Ansi B4.2 Limits and Fits Standard (General)
Ansi B4.2 Limits and Fits Standard (General)
Ansi B4.2 Limits and Fits Standard (General)
SECRETARIAT
THEAMERICANSOCIETY OF MECHANICAL ENGINEERS
PUBLISHED BY
T H EA M E R I C A NS O C I E T Y OF M E C H A N I C A LE N G I N E E R S
Copyright @ 1978 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
AII'Righn Resewed
Printed in U.S.A.
FOREWORD
The American National Standards Committee EM was organized in June 1920, and it developed the
American Standard ASA B4a-1925, Tolerances, Allowances and Gages for Metal Fits.
As a result of committee work during World War I1 by ASA and ABC (American, British, Canadian),
American Standard, Limits and Fits for Engineering and Manufacturing(PartI), ASA B4.1-1947, was
produced. The preface to that document made significant reference to the contribution of the ABC meet-
ings in developing agreement on five basic principles, four of w h c h apply to the present standard. These
related to the desirability of establishing common definitions, a table of preferred basic sizes, a system of
preferred tolerances and allowances, and a uniform method of applying tolerances.
In 1973, the General Motors Corporation recognized a need for a metric standard similar to the IS0
R286 and published an interim standard which was later adopted as an ANSI Special Metric Publication,
SR 11.
The EM Standards Committee was reorganized in November 1975, and renamed “Standardization of
Allowances and Tolerances for Manufactured Parts”. The first draft proposal of this standard was based on
the principles noted above and utilized computer programs to implement the concept.
The preferred basic sizes have been selected from the American National Standard for Preferred Metric
Sizes for Round, Square and Hexagonal Metal Products, B32.4-1974, and the first choice sizes are all con-
sistently rounded off from the Renard 10 (R10) series of preferred numbers. A logical reduction or expan-
sion of the first choice sizes can simply be achieved by utilizing the RS or R20 series of preferred numbers
as explained in this standard.
The selection of standardtolerance zones and preferred metric fitsin this standard were based on inter-
national and national standards shown in the following list:
~ ~ ~
The above standards have affected the availability of material stock, tooling and gages to the preferred
IS0 tolerances throughout the world. Implementation of this standard by industry can greatly reduce cost
in manufacturing.
A draft proposal was circulated for letter ballot of the B4 Committee on October 16, 1976. Comments
received as a result of this ballot led to changes and subsequent approval of the text by the Committee.
Finalapproval for t h i s standard was granted bythe American NationalStandardsInstitute (ANSI)
on 8 March 1978.
ACKNOWLEDGMENT
Tables 2, 3, 4 and 5 of the text and Tables A1 through A24 of the Appendix were developed by
Massey-Ferguson and full rights to usage have been conveyed to ASME.
iii
Intentionally left blank
AMERICAN NATIONAL STANDARDS COMMITTEE B4
Standardization of Allowances and Tolerances for Manufactured Parts
(The following is the roster of the Committee at the time of approval of this Standard)
OFFICERS
Knut 0 . Kvnndand, Chairman
C. J. Gomcr, Secretary
COMMITTEE PERSONNEL
V
INDIVIDUAL COMPANIES
D. C. Blewirr, Xerox Corporation, Webster, New York
W. K. h e w , Alrernate, Xerox Corporation, Webster. New York
D. E. Wendeln, MonsantoResearch, Miamisburg, Ohio
INDIVIDUAL MEMBERS
H. W. Fahdander, Sr., S I . Petersburp, Florida
R. E. W. Harrison, Harrison Engineering Services.Washington, D.C.
A. 0.Schmidt, University of Wisconsin, Milwaukee, Wisconsin
vi
CONTENTS
Page
SECTION
I Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
3 Description of ToleranceDesignation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 Basic Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preferred 2
6 PreferredToleranceZones ........................................... : . 3
7 PreferredFits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FIGURE
1 Illustration of Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 ToleranceZones for Internal Dimensions (Holes) .............................. 4
3 ToleranceZones for External Dimensions (Shafts) .............................. 4
4 Preferred
Hole
Basis Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Preferred
Shaft
Basis Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Description of Preferred Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TABLE
1 Preferred Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Prefcrred
Hole Basis Clearance Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. 9
3 PrefcrredHoleBasis Transition and Interference Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . IO. 1 I
4 PreferredShaftBasisClearance Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I 2 13
5 PreferredShaftBasis Transition and Interference Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . 14. 15
APPENDIX
vii
Intentionally left blank
ANSI 84.2-1978
LOWER DEVIATION
INTERNATIONAL
TOLERANCE GRADE
-BASIC SIZE
LOWER DEVIATION
UPPER D E V I A T I O N
FUNDAMENTAL
DEVlATlON
INTERNATIONAL
TOLERANCE GRADE
(IT NUMBER)
M A X SIZE-’
I
I
AMERICAN NATIONAL STANDARD
PREFERRED METRIC LIMITS AND FITS ANSI 04.2-1978
(7) Tolerance Zone. A zonerepresentingthetol- limits of the part. The toleranced sizes is thus defined
erance and its position in relation to the basic size. bythebasic size of thepartfollowedby a symbol
(8) International Tolerance Grade (IT). A group composed of a letter and a number.
of tolerances which vary depending on the basic size, Examples:
71
but which provide the same relative level of accuracy Tolerance Zone
within a given grade. It is designated by the number
sym bo1 1
Inrcmal Dimensions.(Holrs)
7 in 40H7 (1T7).
Basic size
(9) Hole Basis. The system of fits where the mini- Fundamental deviation (position letter)
mum hole size is basic. The fundamental deviation for International tolerance grade (IT number)
a hole basis system is “H”.
Tolerance Z o n e 1
(10) Shaft Basis. The system of fits where the maxi- symbol I
mum shaft size is basic.Thefundamentaldeviation
for a shaft basis system is “h”.
External Dimensions (Shafts)
Basic size
-
40 f 2
2
AMERICAN NATIONAL STANDARD
PREFERRED METRiC LIMITSAND FITS ANSI 04.2-1978
The first choice sizes can be rationalized by select- Deviationsfrom basicsize for all tolerancezones
ing every second number in the series such as 1 , 1.6, in Figures 2 and 3 aretabulated insizesover 0 to
2.5, 4, 6, 10. 16, etc.,andthisnumber series is 500 mm in Appendix A.
rounded off from the RS series of preferred numbers Deviationsfrom basicsize for all tolerancezones
(60% increments). not shown in Figure 2 and Figure 3 may be calculated
Preferred sizes outside the range of 1 through 1000 from table values given in Appendix B for sizes up to
are found by multiplying or dividing the sizes shown 31 50 mm.
in Table 1 by 1000 or multiples thereof.
7. PREFERRED FITS
Table 1 Preferred Sizes First choice tolerance zones are used t o establish
-
Basic Size,
First
mm
Second
i
t -
-
Basic Size,
First
mm
Second
-
Fim
Basic Sire,
mm
b n d
1 preferredfits in thisstandard,asshownto
scale inFigure 4 forholebasisand
shaft basis fits.Hole basis fits have afundamental
relative
in Figure 5 for
3
AMERICAN NATIONAL STANDARD
PREFERREO METRIC LfMlTS AND FITS ANSI 64.2-1978
JSl H1
H2 JS2
H3 JS3
H4 JS4
G5 H5 JS5 K5 M5
N5 P5 R5 S5 T5
U5 V5 Y5
X5 25
U6
V6
X6
Y6
Z6
0 V7
X7
Y7
27
U8
V8
X8
Y8
28
JS9 K9
M9
N9 P9 R 9 S9 T9 U9 VX9Y9299
u 1 0 v 1 0 x10 Y 1 0 2 1 0
A12
C12
812 D l 2 H12
E12 JS12
H13 C13 813 A13 JS13
A14 814 H14 JS14
H15 JS15
H16 JS16
hl is1
h2 is2
h3 j s3
94 h4 is4 m
nk 44 p4 r4 s4 t4 x4
v4
u4 y4 24
dB
c8 e8 f8 g8
h5
@
0
h8
j5
16
j7 i.
is5
s
i6
js7
is8
is9
k5
@
k7
k8
k9
rn5 n5
m6
m7
m8 n8
m9 n9
@@
n7
p5
p8
p9
r5
r6
p7
r8
r9
s5
@
s8
s9
t5
t6
t8
19
u5
@
u8
u9
v5
v6
v7
v8
v9
x5
x6
x7
x8
x9
v5
y6
~7
y8
v9
25
z6
27
28
z9
d la12
2c l 2b l 2 is12 h12
a13 b13c13 h13 js13
a14 b14 h14 is14
h15 is15
h16 is16
4
AMERICAN NATIONAL STANDARD
PREFERRED METRIC LIMITS AND FITS ANSI 84.2-1978
Hole
t3
H11
Tolerance
I Minimum
& I
Interference
Interference
Hole
Maximum
Baric Size
I
I
Minimum
Clearance
nc t
Tolerance
C l l
Shaft
I
I
I
T Hole
Tolerance
Maximum
L
I
I
Minimum
Clearance
i
Tolerance
Shaf t
I I
I L
-.Basic Size
Maximum
1
Minimum
"Ole Interference
ToIw-
ance
6
AMERICAN NATIONAL STANDARD
PREFERRED METRIC LIMITS AND FITS ANSI 84.2-1978
r IS0 S'
Hole
IBOL
Shaft'
r DESCRIPTION
Basis Basis
H1 l/cll C1 llhll Loose running fit for wide commercial tolerances or allowances on external mem-
bers.
H9Id9 D9/h9 Free running fit not for use where accuracy is essential, but good for large tem-
perature variations, high running speeds, or heavy journal pressures.
H8lf7 F8lh7 Close running fit for running on accurate machines and for accurate location at
moderate speeds and journal pressures.
H7/@ G7lh6 Sliding f i t n o t intended t o r u n freely, but to move and turn freely and locate ac-
curately.
H7/h6 H7/h6 Locationel clearance f i t provides snug f i t f o r locating stationary parts; b u t can be
freely assembled and disassembled.
H7/n6 N7/h6 Locational transition fit for more accurate location where greater interference is
permissible.
H71p6 P7lh6 Locarionel inrerference f i t f o r parts requiring rigidity and alignment with prime
accuracy of location but without special bore pressure requirements.
I The transition and interference shaft basis f i t s shown do n o t convert t o exactly the same hole basis fit conditions
for basic sizes in range from 0 through 3 mm. Interference fit P7/h6 convern t o a transition fit H 7 / ~ 6in t h e above
size range.
7
TABLE 2 PREFERRED HOLE BASIS CLEARANCE FITS Dimensions in mm.
1 1* O 6 0 0.994 0.030
1 .000 0.984 O.OC6
52 50,160 49-870 500039 49.Y75 0.089 50.025 49.991 0*050 50.025 $0.000 00041
50*000 49.710 50,500 49.95C 0.025 50.000 *9*97S 0*009 50.000 49.904 0.000
60 60.190 59.860 60*0$6 59.970 001C6 60.030 59.990 0-059 60,030 60*000 0.049
60.00G 59.670 6(i*OOO 59rY4C 0.030 60.000 590971 0*010 609000 59.981 01000
89 800190 79.950 80.046 79*97C 0 0 1 C 6 80.030 79.990 0.059 80.330 10.000 0.049
80*000 79.660 800000 7 9 . 9 4 ~ 0.030 80.000 79.971 0.010 L)o.ooo 79.981 0.000
10G 001220 99.830 .00*05* 99,964 0.125 100.035 99.981 C * 0 6 9 1OC.035 1 0 0 0 0 0 0 0.057
oO*OOO 99.610 9
, Oi. 000 99 929 0.036 10 0 * G O ' I 99.966 C*C12 1O U * O O O 99.978 0.000
D
I
AMERICAN NATIONAL STANDARD
PREFERRED METRIC LIMITS AND FITS ANSI 64.2-1978
m m
e m
e e m e m t m e -- - 4 - 4 m h m h m t m t ot h - r.-
................................
