdown input
9 CS Current sensing input RUN 5 12 VCC
10 LO Low-side gate driver output
CT 6 11 COM
11 COM IC Power & signal ground
12 VCC Logic & low-side gate driver supply 7 10
DT LO
13 N/C Unused
14 VB High-side gate driver floating supply SD 8 9 CS
15 VS High voltage floating return
16 HO High-side gate driver output
1.0uA
15 VS
CPH 2
7.6V
5.1V
S Q T Q
4.0V 12 VCC
4.0V R1
R Q
RPH 3 2.0V R2 Q
10 LO
I RT
15.6V
RT 4
2.0V 11 COM
RUN 5
I CT = I RT
Q D 0.2V
CT 6 CLK 9 CS
Q S
Q R
Q R
DT 7
1.0V
SD 8
UNDER- OVER-
2.0V
VOLTAGE TEMP
DETECT DETECT
Supply Bypassing and PC Board Layout Connecting the IC Ground (COM) to the
Rules Power Ground
Component selection and placement on the pc Both the low power control circuitry and low side
board is extremely important when using power gate driver output stage grounds return to this pin
control ICs VCC should be bypassed to COM as close within the IC. The COM pin should be connected to
to the IC terminals as possible with a low ESR/ESL the bottom terminal of the current sense resistor in
capacitor, as shown in Figure 1 below. the source of the low side power MOSFET using an
individual pc board trace, as shown in Figure 2. In
addition, the ground return path of the timing
components and VCC decoupling capacitor should
pin 1
C B O O T (surface mount)
be connected directly to the IC COM pin, and not via
separate traces or jumpers to other ground traces on
IR2157
the board.
D Boot (surface mount)
R C S (through hole)
The Control Sequence & Timing The heart of this controller is an oscillator which
resembles those found in many popular PWM voltage
Component Selection
regulator ICs. In its simplest form, this oscillator
consists of a timing resistor and capacitor connected
The IR2157 uses the following control sequence
to ground. The voltage across the timing capacitor
(Figure 3) to drive rapid start fluorescent lamps.
CT is a sawtooth, where the rising portion of the ramp
is determined by the current in the RT pin, and the
falling portion of the ramp is determined by an external
f Start
deadtime resistor RDT. The oscillograph in Figure 4
illustrates the relationship between the oscillator
frequency
f min
5V
V CPH
2V
V RPH
2V
V RUN
Figure 4
The control sequence used in the IR2157 allows
the Run Mode operating frequency of the ballast to
be higher than the ignition frequency (i.e., fstart > The deadtime can be programmed by means of the
fph > frun > fign). This control sequence is external RDT resistor, given a certain range of CT
recommended for lamp types where the ignition capacitor values, using the graph shown in Figure 5.
frequency is too close to the run frequency to ensure
proper lamp striking for all production resonant LC The RT input is a voltage-controlled current source,
component tolerances (please note that it is possible where the voltage is regulated to be approximately
to use the IR2157 in systems where fstart > fph > 2.0V. In order to maintain proper linearity between
fign > frun, simply by leaving the RUN pin open). the RT pin current and the CT capacitor charging
current, the value of the RT pin current should be
Six pins in the IC are used to control the Startup, kept between 50µA and 500µA. The RT pin can
Preheat, Ignition Ramp, and Run modes of also be used as a feedback point for closed loop
operation, and to allow ballast and lamp engineers control.
the flexibility to optimize their designs for virtually
any lamp type.
10
CPH 1.0uA
2
C PH 7.6V
5.1V
S Q
4.0V
4.0V R1
RPH
3 2.0V R2 Q
C IGN R PH
RT IRT
4
RT 2.0V
R RUN RUN
5
C START R START
CT ICT = IRT
6
CT R DT DT
7 UNDER-
VOLTAGE
DETECT
11
the hot filament-to-cold filament resistance is desired The following graphs, Figures 8 and 9, illustrate the
for maximum lamp life, as shown in Figure 7 relationship between the effective RT resistance (i.e.,
the parallel combination of resistors which programs
the CT capacitor charging current) and the operating
frequency.
150
FREQ
(KHz)
CT=220pF,RDT=11K
CT=470pF,RDT=6.2K
100 CT=1nF,RDT=3K
50
drain transistor holding the RPH pin to ground turns CT=220pF, RDT=5.6K
off, and the voltage on this pin charges exponentially CT=470pF, RDT=2.7K
CT=1nF, RDT=1.2K
up to the RT pin potential. During this Ignition Ramp 150
FREQ
Mode, the output frequency exponentially decays to (KHz)
a minimum value. The rate of decay of this frequency
is a function of the RPH * CPH time constant. Because 100
the Ignition Ramp Mode ends when the voltage on
the CPH pin reaches 5.15V, the ignition ramp is
always 1/4th as long as the preheat time. 50
When the CPH pin reaches 5.15V, an open-drain
transistor on the RUN pin turns on, and the external
RRUN resistor is then in parallel with the RT resistor. 0
The Run Mode operating frequency is therefore a 0 5 10 15 20 25 30 35 40
RT (K ohms)
function of the parallel combination of RRUN and
RT , and this means that the operating power of the
Figure 9: fosc versus effective RT (tDEAD = 1.0 usec)
lamp can be programmed by means of RRUN .
