Pressure Vessel Calculations

ASME VIII Division 1

2015 Edition

Project: 001 - CÉREBRO

Vessel: 12
Date: 8/8/2020

8/8/2020 1/82
CerebroMix
1 - Settings Summary
Vessel type...................................................................................................... Horizontal
Shell material........................................................................................ SA-283 Grade C
Left head material.................................................................................SA-283 Grade C
Right head material...............................................................................SA-283 Grade C
Left head......................................................................................... Hemispherical Head
Right head.......................................................................................Hemispherical Head
Inside diameter..................................................................................................... 750.00 mm
Shell length........................................................................................................... 3600.0 mm
Internal pressure.................................................................................................. 1.0000 MPa
External Pressure...............................................................................................0.09937 MPa
Vacuum................................................................................................................ 0.0000 MPa
Design temperature.............................................................................................. 50.000 °C
Product density ()...............................................................................................1500.0 kg/m3
Test fluid density (T)............................................................................................ 1000.0 kg/m3

2 - Shell Calculations
Material................................................................................................. SA-283 Grade C
Internal Pressure (Pi)............................................................................................1.0000 MPa
Design Internal Temperature (TD).........................................................................40.000 °C
Inside Diameter (D).............................................................................................. 750.00 mm
Internal Corrosion Allowance (tic)..........................................................................3.0000 mm
External Corrosion Allowance (tec)........................................................................0.0000 mm
Longitudinal Joint...................................................Category A, Tipo 1, None UW-11(c)
Circumferential Joint..............................................Category B, Tipo 1, None UW-11(c)
Joint Shell x Left Head...........................................Category B, Tipo 1, None UW-11(c)
Joint Shell x Right Head.........................................Category B, Tipo 1, None UW-11(c)

2.1 - Cylindrical Section 1

2.1.1 - Basic Data

Length (Ls)............................................................................................................ 3600.0 mm

Longitudinal Joint Efficiency (El).........................................................................0.70000
Circumferential Joint Efficiency (Ec)....................................................................0.70000

2.1.2 - Static Head Calculations

Operating Static Pressure - PS (HS = 756.00 mm)..............................................0.01112 MPa

Static Head for Shop Hydrostatic Test - Pth (Hth = 750.00 mm).......................7.3550E-3 MPa
Static Head for Field Hydrostatic Test - Ptv (Htv = 750.00 mm)........................7.3550E-3 MPa

2.1.3 - Internal Pressure Calculations

Corroded Inside Radius of Shell Section (R)........................................................378.00 mm

Internal Design Pressure (P= Pi + PS)..................................................................1.0111 MPa
Minimum Thickness under Internal Pressure (t)...................................................5.0847 mm
Circumferential stress govern for internal pressure.
Thickness for circumferential stress is given by UG-27(c)(1), as follows:

PR
t =
SE 0.6 P

1.0111 × 378
t =
108.25 × 0.7 0.6 × 1.0111

t = 5.0847mm

Thickness for longitudinal stress is given by UG-27(c)(2), as follows:

8/8/2020 2/82
CerebroMix
 PR
t =
2 Sl E + 0.4 P

1.0111 × 378
t =
2 × 108.25 × 0.7 + 0.4 × 1.0111

t = 2.5153mm

2.1.4 - Allowable Compressive Stress by UG-23(b)

Ro t B Factor S SC
Condition A factor
mm mm MPa MPa MPa
Design Temperature/Corroded 384.00 6.0000 0.001953 102.72 108.25 102.72
Design Temperature/New 384.00 9.0000 0.002930 111.19 108.25 108.25
Test Temperature/Corroded 384.00 6.0000 0.001953 102.72 108.25 102.72
Test Temperature/New 384.00 9.0000 0.002930 111.19 108.25 108.25

a) Ro = outside radius
b) t = Thickness
c) A = 0.125/(Ro/t) - UG-23(b) Step 1
d) S = maximum allowable tensile stress - UG-23(a)
e) Sc = minimum between S and B

2.1.5 - Minimum Nominal Thickness Calculations

Minimum Thickness (t).........................................................................................5.0847 mm

Minimum Thickness with Corrosion Allowance (tc)...............................................8.0847 mm
Nominal Thickness (tn)..........................................................................................9.0000 mm
As tn  tc, nominal thickness is adequate.

2.1.6 - UCS-79(d) Extreme Fiber Elongation

Extreme Fiber Elongation ()................................................................................1.1858 %

Plate Thicknesses (t)............................................................................................9.0000 mm
Final Center Line Radius (Rf)...............................................................................379.50 mm
Original Center Line Radius (R0)................................................................................... mm

50 t Rf
 = 1
Rf Ro

50 × 9 379.5
 = × 1
379.5 

 = 1.1858

8/8/2020 3/82
CerebroMix
3 - Left Head Calculations

3.1 - Head Specifications

Head............................................................................................... Hemispherical Head

Material................................................................................................. SA-283 Grade C
Nominal Thickness (tn)..........................................................................................6.0000 mm
Internal Pressure (Pi)............................................................................................1.0000 MPa
External Pressure (Pe)........................................................................................0.09937 MPa
Vacuum (V).......................................................................................................... 0.0000 MPa
Internal Temperature (Ti)......................................................................................40.000 °C
External Temperature (Te)....................................................................................50.000 °C
Design Temperature (TD)......................................................................................50.000 °C
Allowable Stress at Design Temperature (S)........................................................108.25 MPa
Allowable Stress at Test Temperature (ST)...........................................................108.25 MPa
Inner Corrosion (tic)...............................................................................................3.0000 mm
Outer Corrosion (tec)............................................................................................. 0.0000 mm
Thin Out................................................................................................................ 0.0000 mm

3.2 - Static Head Calculations

3.2.1 - Dished Section

Operating Static Pressure - PS (HS = 756.00 mm)..............................................0.01112 MPa

Static Head for Shop Hydrostatic Test - Pth (Hth = 750.00 mm).......................7.3550E-3 MPa
Static Head for Field Hydrostatic Test - Ptv (Htv = 750.00 mm)........................7.3550E-3 MPa

3.3 - Internal Pressure Calculations

3.3.1 - Hemispherical Section

Corroded Inside Radius of Head (R)....................................................................378.00 mm

Internal Design Pressure (P = P + PS)..................................................................1.0111 MPa
Minimum Thickness under Internal Pressure (t)...................................................2.5254 mm
The minimum thickness for internal pressure, at design temperature, is [see UG-32(g)]:

PR
t =
2S E 0.2 P

1.0111 × 378
t =
2 × 108.25 × 0.7 0.2 × 1.0111

t = 2.5254mm

3.4 - External Pressure Calculations

3.4.1 - Minimum Thickness under External Pressure by UG-33(c)

Minimum Thickness under External Pressure (t)..................................................1.5000 mm

External Design Pressure (P).............................................................................0.09937 MPa
External Chart......................................................................................................... CS-2
Factor A.......................................................................................................... 4.9213E-4
Factor B (7088.4 psi)............................................................................................48.873 MPa
By UG-28(d) Step 1, factor A is calculated:

0.125
A =
R O/ t

8/8/2020 4/82
CerebroMix
 0.125
A =
381 / 1.5

A = 4.9213E-4

The value of Pa is calculated by (see UG-28(d) Step 4):

B
Pa =
( R O/ t )

48.873
Pa =
( 381 / 1.5 )

Pa = 0.19241MPa

Calculated Maximum Allowable External Working Pressure (P a).......................0.19241 MPa

As Pa  P, minimum thickness is valid for external pressure

By UG-16(b) the minimum thickness cannot be lower than 1.5000 mm. The minimum thickness will be
adjusted to: t = 1.5000 mm
As Pa  Pe, minimum thickness is valid for external pressure

3.5 - Minimum Nominal Thickness Calculations

3.5.1 - Hemispherical Section

Minimum Thickness (t).........................................................................................2.5254 mm

Minimum Thickness with Thin-Out and Corrosion Allowances (tc)........................5.5254 mm

3.5.2 - Final Results

Minimum Thickness (t).........................................................................................2.5254 mm

Minimum Thickness with Thin-Out (tf)...................................................................2.5254 mm
Minimum Thickness with Thin-Out and Corrosion Allowances (tc)........................5.5254 mm
Nominal Thickness (tn)..........................................................................................6.0000 mm
As tn  tc, nominal thickness is adequate.

3.6 - MAEP Calculations

External Chart......................................................................................................... CS-2

Factor A.......................................................................................................... 9.8425E-4
Factor B (12223 psi).............................................................................................84.277 MPa
The A factor at design temperature is given by UG-33(c):

0.125
A =
R O/ t

0.125
A =
381 / 3

A = 9.8425E-4

The value of is calculated by (see UG-28(d) Step 4):

B
Pa =
( R O/ t )

84.277
Pa =
( 381 / 3 )

Pa = 0.6636MPa

()........................................................................................................................ 0.66360 MPa

3.7 - UCS-79(d) Extreme Fiber Elongation

8/8/2020 5/82
CerebroMix
3.7.1 - Hemispherical Section

Extreme Fiber Elongation ()................................................................................1.1905 %

Plate Thicknesses (t)............................................................................................6.0000 mm
Final Center Line Radius (Rf)...............................................................................378.00 mm
Original Center Line Radius (R0)................................................................................... mm

75 t Rf
 = 1
Rf Ro

75 × 6 378
 = × 1
378 

 = 1.1905

8/8/2020 6/82
CerebroMix
4 - Right Head Calculations

4.1 - Head Specifications

Head............................................................................................... Hemispherical Head

Material................................................................................................. SA-283 Grade C
Nominal Thickness (tn)..........................................................................................6.0000 mm
Internal Pressure (Pi)............................................................................................1.0000 MPa
External Pressure (Pe)........................................................................................0.09937 MPa
Vacuum (V).......................................................................................................... 0.0000 MPa
Internal Temperature (Ti)......................................................................................40.000 °C
External Temperature (Te)....................................................................................50.000 °C
Design Temperature (TD)......................................................................................50.000 °C
Allowable Stress at Design Temperature (S)........................................................108.25 MPa
Allowable Stress at Test Temperature (ST)...........................................................108.25 MPa
Inner Corrosion (tic)...............................................................................................3.0000 mm
Outer Corrosion (tec)............................................................................................. 0.0000 mm
Thin Out................................................................................................................ 0.0000 mm

4.2 - Static Head Calculations

4.2.1 - Dished Section

Operating Static Pressure - PS (HS = 756.00 mm)..............................................0.01112 MPa

Static Head for Shop Hydrostatic Test - Pth (Hth = 750.00 mm).......................7.3550E-3 MPa
Static Head for Field Hydrostatic Test - Ptv (Htv = 750.00 mm)........................7.3550E-3 MPa

4.3 - Internal Pressure Calculations

4.3.1 - Hemispherical Section

Corroded Inside Radius of Head (R)....................................................................378.00 mm

Internal Design Pressure (P = P + PS)..................................................................1.0111 MPa
Minimum Thickness under Internal Pressure (t)...................................................2.5254 mm
The minimum thickness for internal pressure, at design temperature, is [see UG-32(g)]:

PR
t =
2S E 0.2 P

1.0111 × 378
t =
2 × 108.25 × 0.7 0.2 × 1.0111

t = 2.5254mm

4.4 - External Pressure Calculations

4.4.1 - Minimum Thickness under External Pressure by UG-33(c)

Minimum Thickness under External Pressure (t)..................................................1.5000 mm

External Design Pressure (P).............................................................................0.09937 MPa
External Chart......................................................................................................... CS-2
Factor A.......................................................................................................... 4.9213E-4
Factor B (7088.4 psi)............................................................................................48.873 MPa
By UG-28(d) Step 1, factor A is calculated:

0.125
A =
R O/ t

8/8/2020 7/82
CerebroMix
 0.125
A =
381 / 1.5

A = 4.9213E-4

The value of Pa is calculated by (see UG-28(d) Step 4):

B
Pa =
( R O/ t )

48.873
Pa =
( 381 / 1.5 )

Pa = 0.19241MPa

Calculated Maximum Allowable External Working Pressure (P a).......................0.19241 MPa

As Pa  P, minimum thickness is valid for external pressure

By UG-16(b) the minimum thickness cannot be lower than 1.5000 mm. The minimum thickness will be
adjusted to: t = 1.5000 mm
As Pa  Pe, minimum thickness is valid for external pressure

4.5 - Minimum Nominal Thickness Calculations

4.5.1 - Hemispherical Section

Minimum Thickness (t).........................................................................................2.5254 mm

Minimum Thickness with Thin-Out and Corrosion Allowances (tc)........................5.5254 mm

4.5.2 - Final Results

Minimum Thickness (t).........................................................................................2.5254 mm

Minimum Thickness with Thin-Out (tf)...................................................................2.5254 mm
Minimum Thickness with Thin-Out and Corrosion Allowances (tc)........................5.5254 mm
Nominal Thickness (tn)..........................................................................................6.0000 mm
As tn  tc, nominal thickness is adequate.