O N
0 3
00
O N
0 0
00
O N
00
00
O N
30
00
O N
00
00
O N
0 0
0 0
3 3
0 0
0 0
00
33
G O
-Pl
3 0
G O
0 0
cc
- t
3 3
00
- t
3 3
G C
N O
5 3
G O
Nu9
3 0
O C
.U9
0 3
c u
I I I 1 I I I 1 I 8 I I I 1 I O I I I I O I I I D l I 1 I b 8 I
t a t a ~ I K t a t
0 c1 a n - m -m - m h a h a t m a m t - - x - a
mru
N -
tf . . . . . . . . . . . . . o. w. . . . . . . . . . . . . . . .
N - N- I\r4 N-
mln
N- m N m N
c o
m N p?k f O
o c
t m at
o c
9 t
oc
a t
o c
--
Nru Q 9 00 0 0 0 0 G O 0 0 G G G O
00 0 0
0 0 30 00 0 0 N O ru3 N O 0 0 0.d o s - 3 - 2 -0 - 0
- 0 -0 -0 -0 -0 -0 -0 -0 -3 -0
................................
-0 -0 - 0 X 3 N O N O
00 NN 9 9 00 DSl 0 0 00 0 0 0 0 0 0 O V '33 C 3 3 3 3 0 J C
4 4 4 - - 4 N N N N Pl!7 t t 0r0 9 9 OOX 0 3 : U N 4 0 3'3 OII) 3 J
- 6 - 4 4 - N N U N T)m
C O 0 0 06 0 0 0 0 00 N O N O N C r00 in3 n u e 0 -9 - 3 4 0
. . . . .--. . . . . . . . . . . . . . . . . . . . . . . . .
--
-0 -40 - 0
- 0 4 0 - 0 -0 - 0
- 0 - 0 . r . O - 3 -0 N O N O N O
V O N N 9 9 00 3 0 0 0 0 3 30 0 3 0 0 00 a 0 00 0 0
0:
4 - 4 - N(U N N o m e a m*m Q Q mm 0 0
4 -
N N
- 4
4~ 0 0
N N
o
NN
m 0 0
no
TABLE 3 PREFERRED HOLE BASIS TRANSITION AND INTERFERENCE FITS(Continuedl Dimensions in mm.
- - FORCE
LOCATIONAL TRANSN. LOCATIONAL TRANSN. MEDIUM D R I V E
BASIC Hole Fit Shaft Hole Fit Shaft Hole Fit Shaft Hole Fit Shaft
SIZE H7 k6 H7 n6 H7 s6 H7 u6
--
40 40.025 40.018 0.023 40.025 409033 0.008 40.025 40.059 -0.018 40.025 48.076 -0.03~
40*00C 40.002 -0.018 40.000 40.017 -0.033 40.000 40.043 -0-059 *O*OOO b0.060 -0.076
8 IJ U0*030 UO*C21
0.029 ~ 0 . 0 3 0 80.039 0.01~ 80.033 80.078 -0,029 80.030 80.121 -0.072
8 0 ~ 0 0 0 RO.002 -0.021 PO.900 8 0 @ 0 ? 0 -0.039 RO.000 80.059 -0.078 80.000 80.102 -0.121
100 00.C35 100.025 0.032 1on.1~35 100.045 0.012 1 00.035 100.093 - 0 . 0 3 6 00*035 100.146 -0.089
00-OOC! 1 0 0 * 0 0 3 -0.025 10 0 . 0 G 0 1 0 0 . 0 2 3- 0 * 0 * 5 1 00.000 100-071 -0.093 00.000 100.124 -0.146
la120 1.000 0.180 1.045 1.000 0.070 1* 0 2 0 l*OOC 0.030 1.012 1*00G 0.C18 1.010 1.000 0.016
1* C 6 0 0.940 Oe060 1 020 0.975 0*02C 1* G O 6 0.99C OeOC6 1* 0 0 2 0.994 01002 1 eo00 0.994 0.000
1* 3 2 0 1.200 0.180 1.245 l*ZOR 0*07C 10220 1.200 0.030 1.212 1.200 0.018 1* 2 1 0 1.200 0.016
1.260 1.140 0.060 1.220 1.175 0.020 1e206 1.19C O.OC6 1.202 1.194 0*002 1.200 1.194 O*OOO
1.720 1.600 0.180 1 645 1,600 0.070 1* 6 2 0 1.60C 0.030 1.612 1.600 0.011 1* 6 1 0 t*600 0.016
19 6 6 0 1.54C Oe060 19620 10575 0*02C 1.606 1.590 O.OC6 1.602 1.594 0,002 1e 6 0 0 I.594 0.000
2*120 2.000 0.180 2.045 2.009 0.070 2. c20 2.00C 0.030 2.012 2.000 0.018 2.010 20000 01016
2,060 1*94C 0.060 2.020 1.975 0*02C 2 0006 1e990 O.OC6 2.002 1,994 00002 2.000 1.994 00000
2 -620 2*500 0.180 2.545 2.500 0*07C 2.520 2*50C 0.030 2.512 2.500 C*ClU 2.510 2.500 0.016
2.560 2.440 0.060 2.520 2eb75 0*02C 2 e506 2.49C O.OC6 2.502 2.494 0.002 2 500 2.494 0.000
3 3.120 3-COO 0.180 3.045 3.000 C.070 3 020 3.00C 0.030 3.012 3.000 0.018 3.010 3.000 0.016
3 * 060 2.940 0,060 3.020 2.975 0*0PC 3 006 2.99C 0mOC6 3e002 2.994 P.002 3.000 2.994 0.000
4 4.145 4-000 0-220 4* 0:b0 *.or0 C I - U ~ ~ 4.528 4.00C 0.040 4-016 4.000 CeC24 4*012 4.600 0.020
*e070 3.925 0.070 4*030 3.976 0*03G 4eOlO 3.988 0.010 Y 004 3.992 0.004 4.000 3.992 0.000
5 5.145 5eCG0 0.2PO 5 * G60 5e000 C*09c' 5.028 5-000 0.040 5.016 5.000 fl-024 5.012 s.000 0.020
5.070 4,925 0.070 5.030 4.97C 0.030 5.010 4.988 0.010 5.004 4.992 C-004 5.000 b ,992 O*OOO
6 6.145 h*G00 0.220 6 9 060 6.0OC O-CRC, 6 028 6.OOC 0.040 6.016 6.000 0.024 6.012 6.000 0.020
6.079 5.925 0.079 6.030 5.970 0*03C, 6.010 5.98P 0.010 6.004 5.992 O.CO4 6 -000 5.992 01000
8 8*170 AeCOO 0.260 8.076 8.0GCI 0.112 8.035 8.OOC 0.050 8.020 8.000 Os029 8.015 a.000 0.024
8 e080 7*91C 0.08D 8.040 7.964 0.040 U.013 70985 01013 A 005 7.991 0.005 8.000 '1.991 0.000
I:, loel70 10*000 0.263 10*076 1o.occ. 0.112 1L.035 10.00c 0.059 lG*O20 10.3oc 0.c29 1C.Gl5 10.000 0.024
10.080 9.910 0.080 10.040 9.964 O*O40 10.013 9.995 0.013 10.005 9-9Y1 '2-005 10.000 9.991 0.000
12 12-205 12.000 0.315 120093 12.000 6.136 12.043 12*COC 0.061 12.024 12.0GC 0.035 12.018 12.000
0.029
12.095 11.890 0.095 12.050 11.957 0905C: 12-016 ll.9R2 0.016 12,006 11.989 5.006 12.coo 11.989 0.000
16 16*205 169000 0,315 16.093 16.00~ 0.136 16.043 16*C0C 0.061 169024 16.000 0,035 16.018 16.000
0.029
16*095 15*R90 0.095 16.050 15,957 0*05C 16*C16 15,982 0.016 16.006 15.919 Coco6 16.000 1 s . 9 ~ 9 0.000
2 !I 20.24c 2O*LOO 0.370 209117 20*000 Cf*16? 2c. c 5 3 2CaPOC 0.074 2c. 028 2O.OOC ('.U4l 20.021 20.000 0.034
20.110 19nU70 0.110 23 e 6 5 19,948 0nC65 2L * e 2 0 19,979 0.020 20.007 19.987 C.CW7 20.000 19.987 0.0CO
25 25.240 25.*000 0037U 25.117 25.0@0 0-169 25.O53 ys-cnc 0.074 25.028 25.000 91.O*l 25.021 25.00C 0.034
25.110 24*870 0.110 25.065 24e94P 0.065 25 0 2 0 24.979 0.020 25.007 24.987 (J.CO7 25 * 0 0 0 2b.9R7 0.000
- 0 - 0 010 m o ho h o m o m o m o to m o m o
t o
........................
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to
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90
to
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to
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33
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mru
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0 0
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mm
N N
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mm
0 0
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f
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~
0 0
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mm
m a
~~
n- n- n-
........................
0 0 n o m -
9 - 9 - N - 3- d d Nh'
oo oo o o oo oo 0 0 oc: 00 o v 4 0 4 0 d V
. . . . . . .c.c . n. o. . . .c .o . . . . . . . . .
0 0 0 0 oc 0 0 3.2 @ O 0 0 -c, -e
00 G O 00 00 00 0 0 C O 0 0 0 0 0 0 C 3 0 0
oe o m o m c *
. . .c m. . . . . . ~m. . . . .o .m .o .m . . . . . . .
oa
6,
o m
0-
o m
P A
OK. 9-
o m
oh UI-
3 -
01-
0-
3 -
ODC
0 9 0 0
0 0
c a
o m
t n m t
o m
a m
o m
,r)r o m
4 -- --
o m
N- QUI o m
Re-
o m
m t
.urn
a m
o m
mR,
o m
o m
c m m t
o m
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13
TABLE 5 PREFERRED SHAFT BASIS TRANSITION AND INTERFERENCE FITS Dimensions in mm.