12
+ V BUS
R2 VDC 3.0V
1
S Q
R Q
5.1V
R1 C1
from oscillator
section
CPH 1.0uA T Q
2 R Q
7.6V
5.1V Q2
4.0V
R4
Q D 0.2V CS
CLK 9
DT
from lamp Q S
Q R R3
7
lower cathode Q R
R5 R CS
1.0V
SD
8
UNDER- OVER-
2.0V
VOLTAGE TEMP
C2 DETECT DETECT
Figure 10: Lamp protection & automatic restart circuitry block diagram with external component connection.
The first of these protection pins senses the voltage pump off of the output of the half-bridge). In this
on the DC bus by means of an external resistor case, the voltage on the VDC pin will shut the oscillator
divider and an internal comparator with hysteresis. off, thereby protecting the power transistors from
When power is first supplied to the IC at system potentially hazardous hard switching. Approximately
startup, 3 conditions are required before oscillation 2V of hysteresis has been designed into the internal
is initiated: 1.) the voltage on the VCC pin must comparator sensing the VDC pin, in order to account
exceed the rising undervoltage lockout threshold for variations in the dc bus voltage under varying
(11.5V), 2.) the voltage at the VDC pin must exceed load conditions. When the dc bus recovers, the chip
5.1V, and 3.) the voltage on the SD pin must be below restarts from the beginning of the control sequence,
approximately 1.85V. If a low dc bus condition occurs as shown in timing diagram 11 below.
during normal operation, or if power to the ballast is
shut off, the dc bus will collapse prior to the VCC of
the chip (assuming the VCC is derived from a charge
13
rectified
AC line + VB U S
VDC HO
1 16 Q1
5 RGHS
CPH VS
VDC 2 15 CBLOCK LRES
IR2157
3 RPH VB
3 14 C BOOT R SUPPLY
RSNUBBER
RT N/C
4 13
D BOOT D1 CS N U B B E R
RUN VCC
5 12
4 CRES
CT COM CVCC
6 11
D2
CT DT LO
7 10 Q2
R GLS
SD CS
8 9
R3 R4
8 C2 RCS
CPH R5
V B U S return
15
15
HO-VS
SD
RUN mode Low VDC Restart
CPH
Lamp Presence Detection and
Automatic Restart
15
Thus, for a lamp removal and replacement, the ballast and under-resonance conditions, there is a negative-
automatically restarts the lamp in the proper manner, going threshold of 0.2V which is enabled at the onset
maximizing lamp life and minimizing stress on the of the run mode. The sensing of this 0.2V threshold
power MOSFETs or IGBTs. The SD pin contains an is synchronized with the falling edge of the LO output.
internal 7.5V zener diode clamp, thereby reducing
the number of external components required. Figures 15, 16 and 17 are oscillographs of fault
conditions. Figure 15 shows a failure of the lamp to
Half-Bridge Current Sensing and strike, Figure 16 shows a hard switching condition
Protection and Figure 17 shows an under-current condition.
VDC HO
1 16 Q1
R GHS
CPH VS
2 15
IR2157
1
RPH VB / 2 Bridge output
3 14 CBOOT R SUPPLY
R SNUBBER
RT N/C
4 13
DBOOT D1 C SNUBBER
RUN VCC
5 12
CT COM C VCC
6 11
D2
DT LO
7 10 Q2
R GLS
SD CS
8 9
R3
R CS
V B U S return
15
rectified
AC line +V B U S
VDC HO
Figure 17: Operation below resonance 1 16
R GHS
Q1
CPH VS
2 15
IR2157
1
RPH VB / 2 Bridge output
3 14 CBOOT R SUPPLY
RSNUBBER
RT N/C
4 13
DBOOT D1 CSNUBBER
RUN VCC
5 12
CT COM C VCC
6 11
D2
DT LO
7 10 Q2
R GLS
SD CS
8 9
R3
R CS
V B U S return
IR2157
very low (typically 45mA in the on-state), the majority
D Boot (surface mount)
of the drop in the VBS voltage when Q1 is on occurs
due to the transfer of charge from the bootstrap
capacitor to the gate of the power MOSFET. C VCC (through hole)
Characteristic Curves
0.15
100
0.125 T = -25
T = 25C
10
T = 75C
0.1 T = 125C