4.6 - MAEP Calculations

External Chart......................................................................................................... CS-2

Factor A.......................................................................................................... 9.8425E-4
Factor B (12223 psi).............................................................................................84.277 MPa
The A factor at design temperature is given by UG-33(c):

0.125
A =
R O/ t

0.125
A =
381 / 3

A = 9.8425E-4

The value of is calculated by (see UG-28(d) Step 4):

B
Pa =
( R O/ t )

84.277
Pa =
( 381 / 3 )

Pa = 0.6636MPa

()........................................................................................................................ 0.66360 MPa

4.7 - UCS-79(d) Extreme Fiber Elongation

8/8/2020 8/82
CerebroMix
4.7.1 - Hemispherical Section

Extreme Fiber Elongation ()................................................................................1.1905 %

Plate Thicknesses (t)............................................................................................6.0000 mm
Final Center Line Radius (Rf)...............................................................................378.00 mm
Original Center Line Radius (R0)................................................................................... mm

75 t Rf
 = 1
Rf Ro

75 × 6 378
 = × 1
378 

 = 1.1905

8/8/2020 9/82
CerebroMix
5 - Nozzle - N1

5.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description..................................................NPS 12 (DN 300) Schedule 40
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 270.00 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................300.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................1800.0 mm
End of Nozzle to Reference (RE)..........................................................................684.00 mm
Nozzle Outer Diameter (New)..............................................................................323.85 mm
Nozzle Inner Diameter (New)...............................................................................303.23 mm
Nozzle Nominal Wall Thickness (New).................................................................10.312 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm
Pad Width (Wp)..................................................................................................... 134.30 mm
Pad Wall Thickness (New) (tp)..............................................................................9.0000 mm
Pad Material................................................................................................. SA-240 304

5.2 - Opening - Limits of Reinforcement

592.45

OD = 323.85

24

(§)
303.23
d max. UG-37
606.45
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 10/82
CerebroMix
5.3 - Welded Sketch

10.312

134.3

9
9
9

UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 11/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0021 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5190 10.312 1.1470 6.5190 8.3400

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Shell Fillet (tL41) 6.3000 6.3000 Weld size is adequate
Pad to Shell Fillet (tL42) 3.0000 4.9000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
1067.1 2466.4 Excluded Excluded - Excluded 49.000 - 2417.4

Weld Failure Path Analysis Summary (N)

All Failure Paths are Stronger than the Applicable Weld Load.
Weld Load Weld Load Path 1-1 Weld Load Path 2-2 Weld Load Path 3-3
W W1-1 Strength W2-2 Strength W3-3 Strength
121045 266982 818619 13396 543016 280378 590021

5.4 - Corroded Sketch Geometry

5.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

5.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 151.61 mm

Wall Thickness : twall..............................................................................................10.312 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................10.312 mm

5.4.3 - Reinforcement

Width : Wp............................................................................................................. 134.30 mm

Thickness : tp........................................................................................................ 9.0000 mm

5.4.4 - Opening

Diameter - UG-40 : d............................................................................................ 303.23 mm

8/8/2020 12/82
CerebroMix
5.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................303.23 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

5.6 - Required Wall Thickness

5.6.1 - Required Thickness from UG-37(a)

Required Thickness (tr).........................................................................................3.5190 mm

PR
tr =
SE 0.6 P

1.0021 × 378
tr =
108.25 × 1 0.6 × 1.0021

tr = 3.519mm

5.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).......................................................................................1.1470 mm

P Rn
t rn =
Sn E 0.6 P

1.0021 × 151.61
t rn =
133.07 × 1 0.6 × 1.0021

trn = 1.147mm

5.7 - Minimum Nozzle Wall Thickness per UG-45

5.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)..................................................1.1470 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0021 × 151.61
t UG27 =
133.07 × 1 0.6 × 1.0021

tUG27 = 1.147mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn...............................................1.1470 mm

5.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5190 mm

P R
t min =
SE 0.6 P

1.0021 × 378
t min =
108.25 × 1 0.6 × 1.0021

tmin = 3.519mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5190 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5190 mm

5.7.3 - Wall Thickness per UG-45: : tb3

8/8/2020 13/82
CerebroMix
 Table UG-45: Nominal Pipe Size....................................................>= NPS 12 (DN 300)
Table UG-45: Minimum Wall Thickness : twmin.......................................................8.3400 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................8.3400 mm

5.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta.............................................................................1.1470 mm

Wall Thickness per UG-45: : tb1............................................................................6.5190 mm
Wall Thickness per UG-45: : tb3............................................................................8.3400 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5190 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5190 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................10.312 mm
The nozzle neck thickness is adequate?...................................................................Yes

5.8 - Size of Welds Required

5.8.1 - Inner Fillet Weld : Pad to Nozzle

tmin = lesser of 19 mm or tn or te.............................................................................9.0000 mm

tw (minimum) = 0.7tmin............................................................................................ 6.0000 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes

5.8.2 - Outer Pad Fillet Weld : Pad to Shell

tmin = lesser of 19 mm or t or te..............................................................................6.0000 mm

tw (minimum) = 0.5tmin............................................................................................ 3.0000 mm
tw = 0.7tL42............................................................................................................. 4.9000 mm
Weld Fillet Size Adequate......................................................................................... Yes

5.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Allowable Stress of Reinforcing Material : Sp........................................................133.07 MPa
Strength Reduction Factor : fr1 = lesser of 1.0 or Sn/Sv..........................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000
Strength Reduction Factor : fr3 = lesser of 1.0 or Sn/Sv or Sp/Sv............................1.0000
Strength Reduction Factor : fr4 = lesser of 1.0 or Sp/Sv.........................................1.0000

5.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

5.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................1067.1 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 303.23 × 3.519 × 1 + 2 × 10.312 × 3.519 × 1 × ( 1 1)

2
A = 1067.1mm

5.12 - Area of Reinforcement Available from FIG. UG-37.1

5.12.1 - Area of Weld A42

8/8/2020 14/82
CerebroMix
 Area A42................................................................................................................ 49.000 mm2
2
A 42 = (t L42 ) f r4

2
A 42 = ( 7) ×1
A42 = 49mm2

5.12.2 - Area Available in Reinforcing Element A5

Area A5................................................................................................................. 2417.4 mm2

A5 = ( D p d 2 t n ) t e f r4

A 5 = ( 592.45 303.23 2 × 10.312 ) × 9 × 1

A5 = 2417.4mm2

Weld area A1 was excluded for calculations.

Weld area A2 was excluded for calculations.

Weld area A41 was excluded for calculations.

5.12.3 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41 + A42 + A5........................................................2466.4 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

5.13 - Load to Be Carried By Welds [Fig. UG-41.1 Sketch(a)]

Total Weld Load : W............................................................................................121045 N

Weld Load for Strength Path 1-1 : W1-1................................................................266982 N
Weld Load for Strength Path 2-2 : W2-2..................................................................13396 N
Weld Load for Strength Path 3-3 : W3-3................................................................280378 N
The nozzle attachment weld loads area calculated per Fig UG-41.1(a), as follow:
W = [A A 1 + 2 t n f r1 ( E 1 t F t r ) ] Sv

W = [ 1067.1 0 + 2 × 10.312 × 1 × ( 1 × 6 1 × 3.519 ) ] × 108.25

W = 121045N

W 1-1 = ( A2 + A5 + A 41 + A 42 ) S v

W 1-1 = ( 0 + 2417.4 + 0 + 49 ) × 108.25

W1-1 = 266982N

W 2-2 = ( A2 + A3 + A 41 +A 43 + 2 t n t f r1 ) S v

W 2-2 = ( 0 + 0 + 0 + 0 + 2 × 10.312 × 6 × 1 ) × 108.25

W2-2 = 13396N

W 3-3 = ( A2 + A3 + A5 + A 41 +A 42 + A 43 + 2 t n t f r1 ) S v

W 3-3 = ( 0 + 0 + 2417.4 + 0 + 49 + 0 + 2 × 10.312 × 6 × 1 ) × 108.25

W3-3 = 280378N

8/8/2020 15/82
CerebroMix
5.14 - Unit Stresses [UW-15(c) and UG-45(c)]

(1) Inner Fillet Weld in Shear : S1 = 0.49×Lesser(Sn,Sp).......................................65.204 MPa

(2) Outer Pad Fillet Weld in Shear : S2 = 0.49×Lesser(Sv,Sp)...............................53.041 MPa
(3) Nozzle Wall in Shear : S3 = 0.7×Sn..................................................................93.148 MPa
(4) Shell Groove Weld in Tension : S4 = 0.74×Sv..................................................80.103 MPa

5.15 - Strength of Connection Elements

(1) Inner Fillet Weld in Shear...............................................................................298524 N

(2) Outer Pad Fillet Weld in Shear.......................................................................345529 N
(3) Nozzle Wall in Shear......................................................................................473090 N
(4) Shell Groove Weld in Tension........................................................................244492 N
(1) Inner Fillet Weld in Shear


F1 = Do t L41 S1
2


F1 = × 323.85 × 9 × 65.204
2

F1 = 298524N

(2) Outer Pad Fillet Weld in Shear


F2 = OD pad t L42 S2
2


F2 = × 592.45 × 7 × 53.041
2

F2 = 345529N

(3) Nozzle Wall in Shear


F3 = D m t n S3
2


F3 = × 313.54 × 10.312 × 93.148
2

F3 = 473090N

(4) Shell Groove Weld in Tension


F4 = D o t G S4
2


F4 = × 323.85 × 6 × 80.103
2

F4 = 244492N

5.16 - Check Strength Paths per UG-41(b)(1)

Path 1-1
Strength of
Connection Elements Connection Elements
(N)
(2) Outer Pad Fillet Weld in Shear 345529
(3) Nozzle Wall in Shear 473090
Strength of Connection Elements 818619
Load for Path 1-1 : W1 lesser of W or W1-1 121045
The Path can Resist Loads ? Yes

8/8/2020 16/82
CerebroMix
 Path 2-2
Strength of
Connection Elements Connection Elements
(N)
(1) Inner Fillet Weld in Shear 298524
(4) Shell Groove Weld in Tension 244492
Strength of Connection Elements 543016
Load for Path 2-2 : W2 lesser of W or W2-2 13396
The Path can Resist Loads ? Yes

Path 3-3
Strength of
Connection Elements Connection Elements
(N)
(2) Outer Pad Fillet Weld in Shear 345529
(4) Shell Groove Weld in Tension 244492
Strength of Connection Elements 590021
Load for Path 3-3 : W3 lesser of W or W3-3 121045
The Path can Resist Loads ? Yes

5.17 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.2890 %

Plate Thicknesses (t)............................................................................................10.312 mm
Final Center Line Radius (Rf)...............................................................................156.77 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 10.312 156.77
strain = × 1
156.77 

strain = 3.289

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 17/82
CerebroMix
6 - Nozzle - N2

6.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description.......................................NPS 8 (DN 200) Schedule 40S (STD)
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 180.00 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................100.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................1800.0 mm
End of Nozzle to Reference (RE)..........................................................................484.00 mm
Nozzle Outer Diameter (New)..............................................................................219.07 mm
Nozzle Inner Diameter (New)...............................................................................202.72 mm
Nozzle Nominal Wall Thickness (New).................................................................8.1788 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm
Pad Width (Wp)..................................................................................................... 86.100 mm
Pad Wall Thickness (New) (tp)..............................................................................9.0000 mm
Pad Material................................................................................................. SA-240 304

6.2 - Opening - Limits of Reinforcement

397.28

OD = 219.07

24

(§)
208.72
d max. UG-37
417.43
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 18/82
CerebroMix
6.3 - Welded Sketch

8.1788

86.1

9
9

9
UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 19/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0014 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5164 8.1788 0.76623 6.5164 7.1600

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Reinforcement Fillet (tL41) 5.7252 6.3000 Weld size is adequate
Shell to Reinforcement Fillet (tL42) 3.0000 4.9000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
733.94 2357.5 518.37 222.38 - 72.000 49.000 - 1495.8

Weld Failure Path Analysis Summary (N)

All Failure Paths are Stronger than the Applicable Weld Load.
Weld Load Weld Load Path 1-1 Weld Load Path 2-2
W W1-1 Strength W2-2 Strength
23335 199087 404173 31866 682891

6.4 - Corroded Sketch Geometry

6.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

6.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 101.36 mm

Wall Thickness : twall..............................................................................................8.1788 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................8.1788 mm

6.4.3 - Reinforcement

Width : Wp............................................................................................................. 86.100 mm

Thickness : tp........................................................................................................ 9.0000 mm

6.4.4 - Opening

Diameter - UG-40 : d............................................................................................ 208.72 mm

8/8/2020 20/82
CerebroMix
6.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................208.72 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

6.6 - Required Wall Thickness

6.6.1 - Required Thickness from UG-37(a)