1*ooo 1-000 0.006 0.996 1.oco 0.002 0.994 1. ooc 0. O C O 0.986 1.000 -0*008 0.982 1.000 -0.012
0.990 0.994 '0.010 0.986 0.994 -0.014 0.984 00994 -00016 3.976 0.994 -0.024 0.972 0 - 9 9 4- 0 . 0 2 8
1* 2 0 0 1 * 2 0 0 0.006 1.196 1.200 c-0c2 1 194 1 .ZOC GeOCO 1.186 1.200 -0*008 1.182 1.200 -0.012
1 01 9 0 1.194 - 0 . 0 1 0 1.186 1.194-0'014 1-184 1.194 -0.016 1.176 1.194 -0*024 1.172 1.194 -0.028
1*600 1,600 0.006 1 e596 1-6c'C OeCC2 1.59* 1.60C 0.0CO 1.586 1.600 -0-OOR 1.582 1,600 -0.012
1.590 1.596 -C.010 1 586 1.594 - O 9 @ l ' 1 1.584 1.594 -0.016 1.576 1.594 -0.024 1.572 1.534 -0.028
2.000 2*(iOO 0.006 1.996 2-OOG O ~ C ' ~ 2 1.994 2.000 o.oc0 1 e986 2.000 -0-008 1.982 2.000 - 0 e 0 1 2
1 *Y90 1 * 9 9 k -0.010 1.986 1.994 -0.01'1 1*9R4 1 - 9 9 4 -0.016 1.97h 1.994
-0.021 1.972 1 - 9 9 k -0.028
2 -500 2.500 O.OC6 2.496 2.5C0 G*GO? 2.494 2.50C 0-OCO 2ek86 2.500 -C-O08 2.482 2.500 -0.012
2.490 2 * * 9 4 -0.010 214U6 2.494 -0.014 2 48k 2.49k -0,016 2.476 2.494 -0-02k 2.472 2.492 -0.OZB
3 3@000 3.C00 0.006 2.996 3.000 0.002 2.994 3eOOC 0.0CO 2 986 3.000 -C*O08 2.982 3.000 -0.012
2.990 2.994 -0.010 2.90b 2.994 -00014 2 9849 2.994 -0.016 2.Y76 7.994 -0.OPk 2.972 2.994 -0.02B
4 4-003 4.000 0.011 3.996 4eOOO 0-00* 3.992 *.cot o.oc0 3.985 4.000 -0.007 3.981 4.000 -0.011
3.991 3 9 9 2 -0 e 0 0 9 3.984 3-99? -0-016 3.980 3,992 -0.020 3.973 3.992 -0,027 3.969 9.992 -0.031
5 5 -003 5-000 0.011 6 996 5.000 oano4 4 -992 5.00C 0-OCO 4.985 5.000 -0.007 4.981 5.000 -0.011
4.991 4.997 -0.003 4.984 4.992
-0;016 4.980 4.992 -0.020 4.973 4.992 -C.027 4.969 4.992 -0.031
4 6.003 6.C00 3 e C l l 5.996 6.000 O.OC4 5 -992 6-OOC O-oco 5.985 6-000 -0-007 5-981 6-000 -0.011
5,991 5 - 9 9 2 -0.OC9 5.98k 5.992 -0.016 5-980 5.992 -0.020 5.973 5.992 - 0 . C 2 i 5 969
- 5.992 -0.031
8 8 0005 8.000 9.014 7 996 8.000 0.005 7-991 F.Dr?C o.oc0 7.983 8.000 -0.CO8 7.978 8.000 -0.513
7 e990 7.991 -0.010 7*981 7.991 -0-019 7 -976 7.991 -0.024 7.968 7.991 -0.032 7.963 7.991 -0.037
19 10-005 1 0 - 0 0 @ 0.014 9.996 10.000 00005 5) * Y 9 1 1L.OOC o.oc0 9.983 10.000 [email protected] 9.978 10.000 -0.013
9*990 9,991 -0.010 90981 9.991 -09019 9-976 9 - 9 9 1 -0.OiZ4 9.968 9.Y91 -0.032 9-963 9.991 -0.037
12 12.006 12*GOO 0.017 11 0995 12.00t 0 ~ 0 0 6 11 * 9 8 Y 12.00c 0.0co 1.979 12.000 -0.010 11.974 1 2 . 0 0 0- 0 . 0 1 5
11.988 11 *989 -0.012 11.971 11 9 8 9 -0 - 0 2 3 11 0 9 7 1 11 -9R9 -0.029 1,961 11.989 -0.039 11.956 1 1 . 9 8 9 -0.Ok4
16 168006 16eCOO 3.017 15.995 16.000 09036 I S 9R9 16-OOC Oe3CO 5.979 16.900 -0.010 15.974 IbeoOO -0.015
15-98R 15.989 - 0 . 0 1 2 15.977 15.9119 -0.023 15.971 15.9R9 -0.O29 5.961 15.989 -0.039 15.956 15.989 -0.044
23 20 006 20.000 0.019 19-993 2O*OOL, O*OLb 19*9U6 20.coc -0.oc1 9.973 20.00~-O-Cl* 19.967 20.000 - 0 . 0 2 0
19*985 19.997 -r).O15 19.972 19.987 - 0 - 0 2 8 19.965 19.987 -0.035 9.952 19.9P.7 - C * C * R 19.9*6 1 Q . 9 8 7- 0 . 0 5 4
25 25-006 25,000 0.019 24 993 25.000 O*OC6 ?& * 986 25.00C -0-0C1 4.973 25.000 -C*Cl* 0
24 9 6 0 25.600 -0.027
24.985 24.9R7 -0.015 24-972 24.987 -OnO?R l u ,965 24,987 -0,035 *e952 26.987 -0.04~~ 24.939 24.9R7 -0.061
3 LI 30.006 30.000 0.019 ? 9 * 9 9 3 30.000 C@c)',b ?9 966 30.coc -0,OCl 9.973 30.000 -C*CI+ 29 960 30.000 -0.027
29.985 29,987 -0.015 29-97? 29.987 -0.028 ? 9 965 29.987 -0,035 9.952 29.9'87 -0.CkR 29.939 29.987 -0.061
A
TABLE 5 PREFERRED SHAFT BASIS TRANSITION AND INTERFERENCE FITS (Continuodl Dlmenrlonr In mm.
LOCATIONAL TRANSN. LOCATIONAL TRANSN. LOCATIONAL INTERF. MEDIUM DRIVE FORCE
BASIC Hole Shaft Fit Holo Fit Shrft Holm Shaft Flt Hole Shaft Fit Holo Shoft Flt
SIZE h8 N7 h8 P7 h6 57 h6 u7 h8
40 MAX 40.007 40.000 0.023 39.992 40.000 0.008 39.983 40.000 -0.001 39.966 40.000 -0.018 39.9'49 40.000 -0.035
-
MIN 39.982
39.984
-0.018 39.967
39.984 -0.033 39.958
39.984 -0.042 39.901 39.984 -0.059 39.924 39.984 -0.076
50 MAX 50.007
50.000 0.023 49.992 50.000 0.008 49.983 50.000 -0.001 49.966 50.000 -0.018 49.939 50.000 -0.045
MIN 49.982
49.984 -0.018 49.967 49.984 -0.033 49.958 49.984 -0.042 49.9'41 49.984 -0.059 49.914 49,984 -0.086
60 MAX 60.009 60.0000.028 59.991 60.000 0.010 59.979 60.000 -0.002 59.958 60.000 -0.023 59.924 60.000 -0.057
MIN 5 9 . 9 7599 . 9 8-10 . 0 2 1 59.961 59.981 -0.039 59.959 59.981 -0.051 59.928 59.981 -0.072 59.894 59.981 -0.106
100 MAX 100.010 100.000 0.032 99.990 1 0 0 . 0 0 0 0.012 99.976 1 0 0 . 0 0 0 -0.002 99.942 100.000 -0.036 99.889 100.000 -0.089
99.978
M I N 99.975 -0.025 99.955
99.978 -0.0'45 99.941
99.978
-0.059 99.907 99.978 -0.093 99.854 99.978 -0.146
120 120.000
M A X 120.010 0.032 19.990
120.000
0.012 .19.976120.000-0.002 19,934 120.000 -0.044 19.869 130.000 -0.109
M I N 119.975119.978 -0.025 19.955119.978 -0.045 .19.951119.978-0.059 19.899 119.978 -0.101 19.834 119.978 -0.166
160 160.000
M A X 160.012 0.037 59.988
160.000 0.013 59.972160.000 -0.003 59.915 160.000 - 0 , 0 6 0 59.825 160.000 -0.150
M I N 159.972159.975-0.028 59.948159.975-0.052 ,59.932 159.9711 - 0 . 0 6 8 59.875 159.975 -0.125 59.785 159.975 -0.215
200 200.000
M A X 200.013 0.042 99.986
200.000 0.015 .99.967 2 0 0 .0 0 0 -0.004 99.895 200.000 - 0 , 0 7 6 99.781 200.000 -0.190
MIN 199.967199.971 -0.053 99.940199.971-0.060 99.921 1 9 9 . 9 7 1 - 0 . 0 7 9 99.849 199.971 -0.151 9'1.735 1 9 9 . 9 7 1 -0.265
250 250.000
M A X 250.013 0.042 49.986
250.000 0.015 149.967 250.000 -0.004 49.877 250.000 -0.091, 49.733 250.000 -0.238
N I N 249.967'249,971 -0.033 49.940249.971-0.060 '49.921 2 4 9 . 9 7 1 - 0 . 0 7 9 49.831 249.971 -0.169 q9.687 219.971 -0.313
300 MAX 300.016 3 0 0 .0 0 0 .O.O48 99.986 300.000 0.018 l99.964 3 0 0 . 0 0 0 -0.00'4 99.850 300.000 -0.118 99.670 300.000 -0.298
M I N 299.964299.968-0.036 99.934 299.968 -0.066 '99.912 299.968 -0.088 99.798 299.968 -0.202 99.618 299.968 -0.582
400 MAX 400.017 YOO.000 0.053 99.984 400. 000 0.020 199.959 4 0 0 . 0 0 0 -0.005 99.813 400.000 -0.151 99.586 400.000 -0.378
H I N 399.960399.964 -0.040 99.927399.964-0.073 199.902 399.964 -0.098 99.756 399.964 -0.244 99.529 399.964 -0.471
500 MAX 500.018 500.000 0.058 99.983 5 0 0 . 0 0 0 0.023 99.955500.005-0.005 99.771 500.000 -0.189 99.483 500.000 -0.477'
M I N 499.955499.960 -0.045 99.920499,960 -0.080 ,99.892499.960 -0.108 99.708 499.960 -0.292 99.420 499.960 -0.580
APPENDIX A
INDEX
Shafts
.
For f i s t second and third choice tolerance zones see Figure 2 and Figure 3 .
