JOB SAFETY ANALYSIS – NPPL-JSA-019
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E
1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).
4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).
TITLE: Manual welding PROJECT: Nawara Pipeline No: Rev:
DEVELOPED BY: HSE Team DATE: 07/07/17 APPROVED BY: SIGN: DATE:
Mandatory PPE to be
PPE worn as
→ required
→
SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS
HSE team to assess continuously the
Work condition not safe conditions of work in the assigned area
Procedures and tasks not clear One person to issue work permits PTW system Activity supervisor
Lack of supervisory Toolbox talks / Foreman
Permitting Miscommunication High Competency of personnel and supervisory Tool box Low
work Not correct PPE worn for the activity Talk
Equipment not inspected and Define hierarchy and reporting flowcharts PTW system
certified Inspection coordinator
Define proper PPE to be used for the work
certificates
Check inspection certificates of equipment
for the job
Welding Ignition source Isolate area from combustibles Labelling Activity supervisor
And Fire High Keep away from flammable liquid and gases Low
Grinding Explosion Use designated welding area Fire extinguisher HSE officer / supervisor
Fire extinguisher in place
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JOB SAFETY ANALYSIS – NPPL-JSA-019
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E
1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).
4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).
SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS
Burns Wear long sleeves leather gloves PPE Activity supervisor
Fire catch to clothes and PPE High Wear fire retardant uniforms Low
Wounds by hot torch at the face or Wear welding mask when welding Fire retardant HSE officer / supervisor
parts of the body Wear face shield when grinding uniform
Welding fumes harming to eyes Protect face and eyes with welding mask PPE Activity supervisor
Welding fumes go with respiratory High Use mask ventilation system Low
system causing suffocation and Wear respiratory system protection with Ventilation system HSE officer / supervisor
Welding diseases replaceable cartridges
And
Have ventilation system if enclosed area
Grinding
Compressed gas bottles explosion Inspect gas bottles before transportation and
Person hit by fallen bottle use PPE Activity supervisor
Bottle on the ground causing tripping High Use proper lifting machines and trolley Low
hazard Keep gas bottles stand and protected from Fire extinguisher HSE officer / supervisor
Bottle valve failure falling
Gas hoses burst causing fire or Continuously check hoses condition and Trolley
suffocation replace if necessary, respect expiry date
Check valve failure causing explosion stamped on the hose
Inspect check valves between hoses and
replace if expired
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JOB SAFETY ANALYSIS – NPPL-JSA-019
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E
1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).
4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).
SUPERVISORY
Activity POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES POST RISK
REQUIREMENTS
Toxic gas harm to health and cause Have correct labelling on the gas bottles Activity supervisor
suffocation and / death High Always check the valves on the bottles for Labelling Low
Use of wrong gas material correct working or storage position HSE officer / supervisor
Keep gas storage area ventilated
Eyes harmed by welding arc radiation Wear welding mask to protect eyes from Welding mask Activity supervisor
Welding fumes harming to the eyes High radiation Low
Welding fumes harming to respiratory Have ventilation system in the mask Ventilation system HSE officer / supervisor
system
Welding
And
Grinding Finger / hand cut by grinder Wear long sleeves leather gloves PPE Activity supervisor
Laceration or scratch due to file High Inspect tools before use Low
slippage Use proper tools for filing and hammering First aid kit HSE officer / supervisor
Finger / hand injuries by hammering
Power tools vibration harming to the Avoid long exposure to vibration Fatigue Activity supervisor
body or parts of the body Medium Wear ear defenders when working with management Low
High noise when using grinder grinder or driller HSE Officer
Ear defender
House Equipment and tools remain on site Put back equipment to proper place Plastic bags Activity supervisor
keeping Slip trip and fall Medium Clear all work place from trash Low
Trash left in the work place Segregate trash Trash bins HSE Officer
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JOB SAFETY ANALYSIS – NPPL-JSA-019
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E
1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).
4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).
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JOB SAFETY ANALYSIS – NPPL-JSA-019
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E
1. Expected To Occur (once per week) A. Fatality 1 H H H H M
2. Common (once per month) B. Permanent Disability 2 H H H M M STEP 4: Hazard Risk Assessment
3. Sometimes (once per year) C. Lost Time Injury (LTI) 3 H H M M L H = High Risk (INTOLERABLE, significant and urgent actions required).
4. Rarely (once in < 20 years) D. Medical Treatment / Damage 4 H M M L L M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
5. Highly Unlikely (once in > 20 years) E. First Aid Injury 5 M M L L L L = Low Risk (Negligible / Tolerable, monitor and manage risk).
Participants / Work Crew JSA Reviewed By: Name: Date:
Name (Print Clearly): Signature: Date: Review Comments:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Responsible Supervisors / Foreman
1.
2.
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