Required Thickness (tr).........................................................................................3.5164 mm

PR
tr =
SE 0.6 P

1.0014 × 378
tr =
108.25 × 1 0.6 × 1.0014

tr = 3.5164mm

6.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).....................................................................................0.76623 mm

P Rn
t rn =
Sn E 0.6 P

1.0014 × 101.36
t rn =
133.07 × 1 0.6 × 1.0014

trn = 0.76623mm

6.7 - Minimum Nozzle Wall Thickness per UG-45

6.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)................................................0.76623 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0014 × 101.36
t UG27 =
133.07 × 1 0.6 × 1.0014

tUG27 = 0.76623mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn.............................................0.76623 mm

6.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5164 mm

P R
t min =
SE 0.6 P

1.0014 × 378
t min =
108.25 × 1 0.6 × 1.0014

tmin = 3.5164mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5164 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5164 mm

6.7.3 - Wall Thickness per UG-45: : tb3

8/8/2020 21/82
CerebroMix
 Table UG-45: Nominal Pipe Size...........................................................NPS 8 (DN 200)
Table UG-45: Minimum Wall Thickness : twmin.......................................................7.1600 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................7.1600 mm

6.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta...........................................................................0.76623 mm

Wall Thickness per UG-45: : tb1............................................................................6.5164 mm
Wall Thickness per UG-45: : tb3............................................................................7.1600 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5164 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5164 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................8.1788 mm
The nozzle neck thickness is adequate?...................................................................Yes

6.8 - Size of Welds Required

Inner Fillet Weld : tmin = lesser of 19 mm or tn or te................................................8.1788 mm

tc (minimum) = lesser of 6 mm or 0.7tmin...............................................................5.7252 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes
Outer Fillet Weld : tmin = lesser of 19 mm or tn or t................................................6.0000 mm
tw (minimum) = 0.5tmin............................................................................................ 3.0000 mm
tw = 0.7tL42............................................................................................................. 4.9000 mm
Weld Fillet Size Adequate......................................................................................... Yes

6.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Allowable Stress of Reinforcing Material : Sp........................................................133.07 MPa
Strength Reduction Factors : fr1............................................................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000
Strength Reduction Factor : fr3 = lesser of 1.0 or Sn/Sv or Sp/Sv............................1.0000
Strength Reduction Factor : fr4 = lesser of 1.0 or Sp/Sv.........................................1.0000

6.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

6.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................733.94 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 208.72 × 3.5164 × 1 + 2 × 8.1788 × 3.5164 × 1 × ( 1 1)

2
A = 733.94mm

6.12 - Area of Reinforcement Available from FIG. UG-37.1

6.12.1 - Area Available in Shell A1

Area A11................................................................................................................ 518.37 mm2

Area A12................................................................................................................ 70.429 mm2
Area A1 = larger of A11 or A12.................................................................................518.37 mm2
A 11 = d ( E1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 11 = 208.72 × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

8/8/2020 22/82
CerebroMix
 A11 = 518.37mm2

A 12 = 2 ( t + tn ) ( E 1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 12 = 2 × ( 6 + 8.1788 ) × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A12 = 70.429mm2

6.12.2 - Area Available in Outer Nozzle A2

Area A21................................................................................................................ 222.38 mm2

Area A22................................................................................................................ 436.56 mm2
Area A2 = smaller of A21 or A22..............................................................................222.38 mm2
A 21 = 5 ( tn t rn ) f r2 t

A 21 = 5 × ( 8.1788 0.76623 ) × 1 × 6
A21 = 222.38mm2

A 22 = 2 ( tn t rn ) ( 2.5 t n + t e ) f r2

A 22 = 2 × ( 8.1788 0.76623 ) × ( 2.5 × 8.1788 + 9 ) × 1

A22 = 436.56mm2

6.12.3 - Area of Weld A41

Area A41................................................................................................................ 72.000 mm2

2
A 41 = (t L41 b2 ) f r3

A 41 = ( 92 32 ) × 1
A41 = 72mm2

6.12.4 - Area of Weld A42

Area A42................................................................................................................ 49.000 mm2

2
A 42 = (t L42 ) f r4

2
A 42 = ( 7) ×1
A42 = 49mm2

6.12.5 - Area Available in Reinforcing Element A5

Area A5................................................................................................................. 1495.8 mm2

A5 = ( D p d 2 t n ) t e f r4

A 5 = ( 391.28 208.72 2 × 8.1788 ) × 9 × 1

A5 = 1495.8mm2

6.12.6 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41 + A42 + A5........................................................2357.5 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

6.13 - Load to Be Carried By Welds [Fig. UG-41.1 Sketch(b)]

Total Weld Load : W.............................................................................................. 23335 N

8/8/2020 23/82
CerebroMix
 Weld Load for Strength Path 1-1 : W1-1................................................................199087 N
Weld Load for Strength Path 2-2 : W2-2..................................................................31866 N
The nozzle attachment weld loads area calculated per Fig UG-41.1(b), as follow:
W = (A A1 ) Sv

W = ( 733.94 518.37 ) × 108.25

W = 23335N

W 1-1 = ( A2 + A5 + A 41 + A 42 ) S v

W 1-1 = ( 222.38 + 1495.8 + 72 + 49 ) × 108.25

W1-1 = 199087N

W 2-2 = ( A2 + A 41 ) Sv

W 2-2 = ( 222.38 + 72 ) × 108.25

W2-2 = 31866N

6.14 - Unit Stresses [UW-15(c) and UG-45(c)]

(1) Inner Fillet Weld in Shear : S1 = 0.49×Lesser(Sn,Sp).......................................65.204 MPa

(2) Outer Pad Fillet Weld in Shear : S2 = 0.49×Lesser(Sv,Sp)...............................53.041 MPa
(5) Outer Pad Groove Weld in Tension : S5 = 0.74×Sp.........................................98.471 MPa
(7) Groove Weld in Shear : S7 = 0.60×Lesser(Sv,Sn)............................................64.949 MPa

6.15 - Strength of Connection Elements

(1) Inner Fillet Weld in Shear...............................................................................201942 N

(2) Outer Pad Fillet Weld in Shear.......................................................................228200 N
(5) Outer Pad Groove Weld in Tension...............................................................304974 N
(7) Groove Weld in Shear....................................................................................175974 N
(1) Inner Fillet Weld in Shear


F1 = Do t L41 S1
2


F1 = × 219.07 × 9 × 65.204
2

F1 = 201942N

(2) Outer Pad Fillet Weld in Shear


F2 = OD pad t L42 S2
2


F2 = × 391.27 × 7 × 53.041
2

F2 = 228200N

(5) Outer Pad Groove Weld in Tension


F5 = D o t e S5
2


F5 = × 219.07 × 9 × 98.471
2

F5 = 304974N

(7) Groove Weld in Shear


F7 = D m t n S7
2


F7 = × 210.9 × 8.1788 × 64.949
2

8/8/2020 24/82
CerebroMix
 F7 = 175974N

6.16 - Check Strength Paths per UG-41(b)(1)

Path 1-1
Strength of
Connection Elements Connection Elements
(N)
(2) Outer Pad Fillet Weld in Shear 228200
(7) Groove Weld in Shear 175974
Strength of Connection Elements 404173
Load for Path 1-1 : W1 lesser of W or W1-1 23335
The Path can Resist Loads ? Yes

Path 2-2
Strength of
Connection Elements Connection Elements
(N)
(1) Inner Fillet Weld in Shear 201942
(5) Outer Pad Groove Weld in Tension 304974
(7) Groove Weld in Shear 175974
Strength of Connection Elements 682891
Load for Path 2-2 : W2 lesser of W or W2-2 23335
The Path can Resist Loads ? Yes

6.17 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.8781 %

Plate Thicknesses (t)............................................................................................8.1788 mm
Final Center Line Radius (Rf)...............................................................................105.45 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 8.1788 105.45
strain = × 1
105.45 

strain = 3.8781

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 25/82
CerebroMix
7 - Nozzle - N3

7.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description.......................................NPS 8 (DN 200) Schedule 40S (STD)
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 90.000 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................100.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................3300.0 mm
End of Nozzle to Reference (RE)..........................................................................484.00 mm
Nozzle Outer Diameter (New)..............................................................................219.07 mm
Nozzle Inner Diameter (New)...............................................................................202.72 mm
Nozzle Nominal Wall Thickness (New).................................................................8.1788 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm

7.2 - Opening - Limits of Reinforcement

OD = 219.07

24 (§)
208.72
d max. UG-37
417.43
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 26/82
CerebroMix
7.3 - Welded Sketch

8.1788

9
UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 27/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0014 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5164 8.1788 0.76623 6.5164 7.1600

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Shell Fillet (tL41) 4.2000 6.3000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
733.94 821.75 518.37 222.38 - 81.000 - - -

Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1).

7.4 - Corroded Sketch Geometry

7.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

7.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 101.36 mm

Wall Thickness : twall..............................................................................................8.1788 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................8.1788 mm

7.4.3 - Opening

Diameter - UG-40 : d............................................................................................ 208.72 mm

7.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................208.72 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

7.6 - Required Wall Thickness

7.6.1 - Required Thickness from UG-37(a)

8/8/2020 28/82
CerebroMix
 Required Thickness (tr).........................................................................................3.5164 mm
PR
tr =
SE 0.6 P

1.0014 × 378
tr =
108.25 × 1 0.6 × 1.0014

tr = 3.5164mm

7.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).....................................................................................0.76623 mm

P Rn
t rn =
Sn E 0.6 P

1.0014 × 101.36
t rn =
133.07 × 1 0.6 × 1.0014

trn = 0.76623mm

7.7 - Minimum Nozzle Wall Thickness per UG-45

7.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)................................................0.76623 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0014 × 101.36
t UG27 =
133.07 × 1 0.6 × 1.0014

tUG27 = 0.76623mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn.............................................0.76623 mm

7.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5164 mm

P R
t min =
SE 0.6 P

1.0014 × 378
t min =
108.25 × 1 0.6 × 1.0014

tmin = 3.5164mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5164 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5164 mm

7.7.3 - Wall Thickness per UG-45: : tb3

Table UG-45: Nominal Pipe Size...........................................................NPS 8 (DN 200)

Table UG-45: Minimum Wall Thickness : twmin.......................................................7.1600 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................7.1600 mm

7.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta...........................................................................0.76623 mm

Wall Thickness per UG-45: : tb1............................................................................6.5164 mm
8/8/2020 29/82
CerebroMix
 Wall Thickness per UG-45: : tb3............................................................................7.1600 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5164 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5164 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................8.1788 mm
The nozzle neck thickness is adequate?...................................................................Yes

7.8 - Size of Welds Required

Fillet Weld : tmin = lesser of 19 mm or tn or t..........................................................6.0000 mm

tc (minimum) = lesser of 6 mm or 0.7tmin...............................................................4.2000 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes
According to UW-15(b)(1), this detail, which conforms to Fig. UW-16.1 sketch (a), not requires weld strength
calculations.