16
Table A1 ToleranceZones for Internal (Hole) Dimensions (A14 through A9 and 814 through E91 . Dimensions in mm
BASIC
S I ZA12
E A13 A14 A 9 A 1 0A l l
3VER 0 b0.520 *0*410 *0.370 *0*330 * 0 * 3 1 0 *0*295
TO 3 b0.270 *0*270 *0.270 +0*270 *0*270 *0*270
17
Table A2 Tolerance Zones forhternal (Hole) Dimensions (C13 through C8 and D l 2 through D 7) Dimensions in mrn
OVER 3
TO 6
OVER 6
Te 10
OVEN 10
TO 14
OVER 14
TO 18
OVEN 18
TU 2*
OVER 2*
TO 30
OVER 30
TC 4D
OVER 46
TB 50
OVER 50
Te 65
OVER 65
Tb 80
OVER eo
Te loo
OvER 100
70 120
evER 120
Te l4c
OVER 140
TO 160
OVER 160
Te 180
eVER 180
Tb 200
OVER 200
Te 225
OVtR 225
TO 250
OvCR 25C
TR dY0
OVER 28G
TO j1s
OVER 315
Te 355
evER 355
10 uoo
OVkE *')c
Trl *5u
OVtR s5c
T9 590
rable A3 ToleranceZones for Internal (Hole) Dimensions (E12 through E7 and F11 through F6) Dimensions in rnrn
Table A4 Tolerance Zones for Internal (Hole) Dimensions (G10 through 6 5 and J8 through J6) Dimensions in mm
BASIC
SIZE G10 G9 G8 G7 G6 G5
20
Table A5 Tolerance
Zones for Internal (Hole) Dimensions (H16 through H11 Dimensions in mm
TO
BASIC
OVER
SI Z E
UER
TO
VfR
0
3
3
b
t nt6
b0.600
u.000
HIE
+,0.100 * 0 . 2 5 0
0 . 000.00 0 0
b0.750 +0*180 * 0 . 3 0 0
c . 000.0000.00 0 0
HI^ n13
0.000
0.000
n1z
+0.140 *0.100
0.000
b0.010
0.000
0.000
1 1 n1o
+0.010
0.000
rO.025
HQ
0.000
+ 0 * 1 1 0* O * I t O + 0 * 0 7 8 +0.018 + O s 0 3 0 *0.018
o * o o o 0.000 0.000
+0*058 +0.03C
+Os014
0.000
na n7
+0.010
0.000
146
0.000
145
* 0 * 0 0 6 +0.004
0.000
n4
+0*003 +0.002
O - C O C 0.000
n3 nz
*0.0012*0.0008
nt
0 . 0 0 0 0 0.uooo
+ 0 * 0 1 2 *0-001 + 0 . 0 0 S * O . O O * * O . O O i ¶ + 0 . 0 0 1 5 + ~ . ~ 0 1
o.oc0
+Os022+O.OlS+0.009
0.000 0.000 o * o o o c . o c o o o.ocoo G.300
+O.OOb *0*03@ ~ 0 ~ 0 0 2 5 * 0 ~ 0 0 1 5 + 0 ~ ~ 0 1
TO 10 o*ooo o*ooo 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0 . 000.00 0 0 0.000 0 ~ 0 0 0 0.0003 0.0000 o . o c 0
VCR 1n +1.300 + 0 e 8 4 0 +On520 +0.330 +0.210 bOe130 + 0 0 0 8 1 + O . O I P +Os033 *O.Otl * 0 . 0 1 3+ 0 . 0 0 9 + O . O O b tO.004 *0.0025+O.b015
TO 2 1 0.000 0.000 0 . 000.00 0 0 0.000 0.000 0.000 0.000 0.000 o.oc0 0.000 0.000 0.cou o . o c 0 ').oooo 3.3900
VLR 2, +le300 r 0 - I 1 0 +0.520 r0.330 + 0 * 2 1 0 +0.130 +O.O81 +0.052 + 0 . 0 3 3 + 0 . 0 2 1+ 0 * 0 1 3+ 0 . 0 0 9 + O * O O b +0.004 +0.0025+0.0015
TO 30 0.000 0.000 0.000 0.000 0.000 0.000 o*ooo 0.000 0.000 0 . 0 ~ 0 0.000 0.000 0-on0 0.000 0 . 6 0 ~ 0 0.11000
IVER *O *l.b00 +1.000 +0.620 40,390 *0.250 +OelbO +O.lflO r0.062 *0.039 r0.025 *0.016 +0.011 * 0 * 0 0 7 40.03'4 +0.0025+C.0015
10 50 0.000 0.000 o.ooo 0.000 0.000 0.000 o.ooo 0.000 0.000 0 . 0 ~ 0 o.ono 0.000 0 - o o c o.ooo o.oooo o.oooo
IVER 50 *1.900 + l r 2 0 0+ O s 7 1 0 + 0 0 1 6 0 + 0 . 3 6 0 *0.190+0.120+U.07* *0-016 +0.030 '0.019 + 0 0 0 1 3 + 0 * C O 8 + 0 . 0 0 5 + 0 . 0 0 3 +O.UL'Z
TO bl o*ooo 0.000 0.000 O ~ O O O 0 . 000. 0 0 0 oeooo 0 . 0 0 0 0.000 0 . 0 ~ 0 O ~ O O O 0.000 o - o o r o.ooo 0.000 0.000
IVER 8C * 2 - 2 0 0 + 1 * 1 0 0 * 0 ~ 1 7 0+On510 +On350 b0.220 +Oe110 + 0 * 0 8 7 *0.051 +0*035 *0.022 r0.015 +O.C10 + 0 . 0 0 6 +0.004 +0.0025
TO IOC 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 o.oc0 0.000 0.000 0.000 0.000 o.co0 O.bOO0
I V L R IOC rZ.200 +1**00 + 0 . 8 7 0 +0a5.0 +0.350 +O.C2O + 0 * 1 1 0 + 0 * 0 8 7 *O.OS* + 0 . 0 3 5 *O.O22 +0.015*O*OlC +0.006 +0.30U *0.3C25
TO 12c 0.000 OIOOO 0.000 0.000 OlOOO 0.000 01000 0.300 0.000 o.oc0 0.000 0.000 0.noc 0.000 u.000 0.0000
)VCR 161 *2.500 + 1 . 6 0 0* 1 * 0 0 0 r0.630 *0.*00 + 0 . 2 5 C+ 0 * 1 6 0+ 0 . 1 0 0+ 0 . 0 6 3 +01010 *0.025 * 0 - 0 1 8* O s 0 1 2 +0.001 *0.005 +0.0015
10 181 0-000 0.000 0.000 0.000 0.000 0.000 o * o o o 0 . 000. 0 0 0 0 . 0 ~0 0. 0 0 0 0.001) o.cnc 0.000 0.000 0.oOOO
DVER 201 e 2 . 9 0 0* l e 8 5 0 .1.150 + O s 7 2 0 + 0 ~ * 6 0 +O.29@+On185r0.115 +O.C72 rO.OIb *0.029 *Os020 *0*011 + U . O l O +3.007 +(l.OO'tE
TO 22! O*oOO 0 0 0 0 0 0.000 0.000 0.000 o.ono o-ono 0-000 0-oon O*OCO 0.000 0.000 o.c.00 0.000 6.000 0.0000
OVER 281 *3-200 +2.100 +1.300 + O e I l O + 0 $ 5 2 0 + 0 * 3 2 0 +O.21@ +0.130 + 0 * 0 1 1 + O n 0 1 2 *O.C32 40,023 + 0 * 0 1 6 rO.012 rO.008 +0.006
TO 31' u.000 0.000 0.000 0.000 o * o o o 0.000 0.000 O.JO0 0.000 o.oc0 01000 0 . 0 0 0 0.000 0.000 0.000 0.000
OVER 31' * 3 a b O O *2.300 +,la600 r 0 . 8 9 0 +On570 +0.360 + 0 * 2 3 0 +0.1*0 * 0 . 0 8 9 + O . O 5 7 * O s 0 3 6 *On025 + 0 . 0 1 8 + C . O 1 3 +3.009 +O.OO?
TO 35' O*OOO 0.000 0.000 O*OOO Os000 O*OOO 0.000 0-000 O * O O F 0 - O C O 0.000 O * O O O 0.000 O.OOO 0.000 O.UOO
OVER 3 5 *3*bOO *2.300 *l.bOO e 0 0 8 9 0 +0.570 + O n 3 6 0 + 0 0 2 3 0 *0.110 + O s 0 8 9 +0.057 * 0 * 0 3 b * 0 * 0 2 S *On018 +0.013 +O.OGI +0.007
TO' b o u.000 o*ooo 0.000 0.000 0.000 0.000 o * o o o 0.000 0.000 O.OCO 0.000 0.000 0.000 0.000 0.000 0.000
OVER b o **.OOO +2.500*l.SSO+00970 * 0 * 6 3 0 *0*100 +On250*O.lSS+0*097 +0.063 +0*010 + 0 * 0 2 7 + 0 . 0 2 0 +0.015 +0.010 rO.DO@
TO -S c.000 0-000 0.000 0.000 0.000 0.000 0-000 0 . 0 0 0 0-000 0-OCO 0-000 0.000 0 - 0 0 0 0.000 0 . 1 0 ~ 0.000
OVER * 5 +*.000 + 2 * 5 0 0 +l.SSO +Os970 +O.b30 +0.100 +0.250 + 0 . 1 5 5 *0.097 + O * O b 3 +0*010 + 0 * 0 2 7 + 0 - 0 2 C + U . O 1 5 +O.OlC +0.008
TO 50 , 0.000 0.000 0.000 01000 O*OOO On000 0.000' O * O O O 0.000 O-OCO 0.000 0.000 O*OOO 0.000 0.000 G.@OO
21
Table A6 Tolerance 20110s for Internal (Hole) Dimensions (JS16 through JS1) Dimenrionr in m r
1-Z
ovnn
BASIC
o
TO 3
OVL* 3
TO 6
OVER 6
TO 10
OVER 10
TO 14
OVER 14
TO 18
OVER 18
TO 24
OVLY 24
re 7c
r)VECl 31
TO 40
OVER 40
10 50
OVER 50
TO b5
OVtR b5
TO 80
OVER 80
TO 103
ovEa 190
TO 120
O V E R 140
TO 160
O V E R 160
TO in0
e v E a 180
TO 200
nvEa 230
Tr) 225
OVER 225
TO 150
OVER 250
TO 280
OVER 280
TO 315
OVEH 315
TO 355
OVER 355
TO roo
o v c a -00
18 050
O V E R *50
TO 500
Note: Some JS deviations in the grades 7 to 1 1 have been rounded off to X (IT - 0.001I when the IT value is odd.
