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1) The document describes the design of a 4-cylinder in-line diesel engine for truck application with key specifications. 2) Key components like the piston, connecting rod, cylinder liner are designed meeting assumptions on material properties, operating conditions and allowable stresses. 3) Dimensions of the piston like thickness, widths, skirt depth etc. are calculated based on the design considerations and criteria.

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Sagar Patil
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© © All Rights Reserved
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0% found this document useful (0 votes)
113 views8 pages

Edd PDF

1) The document describes the design of a 4-cylinder in-line diesel engine for truck application with key specifications. 2) Key components like the piston, connecting rod, cylinder liner are designed meeting assumptions on material properties, operating conditions and allowable stresses. 3) Dimensions of the piston like thickness, widths, skirt depth etc. are calculated based on the design considerations and criteria.

Uploaded by

Sagar Patil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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4 -St7ke 4 cylimder in line oliee engne fo7 tsv

pp licaditn hoy+o Droduet 135 k brde poue


25 00 Pm with BicP 29.5 ba t Sume pek C7lin
pressure 6o bar .
Desisn he fonuuiny Compoen ts.
Piston
) Connediny Rod

lindo oliy engine


4- Stvoken , 4
N:Speed 3500 p
P: 35 kw
23.5 b
3 MEP
press u7c
T60 ba
Peak

Assumphion i pirton 33.5 Kpa


O Alowable bmdmy TIve
9o MPa
t Aow able Sess for pistn y
k 46.6f
220Cf CT
0.035 MPa
Ckndu cw pry ure
s w
P beari ressure

35 y lo emep X LxA x Nz k
B.P
6o0

29.5x 1 Lx TT nxk
135 10
60

135 1 23.5 1o y L x(lt L) " 0 x


2

o 1 2 =J4

Pston Ha
onthe basis * Canjdeyahe n
Thiekne 4 Pstor Hal
t

1 Gx 33.5
t 2.12 mm
Thckness bod oment clsipation
H
12.56 x k ( T -Ta)

H C Hev xm BP
3
0.05x u Soo 0X O: 13 x 1o
36o0
H:6328.12

6 328 12
220
12-5 x y6.6

49.14 So m

Tyiyher t tw
t 50 mm

Piston Ry
Ley us ssume Tmzs

We na Todiaticknu) t piit Tigs

t D 3P
3D035 x 94
mm

Cnd axiol thickntss fpisto Tiny is


t 0 . + t , to t

lett 6 85

width f top and


b,t to 1-2 tu

letb, . tH
b, 55mm
wdth othey irs 4mds

et
b 2 88 m
No bTadut dept pst 7i
b: t t 0-4
c 3.21 o:4
3:61 mm

Pitn arre
The nagima thikvey (-4)f Ost a
t: o3 D *bt y.5
t o.o3 94 3.61 4
t : 1o 33 mm

p ed Ct,)
iston wal Haickney wadJs

t o.at, 0-2r o.33


t 2.43 mm

P:stn Ski4
o pte
n w that mayimu
W
P To
Ma. S; dethurt

R : 0.1 ny D
l6 x 34
11103.6

Sidthunt odi iv
{
R P» x D x

l o 3 , 64 =
0. 4 y 94x
29S. 30 m

F skirt + length o Ti
Section T o p lamd
'L enyh

+ 4 t + 3 b.)+b,
2.38)+ 5s
295. 3o t (4 2.?2 +3x

m
)Pistn Pin
Outsi oia of Pn end
buh f Sma
A emthf pin in
Tod"
of Connt ctiny
.o Smal end.
D beariny Dresrue
load o he pin d 4 beari
brei
We Knaw hat
1elsuu
Beariny PressuXBeatiny rta
Pod. ( : l i :0.u5 D)

biny P 25 N/mm
tov bronz
de to
We k now+hat mayoad
on he ta

04s x 94 d
6x 34
2
1636. 4
o57.5 d. : 16z T x 3 4 :

d 1o
inside oliamere t pin d ) i
The

0.6x los
mm

moment
Mazimum beneiny
11036 y x 94
M P
8 8
M 304 .67 N-

momnt M,)
Wengwthat ma. bendimy
M: T d-d
clo
1394.67 o 6
1

13.2 mPa
Lneducedbendine ts in Pin i) e ran perm isble
Value fThetn dimenginaot pi are
Sat/fato
Conntetiny Ro
oate actimy on
Connctiny d
Fe I y p x x 3.4 x16
1 0 6 . 4s Nmm

oad
load
Caculatt Cicd buekly
Ws F 0f

Centaly Fo istakten o7 6
We o 36.4xI
55518a.25

i) Caclatiy 't - 3 4t

yea A 2 4trt +(3tst)


A 11t t

T 4 t *Str- 3t t )

12

KT 419t L -34+
12
11E
A

Aso Ty12 12
4e))*L(5t-2e)t"

12

12 1t
A

Ky 0332 t
T 3.2
13
By Rankny -fomula
e VWs OA

1+a

where a 6S30 Nm
Soo

5551.2 33 x 11t
(
152.3424 - t
26

52 94
402ss
0
t - 152.94t 39.1
13 mm

Crss Section
Di menSiom
413 52 m
B 4t
H5t 5 13 65 mm
web t : 13 mm
Thi ckness
3 mm

Thicknes) } e

enel : 11H to ).2H


H, 0t bi
213
H, 15.6 mm

Small end
H t
H
75 H t 0
H
0 . 9 X 13

10.4 mm
H
1 me-tion Crankpin
Toke l.8s d
F d. Pa
F oP 11 036.4r d Imw
1106.4= dex/.2 d x 24
alow oble berina D7ure at CrL

lenyth f crak pin


.
ent pitn p
ole 53.60 6 o mm

15 mm

Tke A . d p
F P
1036.4 13ro
S 0 3 7 mm

dp51m
Kp 83 m

Sie bal iy end Cep


W Know

O 6 mm

no.of bolks 2
de)°x6 xu
Fe
F 94. dip
t

-ot epeain,
Tne, tia fre

x3 x(1+ 3
9 . a C 2 7 *2o

N
Fr 66 Ir.41
bot 6x F
Force0m

dce D . 5 2

des :31 mm
Dia . b » t
Cove odia f bslt
2 24 mm
d 86
0.86
of 24 m

biy end
i hickosy »f
Maximumhendiny
monent actry w'

M, F
einy + Cleace
+ d
dt2y tickoes

+ ( x3)+
3 + 24
6
mM

66 15.1 x 93
M, :

6
2.54 N-m

t
uly = K 6
Seetior med
b te 7mn

6
102.54
0. 07 t)

t e l o .l2

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