7.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Strength Reduction Factors : fr1............................................................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000

7.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

7.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................733.94 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 208.72 × 3.5164 × 1 + 2 × 8.1788 × 3.5164 × 1 × ( 1 1)

2
A = 733.94mm

7.12 - Area of Reinforcement Available from FIG. UG-37.1

7.12.1 - Area Available in Shell A1

Area A11................................................................................................................ 518.37 mm2

Area A12................................................................................................................ 70.429 mm2
Area A1 = larger of A11 or A12.................................................................................518.37 mm2
A 11 = d ( E1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 11 = 208.72 × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A11 = 518.37mm2

A 12 = 2 ( t + tn ) ( E 1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 12 = 2 × ( 6 + 8.1788 ) × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A 12 = 70.429mm 2

7.12.2 - Area Available in Outer Nozzle A2

Area A21................................................................................................................ 222.38 mm2

Area A22................................................................................................................ 303.13 mm2
Area A2 = smaller of A21 or A22..............................................................................222.38 mm2

8/8/2020 30/82
CerebroMix
 A 21 = 5 ( tn t rn ) f r2 t

A 21 = 5 × ( 8.1788 0.76623 ) × 1 × 6
A21 = 222.38mm2

A 22 = 5 ( tn t rn ) f r2 t n

A 22 = 5 × ( 8.1788 0.76623 ) × 1 × 8.1788

A22 = 303.13mm2

7.12.3 - Area of Weld A41

Area A41................................................................................................................ 81.000 mm2

2
A 41 = (t L41 ) f r2

2
A 41 = ( 9) ×1
A41 = 81mm2

7.12.4 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41........................................................................821.75 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

7.12.5 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.8781 %

Plate Thicknesses (t)............................................................................................8.1788 mm
Final Center Line Radius (Rf)...............................................................................105.45 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 8.1788 105.45
strain = × 1
105.45 

strain = 3.8781

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 31/82
CerebroMix
8 - Nozzle - N4

8.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description.......................................NPS 8 (DN 200) Schedule 40S (STD)
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 90.000 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................100.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................2300.0 mm
End of Nozzle to Reference (RE)..........................................................................484.00 mm
Nozzle Outer Diameter (New)..............................................................................219.07 mm
Nozzle Inner Diameter (New)...............................................................................202.72 mm
Nozzle Nominal Wall Thickness (New).................................................................8.1788 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm
Pad Width (Wp)..................................................................................................... 86.100 mm
Pad Wall Thickness (New) (tp)..............................................................................9.0000 mm
Pad Material................................................................................................. SA-240 304

8.2 - Opening - Limits of Reinforcement

397.28

OD = 219.07

24

(§)
208.72
d max. UG-37
417.43
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 32/82
CerebroMix
8.3 - Welded Sketch

8.1788

86.1

9
9

9
UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 33/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0014 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5164 8.1788 0.76623 6.5164 7.1600

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Reinforcement Fillet (tL41) 5.7252 6.3000 Weld size is adequate
Shell to Reinforcement Fillet (tL42) 3.0000 4.9000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
733.94 2357.5 518.37 222.38 - 72.000 49.000 - 1495.8

Weld Failure Path Analysis Summary (N)

All Failure Paths are Stronger than the Applicable Weld Load.
Weld Load Weld Load Path 1-1 Weld Load Path 2-2
W W1-1 Strength W2-2 Strength
23335 199087 404173 31866 682891

8.4 - Corroded Sketch Geometry

8.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

8.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 101.36 mm

Wall Thickness : twall..............................................................................................8.1788 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................8.1788 mm

8.4.3 - Reinforcement

Width : Wp............................................................................................................. 86.100 mm

Thickness : tp........................................................................................................ 9.0000 mm

8.4.4 - Opening

Diameter - UG-40 : d............................................................................................ 208.72 mm

8/8/2020 34/82
CerebroMix
8.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................208.72 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

8.6 - Required Wall Thickness

8.6.1 - Required Thickness from UG-37(a)

Required Thickness (tr).........................................................................................3.5164 mm

PR
tr =
SE 0.6 P

1.0014 × 378
tr =
108.25 × 1 0.6 × 1.0014

tr = 3.5164mm

8.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).....................................................................................0.76623 mm

P Rn
t rn =
Sn E 0.6 P

1.0014 × 101.36
t rn =
133.07 × 1 0.6 × 1.0014

trn = 0.76623mm

8.7 - Minimum Nozzle Wall Thickness per UG-45

8.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)................................................0.76623 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0014 × 101.36
t UG27 =
133.07 × 1 0.6 × 1.0014

tUG27 = 0.76623mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn.............................................0.76623 mm

8.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5164 mm

P R
t min =
SE 0.6 P

1.0014 × 378
t min =
108.25 × 1 0.6 × 1.0014

tmin = 3.5164mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5164 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5164 mm

8.7.3 - Wall Thickness per UG-45: : tb3

8/8/2020 35/82
CerebroMix
 Table UG-45: Nominal Pipe Size...........................................................NPS 8 (DN 200)
Table UG-45: Minimum Wall Thickness : twmin.......................................................7.1600 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................7.1600 mm

8.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta...........................................................................0.76623 mm

Wall Thickness per UG-45: : tb1............................................................................6.5164 mm
Wall Thickness per UG-45: : tb3............................................................................7.1600 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5164 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5164 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................8.1788 mm
The nozzle neck thickness is adequate?...................................................................Yes

8.8 - Size of Welds Required

Inner Fillet Weld : tmin = lesser of 19 mm or tn or te................................................8.1788 mm

tc (minimum) = lesser of 6 mm or 0.7tmin...............................................................5.7252 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes
Outer Fillet Weld : tmin = lesser of 19 mm or tn or t................................................6.0000 mm
tw (minimum) = 0.5tmin............................................................................................ 3.0000 mm
tw = 0.7tL42............................................................................................................. 4.9000 mm
Weld Fillet Size Adequate......................................................................................... Yes

8.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Allowable Stress of Reinforcing Material : Sp........................................................133.07 MPa
Strength Reduction Factors : fr1............................................................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000
Strength Reduction Factor : fr3 = lesser of 1.0 or Sn/Sv or Sp/Sv............................1.0000
Strength Reduction Factor : fr4 = lesser of 1.0 or Sp/Sv.........................................1.0000

8.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

8.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................733.94 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 208.72 × 3.5164 × 1 + 2 × 8.1788 × 3.5164 × 1 × ( 1 1)

2
A = 733.94mm

8.12 - Area of Reinforcement Available from FIG. UG-37.1

8.12.1 - Area Available in Shell A1

Area A11................................................................................................................ 518.37 mm2

Area A12................................................................................................................ 70.429 mm2
Area A1 = larger of A11 or A12.................................................................................518.37 mm2
A 11 = d ( E1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 11 = 208.72 × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

8/8/2020 36/82
CerebroMix
 A11 = 518.37mm2

A 12 = 2 ( t + tn ) ( E 1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 12 = 2 × ( 6 + 8.1788 ) × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A12 = 70.429mm2

8.12.2 - Area Available in Outer Nozzle A2

Area A21................................................................................................................ 222.38 mm2

Area A22................................................................................................................ 436.56 mm2
Area A2 = smaller of A21 or A22..............................................................................222.38 mm2
A 21 = 5 ( tn t rn ) f r2 t

A 21 = 5 × ( 8.1788 0.76623 ) × 1 × 6
A21 = 222.38mm2

A 22 = 2 ( tn t rn ) ( 2.5 t n + t e ) f r2

A 22 = 2 × ( 8.1788 0.76623 ) × ( 2.5 × 8.1788 + 9 ) × 1

A22 = 436.56mm2

8.12.3 - Area of Weld A41

Area A41................................................................................................................ 72.000 mm2

2
A 41 = (t L41 b2 ) f r3

A 41 = ( 92 32 ) × 1
A41 = 72mm2

8.12.4 - Area of Weld A42

Area A42................................................................................................................ 49.000 mm2

2
A 42 = (t L42 ) f r4

2
A 42 = ( 7) ×1
A42 = 49mm2

8.12.5 - Area Available in Reinforcing Element A5

Area A5................................................................................................................. 1495.8 mm2

A5 = ( D p d 2 t n ) t e f r4

A 5 = ( 391.28 208.72 2 × 8.1788 ) × 9 × 1

A5 = 1495.8mm2

8.12.6 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41 + A42 + A5........................................................2357.5 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

8.13 - Load to Be Carried By Welds [Fig. UG-41.1 Sketch(b)]

Total Weld Load : W.............................................................................................. 23335 N

8/8/2020 37/82
CerebroMix
 Weld Load for Strength Path 1-1 : W1-1................................................................199087 N
Weld Load for Strength Path 2-2 : W2-2..................................................................31866 N
The nozzle attachment weld loads area calculated per Fig UG-41.1(b), as follow:
W = (A A1 ) Sv

W = ( 733.94 518.37 ) × 108.25

W = 23335N

W 1-1 = ( A2 + A5 + A 41 + A 42 ) S v

W 1-1 = ( 222.38 + 1495.8 + 72 + 49 ) × 108.25

W1-1 = 199087N

W 2-2 = ( A2 + A 41 ) Sv

W 2-2 = ( 222.38 + 72 ) × 108.25

W2-2 = 31866N

8.14 - Unit Stresses [UW-15(c) and UG-45(c)]

(1) Inner Fillet Weld in Shear : S1 = 0.49×Lesser(Sn,Sp).......................................65.204 MPa

(2) Outer Pad Fillet Weld in Shear : S2 = 0.49×Lesser(Sv,Sp)...............................53.041 MPa
(5) Outer Pad Groove Weld in Tension : S5 = 0.74×Sp.........................................98.471 MPa
(7) Groove Weld in Shear : S7 = 0.60×Lesser(Sv,Sn)............................................64.949 MPa

8.15 - Strength of Connection Elements

(1) Inner Fillet Weld in Shear...............................................................................201942 N

(2) Outer Pad Fillet Weld in Shear.......................................................................228200 N
(5) Outer Pad Groove Weld in Tension...............................................................304974 N
(7) Groove Weld in Shear....................................................................................175974 N
(1) Inner Fillet Weld in Shear


F1 = Do t L41 S1
2


F1 = × 219.07 × 9 × 65.204
2

F1 = 201942N

(2) Outer Pad Fillet Weld in Shear


F2 = OD pad t L42 S2
2


F2 = × 391.27 × 7 × 53.041
2

F2 = 228200N

(5) Outer Pad Groove Weld in Tension


F5 = D o t e S5
2


F5 = × 219.07 × 9 × 98.471
2

F5 = 304974N

(7) Groove Weld in Shear


F7 = D m t n S7
2


F7 = × 210.9 × 8.1788 × 64.949
2

8/8/2020 38/82
CerebroMix
 F7 = 175974N

8.16 - Check Strength Paths per UG-41(b)(1)

Path 1-1
Strength of
Connection Elements Connection Elements
(N)
(2) Outer Pad Fillet Weld in Shear 228200
(7) Groove Weld in Shear 175974
Strength of Connection Elements 404173
Load for Path 1-1 : W1 lesser of W or W1-1 23335
The Path can Resist Loads ? Yes

Path 2-2
Strength of
Connection Elements Connection Elements
(N)
(1) Inner Fillet Weld in Shear 201942
(5) Outer Pad Groove Weld in Tension 304974
(7) Groove Weld in Shear 175974
Strength of Connection Elements 682891
Load for Path 2-2 : W2 lesser of W or W2-2 23335
The Path can Resist Loads ? Yes

8.17 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.8781 %

Plate Thicknesses (t)............................................................................................8.1788 mm
Final Center Line Radius (Rf)...............................................................................105.45 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 8.1788 105.45
strain = × 1
105.45 

strain = 3.8781

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 39/82
CerebroMix
9 - Nozzle - N5

9.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description.......................................NPS 8 (DN 200) Schedule 40S (STD)
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 90.000 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................100.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................1300.0 mm
End of Nozzle to Reference (RE)..........................................................................484.00 mm
Nozzle Outer Diameter (New)..............................................................................219.07 mm
Nozzle Inner Diameter (New)...............................................................................202.72 mm
Nozzle Nominal Wall Thickness (New).................................................................8.1788 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm

9.2 - Opening - Limits of Reinforcement

OD = 219.07

24 (§)
208.72
d max. UG-37
417.43
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 40/82
CerebroMix
9.3 - Welded Sketch

8.1788

9
UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 41/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0014 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5164 8.1788 0.76623 6.5164 7.1600

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Shell Fillet (tL41) 4.2000 6.3000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
733.94 821.75 518.37 222.38 - 81.000 - - -

Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1).

9.4 - Corroded Sketch Geometry

9.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

9.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 101.36 mm

Wall Thickness : twall..............................................................................................8.1788 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................8.1788 mm

9.4.3 - Opening

Diameter - UG-40 : d............................................................................................ 208.72 mm

9.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................208.72 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

9.6 - Required Wall Thickness

9.6.1 - Required Thickness from UG-37(a)

8/8/2020 42/82
CerebroMix
 Required Thickness (tr).........................................................................................3.5164 mm
PR
tr =
SE 0.6 P

1.0014 × 378
tr =
108.25 × 1 0.6 × 1.0014

tr = 3.5164mm

9.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).....................................................................................0.76623 mm

P Rn
t rn =
Sn E 0.6 P

1.0014 × 101.36
t rn =
133.07 × 1 0.6 × 1.0014

trn = 0.76623mm

9.7 - Minimum Nozzle Wall Thickness per UG-45

9.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)................................................0.76623 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0014 × 101.36
t UG27 =
133.07 × 1 0.6 × 1.0014

tUG27 = 0.76623mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn.............................................0.76623 mm

9.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5164 mm

P R
t min =
SE 0.6 P

1.0014 × 378
t min =
108.25 × 1 0.6 × 1.0014

tmin = 3.5164mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5164 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5164 mm

9.7.3 - Wall Thickness per UG-45: : tb3

Table UG-45: Nominal Pipe Size...........................................................NPS 8 (DN 200)

Table UG-45: Minimum Wall Thickness : twmin.......................................................7.1600 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................7.1600 mm

9.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta...........................................................................0.76623 mm

Wall Thickness per UG-45: : tb1............................................................................6.5164 mm
8/8/2020 43/82
CerebroMix
 Wall Thickness per UG-45: : tb3............................................................................7.1600 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5164 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5164 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................8.1788 mm
The nozzle neck thickness is adequate?...................................................................Yes

9.8 - Size of Welds Required

Fillet Weld : tmin = lesser of 19 mm or tn or t..........................................................6.0000 mm

tc (minimum) = lesser of 6 mm or 0.7tmin...............................................................4.2000 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes
According to UW-15(b)(1), this detail, which conforms to Fig. UW-16.1 sketch (a), not requires weld strength
calculations.