22
Table A7 ToleranceZonesforInternal (Hole) Dimensions (K10throufi K 5 and M10 through M5) Dimensions inmm
BASIC
SIZE K 5 K t 0K 6 K 9K 7 KB
OVER 0
TO 3
23
Table A8 Tolerance Zones for Internal (Hole) Dimensions (N10 through N5 and P10 through P5) Dimensions in m m
BASIC
SIZE
DYER 0
TE 3
IVER 3
TE 6
IVER 6
TO 10
IVER 10
TU 14
IVER 14
TE 18
3VER 18
TO 24
?VCR 24
TB 30
IVER 30
Te 40
IVER 40
TU 50
IVEW 50
TO 65
IVER 65
Te 80
3VER 80
TO 100
3VLR 100
TO 120
3VER 120
TO 140
YVER 140
TO 160
3VEP 160
TE 180
3VER 18t
Te 200
3VEW 200
TO 225
3VER 225
Te 250
9VEH 250
TO 280
3VER 280
TO 315
OVER 315
TE 355
O V L H 355
TE q00
OVEM *00
TO *50
OVER 450
TU 500
Table A9 ToleranceZonesforInternal (Hole) Dimensions (R10 through R 5 and S10 through s 5 ) Dimensions in mm
BASIC
SIZE
3VER 0
Te 3
IVER 3
le 6
IVER 6
TO 10
BVER 10
TO 14
YVER 14
TU 1u
YVER 18
TO 24
3VER 24
TO 30
3VEH 30
10 40
3vrp 40
TO 50
3VER 50
TO 65
BVER 65
TO 80
OVER 80
TO 100
OVER 100
TO 120
O V E R 120
le 140
OVER S40
TO 160
3VER 160
TO 180
JvtR 181-1
TU 200
OVER 2 0 0
225
O V E R 225
TU 250
OVEN 250
TU 280
O V E R 280
TO 315
OVER 315
TU 355
OVER 355
Te -00
OVER -00
TO *50
a v E u .5c1
18 500
Table A10 Tolerance Zones for Internal (Hold Dimensions (T10 through T5 and U10 through U51 Dimensions in mm
BASIC
SIZE T T8
10 T9 T7 T6 T5
1
OVKR 0
TO 3
OVER 3
TO 6
OVEN 6
TO 10
NUMERICAL VALUES FOR
TOLERANCE ZONES IN
OVER 10
TO 14
OVER 14
Te 18
OVER 1U
TU 24
OVER 24
Te 30
OVER 30
TO 46
JVER 40
TO 50
OVER 50
TO 65
OVER 65
TO EO
OVER 80
TO 100
OVER 100
TO 120
OVER 1 2 0
TO 140
OVER 140
TO 160
OVER 160
TO 190
OVER 180
la 200
a v E a2 9 0
TO 225
OVER 2 2 5
Ta 250
OVER 250
TO 2x0
OVER 2 8 0
l a 315
OVER 3 1 5
TO 355
OVER 3 5 5
TO 400
OVER *OO
TO 650
OVER ~ 5 n
TU 500
Table A l l Tolerance Zones for Internal (Hole) Dimensions (V10 through V5 and X10 through X5) Dimensions in mm
BASIC
SIZE x10 x9X 7 X8 X6 x5
OVER 0 .0.020 -0.020 -0.020 -0.020 -0.020-0.020
TO 3 . 0 0 0 6 0 -0.045 -0-034 -0.030-0.026-0,024
OVER 3
TO 6
DVER 6
TO 10
OVER 10
TO 14
5VER 14
TO 18
YVER 18
TO 24
5VER 24
TO 30
UVEH 30
TO 40
OVER 40
TO 50
OVER 65
TO 80
DVER 80
TO 100
OVER 120
TO 14c
OVER 140
TO 160
OVER 16C
TO 180
OVER 1 R O
Te ZOO
O V E R EO0
TO 225
O V E R 225
TU 250
O V E R 250
TO 280
O V E R 280
TO 315
O V E R 315
TO 355
O V E R 355
TU 400
O V E U 400
TB *53
O V E R 450
TR 500
Table A12 ToleranceZones for Internal (Hole) Dimensions (Y10 through Y5 and 210 through 2 5 ) Dimensions in mm
BASIC
Y5 Y6 Y7 Y8
SIZE Y 9 Y10
OVER
TO
OVER
TO
OVLR
TO 1
UVER 1
TO 1
OVER 1
TO 18
OVER 18
18 24
OVER 24
Te 30
OVER 3C
TU SO
OVLR 200
Te 2 2 5
OVER 225
TU 250
OVER 250
280
OVER 280
TO 315
OVtR 315
TU 355
avEa 3 5 5
Te *oo
UVEFl *3c
TO "5C
nVEU U 5 C
TU 5oc
Table A13 Tolerance Zones forExternal(Shaft) Dimensions (a14 through a 9 and b14 through b9) Dimensions in m m
Table A14 Tolerance Zones forExternal(Shaft) Dimensions ( ~ 1 through
3 c8 and d l 2 through d71 Dimensions in rnrn
Table A15 Tolerance Zones forExternal(Shah) Dimensions ( e l l through e6 and f 1 0 through f5) Dimensions in mm
BASIC
OVER 0
TE 3
OVER 3
TE 6
OVER 6
TO 10
6vER io
Ta 14
eVER 14
1.3 18
OVER 18
Te 29
EVER 24
TE 30
avER 30
Te 40
OVER 40
TO 50
OVER 50
TO 65
OVER 65
TE 80
EVER 80
Te loo
OVER 100
TE 120
O V E R 120
TE 140
OVER 140
TO 160
O V E H 160
TU 1.30
O V E R 180
TO ZOC
O V E R 2U0
Te 225
OVER 2'25
Te 250
E V t R 250
Te 280
EVtR 2RO
TU 315
OVER 315
TE 355
O V E R 355
Te *oc
OVER uOC
TO *5c
O V E R 45C
TU 50c
Table A16 Tolerance Zones for External (Shaft) Dimensions (09 through g4 and j7 through j5) Dimensions in mm
I BASIC
SIZE
OVeR 0
3
OVER 3
TO 6
OVER 6
TO 10
OVER 10
Te 14
OVER 14
TO 18
OVER 18
TO 24
OVER 26
TO 30
OVER 30
Te bc
OVER 40
TU 50
OVER 50
TO 65
OVLR 65
18 80
OVER 80
TO 100
UVER 100
TU 120
e v t w 120
TO 140
OVER 140
TO 160
O V E R 160
TO 1RC
O V t R 180
TU ZOO
O V E R 2uo
Ttl 225
OVER ?25
TU 25l.I
O V E R 2'50
rn 280
O V t R 28(l
TU 315
315
TU 355
ortu 355
TU *OK'
O V E R 400
TO 450
O r E l i ;5@
500
ab1 A17 Tolerance Zones for External
(Shah) Dimensions (h16 through h l ) Dimensions in mm
BASIC
h13 S h14
I Z E h15 h16 hll hlZ h10 h9 h3h8 h4 h 7h5 h6 hZ hl
______
.VCR 0 0 . 0 ~ 0 0-000 0.000 0 - 0 00 .00 0 0 0.000 0-000 O ~ O O O 0.000 0.000 o.ono 0.000 0.000 o.ooo o.oooo o.oooo
TO 3 '0.600 - 0 . 4 0 0 -0.250 -0.140 -0.100 -0.060 -0.040 -0.025 -0.014 - 0 . 0 1 0 - 0 . 0 0 6 -0.004 - 0 0 0 0 3 -0.002 -0.0012~0.0008
VER 3 u.000 o*ooo 0.000 0.000 0.000 0.ono 0.000 0.000 0.000 0 . 0 ~00. 0 0 0 0.000 0.000 0.0000 0.0000 0,000
TO 6 -0.750 -0.480 -0,300 -0.180 -0.120 -0.079 -0.0.8 -0.030 -0.018 -0.012 - 0 . 0 0 8 -0.001 - 0 . 0 0 4 -0.0025-0.0015-0.001
VER 6 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 o.oc0 0 ~ 0 0 0 0.000 0.000 0.0000 0.0000 0.000
10 10 '0.900 -0.580 -0-360 -0.220 - 0 ~ 1 5 0 -0-0.90 - 0 * 0 5 8 -0.036 -0.022 - 0 . 0 1 5 -0.009 - 0 . 0 0 6 -0-004 -0.002~-0.0015-0.001
VCR 10 0.000 o*ooo 0.000 o*ooo 0.000 0.000 0 ~ 0 0 0 0.000 0.000 o.oc0 0.000 0.000 o*ooo 0.000 0.000 u.0000
TO 14 '1.100 -0e700 - 0 . 4 3 0 -00270 -0.180 -0*110 - 0 . 0 7 0 -0-043 -0.027 -0.018 -0.011 - 0 . 0 0 8 - 0 e O O I -0.003 -0.002 -0.0011
VER 14 0.000 oeooo 0.000 0 . 000. 0 0 0 0-ooo 0 . 000.00 0 0 0.000 0 . 0 ~ 0 0.000 0.000 0.000 0 . 000, 0 0 0 o.oooo
TO 18 '1.100 = 0 * 7 0 0 -0.430 -0-270 -0.180 -0*110 -0.070 -0.043 -0.027 -0.018 -0.011 - 0 . 0 0 8 -O*OOB - 0 . 0 0 3 -0.002 -0.0012
VER 18 u-000 0 . 0 0 0 3.000 0.000 0.000 o.ono 0-000 0.300 0-000 0.0~0 0.000 0.000 O*OOO 0.000 o.0000 0 . 0 0 0 ~
TO 24 '1.300 -0.8110 -0.520 -0.330 -0.210 -0.130 -0.084 - 0 . 0 5 2 -0.033 -0.021 -0*013 -0.009 -0.006 -0.COY -0.0025-0.0515
YEP 24 d.000 0.000 0.000 0.000 0.000 0.000 O*OOO 0.000 0.000 o.oc0 0.000 0.000 0.000 0.000 0.oouu 0 . 0 0 0 0
TU 35 .1.300 -0,8110 -0.520 -0.330 -0.210 -0.130 -0.084 -0.352 -0.033 -0.021 -0.013 -0.009 -0*006 -0.OOY -0.0U25-OmOU15
VLR 50 @*OOO o*ooo 0.000 0.000 0.000 0.000 0.000 0.000 u*ooo o.oc0 0.000 0.000 0.300 0 . 0 0 0 0,000 0.000
TO 65 .1.900 -1,200 -0.740 -0.460 -0.300 -0.190 -0.120 -0.074 -0.046 -0.030 - 0 - 0 1 9 -0.013 -0-008 -0.005 -0.003 -0,002
VER 65 s.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 o.oc0 0.000 0.000 0.000 0.000 0.000 0.000
TO 80 -1.900 -1.200 -0.740 -0.460 -0.300 -0*190 -0.120 -0.074 -0.046 -0.030 -0.019 -0.013 -0.008 -0.005 -0.003 -0.002
VER 80 0-000 0,000 0.000 O ~ O O O 0.000 0.000 0 - 000.00 0 0 0.000 0.000 0 ~ 0 0 0 0.000 0-000 0.000 0.000 0.0008
TO 100 -2,200 -1.400 -0e870 - 0 . 5 4 0 -0.350 -0.220 -0-140 - 0 . 0 8 7 -0.0511 -0.035 - 0 . 0 2 2 -0.015 -0.010 -0.006 -0.001 -0.002?
VER 100 0.000 o.uo0 0.000 0.000 0.000 0.000 0.000 0.000 0.000 o.oc0 0 ~ 0 0 0 0.000 o*ooc 0.000 0.000 0.0008
TO 120 -z.200 -1.400 -0.870 -0.540 -0.350 -0.ZPO -0-140 -0.087 -0.054 -0.035 -0.022 -0.015 -0.010 -0.006 -0.004 -0.002?
.VER 120 0.000 O*OOO 0.000 0-000 0.000 0.000 0.000 0.000 O*OOO OaOCO 0-000 0.000 o*OOO 0.000 0.000 0.OOdo
TO 140 -2.500 - 1 ~ 6 0 0-1.000 -0.630 - 0 . 4 0 0 -0.250 -0.160 -0.100 -0.063 - 0 . 0 4 0 -0.025 -0.011) -0*012 - 0 . 0 0 8 -0.005 -0.0035
VER 140 0.000 0.000 0.000 0.000 0.000 0.000 0-000 0.500 0.000 0 . 0 ~ 0 09000 0 . 0 0 ~ 1 0-000 0 . 0 0 ~ 0 .0 0 0 o.ooot
TO 160 -2.500 -1*600 - 1 . 0 0 0 -0.630 -0.400 - 0 - 2 5 0 -0.160 -0.100 -0.063 - 0 . 0 4 0 - 0 . 0 2 5 -0.018 -0-012 -0.OOd - 0 . 0 0 5 -0.003!
VER 160 0.000 0.000 0.000 0.000 0.000 0.000 0.000 ').0uo onon0 o.oc0 0.000 0 . 0 0 0 0.000 0 , 0 0 0 0.000 O.OOO(
TO 1no -2.100 -la600 -1.000 -0,630 - 0 . 4 9 0 - 0 . 2 5 0 -0*160 -0.100 -0.063 - 0 . 0 4 0 -0-02fI -0.018 -0.012 - 0 . 0 0 0 -0.C05 -0.003!
VLR 180 C.000 0-000 0.000 0-000 0.000 0.000 0.000 O.OC0 0-000 0.0CO O*OOO 0.000 O a O O O 0.000 0.000 O.OOO(
10 200 -2.900 -1,850 -1.150 -0.720 -0.460 -0.290 -0.185 -0.115 -00072 - 0 . 0 4 6 -0-029 -0.020 -0*014 -0.010 -0.007 -0.004!
V E R 200 0 . 000-00 0 0 0.000 0.000 0.000 0.000 0.000 0.000 0-000 o - o C O 0 - 0 0 0 0.000 O * O O O 0.000 0,000 O.GcO(
TO 225 -2.900 -1.850 -1.150 -0.720 -0.460 -0.290 -0.185 -0.115 - 0 , 0 7 2 -0.046 -0.029 -0.020 - 0 * 0 1 4 -0.010 -0.007 -O.OOY!
VCR 225 U * O O O O e O O O 0.000 0 0 00 0 0 0 0 00000 0.000 O e O O O 0.000 0.0CO O*OOO O * O O O 0 ~ 0 0 0 0.000 0.000 0.0JOl
TO 250 92.900 -1.850 -1.150 -0,720 -0.460 -0.290 - 0 . 1 8 5 -0.115 -0.072 -0.016 -0.029 - 0 . 0 2 0 -0*014 -0.013 -0.007 -o.OOY!