Iqcc
(mA)
1
Iqcc 0.075
(mA)
0.1
0.05
0.01 0.025
0
0.001 0 2 4 6 8 10 12
0 2 4 6 8 10 12 14 16 VCC (volts)
VCC (volts)
Figure 22: I QCC versus V CC and temperature
Figure 21: IQCC versus VCC (VCC < VCC+)
4 30
25
T = -25
3.5 T = 25C
20
T = 75C
Iqcc
T = 125C
(mA)
Iqcc
(mA) 15
3 T = -25 10
T = 25C
T = 75C
T = 125C 5
2.5 0
11.5 12.5 13.5 14.5 14.5 15 15.5 16 16.5
VCC (volts) VCC (volts)
Figure 23: IQCC versus VCC and temperature Figure 24: VCLAMP versus I QCC and temperature
(VCC > VCC+)
17
80
12
70 T = -25C
11.5 T = 25C
60 T = 75C
Vccuv+ T = 125C
11
50
Vccuv
(V)
Iqbs1
10.5 40
(uA)
30
10
Vccuv- 20
9.5
10
9 0
-25 0 25 50 75 100 125 0 2 4 6 8 10 12 14 16 18 20
Temperature (C) VBS (volts)
Figure 25: VCCUV+ and VCCUV- versus temperature Figure 26: IQBS1 versus VBS
54 210
T = -25C
53.75 207.5
T = 25C
T = 75C
53.5 205
T = 125C
53.25 202.5
fOSC fOSC
53 200
(KHz) (KHz)
52.75 197.5
T = -25C
52.5 195
T = 25C
T = 75C
52.25 192.5
T = 125C
52 190
11 11.5 12 12.5 13 13.5 14 14.5 15 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts) VCC (volts)
Figure 27: fOSC versus VCC and temperature Figure 28: fOSC versus VCC and temperature
(RT=330kΩ, CT=300pF) (RT=6.2kΩ, CT=300pF)
1000 80
T = -25C T = -25C
990
T = 25C T = 25C
T = 75C 70
980 T = 75C
T = 125C T = 125C
970
60
960
tDEAD
950 50
(nsec)
tfall
940 (nsec)
40
930
920
30
910
900 20
11 11.5 12 12.5 13 13.5 14 14.5 15 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts) VCC (volts)
Figure 29: tDEAD versus VCC and temperature Figure 30: tfall versus VCC and temperature
18
160 1.1
T = -25C
T = 25C T = -25C
140 T = 75C T = 25C
1.08
T = 125C T = 75C
T = 125C
120
1.06
trise CS+
100 (volts)
(nsec)
1.04
80
1.02
60
40 1
11 11.5 12 12.5 13 13.5 14 14.5 15 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts) VCC (volts)
Figure 31: trise versus VCC and temperature Figure 32: CS+ threshold versus VCC and temperature
0.235 2.15
T = -25C T = -25C
0.23
T = 25C 2.125 T = 25C
T = 75C T = 75C
0.225 T = 125C T = 125C
2.1
SD+
0.22 (volts)
CS-
(volts) 2.075
0.215
2.05
0.21
2.025
0.205
0.2 2
11 11.5 12 12.5 13 13.5 14 14.5 15 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts) VCC (volts)
Figure 33: CS- threshold versus VCC and temperature Figure 34: SD+ threshold versus VCC and temperature
0.25 5.4
T = -25C
T = -25C
T = 25C 5.35
0.225 T = 25C
T = 75C
T = 75C
T = 125C
5.3 T = 125C
0.2
SD 5.25
hysterisis VDC+
(volts) (volts)
0.175 5.2
5.15
0.15
5.1
0.125
5.05
0.1 5
11 11.5 12 12.5 13 13.5 14 14.5 15 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts) VCC (volts)
Figure 35: SD hysterisis versus VCC and temperature Figure 36: VDC+ threshold versus VCC and temperature
19
3.3 4.15
T = -25C T = -25C
T = 25C T = 25C
3.25
4.1 T = 75C
T = 75C
T = 125C T = 125C
3.2
4.05
VDC- VCPHIGN
3.15 (volts)
(volts)
4
3.1
3.95
3.05
3.9
3 11 11.5 12 12.5 13 13.5 14 14.5 15
11 11.5 12 12.5 13 13.5 14 14.5 15 VCC (volts)
VCC (volts)
Figure 38: VCPHIGN threshold versus VCC and
Figure 37: VDC- threshold versus VCC and temperature temperature
5.25 1.2
T= -25C 1.15
5.2 T= 25C
T= 75C 1.1
T= 125C
5.15 1.05
VCPHRUN
ICPH
(volts) 1
(uA)
5.1
0.95
0.9 T = -25C
5.05
T = 25C
T = 75C
0.85
T = 125C
5
11 11.5 12 12.5 13 13.5 14 14.5 15 0.8
VCC (volts) 11 11.5 12 12.5 13 13.5 14 14.5 15
VCC (volts)
Figure 39: VCPHRUN threshold versus VCC and
temperature Figure 40: ICPH versus V CC and temperature
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http://www.irf.com/ Data and specifications subject to change without notice. 3/1/99
20