9.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Strength Reduction Factors : fr1............................................................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000

9.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

9.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................733.94 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 208.72 × 3.5164 × 1 + 2 × 8.1788 × 3.5164 × 1 × ( 1 1)

2
A = 733.94mm

9.12 - Area of Reinforcement Available from FIG. UG-37.1

9.12.1 - Area Available in Shell A1

Area A11................................................................................................................ 518.37 mm2

Area A12................................................................................................................ 70.429 mm2
Area A1 = larger of A11 or A12.................................................................................518.37 mm2
A 11 = d ( E1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 11 = 208.72 × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A11 = 518.37mm2

A 12 = 2 ( t + tn ) ( E 1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 12 = 2 × ( 6 + 8.1788 ) × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A 12 = 70.429mm 2

9.12.2 - Area Available in Outer Nozzle A2

Area A21................................................................................................................ 222.38 mm2

Area A22................................................................................................................ 303.13 mm2
Area A2 = smaller of A21 or A22..............................................................................222.38 mm2

8/8/2020 44/82
CerebroMix
 A 21 = 5 ( tn t rn ) f r2 t

A 21 = 5 × ( 8.1788 0.76623 ) × 1 × 6
A21 = 222.38mm2

A 22 = 5 ( tn t rn ) f r2 t n

A 22 = 5 × ( 8.1788 0.76623 ) × 1 × 8.1788

A22 = 303.13mm2

9.12.3 - Area of Weld A41

Area A41................................................................................................................ 81.000 mm2

2
A 41 = (t L41 ) f r2

2
A 41 = ( 9) ×1
A41 = 81mm2

9.12.4 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41........................................................................821.75 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

9.12.5 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.8781 %

Plate Thicknesses (t)............................................................................................8.1788 mm
Final Center Line Radius (Rf)...............................................................................105.45 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 8.1788 105.45
strain = × 1
105.45 

strain = 3.8781

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 45/82
CerebroMix
10 - Nozzle - N6

10.1 - General Data

Located on......................................................................................Cylindrical Section 1

Nozzle Description..........................................................................................................
Nozzle Pipe Description.......................................NPS 8 (DN 200) Schedule 40S (STD)
Nozzle Material............................................................................................. SA-240 304
Nozzle Orientation ()........................................................................................... 90.000 °
Local Vessel Minimum Thickness (ts)...................................................................9.0000 mm
Projection Outside Vessel (LN)..............................................................................100.00 mm
Nozzle Center Line Offset to Reference (LB)........................................................300.00 mm
End of Nozzle to Reference (RE)..........................................................................484.00 mm
Nozzle Outer Diameter (New)..............................................................................219.07 mm
Nozzle Inner Diameter (New)...............................................................................202.72 mm
Nozzle Nominal Wall Thickness (New).................................................................8.1788 mm
Nozzle Corrosion Allowance.................................................................................0.0000 mm

10.2 - Opening - Limits of Reinforcement

OD = 219.07

24 (§)
208.72
d max. UG-37
417.43
(§) Outward Limit of Reinforcement : 15.000 mm

8/8/2020 46/82
CerebroMix
10.3 - Welded Sketch

8.1788

9
UG-76(c): Inside edges shall be chamfered or rounded.

8/8/2020 47/82
CerebroMix
 Reinforcement Calculations for Internal Pressure 
UG-45 Nozzle Wall Thickness Summary (mm)
The nozzle passes UG-45.
For P = 1.0014 MPa at 50.000 °C.
t tmin
ta tb1 tb3
Required (New)
6.5164 8.1788 0.76623 6.5164 7.1600

UW-16 Weld Sizing Summary

Required Weld Actual Weld
Weld Description Throat Size Throat Size Status
(mm) (mm)
Nozzle to Shell Fillet (tL41) 4.2000 6.3000 Weld size is adequate

UG-37 Area Calculations Summary (mm²)

The opening is adequately reinforced.
A A
A1 A2 A3 A41 A42 A43 A5
Required Available
733.94 821.75 518.37 222.38 - 81.000 - - -

Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1).

10.4 - Corroded Sketch Geometry

10.4.1 - Vessel Shell

Thickness (not including forming allowances) : tshell..............................................9.0000 mm

Inner Corrosion : Ci...............................................................................................3.0000 mm
Outer Corrosion : Ce.............................................................................................0.0000 mm
Corrosion Allowance : C = Ci + Ce........................................................................3.0000 mm
Wall Thickness : t = tshell - C..................................................................................6.0000 mm

10.4.2 - Nozzle

Inner Radius : Rn.................................................................................................. 101.36 mm

Wall Thickness : twall..............................................................................................8.1788 mm
Corrosion Allowance : Cn......................................................................................0.0000 mm
Specified Wall Thickness : tn = twalll - Cn................................................................8.1788 mm

10.4.3 - Opening

Diameter - UG-40 : d............................................................................................ 208.72 mm

10.5 - Limits of Reinforcement per UG-40

Limit Parallel to the Vessel Wall : d......................................................................208.72 mm

Outside: Limit Normal to the Vessel Wall : 2.5t....................................................15.000 mm

10.6 - Required Wall Thickness

10.6.1 - Required Thickness from UG-37(a)

8/8/2020 48/82
CerebroMix
 Required Thickness (tr).........................................................................................3.5164 mm
PR
tr =
SE 0.6 P

1.0014 × 378
tr =
108.25 × 1 0.6 × 1.0014

tr = 3.5164mm

10.6.2 - Nozzle Required Thickness per UG-27(c)(1)

Required Thickness (trn).....................................................................................0.76623 mm

P Rn
t rn =
Sn E 0.6 P

1.0014 × 101.36
t rn =
133.07 × 1 0.6 × 1.0014

trn = 0.76623mm

10.7 - Minimum Nozzle Wall Thickness per UG-45

10.7.1 - Wall Thickness per UG-45: ta

Minimum Wall Thickness per UG-27(c)(1) (tUG27)................................................0.76623 mm

P Rn
t UG27 =
Sn E 0.6 P

1.0014 × 101.36
t UG27 =
133.07 × 1 0.6 × 1.0014

tUG27 = 0.76623mm

Minimum Wall Thickness per UG-45: ta : tUG27 + Cn.............................................0.76623 mm

10.7.2 - Wall Thickness per UG-45: tb1

Minimum Thickkess (tmin)......................................................................................3.5164 mm

P R
t min =
SE 0.6 P

1.0014 × 378
t min =
108.25 × 1 0.6 × 1.0014

tmin = 3.5164mm

Minimum Thickness + Corrosion Allowance : tmin + C...........................................6.5164 mm

Minimum Thickness in UG-16(b) : tUG-16(b) + Cn ....................................................1.5000 mm
Minimum Wall Thickness : tb1...............................................................................6.5164 mm

10.7.3 - Wall Thickness per UG-45: : tb3

Table UG-45: Nominal Pipe Size...........................................................NPS 8 (DN 200)

Table UG-45: Minimum Wall Thickness : twmin.......................................................7.1600 mm
Minimum Wall Thickness : tb3 = twmin + Cn..............................................................7.1600 mm

10.7.4 - Minimum Nozzle Wall Thickness

Wall Thickness per UG-45: : ta...........................................................................0.76623 mm

Wall Thickness per UG-45: : tb1............................................................................6.5164 mm
8/8/2020 49/82
CerebroMix
 Wall Thickness per UG-45: : tb3............................................................................7.1600 mm
Wall Thickness per UG-45: tb = lesser of tb1 or tb3.................................................6.5164 mm
Required per UG-45 : tUG-45 = larger of ta or tb.......................................................6.5164 mm
Available Nozzle Wall Thickness (New) : tn = twall..................................................8.1788 mm
The nozzle neck thickness is adequate?...................................................................Yes

10.8 - Size of Welds Required

Fillet Weld : tmin = lesser of 19 mm or tn or t..........................................................6.0000 mm

tc (minimum) = lesser of 6 mm or 0.7tmin...............................................................4.2000 mm
tc = 0.7tL41.............................................................................................................. 6.3000 mm
Weld Fillet Size Adequate......................................................................................... Yes
According to UW-15(b)(1), this detail, which conforms to Fig. UW-16.1 sketch (a), not requires weld strength
calculations.

10.9 - Strength Reduction Factors

Allowable Stress of Nozzle Material : Sn...............................................................133.07 MPa

Allowable Stress of Shell Material : Sv..................................................................108.25 MPa
Strength Reduction Factors : fr1............................................................................1.0000
Strength Reduction Factor : fr2 = lesser of 1.0 or Sn/Sv.........................................1.0000

10.10 - E1 from UG-37(a)

Part of the Opening passes Through any Other Welded Joint....................................No

E1.......................................................................................................................... 1.0000

10.11 - Area of Reinforcement Required per UG-37(c)

Area of Reinforcement Required : Ar....................................................................733.94 mm2

A = d tr F + 2 tn tr F ( 1 f r1 )

A = 208.72 × 3.5164 × 1 + 2 × 8.1788 × 3.5164 × 1 × ( 1 1)

2
A = 733.94mm

10.12 - Area of Reinforcement Available from FIG. UG-37.1

10.12.1 - Area Available in Shell A1

Area A11................................................................................................................ 518.37 mm2

Area A12................................................................................................................ 70.429 mm2
Area A1 = larger of A11 or A12.................................................................................518.37 mm2
A 11 = d ( E1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 11 = 208.72 × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A11 = 518.37mm2

A 12 = 2 ( t + tn ) ( E 1 t F tr ) 2 tn ( E1 t F tr ) ( 1 f r1 )

A 12 = 2 × ( 6 + 8.1788 ) × ( 1 × 6 1 × 3.5164 ) 2 × 8.1788 × ( 1 × 6 1 × 3.5164 ) × ( 1 1)

A 12 = 70.429mm 2

10.12.2 - Area Available in Outer Nozzle A2

Area A21................................................................................................................ 222.38 mm2

Area A22................................................................................................................ 303.13 mm2
Area A2 = smaller of A21 or A22..............................................................................222.38 mm2

8/8/2020 50/82
CerebroMix
 A 21 = 5 ( tn t rn ) f r2 t

A 21 = 5 × ( 8.1788 0.76623 ) × 1 × 6
A21 = 222.38mm2

A 22 = 5 ( tn t rn ) f r2 t n

A 22 = 5 × ( 8.1788 0.76623 ) × 1 × 8.1788

A22 = 303.13mm2

10.12.3 - Area of Weld A41

Area A41................................................................................................................ 81.000 mm2

2
A 41 = (t L41 ) f r2

2
A 41 = ( 9) ×1
A41 = 81mm2

10.12.4 - Area of Reinforcement Available

Area Provided : Aa = A1 + A2 + A41........................................................................821.75 mm2

Reinforcement Adequate ?.......................................................................................Yes
As the area of reinforcement provided, A a, is greater than or equal to the area of reinforcement required, A r, the opening is adequately
reinforced.

10.12.5 - UHA-44(a)(1)(a) Forming Strain

Forming Strain (strain)..........................................................................................3.8781 %

Plate Thicknesses (t)............................................................................................8.1788 mm
Final Center Line Radius (Rf)...............................................................................105.45 mm
Original Center Line Radius (RO).................................................................................. mm

50 t Rf
strain = 1
Rf Ro

50 × 8.1788 105.45
strain = × 1
105.45 

strain = 3.8781

Verify UHA-44 and table UHA-44 for required heat treatment.