VER 250 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 o.oc0 0.000 0.000 0.000 0.000 0.000 0.000
TO 280 -3.200 -9-100 -1.300 -0.810 - 0 . 5 2 0 -0.320 -0.210 -0.130 -C.O81 -0-052 -09032 -0.023 -0.016 -0,012 - 0 . 0 0 6 -0.0~6
VLR 2 8 0 o*ooo 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 O.OCO o*ooo 0.000 o*ooo 0.000 0.000 u. 0 0 0
TO 315 -3.200 -2.100 -1.300 -0.810 -O.S)O -0,320 -0.210 -0.130 -0.081 -0.052 -0.032 -0.023 - o * o 1 6 -0.012 -0.308 -0.006
VEY 115 0.000 0.000 0.000 0.000 0.000 0.000 0.03~ 0.000
0.000 0-OC
0 .O0 0 0 o.oon 0 - C O O J.OJO 0.000 O.OOO
TO 355 -3.600 -2.300 -1.400 -0.890 -0.570 -0.360 -0,230 - 0 . 1 4 0 -0.089 -0.057 -0.036 -0.025 -0.011) -0,013 - 0 . 0 0 9 -0.U07
VLR 355 u.000 0.000 o.000 0.000 0.000 0.000 0.000 0.000 0.000 0-OCO 0.000 O-ooo 0-000 0.000 o.uou o.ooo
TO eo0 -)*bo0 -2.300 -1.400 -0.890 -0.570 -0,360 -0.230 -0.140 -0eOR9 -0.057 - 0 * 0 3 b -0.025 -0.011) -0.015 -0.009 -0,007
vER rOO u.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.3~0 0 0 0 0 0 0 - 0 0 0 0 - 0 0 0 0.000 O.OOO O,OOO
TO -50 -*.000 -2.500 -1.550 -0.970 -0.630 - 0 . 4 O C -0.250 -0.155 -0.097 -0.063 - o o o * o -0.027 -09020 -0.Cli -u.010 -lJ.oIJ8
33
Table A18 Tolerance
Zonos for External (Shaft) Dimensions (is16 through j s l ) Dimensions in mm
*
BASIC
SIZE
OVRR 0
TO 3
OVER 3
TO 6
OVER 6
TO 10
OVER 10
TO 11
OVLR I4
TO 18
OVER 18
TO 24
OVER 24
Tn 30
OVER 30
TO 10
OVER 10
TO 50
OVER 50
TO 15
OVER 65
TO 80
OVER RO
TO 100
OVER 100
TO 120
OVER 120
TO 110
WLR 140
TO 160
OVER 1 6 C
TO 180
OVER 180
TO 200
OVER 200
TO 225
OVER 225
TO 250
OVER 2 5 0
TO 280
OVER 280
TO 315
OVER 31s
TO 155
OVER 155
TO -00
OVtY r O O
TO *so
O V E R *5C
TO 500
Note: Some is deviations in the grades 7 to 1 1 have been rounded off to X (IT - 0.001) when the I T value is odd.
34
Table A19 ToleranceZones for External (Shaft) Dimensions (k9 through k4 and m9 through m4) Dimensions in mm
BASIC
SIZE
OVER 0
TU 3
5VLR 3
TO 6
JVtR 6
Te 10
O 1V0E R
TO 14
OVER l*
TO 18
OVER 18
TO 24
CVEY 2*
re 30
OVER 30
TO 40
OVER 40
TU 50
DVCR 50
TO 65
OVER 65
le 80
OVLR a0
TO 100
OVER100
TO 120
OVER 120
TO 160
O V E lR* O
TO 160
OVER 160
TO 180
OVER I80
TO 260
O V E R 200
TO 225
OVER-225
TO 250
OVER 250
TO 280
OVER 2no
TO 315
O V E R 315
TO 355
O V E R 355
TO *o o
O V E R 400
TO 4SO
OVER 450
TO 500
Tabk AZO Tdermm Zones for External (Shaft) Dimensions (n9 throu* n4 and p9 throu* p 4 ) Dimensions in mm
BASIC
SIZE
OVmR 0
TO 3
OVER 3
TO 6
OVER 6
TO 10
OVER 10
TO 14
OVER l*
TO 18
OVER 18
TO 24
OVER 24
TO 30
OVER 39
TO *o
OVER 40
TO 50
OVER 50
TO 65
OVER 65
TU uu
O V E @ 80
TO 100
OVER 1 0 0
TO 120
ovcu 1 2 0
TO l*C
OVER 160
Te 160
OVER 160
TO 1ao
UVtN 180
10 200
OVEN 200
TO 225
OVEN 225
TO d50
uvtu 253
T Y ZdC)
O V t R 280
TU 315
evL* 315
TO 355
OVEN 355
TO "00
OVEk .03
TU .53
OVEH r5O
TO 50C
Table A21 Toleranu, Zones for External (Shaft) Dimensions / r 9 through r4 and s9 through s4) Dirnensionr in mrn
BASIC
SIZE S9 sa 37- r6 s5 f4
-~
)VLR 0 0.C39 t0.028 t0.024 +Os020 +Om018 +0*017
Te 3 0.014 +C.Sl4 *O.OlU tO.014 *0*014 +0*014
BASIC
SIZE t9 t8 t7 m t5 t4 u9 u8 U7 u6 u5 u4
38
Table A23 Tolerance Zones forExternal(Shaft) Dimensions ( v 9 through v4 and x9 through x4)Dimensions in mrn
BASIC
SIZE v9 v8 v7 v6 v5 v4 x9 x8 x7 x6 x5 x4
3VER 0
TE 3
IVER 3
TU 6
I
VER 6 +0.056 *0.049 * O n 0 4 3 *0.040 + O . O J r )
Te 10 ~ THIS
AREA
NOT
DEFINED. + 0 * 4 3 4 *0.034 +0.034 *0.034 * O s 0 3 4
IVER 10
Te 14
IVER 14
Te IR
IVER 18
Te 24
IVER 24
Te 30
IVER 30
Te 40
IVER 40
le 50
IVER 50
TO 65
)VCR 65
TB I30
3VER 80
TO 100
3VER 100
TO :2lJ
1vER 120
Te 140
EVER 140
TO 160
9VER 160
TO 180
E V E R 180
TO 200
E V E R 200
TO 225
O V E R 225
TO 250
BVER 250
TO 280
OVER 28@
Te 315
OVER 315
Te 355
eVER 355
TE rOO
OVER *oo
le *so
O V E R *50
TB 500
Table A24 Tolerance Zones forExternal(Shaft) Dimensions (y9 through y4 and z9 through 24) Dimensions Inmm
BASIC
SIZE VQ va v7 v6 v5 v4 29 28 27 26 25 24
OVER 0 * 0 - 0 5 1 + O . r ) k O + 0 * 0 3 6 + O s 0 3 2* 0 * 0 3 0+ 0 . 0 2 9
TU 3 * 0 * 0 2 6 +0@026 + 0 * 0 2 6 * 0 * 0 2 6 * O * O 2 6 + 0 . 0 2 6
OVER 3 + 0 . 0 6 5t O . 0 5 3+ 0 * 0 4 7* 0 * 0 4 3+ 0 * 0 4 0+ 0 * 0 3 9
TO 6 +0*035 + 0 . 0 3 5 +0*035 * O s 0 3 5 +0#035 +0*035
NUMERICAL VALUES FOR
OVER 6
TOLERANCE ZONES I N *0*07R +Om064 * 0 * 0 5 7 * 0 * 0 5 1 * 0 . 0 4 8 + 0 . 0 * 6
TO 1c +0*042 +0.0*2 + 0 . 0 4 2 + 0 * 0 4 2 + 0 * 0 4 2 *0.042
THIS AREA NOT DEFINED.
OVER 10 * 0 * 0 9 3 + 0 * 0 7 7 + 0 * 0 6 8 *0.061 *0@058 *00055
TO 14 + 0 * 0 5 C +0*050 +0*050 + O * O § O +0*050 *O*OSO
OVEU 18 + 0 * 1 2 5 + 0 . 1 0 6 + 0 * 0 9 4 + O * O l ? b +On082 * 0 * 0 7 9
TO 24 +On073 + 0 . 0 7 3 * 0 * 0 7 3 +0.073 + 0 * 0 7 3 + 0 . 0 7 3
OVER 24 * O n 1 4 0+ C . 1 2 1+ 0 * 1 0 9 + O * l C l + 0 * 0 9 7+ 0 * 0 9 4
TO 30 + o . c ~ L+(O . O R P +0.088 +o.oes * o b o 8 8 + O . O ~ R
OVER 30 *0.174 + 0 . 1 5 1 * 0 * 1 3 7 + 0 * 1 2 8 * 0 . 1 2 3 tO.119
TO 40 *0.112 + 0 . 1 1 2 *0.112 + 0 . 1 1 2 + 0 . 1 1 2 +O.112
OVER 80 + 0 * 3 4 5+ O s 3 1 2+ 0 . 2 9 3* 0 . 2 @ 0+ O s 2 7 3+ 0 . 2 6 8
TO 190 + 0 . 2 5 ~+ 0 . 2 5 8+ 0 . 2 5 8+ 0 . 2 5 a+ 0 . 2 5 ~+ 0 . 2 5 8
OVtR CCC + C a b 9 0r O . b U 7+ 0 * 6 2 1* 0 . 6 C 4+ 0 - 5 9 5+ O s 5 8 9
la 225 + 0 ' 5 7 5t u . 5 7 5 + 0 . 5 7 5 + 0 . 5 7 5+ 0 . 5 7 5+ 0 . 5 7 5
40
APPENDIX B
CONTENTS
Page
B1 . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
B2 . Interpretation of IS0 Symbols Using Table Values . . . . . . . . . . . . . . . . . . . . . . . 50
B2.1 HoleLetterCodes A thru JS ................................... so
B2.2 HoleLetterCodes J thru ZC ................................... 51
B2.3 ShaftLetterCodesathru js ................................... 53
B2.4 ShaftLetterCodes j thru zc ................................... 54
B3 . Derivation of TableValues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
B3.1 InternationalToleranceGrades ................................. 56
B3.2 Derivation of Fundamental Derivations for Shafts . . . . . . . . . . . . . . . . . . . . . 57
B3.3 Derivation o f Fundamental Deviations for Holes . . . . . . . . . . . . . . . . . . . . . . 59
B4 . Conversion of Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TABLE
BI International
Tolerance
Grades ...................................... 43
B2 FundamentalDeviationsforHoles .................................... 44.45. 46
B3 FundatmentalDeviationsforShafts ................................... 47>48. 49
B4 Formulas
for IT Grades 6 thru 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
B5 Formulas for IT Grades 01 thru 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
B6 Coetficients
for
Calculation
of
Fundamental
Deviations
for
Shafts ............... 64
41
APPENDIX B
B1. INTRODUCTION
This appendix provides the data necded to calculate limit dimensions for nonpreferred tolerance
designations (that is those not shown in Figures 2 and 3 of this standard) and for basic sizes larger
than 500 millimeters. This appendix contains:
a. International tolerance grades from IT01 thru IT16 for basic sizes up to and including 3 I50
millimeters (Table BI). Tolerance zones with IT grades larger than IT16 are sometimes used.
A footnote in Table B1 gives a simple formula for calculating IT17, IT18, etc.
b. Fundamental dewations for basic sizes up to 3 150 millimeters:
B3 Table Holes
Table Shafts B3
c. Interpretation of I S 0 symbols using the table values for basic sizes up to 3150 millimeters
(paragraph B2).
d . Formulas f o r the derivation of table values. These formulas are for reference only. Rounding
variationsintroduced in calculationsmayresult in values whichareinconsistentwiththe
published national and international standards (paragraph B3).
e. Guidelines for convertingfits (paragraph B4).
42
TABLE 61 INTERNATIONAL TOLERANCE GRADES . Dimensions are in rnm.
Tolerance grades’
u p to
Owr 1 and I IT01 IT0 IT1 IT2 IT3 IT5 IT4IT6 IT7 IT8 IT9 IT10 IT11 IT12 IT13 IT14 IT15 IT16
including
0.0006 0.001 0.0015 0.004 0.0025 0.018 0.012 0.008 0.005 0.075 0.048
0.120 0.030 0.300 0.180 0.750 0.480
0.0006 0.001 0.0015 0.0025 0.004 0.006 0.009 0.015 0.036 0.058
0.022 0.090 0.150 0.220 0.360 0.580 0.900
-
0.0005 0.0008 0.002 0.0012 0.005 0.008
0.003 0.018 0.027
0.011 0.043 0.070 0.180 0.110
0.270 0.430 0.700 1.100
0.0035 0.005
0.002 0.008 0.012 0.018 0.025 0.040 0.063 0.100 0.250 0.400
0.160 0.630 1.000 2.500 1.600
800 I 1000 I 0.0055 0.008 0.011 0.015 0.021 0.029 0.040 0.056 0.090 0.560 0.360 1.400
0.900 0.230 0.140 3.600 2.300
5.600
0.018 0.025
0.013 0.035 0.065 0.092
0.048 0.150 0.230 0.370 0.920 1.500
0.600 2.300 3.700 6.000 9.200
0.015 0.022 0.030 0.041 0.057 0.077 0.110 0.175 0.280 0.440 1.100 1.750
0.700 2.800 4.400 11.000 7.000
I T Valuer for tolerance grader larger than IT16 can be calculated by Using the folbwlng formulas:
I T 17 IT12x 10; IT18 IT13 x l 0 : e t c .
- -
TABLE 82
FUNDAMENTAL
DEVIATIONS FOR HOLES Dimensions are i n mm.
{+ 18
14 +0.290 1+0.150
+0.300 1+0.160
+0.310 +0.170
I
+0.095
+0.110
+0.120
I
-
- + 0.065 + 0.040 + 0.020 + 0.007 0 - IT12
30 40 ~- + 0.080 + 0.050 + 0.025 +0.009 0
40 50 +0.320 +0.180 +0.130
50 65 +0.340 +0.190 +0.140
. - + 0.100 + 0.060 + 0.030 +0.010 0
65 80 +0.360 + 0.200 + 0.150
80 I 100 I I + 0.220 I + 0.170 1
+ 0.380 - + 0.120 + 0.072 + 0.036 +0.012 0
100 I 120 I +0.410 I + 0240 I + 0.180 I ~
160
140 +0.520
+0.280 +0210 - + 0.145 + 0.085 +0.014 0
160 180 + 0.580 +0.310
+0.230
180
200 + 0.660 + 0.340 + 0.240
200
225 + 0.740 + 0.380 + 0.260 - + 0.1 70 + 0.100 + 0.050 +0.015 0
225
250 + 0.820 + 0.420 + 0.280
- + 0.190 + 0.1 10 + 0.056 +0.017 0
I + 1.050 I + 0.540 I + 0.330 1
. -
280 I 315
315 I
I
355 I + 1.200 I + 0.600 I + 0.360
I + 1.350 I + O.@O 1 + 0.400
- + 0.210 + 0.125 + 0.062 +0.018 1 0 I
1 1
355 400
409 I 450 I + 1.500 I + 0.760 I + 0.440 - + 0.230 + 0.135 + 0.068 +0.020 0
450 I 500 I + 1.650 1 + 0.840 1 + 0.480
6 to 16
IT/2
44
TABLE 6 2 FUNDAMENTALDEVIATIONS FOR HOLES (Continued) Dom.nman. 8,. on mm.
+
!
L.tpr J
___ zc
P to P R 5 1
G7 A h7
-0.001 + A
-
-
-O.oW+A
-O.W6+ A
-0.004
-0.006
-O.W+A
-O.OIO+AI
0
0
- 0.012
-0.015 1 1 1I
- 0.015
-0.019
- 0.019
-0.023
-0.018 -0.028
-0.23
I
- 1-O.W*A/
~ - O . O l l + A -0,011
~
-0.W I-O.Oll+ A I
1-0.020+A~ 1
0
- 0.032
-0.041
-0.043
-0.053
-0.059
- 0.064
-0.066
-0.075
1
- OS64
Ai +Ai
-0.079 -0.104
i 1 I
tm 140 -0.063 -0.092 -0.122
160 140 *0.018 -0.003+ - /0,015+ -0.015 1-0.027 -0.043 -0.066 -0.100 -0.134
i
18D 200 - 0.077 -0.122 - 0.166
200 225 +0.012 - 0017 t A - 0.017 - 0.031 + A - 0.130 - 0.180
j
225 250
1601y.I I
4 0 0 1 4 5 0 1
I
+0.033
I
I
1
+ 0.043
I
Tamdl I
5 0 0 1 5 8 0 1 0
I - 0.026
6-
I
16
-o w -0076
t -0.150
- 0.156
I -o.mo
- 0,310
I
-0.175 -0.340 -om
- 0.050 - 0.088
710I 800 I -0.185 -0.380 - 0.660
800leaol
l o I - 0.034
I - 0.056 - 0.100
-0.220
-0,430
-0.470
-0.6lO
-0.210
-0.680
1250 I 1400 I
I o - 0.120
-
-0.250
-0.260
-0.~00
-0.520
-0.580
- 0 . ~ 0
-0.780
-0.840
-0.980
- 0.078 - 0.140 - 0.330 - 0.720 - 1.050
- 1.200
Moo
Moo I o I - 0.058 I - 0.092 - 0.170 '
- 0.370
- 0.400
- 0.440
- OX20
- 0.910
- 1.m
- 1.350
- 1.500
- 0.1%
2240 2500 -0.460 - 1.1w - 1.660
- 0.550 - 1.?50 - 1.-
- 0.240
-0.380 - 1.400 - 2.100
TABLE B2 FUNDAMENTAL DEVIATIONS FOR
HOLES (Continued) Dimension* are In rnm
7-
I Fundamental Deviatio-
VaIuI tor A 6
IT Gradm:
10
10 14
0.007 0.009
18 14
18 24
0.008 0.012
24 30
I 160 I 200
0.017 0.026
250 280
0.020 0.029
280
- 0.390
-0,435
- 0.475
- 0.530
- 0.590
- 0.660
- 0.730
-0.820
-0.900
- 1.WO
- 1.150
- 1300
- 1.500
- 1.650
- 1.900
- 2.100
0.004 0.005 I 0.007 I 0.011 I 0.021 I 0.032 -1 315
- 0.490 -0,595 - 0.740 -0,920 - 1.100 - 1.450 - 1.850 - 2.400 400 450
0.005 0.005 0.007 0.013 0.023 0.034 '
-0.540 -0,660 -0,820 - 1.000 - 1.250 - 1mo -2.600 -2,100 450 500
610 16 IT Orat
- 1.150
'Specid =me: for MS. w p r d.vlmlon - - 0.OoQ from 250 t o 316 (instead Of - 0.01 1I .
1000 1120
h
l.
- 1.300 1120 1250
' In d.lnmlnln~ I(. M. N UP to IT grade 8 and P to Z C Up to I T @rad. 7 , add th.
- 1.450
for P7 from 18 to 30, A - 0.W8 :
. uppar dwI.llon - -0.014.
A WIU. a p p r o p r l . ~ 10 I T grad. .I indicated. for Si.mPl0 1250 1400
46
TABLE 83
FUNDAMENTAL
DEVIATIONS FOR SHAFTS Dimensions arernm.
in
Fundamental 1
Upper Deviation
Deviation 1
0.270 ~ - '
- 0.020 - 0.014 I -- 0.010 ' - 0.006 - 0.004 I - 0.002
0.140 - 0.060 ! - 0.034 I 0 ~
\ - - 0.270
i 1
- 0.140 ' - 0.070 j - 0.046 j - 0.030 - 0.020 - 0.014 - 0.010 - 0.006 j - 0.004 I 1 0 i
6 10 - 0.280 - 0.150 - 0.080 I - 0.056 - 0.040 - 0.025 - 0.018 - 0.013 1 - 0.008 - 0.005
~ I 1 1 0 ~
-**
I I I
10 14 ! i
18 14
4- 0.290 - 0.150 - 0.095 ~ - - -0.0161 - I-0.006, 0 j
I
I ! ! : I
- 0.300 1 - 0.160 I - 0.1 10 1
I
- 1
- 0.065 - 0.040 - ' - 0.020 ~ - 1 - 0.007 ~ 0 I + IT/2
i I I I
30 ! 40 1 - 0.310 I - 0.170 I - 0.120 I i i
I
~
I
- 0.080 - 0.050
t
! - 0.100 1-0.060 - 0.030
i
~
80
- 0.120 1 - 0.072 - - 0.012
120 I 140 I - 0.460 I - 0.260 I - 0.200 i
i
140 I 160 I 0.520 I - 0.280 1-0.210 i
1- 0.310 1 - 0.230
~~~ ~~~~
- - 0.145 - 0.085 - - 0.043
I - -0.014 0
160
200
I 180
225
I- 0580
- 0.660 I - 0.340 1
- 0.740 - 0.380
- 0.240
- 0.260
1
i
- - 0.170 - 0.100 - - 0.050 1 - -0.015 0
225 250 - 0.820 - 0.420 - 0.280
250 280 - 0.920 - 0.480 - 0.300
280 315 . . 1.050 - 0.540 - 0.330
- - 0.190 - 0.110 i - - 0.056 - - 0.017 0
400 I 450 I
- 1.500 - 0.760 I I -0.440 - - 0.068 - - 0.020 0
450 I 500 1 - 1.650 I - 0.840 I - 0.480
IT Grade
I 6 to 16
' T h e 1s devlations in the grades 7 to 11 should be rounded off to X ( I T - 0 . 0 0 1 ) when the I T value is odd
47
TABLE B3 FUNDAMENTAL DEVIATIONS FOR SHAFTS
(Continued) Dunensions are in mrn.
Lower Deviation
Letter i k m n Q r I
-
<3
IT Grade 01 to 16
>7
- 0.002
- 0.007 - 0.012
I
-
I
+0.002
+ 0.002
I
0
I I
+0.009 +0.017
+ 0.011 +0.020
I
+ 0.026
+0.032
I
+0.034
+0.043
+ 0.041
I
+ 0.043 + 0.059
+ 0.053
+ 0.051 + 0.071
-0.015 - +0.003 0 +0.013
+0.023 +0.037
100 120 - 0.009 + o.054 +o.079
120 I 140 I I I I I I I I + 0.063 I + 0.092
-0.018 - +0.003 0 +0.015 +0.027 +0.043
+0.065
+0.100
+ 0.068 + 0.108
200 + 0.077 + 0.122
225 I 250 I
- 0.021 I - I t 0.004 I 0 + 0.017
I+ 0.031 I + 0.050
+ 0.084 + 0.140
+ 0.094 + 0.158
- 0.026 - + 0.004 0 + 0.020 + 0.034 + 0.056
+ 0.098 + 0.1 70
+ 0.108 +'0.190
- 0.018 - 0.028 - + 0.004 0 + 0.021 + 0.037 + 0.062
o,208 +o.114 +
I
IT Grade
I 6 to 16
+ 0.150 + 0.280
+0.026 +0.044 +0.078
+ 0.155 + 0.310
+---py
800 900
I
+ 0.030 + 0.050 + 0.088
+0.034
tO.056 0.100
+ 0.1 75 + 0.340
+ o.,85
+ 0.210 + 0.430
+ o,380
+ 0.300 + 0.640
+ 0.048 + 0.078 + 0.140
o,330 o,720 + +
+ 0.370 + 0.820
+ 0.058 + 0.092 + 0.170
o,400 o,920 +
+
2000 2240
2500
2800
2500
3150
48
T.ABLE 63 FUNDAMENTAL DEVIATIONS FOR SHAFTS
(Continued) Dimensions are in mm.