8/8/2020 51/82
CerebroMix
11 - Hydrostatic Field Test based on MAWP per UG-99(b)

11.1 - Test Data

The Field Test is performed with the vessel in the.............................Horizontal Position

MAWP for Vessel.................................................................................................1.0000 MPa
Field Hydrostatic Test Gauge Pressure at 21.000 °C...........................................1.3000 MPa
UG-99(b) Pressure Factor....................................................................................1.3000
UG-99(b) Stress Ratio.......................................................................................... 1.0000

11.2 - Shell Calculations

Cylindrical Section 1

Thickness with Corrosion Allowances Included (t)...............................................9.0000 mm

Inside Radius (R).................................................................................................. 375.00 mm
Test Pressure with Static Head (P)......................................................................1.3074 MPa
Stress in Test Conditions (S)................................................................................78.939 MPa
Circumferential stress govern for internal pressure. The stress in test conditions is given by UG-27(c)(1):
P ( R + 0.6 t )
S =
Et

1.3074 × ( 375 + 0.6 × 9 )

S =
0.7 × 9

S = 78.939MPa

11.3 - Left Head Stress Calculations

Dished Section

Thickness with Corrosion Allowances Included (t)...............................................6.0000 mm

Inside Radius of Head (R)....................................................................................375.00 mm
Test Pressure with Static Head (P)......................................................................1.3074 MPa
Stress in Test Conditions (S)................................................................................58.551 MPa
The test stress at test temperature, is [see UG-32(g)]:

P R + 0.2 P t
S =
2t E

1.3074 × 375 + 0.2 × 1.3074 × 6

S =
2 × 6 × 0.7

S = 58.551MPa

11.4 - Right Head Stress Calculations

Dished Section

Thickness with Corrosion Allowances Included (t)...............................................6.0000 mm

Inside Radius of Head (R)....................................................................................375.00 mm
Test Pressure with Static Head (P)......................................................................1.3074 MPa
Stress in Test Conditions (S)................................................................................58.551 MPa
The test stress at test temperature, is [see UG-32(g)]:

P R + 0.2 P t
S =
2t E

8/8/2020 52/82
CerebroMix
 1.3074 × 375 + 0.2 × 1.3074 × 6
S =
2 × 6 × 0.7

S = 58.551MPa

8/8/2020 53/82
CerebroMix
12 - Vessel Calculations Summary
Design Temperature.............................................................................................50.000 °C
Design Internal Pressure......................................................................................1.0000 MPa
Maximum Allowable Working Pressure (MAWP) by UG-98(a).............................1.0000 MPa
Maximum Allowable External Pressure (MAEP).................................................0.66360 MPa

8/8/2020 54/82
CerebroMix
13 - Pressure Summary
Internal Fluid External Overtickness Thin
Vacuum
Vessel Components Presure Static Head Presure Internal External Out
(MPa)
(MPa) (MPa) (MPa) (mm) (mm) (mm)
Heads Hemispherical Section 1.0000 0.01112 0.09937 0.0000 3.0000 0.0000 0.0000
Shell Section 1 1.0000 0.01112 0.0000 0.0000 3.0000 0.0000 ---
N1 Neck 1.0000 2.1420E-3 0.0000 0.0000 0.0000 0.0000 ---
N2 Neck 1.0000 1.4027E-3 0.0000 0.0000 0.0000 0.0000 ---
N3 Neck 1.0000 1.4027E-3 0.0000 0.0000 0.0000 0.0000 ---
N4 Neck 1.0000 1.4027E-3 0.0000 0.0000 0.0000 0.0000 ---
N5 Neck 1.0000 1.4027E-3 0.0000 0.0000 0.0000 0.0000 ---
N6 Neck 1.0000 1.4027E-3 0.0000 0.0000 0.0000 0.0000 ---

Total Internal Total External

MAWP MAEP
Vessel Components Presure Presure
(MPa) (MPa)
(MPa) (MPa)

Heads Hemispherical Section 1.0111 0.09937 1.0000 0.66360

Shell Section 1 1.0111 0.0000 1.0000 ---
N1 Neck 1.0021 0.0000 1.0000 ---
N2 Neck 1.0014 0.0000 1.0000 ---
N3 Neck 1.0014 0.0000 1.0000 ---
N4 Neck 1.0014 0.0000 1.0000 ---
N5 Neck 1.0014 0.0000 1.0000 ---
N6 Neck 1.0014 0.0000 1.0000 ---

MAWP : Maximum Allowable Working Pressure [UG-98(a)]

MAWP is the least of the values found for maximum allowable working pressure for any of the essential
parts of the vessel, ajusted for any difference in static head that may exist between the part considered and
the top of the vessel.

If MAWP is not included in Code calculation report then vessel do not need to be test based on
MAWP and the nameplate may reflect the design pressure applied as MAWP.
a) Maximum Allowable Working Pressure for Vessel : 1.0000 MPa at 50.000 °C
b) Maximum Allowable External Pressure : 0.66360 MPa at 50.000 °C

8/8/2020 55/82
CerebroMix
14 - Thickness Summary

After Welded
Nominal Design
Vessel Components Forming Joint Load Case
(mm) (mm)
(mm) Efficiency

Left Head Hemispherical Section 6.0000 5.5254 5.5254 0.70 Internal Pressure
Shell Section 1 9.0000 8.0847 8.0847 0.70 Internal Pressure
N1 Neck 10.312 6.5190 6.5190 1.0 Internal Pressure
N2 Neck 8.1788 6.5164 6.5164 1.0 Internal Pressure
N3 Neck 8.1788 6.5164 6.5164 1.0 Internal Pressure
N4 Neck 8.1788 6.5164 6.5164 1.0 Internal Pressure
N5 Neck 8.1788 6.5164 6.5164 1.0 Internal Pressure
N6 Neck 8.1788 6.5164 6.5164 1.0 Internal Pressure

a) Nominal : commercial plate/schedule thickness

b) Design : minimum design thickness with corrosion and forming allowances
c) After Forming : minimum thickness of material after forming

8/8/2020 56/82
CerebroMix
15 - Hydrostatic Field Test based on MAWP per UG-99(b)

Field hydrostatic test gauge pressure is 1.3000 MPa at 21.000 °C (MAWP = 1.0000 MPa).

The field test is performed with the vessel in the horizontal position.

Stress(Razão
Local Test Test Liquid de) Stress at Maximum Test
Vessel Components Pressure Static Head Ratio Test Stress
(MPa) (MPa) (MPa) (MPa)

Left Head Hemispherical Section 1.3074 7.3550E-3 1.000 58.551 186.16

Shell Section 1 1.3074 7.3550E-3 1.000 78.939 186.16
N1 Neck 1.3014 1.3986E-3 1.036 --- ---
N2 Neck 1.3009 9.0573E-4 1.036 --- ---
N3 Neck 1.3009 9.0573E-4 1.036 --- ---
N4 Neck 1.3009 9.0573E-4 1.036 --- ---
N5 Neck 1.3009 9.0573E-4 1.036 --- ---
N6 Neck 1.3009 9.0573E-4 1.036 --- ---

a) Pressure Factor - UG-99(b): 1.300

b) Stress Ratio - UG-99(b) : 1.000
c) Local Test Pressure = Test Pressure + Static Fluid Head
d) Maximum Test Stress = 0.9 x Yield Strength

8/8/2020 57/82
CerebroMix
16 - Saddle Calculations

16.1 - Vessel Data

Operating Weight (corroded) (Wo).........................................................................28028 N

Test Weight (corroded) (WT)..................................................................................20024 N
Cylindrical Length (L)............................................................................................ 3600.0 mm
Shell Thickness (corroded) (t)..............................................................................6.0000 mm
Shell Mean Radius (corroded) (R)........................................................................381.00 mm
Shell External Radius (corroded) (Ro)...................................................................384.00 mm
Left Head Height (corroded) (H1)..........................................................................378.00 mm
Left Head Thickness (corroded) (th1).....................................................................3.0000 mm
Right Head Height (corroded) (H2).......................................................................378.00 mm
Right Head Thickness (corroded) (th2)..................................................................3.0000 mm

16.2 - Saddle Data

Height to Vessel Center (Hc).................................................................................809.00 mm

Left Saddle Position (A1).......................................................................................700.00 mm
Right Saddle Position (A2)....................................................................................700.00 mm
Distance between Saddles (Ls).............................................................................2200.0 mm
Width (Ws)............................................................................................................ 125.00 mm
Contact Angle ().................................................................................................. 125.00 °

16.2.1 - Web and Stiffener Ribs Data

Material

Description............................................................................................ SA-283 Grade C

Allowable Stress (Saw)..........................................................................................124.11 MPa
Yield Stress (Syw).................................................................................................. 206.84 MPa

Dimensions

Web and Ribs Joint.......................................................................................... At Center

Web Plate Thickness (tw)......................................................................................6.3500 mm
Number of internal stiffener ribs (Nsr).............................................................................1
External Stiffener Ribs Thickness (tesr).................................................................6.3500 mm
Internal Stiffener Ribs Thickness (tisr)...................................................................6.3500 mm
Distance between Stiffener Rings (Ln)..................................................................345.42 mm

16.2.2 - Wear Plate Data

Material

Description............................................................................................ SA-283 Grade C

Allowable Stress (Sawp)......................................................................................... 138.00 MPa
Yield Stress (Sywp).................................................................................................206.84 MPa

Dimensions

Contact Angle (wp)...............................................................................................137.00 °

Length (twp)........................................................................................................... 950.00 mm
Thickness (twp)...................................................................................................... 9.0000 mm
Width (Wwp)........................................................................................................... 225.00 mm

8/8/2020 58/82
CerebroMix
16.2.3 - Base Plate(Sapata) Data

Material

Description.................................................................................................... ASTM A-36

Allowable Stress (SaBP)......................................................................................... 138.00 MPa
Yield Stress (SyBP)................................................................................................. 250.00 MPa

Dimensions

Length (LBP).......................................................................................................... 725.00 mm

Width (WBP)........................................................................................................... 150.00 mm
Thickness (tBP)...................................................................................................... 9.5250 mm

Others

Coefficient of Friction.......................................................................................... 0.45000

Allowable Concrete Bearing Stress......................................................................5.0995 MPa

16.2.4 - Anchor Bolts Data

Size and Type......................................................................1.000 inch coarse threaded

Number per Saddle....................................................................................................... 4
Allowable Shear Stress........................................................................................103.46 MPa
Allowable Tension Load........................................................................................ 27135 N
Corrosion Allowance............................................................................................. 0.0000 mm
Distance from Outermost Bolt to Center of Saddle...............................................228.60 mm
Slot Dimensions........................................................................................... 58.000 mm

8/8/2020 59/82
CerebroMix
8/8/2020
Hc 809.00

CerebroMix
Hmax 627.53
R
Hmin 425.00
La 51.656
twp LB 725.00
Ln 345.42
Wwp LG 697.19
16.3 - Saddle Dimensions

R 384.00
Wf
tB 9.5250
tesr 6.3500
125° tisr 6.3500
tw 6.3500

16.4 - Saddle Cross Section Calculations

La
twp 9.0000
140° Wb 150.00
Wf 125.00
Wwp 225.00

Hc
f 228.60
tesr tisr

Hmax

Hmin
tb

tw
Slot
Ln f
Wb
LG
Slot Dimensions
LB
29

60/82
 Saddle Section
Elements A Y AY AY2 Ioxx
shell 1799.3 3.0000 5397.8 16194 5397.8
wear plate 2025.0 10.500 21263 223256 13669
web 812.80 79.000 64211 5072685 1109743
Total 4637.1 - 90872 5312135 1128810

a) CGy = AY/A
b) Ixx = AY2 + Ioxx - CGyAY = 4660160 mm4
c) As = A - shell area

Effective Width of Shell (b2)..................................................................................299.88 mm

Effective width of shell is given by:

b 2 = b + 1.56 Ro t

b 2 = 225 + 1.56 × 384 × 6

b2 = 299.88mm

Height of Web (at center) (Hw)..............................................................................406.47 mm

Effective Height of Web (Heff = Min(Hw;R/3)).......................................................128.00 mm
Cross-sectional area of Saddle (As)......................................................................2837.8 mm2
Moment of Inertia (Ixx)........................................................................................ 4660160 mm4
Distance : Section CG to Shell Plate (C y).............................................................19.597 mm
CG of Saddle Arc - Y coordinate (Ycg)..................................................................496.75 mm

Cg of saddle arc is given by:

Y coordinate of cg of saddle arc is given by:
R o sin (  / 2 )
Y cg = Hc
r/ 2

384 × sin ( 125 / 2 )

Y cg = 809
2.1817 / 2

Ycg = 496.75mm
8/8/2020 61/82
CerebroMix
16.5 - Weight on Saddles

16.5.1 - Vessel Effective Length

Effective Length (Le).............................................................................................4104.0 mm

Effective length of vessel is calculated by:
2
Le = L + ( H1 + H2)
3

2
L e = 3600 + × ( 378 + 378 )
3

Le = 4104mm

16.5.2 - Vessel Condition: Operating

Weight of Vessel (W)............................................................................................. 28028 N

Load per Unit Length (w)......................................................................................6.8293 N/mm
Weight on Left Saddle (Q1)....................................................................................14014 N
Weight on Right Saddle (Q2).................................................................................14014 N
Load per unit of length is calculated by:

W
w =
Le

28028
w =
4104

w = 6.8293N/mm

16.5.3 - Vessel Condition: Test

Weight of Vessel (W)............................................................................................. 20024 N

Load per Unit Length (w)......................................................................................4.8793 N/mm
Weight on Left Saddle (Q1)....................................................................................10012 N
Weight on Right Saddle (Q2).................................................................................10012 N
Load per unit of length is calculated by:

W
w =
Le

20024
w =
4104

w = 4.8793N/mm

16.6 - Local Stress Analysis by Zick (1971)

16.6.1 - Check Wear Plate Effectivity

Wear Plate Minimum Width (Wwpmin).....................................................................199.88 mm

Minimum Extend above Horn (LHornmin)..................................................................38.100 mm
Extend above Horn (LHorn).....................................................................................51.212 mm
Wear plate effective for tangential stress..................................................................Yes
Wear plate effective for ring compression.................................................................Yes
Wear plate effective for circumferential stres............................................................Yes