6 to 16 IT Grade
+ 0.400 + 0.600
+ 0.450
+ 0.500
+ 0.560
+ 0.660
+ 0.740
+ 0.840
+ 0.620 + 0.940
+ 0.680 + 1.050
p
I 900 I
900
1000
+ 0.780 + 1.150
+ 0.830 + 1.300
+ 0.9601 + 1.450I
t 1.0501 + 1.6001
+ 1 .ZOOI + 1.850 I 1600 1800
2240
2000
2500
2500 2800
2800 I 3150
49
82. INTERPRETATION OF IS0 SYMBOLS USING TABLE VALUES
The fundamental deviation equals the lower deviation, and the following equationis valid.
Upper Deviation = Lower Deviation + Tolerance Grade
Upper
Deviation
Lower Fundamental Deviation CD (Table 62) = 0.046
Deviation
-
Basic
I , Deviation
Lower = 0.046
50
EXAMPLE 2. INTERNAL (HOLE) DIMENSION 1000H15
Lower Deviation = 0
Basic
Size Upper Deviation = 0 + 3.6 = 3.6
= 1000 1003.6 maximum size
1000H15 = 1000 + 3.6 -
. -0 1000.0 minimum size
Upper +
Fundamental Deviation K
Deviation - 1' L A (Table 82) = 0
Basic t P
Size
= 600 UpperDeviation = 0
51
EXAMPLE 4. INTERNAL (HOLE) DIMENSION 80ZB9
+
-
Basic
Size -
= 80 Tolerance Grade IT9
(Table B1) = 0.074
-
UpperDeviation = -0.360
52
82.3 SHAFT LETTER CODES a THRU j s
Fundamental deviation equals upper deviation and the following equationis valid.
Lower Deviation = Upper Deviation - Tolerance Grade
4-
Upper Fundamental Deviation h
b
Deviation -' L (Table 83) = 0
1 1
Basic
Size Upper Deviation = 0
= 800
Lower Deviation = 0 - 1.25 = - 1.25
800h13 = 800
+o
-1 .25
= 800.00 maximum size
798.75 minimum size
The fundamental deviation equals the lower deviation and the following equationis valid.
Upper Deviation = Lower Deviation + Tolerance Grade
+ Lower Deviation
-
f t
L Fundamental Deviation n
Lower Deviation = 0.012 (Table B3) = 0.012
54
EXAMPLE 8. EXTERNAL (SHAFT) DIMENSION 25zc8
Upper
Deviation
Lower
Fundamental Deviation zc
Deviation
(Table 83) = 0.218
+
-
-
This section explains how the numerlcal values shown in Tables 8 1 . I32 and 83 were derived
Table BI of International Tolerance Grades lists values based on former national standards. Formulas have
been empirically determined to meet these values. Eighteen International Tolerance Grades are provided in this
standard, and are designated ITOl, IT0 and IT1 through IT16. The lower numerical grade number, the more pre-
cision or closer tolerance of manufacture is required. The numerical values of these tolerance grades are given in
Table BI .
Determination of the steps of the more commonly used grades of IT6 through IT16 is based on the Renard
R5 geometric series as shownin Table B4.
~ .
I =
0.45 fi + 0.001 D
1000
where i and D are in millimeters. The diameter D is considered as the geometrical mean of the maximum and
minimum diameters of each step D = maximum diameter) x (minimum diameter). For the whole of the step
up to 3 millimeters, the diameter is considered as the geometrical mean of 1 and 3 mm.
Grades IT01 through ITS are used for high precision and are calculated by a different method as shown in
Table B5.
(0.8 + 0 . 0 2 0 )
' Formulas for reference only. T a b l e 9 1 values must b e used t o conform with accepted international tolerance grade values.
56
93.2 DERIVATION OF FUNDAMENTAL DEVIATIONS FOR SHAFTS
The fundamental deviation has been previously defined as that one of 1wo deviations closest to the basic size.
Table B3 lists these values for shafts. This table has been developed based’on experimental data and cannot in
every case be totally calculated. Formulas have been derived, however, irotn the table values to fit most cases.
The general formula is as follows:
OD’
Fundamental Deviarion = (Y t -
1000
where a, 0, and y are determined frcm Table B6 and D represents the geometric mean diameter of the particular
step in mdlimeters. As noted in the table there are several exceptions to the general formula.
The fundamental deviation for shafts designated “a” through “h” is the upper deviation. The lower deviation
is found by subtracting the numerical value of the IT grade from the fundamental deviation. The fundamental
deviation for shafts designated “j” through “zc” is the lower deviation. The upper deviation is found by adding
the numerical value of the IT grade to the fundamental deviation.
57
TABLE B6 COEFFICIENTS FOR THE CALCULATION OF FUNDAMENTAL
DEVIATIONS FOR SHAFTSIO
FUNDAMENTAL DEVIATION = a + Where D = Geometric
Mean
Diameter of DiameterStep
--
FUNDAMENTAL a 0 1 NOTES
DEVIATION
a 1-0.265 -1.3 D < Izo
0 -3.5 1
a! - - -
d 0 -16 0.44 cd = u z
e 0 -1 1 0.41
ef I
f I 0
-
-5.5
-
0.4 1
-
fg fg = fi
I P I 0 I -2.5 I 0.34 I I
U IT7' ' 1 1
V IT7' 1.25 1
X IT7' I 1.6 1
V IT7' ' 2 1
z 117" 2.5 1
za 1T8' I 3.15 1
zb IT9 ' 4 1
ZC 1110" 5 1
10
Formulas for reference only. Table 83 values must be used to conform with accepted internatlonal fundamental devia-
tion values.
I t
Use the Numerical Value for this lnterntional Tolerance Grade.
58
63.3 DERIVATION OF FUNDAMENTAL DEVIATIONS FOR HOLES
The fundamental deviations for holes are based on the fundamental deviations for shafts. The relationship
varies with both fundamental deviation letter and 1T grade. The general rule for determining the fundamental
deviation of a hole is as follows:
For fundamental deviations A through H , the lower deviation for holes equal minus the upper deviation for
shafts and for fundamental deviations J through ZC the upper deviation for holes equals minus the lowerdevia-
tion for shafts. This is shown pictorially in Figure B1.
D = Hole deviation
d = Shaftdeviation
BASIC SIZE
-d
2 D = -d
SHAFT
FIG. 81 G E N E R A L R U L E
There are several exceptions to the general rule. The reasons for these exceptions must be maintained in
order to keep the tables consistent withIS0 standards. The exceptions to the general rule are as follows:
1. For holes N for IT grades 9 through 16 above 3 mm, the fundamental deviation = 0.000
2. For holes J , K,M and N up to IT grade 8 inclusive and P through ZC up to IT grade 7 inclusive above 3
mm, the fundamental deviation is calculated as follows: The upper deviation of the hole equals minus the
lower deviation of the shaft plus the difference between the tolerance of the gradein question and that of
the next finer grade.
Upper Deviation (hole) = -lower deviation (shaft) t A
Where A = IT, - IT, - I
= IT (shaft) -- IT (next finer shaft)
Using a hole 60 P7 as an example, the calculationis as follows:
-0.037 t (0.030 -- 0.019) = -0.021 or 59.979 (Max.
hole
size)
(Table 83) t (Table B1 grade 7 - grade 6) = (Table B2) (Table 5)
59
B4. CONVERSION OF FITS
It may sometimes be necessary or desirable to modify the tolerance zone on oneor both of two mating parts,
yet still keep the total tolerance and fit condition the same. Examples of this appear in Figure 6 of ANSI B4.2
when converting from a hole basis fit to a shaft basis fit. The corresponding fits are identical yet the individual
tolerance zones are different.
The rule for converting from one type of fit to another can be simply stated as, “Reverse the fundamental
deviations between the shaft and hole keeping the IT grade the same on each individual part.” Two examples of
this are shown below. Each of the examples represent a preferred fit from Figure 6 of ANSI B4.2 and are for a
60 millimeter basic size.
Desired shaft basis loose running fit, designation 60C1 1/h 1 1 (values shown from Table4).
Hole60Cll (60.140),
60.330, , Shaft60hlI 60.000 .
(59.810), Fit60Cll/h11 0.5 20
(o.140)
The above two fits have the same maximum clearance (0.520) and the minimum clearance (0.140). Pictorially
this is shown in Figure B2.
HOLE
/ c11
BASIC S I Z E
SHAFT
Cll
H O L E BASIS F I T
60
EXAMPLE 10. F I T 60H7/p6 CONVERTED TO 60P7/h6
Initial hole basis locational interference fit, designation 60H7/p6 (values shown from Table 3).
Hole 60p7
59.979 .
(59.949) ’ Shaft 60h6 (60.000
59.98 1 )
,
’ Fit
60P7/h6
-0.002
(-o.05 )
The above two fits have the same minimum interference (-0.002) and the maximum interference (--0.051).
Pictorially, this is shown in Figure B3.
S H A F T ~6
BASIC SIZE
h6
P7
Conversion of fits is not limited to shaft and holebasis fits as the following examples show:
clearance fit C10/f10 = F10/c10
interference fit P9/t9 = T9/p9
61
APPENDIX C
APPLICATIONS
Many factors, such as length of engagement, bearing load, speed, lubrication, operating temperature,
humidity, surface texture, and materials, must be taken into consideration in the selection of fits for a par-
ticular application. Choice of other than the preferred fits might be considered necessary to satisfy extreme con-
ditions. Subsequent adjustments might also be desired as the result of experience in a particular application to
suit critical functional requirements or to permit optimum manufacturing economy. Selection of departure
from these'recommendations will dependuponconsideration of the engineering andeconomicfactors that
might be involved, however, the benefits derived from use of preferred fits should not be overlooked.
To indicate the machining processes which may normally be expected to produce work withinthe tolerances
indicated by the IT tolerance grades given in this standard, Figure C1 has been provided. This information is in-
tended merely as a guide in selecting suitable processes for a particular IT tolerance grade.
Practical usage of the various IT tolerance grades is shown in Figure C2.
62
l- IT GRADES
I GRADES
IT 0 1 0 1 2 3 4 5 6 7 8 9 1 0 1 11 2 1 3 1 4 1 5 1 6
63
APPENDIX D
REFERENCE TEMPERATURE
The standard reference temperature for industrial length measurements is 20 degrees Celsius.
For other temperatures, particularly. when the gage is made from another type of material than the part to
be inspected corrections should be made in accordance with the difference in thermal expansion’* for the two
parts.
Example: Measure a hole in an aluminum die casting with a steel gage at the room temperature 30 OC.
Temperature correction A
Length specified Id = 20.021 mm
Room temperature t = 3OoC
Reference temperature tR = 20 O C
Linear thermal expansion coefficient for parts made from the material SAE 452 Grade 310
apart = 24.7 x 10” mm/mm. O C
Linear thermal expansion coefficient for gages made from 1.08%carbon steel
%;age = 10.8 ‘x mm/mm . OC
A = ( t - t R ) (&Part - %age)
= 20.021 (30 -- 20)(24.7 - 10.8) mm
= 2782.919 10” mm
% 0.003mm
The dimension to read on the gage for hole measurement is temperature corrected to 20.024 mm.
12
Linear thermal expansion coefficients for metals and alloys are shown in the “Materials Handbook” published by American
Society for Metals, Metals Park, Ohio 44073.
64
Intentionally left blank