16.6.2 - Constants K for Local Stress Analysis

8/8/2020 62/82
CerebroMix
 Saddle Angle ()................................................................................................... 125.00 °
Shell Stiffened by Heads............................................................................................. No
Shell Stiffened by Rings.............................................................................................. No
Central Angle to Assumed Point of Maximum Shear Stress ()...........................111.63 °
Central Angle from Vertical to Horn of Saddle ()................................................117.50 °
1/2 of Arc Effective Against Bending ()...............................................................82.083 °
K1 - longitudinal bending at saddles....................................................................0.11470
K3 - tangential shear stress...................................................................................1.0927
K5 - ring compression in shell.............................................................................0.74223
K6max (A/R >= 1) - circumferential stress at horn of saddle..................................0.04877
K6min = K6max/4 (A/R <= 0.5) - circumferential stress at horn of saddle.................0.01219
K6 (A/R = 1.837) - circumferential stress at horn of saddle.................................0.04877
K9 - tension across saddle..................................................................................0.21263
K10 - maximum radial force.................................................................................0.79009
Central angle from vertical to the assumed point of maximum shear stress is calculated by:

19 
 = 
20 2

19 125
 = × 
20 2

 = 111.63°

Central angle from vertical to horn of saddle is calculated by:


 =
2

125
 =
2

 = 117.5°

2 is the arc of unstiffened shell in plane of saddle effective against bending.  is calculated by:
 
 = +
6 2

117.5 125
 = +
6 2

 = 82.083°

Constant K1, for longitudinal stress for unstiffened shell near the equator, is calculated by:

2 sin (  )
 r + sin (  ) cos (  )
r
K1 =
sin (  )
 cos (  )
r

2 × sin ( 82.083 )
1.4326 + sin ( 82.083 ) × cos ( 82.083 )
1.4326
K1 =
sin ( 82.083 )
× cos ( 82.083 )
1.4326

K1 = 0.1147

Constant K3 for tangential shear stress in shell is calculated by:

sin (  )
K3 =
  r + sin (  ) cos (  )

sin ( 111.63 )
K3 =
 1.9482 + sin ( 111.63 ) × cos ( 111.63 )

K3 = 1.0927

Constant K5 for ring compression in shell calculated by:

8/8/2020 63/82
CerebroMix
 1 + cos (  )
K5 =
  r + sin (  ) cos (  )

1 + cos ( 111.63 )
K5 =
 1.9482 + sin ( 111.63 ) × cos ( 111.63 )

K5 = 0.74223

Maximum value for constant K6 for circumferential stress at horn of saddle calculated by:
K6max = 1/×abs({(r×sin())/2 + 3/4×(sin()/r - cos()) + 1/4×(cos() - sin()/r)×[(4 - 6×(sin()/r)2 +
2 2
2×cos() )/(sin()/r×cos() + 1 - 2×(sin()/r) )]})
K6max = 1/×abs({(2.0508×sin(117.5))/2 + 3/4×(sin(117.5)/2.0508 - cos(117.5)) + 1/4×(cos(117.5) -
sin(117.5)/2.0508)×[(4 - 6×(sin(117.5)/2.0508) 2 + 2×cos(117.5)2)/(sin(117.5)/2.0508×cos(117.5) + 1 -
2×(sin(117.5)/2.0508)2)]})
K6max = 0.04877
Constant for saddle splitting load is calculated by:

1 + cos (  ) sin (  ) / 2
K9 =
  r + sin (  ) cos (  )

1 + cos ( 117.5 ) sin ( 117.5 ) / 2

K9 =
 2.0508 + sin ( 117.5 ) × cos ( 117.5 )
K9 = 0.21263

Constant for maximum radial force  = 180° is calculated by:

- cos (  ) + cos (  )
K 10 =
  r + sin (  ) cos (  )

- cos ( 180 ) + cos ( 117.5 )

K 10 =
 2.0508 + sin ( 117.5 ) × cos ( 117.5 )

K10 = 0.79009

16.6.3 - Operating Conditions - Corroded

Longitudinal Stress between Saddles

Momentum between Saddles (M1).....................................................................1257753 N.mm

Longitudinal Stress between Saddles (S1)..........................................................0.45967 MPa
Shell Primary Stress (Ssp).....................................................................................32.103 MPa
Resultant Longitudinal Stress (tension) (f1 = S1 + Ssp)..........................................32.563 MPa
Resultant Longitudinal Stress (compressive) (f2 = S1).......................................-0.45967 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)...............................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment between saddles is given by the following equation:

2 ( r2 H2 )
1 +
QL L2 4A
M1 =
4 4H L
1 +
3L

2 × ( 3812 3782 )
1 +
14014 × 3600 36002 4 × 700
M1 = ×
4 4 × 378 3600
1 +
3 × 3600

M1 = 1257753N.mm

Dividing the maximum moment by the section modulus gives the maximum axial stress in shell due to bending as beam:

M1
S1 =
 r2 t s

8/8/2020 64/82
CerebroMix
 1257753
S1 =
 × 3812 × 6

S1 = 0.45967MPa

Primary stress in shell is given by

PR
S sp =
2t

1.0111 × 381
S sp =
2 ×6

Ssp = 32.103MPa

Longitudinal Stress at Saddles

Momentum at Saddles (M2)...............................................................................2873993 N.mm

Longitudinal Stress at Saddles (S2)......................................................................9.1578 MPa
Resultant Longitudinal Stress (tension) (f3 = S2 + Ssp)..........................................41.261 MPa
Resultant Longitudinal Stress (compressive) (f4 = S2)..........................................9.1578 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)................................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment at saddles is given by the following equation:

2H A A2 ( R2 H2 )
M2 = w +
3 2 4

2 × 378 × 700 7002 ( 3812 3782 )

M 2 = 6.8293 × +
3 2 4

M2 = 2873993N.mm

Dividing the maximum moment by the section modulus gives the maximum axial stress at saddles due to bending as beam:

M2
S2 =
K 1  r2 t s

2873993
S2 =
0.1147 ×  × 3812 × 6

S2 = 9.1578MPa

Tangential Shear Stress in Shell

Shear Load in Shell (Qshear)...................................................................................7512.3 N

Tangential Shear Stress in Shell (qs)....................................................................3.5907 MPa
Allowable Tangential Stress in Shell (Sats=0.8*S).................................................86.598 MPa
Tangencial stress in shell is acceptable.
The shear load in shell not stiffened by heads is given by:

2H
Q shear =Q w A +
3

2 × 378
Q shear = 14014 6.8293 × 700 +
3

Qshear = 7512.3N

The tangential stress in shell not stiffened by heads is given by:

K3 Q shear
qs =
r ts

8/8/2020 65/82
CerebroMix
 1.0927 × 7512.3
qs =
381 × 6

qs = 3.5907MPa

Ring Compression in Shell over Saddle

Effetive length for Ring Compression (b2).............................................................124.75 mm

Ring Compression Stress (f5)..............................................................................-5.5587 MPa
Allowable Stress (Sarc=0.5*Fy)...............................................................................103.42 MPa
Ring compression stress is acceptable.
Effective width is give by : (see Escoe pag. 178)

b 2 = t w + 1.56 R o ( ts + t wp )

b 2 = 6.35 + 1.56 × 384 × ( 6 + 9 )

b2 = 124.75mm

The ring compression stress is give by:

- K5 Q
f5 =
( ts + t wp ) b2

- 0.74223 × 14014
f5 =
( 6 + 9 ) × 124.75

f5 = -5.5587MPa

Circumferential Stress at Saddle Horns

Effective Width of Shell......................................................................................... 199.88 mm

Circumferential Stress at Saddle Horns (f6).........................................................-31.399 MPa
Allowable Stress of Shell (Sas)..............................................................................108.25 MPa
Allowable Circumferential Stress at Saddle Horns (Sacs = 1.5Sas).........................162.37 MPa
Circumferential stress is acceptable.
The effective width of shell which resists at circumferential stress at horn of saddle is calculated by:

b 2 = W s + 1.56 R o ts

b 2 = 125 + 1.56 × 384 × 6

b2 = 199.88mm

Circumferential stress at horn of saddle, for L/R 8, is calculated by:

-Q 3 K6 Q
f6 =
4 t b2 2 t2

- 14014 3 × 0.04877 × 14014

f6 =
4 × 6 × 199.88 2 × 62

f6 = -31.399MPa

Saddle Splitting Force

Saddle Splitting Force (FH)...................................................................................2979.8 N

Splitting Tension Stress (f9)..................................................................................1.0500 MPa
Saddle Allowable Tension Stress (0.6Fy)..............................................................74.463 MPa
Benging Moment at Saddle (Mb = FH*Ycg)..........................................................1480212 N.mm
Splitting Bending Stress (f10).................................................................................6.2245 MPa
Saddle Allowable Bending Stress (0.66Fy)...........................................................81.910 MPa
Tension due splitting forces is acceptable.
Bending due splitting forces is acceptable.
Saddle splitting force is calculated by:

8/8/2020 66/82
CerebroMix
 F H = K9 Q

F H = 0.21263 × 14014

FH = 2979.8N

Splitting tension stress is given by:

FH
f9 =
As

2979.8
f9 =
2837.8

f9 = 1.05MPa

Saddle bending stress is calculated by:

Mb C y
f 10 =
I xx

1480212 × 19.597
f 10 =
4660160

f10 = 6.2245MPa

Maximum Radial Force

Maximum Radial Force (P)...................................................................................11072 N

Radial force varies from zero at the horns to a maximum at the vessel centerline. Maximum radial force is given by:

P = K 10 Q

P  = 0.79009 × 14014

P = 11072N

16.6.4 - Test Conditions - Corroded

Longitudinal Stress between Saddles

Momentum between Saddles (M1).......................................................................898608 N.mm

Longitudinal Stress between Saddles (S1)..........................................................0.32841 MPa
Shell Primary Stress (Ssp).....................................................................................41.510 MPa
Resultant Longitudinal Stress (tension) (f1 = S1 + Ssp)..........................................41.839 MPa
Resultant Longitudinal Stress (compressive) (f2 = S1).......................................-0.32841 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)...............................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment between saddles is given by the following equation:

2 ( r2 H2 )
1 +
QL L2 4A
M1 =
4 4H L
1 +
3L

2 × ( 3812 3782 )
1 +
10012 × 3600 36002 4 × 700
M1 = ×
4 4 × 378 3600
1 +
3 × 3600

M1 = 898608N.mm

Dividing the maximum moment by the section modulus gives the maximum axial stress in shell due to bending as beam:

8/8/2020 67/82
CerebroMix
 M1
S1 =
 r2 t s

898608
S1 =
 × 3812 × 6

S1 = 0.32841MPa

Primary stress in shell is given by

PR
S sp =
2t

1.3074 × 381
S sp =
2 ×6

Ssp = 41.51MPa

Longitudinal Stress at Saddles

Momentum at Saddles (M2)...............................................................................2053340 N.mm

Longitudinal Stress at Saddles (S2)......................................................................6.5428 MPa
Resultant Longitudinal Stress (tension) (f3 = S2 + Ssp)..........................................48.053 MPa
Resultant Longitudinal Stress (compressive) (f4 = S2)..........................................6.5428 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)................................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment at saddles is given by the following equation:

2H A A2 ( R2 H2 )
M2 = w +
3 2 4

2 × 378 × 700 7002 ( 3812 3782 )

M 2 = 4.8793 × +
3 2 4

M2 = 2053340N.mm

Dividing the maximum moment by the section modulus gives the maximum axial stress at saddles due to bending as beam:

M2
S2 =
K 1  r2 t s

2053340
S2 =
0.1147 ×  × 3812 × 6

S2 = 6.5428MPa

Tangential Shear Stress in Shell

Shear Load in Shell (Qshear)...................................................................................5367.2 N

Tangential Shear Stress in Shell (qs)....................................................................2.5654 MPa
Allowable Tangential Stress in Shell (Sats=0.8*S).................................................86.598 MPa
Tangencial stress in shell is acceptable.
The shear load in shell not stiffened by heads is given by:

2H
Q shear =Q w A +
3

2 × 378
Q shear = 10012 4.8793 × 700 +
3

Qshear = 5367.2N

The tangential stress in shell not stiffened by heads is given by:

8/8/2020 68/82
CerebroMix
 K3 Q shear
qs =
r ts

1.0927 × 5367.2
qs =
381 × 6

qs = 2.5654MPa

Ring Compression in Shell over Saddle

Effetive length for Ring Compression (b2).............................................................124.75 mm

Ring Compression Stress (f5)..............................................................................-3.9715 MPa
Allowable Stress (Sarc=0.5*Fy)...............................................................................103.42 MPa
Ring compression stress is acceptable.
Effective width is give by : (see Escoe pag. 178)

b 2 = t w + 1.56 R o ( ts + t wp )

b 2 = 6.35 + 1.56 × 384 × ( 6 + 9 )

b2 = 124.75mm

The ring compression stress is give by:

- K5 Q
f5 =
( ts + t wp ) b2

- 0.74223 × 10012
f5 =
( 6 + 9 ) × 124.75

f5 = -3.9715MPa

Circumferential Stress at Saddle Horns

Effective Width of Shell......................................................................................... 199.88 mm

Circumferential Stress at Saddle Horns (f6).........................................................-22.433 MPa
Allowable Stress of Shell (Sas)..............................................................................108.25 MPa
Allowable Circumferential Stress at Saddle Horns (Sacs = 1.5Sas).........................162.37 MPa
Circumferential stress is acceptable.
The effective width of shell which resists at circumferential stress at horn of saddle is calculated by:

b 2 = W s + 1.56 R o ts

b 2 = 125 + 1.56 × 384 × 6

b2 = 199.88mm

Circumferential stress at horn of saddle, for L/R 8, is calculated by:

-Q 3 K6 Q
f6 =
4 t b2 2 t2

- 10012 3 × 0.04877 × 10012

f6 =
4 × 6 × 199.88 2 × 62

f6 = -22.433MPa

Saddle Splitting Force

Saddle Splitting Force (FH)...................................................................................2128.9 N

Splitting Tension Stress (f9)................................................................................0.75020 MPa
Saddle Allowable Tension Stress (0.6Fy)..............................................................74.463 MPa
Benging Moment at Saddle (Mb = FH*Ycg)..........................................................1057546 N.mm
Splitting Bending Stress (f10).................................................................................4.4471 MPa
Saddle Allowable Bending Stress (0.66Fy)...........................................................81.910 MPa
Tension due splitting forces is acceptable.
8/8/2020 69/82
CerebroMix
Bending due splitting forces is acceptable.
Saddle splitting force is calculated by:

F H = K9 Q

F H = 0.21263 × 10012

FH = 2128.9N

Splitting tension stress is given by:

FH
f9 =
As

2128.9
f9 =
2837.8

f9 = 0.7502MPa

Saddle bending stress is calculated by:

Mb C y
f 10 =
I xx

1057546 × 19.597
f 10 =
4660160

f10 = 4.4471MPa

Maximum Radial Force

Maximum Radial Force (P)..................................................................................7910.5 N

Radial force varies from zero at the horns to a maximum at the vessel centerline. Maximum radial force is given by:

P = K 10 Q

P  = 0.79009 × 10012

P = 7910.5N

16.6.5 - Vacuum Conditions - Corroded

Longitudinal Stress between Saddles

Momentum between Saddles (M1).....................................................................1257753 N.mm

Longitudinal Stress between Saddles (S1)..........................................................0.45967 MPa
Shell Primary Stress (Ssp).....................................................................................3.1550 MPa
Resultant Longitudinal Stress (tension) (f1 = S1).................................................0.45967 MPa
Resultant Longitudinal Stress (compressive) (f2 = S1 + Ssp)................................-3.6147 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)...............................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment between saddles is given by the following equation:

2 ( r2 H2 )
1 +
QL L2 4A
M1 =
4 4H L
1 +
3L

2 × ( 3812 3782 )
1 +
14014 × 3600 36002 4 × 700
M1 = ×
4 4 × 378 3600
1 +
3 × 3600

M1 = 1257753N.mm

8/8/2020 70/82
CerebroMix
Dividing the maximum moment by the section modulus gives the maximum axial stress in shell due to bending as beam:

M1
S1 =
 r2 t s

1257753
S1 =
 × 3812 × 6

S1 = 0.45967MPa

Primary stress in shell is given by

PR
S sp =
2t

0.09937 × 381
S sp =
2 ×6

Ssp = 3.155MPa

Longitudinal Stress at Saddles

Momentum at Saddles (M2)...............................................................................2873993 N.mm

Longitudinal Stress at Saddles (S2)......................................................................9.1578 MPa
Resultant Longitudinal Stress (tension) (f3 = S2)...................................................9.1578 MPa
Resultant Longitudinal Stress (compressive) (f4 = S2 + Ssp)..................................12.313 MPa
Allowable Tension Stress (St=S*E).......................................................................75.773 MPa
Allowable Compressive Stress (Sac=Sc)................................................................102.72 MPa
Compressive stress is acceptable.
Tension stress is acceptable.
The bending moment at saddles is given by the following equation:

2H A A2 ( R2 H2 )
M2 = w +
3 2 4

2 × 378 × 700 7002 ( 3812 3782 )

M 2 = 6.8293 × +
3 2 4

M2 = 2873993N.mm

Dividing the maximum moment by the section modulus gives the maximum axial stress at saddles due to bending as beam:

M2
S2 =
K 1  r2 t s

2873993
S2 =
0.1147 ×  × 3812 × 6

S2 = 9.1578MPa

Tangential Shear Stress in Shell

Shear Load in Shell (Qshear)...................................................................................7512.3 N

Tangential Shear Stress in Shell (qs)....................................................................3.5907 MPa
Allowable Tangential Stress in Shell (Sats=0.8*S).................................................86.598 MPa
Tangencial stress in shell is acceptable.
The shear load in shell not stiffened by heads is given by:

2H
Q shear =Q w A +
3

2 × 378
Q shear = 14014 6.8293 × 700 +
3

Qshear = 7512.3N

The tangential stress in shell not stiffened by heads is given by:

8/8/2020 71/82
CerebroMix
 K3 Q shear
qs =
r ts

1.0927 × 7512.3
qs =
381 × 6

qs = 3.5907MPa

Ring Compression in Shell over Saddle

Effetive length for Ring Compression (b2).............................................................124.75 mm

Ring Compression Stress (f5)..............................................................................-5.5587 MPa
Allowable Stress (Sarc=0.5*Fy)...............................................................................103.42 MPa
Ring compression stress is acceptable.
Effective width is give by : (see Escoe pag. 178)

b 2 = t w + 1.56 R o ( ts + t wp )

b 2 = 6.35 + 1.56 × 384 × ( 6 + 9 )

b2 = 124.75mm

The ring compression stress is give by:

- K5 Q
f5 =
( ts + t wp ) b2

- 0.74223 × 14014
f5 =
( 6 + 9 ) × 124.75

f5 = -5.5587MPa

Circumferential Stress at Saddle Horns

Effective Width of Shell......................................................................................... 199.88 mm

Circumferential Stress at Saddle Horns (f6).........................................................-31.399 MPa
Allowable Stress of Shell (Sas)..............................................................................108.25 MPa
Allowable Circumferential Stress at Saddle Horns (Sacs = 1.5Sas).........................162.37 MPa
Circumferential stress is acceptable.
The effective width of shell which resists at circumferential stress at horn of saddle is calculated by:

b 2 = W s + 1.56 R o ts

b 2 = 125 + 1.56 × 384 × 6

b2 = 199.88mm

Circumferential stress at horn of saddle, for L/R 8, is calculated by:

-Q 3 K6 Q
f6 =
4 t b2 2 t2

- 14014 3 × 0.04877 × 14014

f6 =
4 × 6 × 199.88 2 × 62

f6 = -31.399MPa

Saddle Splitting Force

Saddle Splitting Force (FH)...................................................................................2979.8 N

Splitting Tension Stress (f9)..................................................................................1.0500 MPa
Saddle Allowable Tension Stress (0.6Fy)..............................................................74.463 MPa
Benging Moment at Saddle (Mb = FH*Ycg)..........................................................1480212 N.mm
Splitting Bending Stress (f10).................................................................................6.2245 MPa
Saddle Allowable Bending Stress (0.66Fy)...........................................................81.910 MPa
Tension due splitting forces is acceptable.
8/8/2020 72/82
CerebroMix
Bending due splitting forces is acceptable.
Saddle splitting force is calculated by:

F H = K9 Q

F H = 0.21263 × 14014

FH = 2979.8N

Splitting tension stress is given by:

FH
f9 =
As

2979.8
f9 =
2837.8

f9 = 1.05MPa

Saddle bending stress is calculated by:

Mb C y
f 10 =
I xx

1480212 × 19.597
f 10 =
4660160

f10 = 6.2245MPa

Maximum Radial Force

Maximum Radial Force (P)...................................................................................11072 N

Radial force varies from zero at the horns to a maximum at the vessel centerline. Maximum radial force is given by:

P = K 10 Q

P  = 0.79009 × 14014

P = 11072N

8/8/2020 73/82
CerebroMix
16.7 - Resume of Local Stress Analysis

Ring
Bending Bending
Compression(entre
between at
Sela
Load Vessel Condition Saddles Saddle(Canto)
(e Costado)

Tension Compression Tension Compression

MPa
MPa MPa MPa MPa
Calculated 33 0 41 -9 -6
Operating
Allowable 76 103 76 103 103
Calculated 42 0 48 -7 -4
Weight Test
Allowable 76 103 76 103 103
Calculated 0 -4 9 -12 -6
Vacuum
Allowable 76 103 76 103 103

Tangencial Circumferential
Shear Stress
Load Vessel Condition
Shell Saddle
(Horns) Horns
MPa MPa
Calculated 4 -31
Operating
Allowable 87 162
Calculated 3 -22
Weight Test
Allowable 87 162
Calculated 4 -31
Vacuum
Allowable 87 162

16.8 - Structural Calculations of Saddle

Saddle Weight (Qs)...............................................................................................448.64 N

Load per Saddle without External Loads (Qo)........................................................14462 N
Maximum Load per Saddle (Q).............................................................................14462 N
Maximum Vertical Load per Saddle due to Longitudinal Loads (Q L)....................0.0000 N
Maximum Longitudinal Force due External Loads (FL).........................................0.0000 N
Friction Coefficient ()........................................................................................ 0.45000
Maximum Friction Force (FLf = Qo)......................................................................6508.1 N
Maximum Transverse Force due to External Loads (FT)......................................0.0000 N

16.8.1 - Base Plate Calculations

Base Plate Area (Ab)............................................................................................ 108750 mm2

Bearing Pressure (Bp)......................................................................................... 0.13299 MPa
Allowable Concrete Stress (Sac)...........................................................................5.0995 MPa
Bearing pressure is acceptable.
Base Plate Allowable Stress (Sa)..........................................................................138.00 MPa
Base Plate Stress (bp)......................................................................................... 24.736 MPa
Base Plate Minimum Thickness (tbpmin).................................................................4.0326 mm
Base plate stress is acceptable.

8/8/2020 74/82
CerebroMix
 Base plate loads
Base plate may be calculated as a rectangular flat plate with one edge fixed, opposite edge free and remaining edges simply supported.
Considering the base plate with center web (see Moss page 153), the stress in base plate is given by:
3Q W bp
= 2
4L bp t bp

3 × 14462 × 150
 =
4 × 725 × 9.5252

 = 24.736MPa

Minimum base plate thickness is given by:

3Q W bp
t bp =
4L bp Sa

3 × 14462 × 150
t bp =
4 × 725 × 138

tbp = 4.0326mm

Bearing pressure is given by:

Q max
Bp =
A bp

14462
Bp =
108750

Bp = 0.13299MPa

16.8.2 - Web Plate Buckling Calculations

Web Thickness (tw)............................................................................................... 6.3500 mm

Ribs Thickness (ts)................................................................................................6.3500 mm
Area of Internal Rib (As)........................................................................................753.43 mm2
Number of Ribs (n)...............................................................................................3.0000
Distance between Stifferner Ribs (di)...................................................................345.42 mm
Allowable Web Stress (Sa)....................................................................................124.11 MPa
Buckling Stress (cr).............................................................................................79.543 MPa
Allowable Compressive Stress (Sc = Min(Sa;cr))..................................................79.543 MPa
Effective Eidth of Web (be)..................................................................................0.63424 mm
Allowable Compressive Load (Fe).......................................................................181711 N
Compressive Load on Saddle (Qmax).....................................................................14462 N
Compressive load is acceptable.
Web plate buckling is analysed based on method proposed by Escoe (Mechanical Design of Process System - pages 174 to 179).
Using general equation for plate buckling strength, web compressive stress is given by:
K i 2 E
Sc = 2

2
di
12 ( 1 n )
tw

1.28 × 2 × 203452
Sc = 2

345.42
12 × ( 1 0.32 ) ×
6.35

Sc = 79.543MPa
8/8/2020 75/82
CerebroMix
The value Ki, plate buckling coefficient, is taken from figure 4-5, page 175 from Escoe.
By Escoe (page 178), the effective width that is determined by the residual stress criterion is given by:
di t w
be =
di t w + 2 t s ( b a)

345.42 × 6.35
be =
345.42 × 6.35 + 2 × 6.35 × ( 125 25.4 )

be = 0.63424mm

By Escoe (page 179) buckling load for compressive loading, is given by:
F b = w ( As + 2 b e t w ) Sc

F b = 3 × ( 753.43 + 2 × 0.63424 × 6.35 ) × 79.543

Fb = 181711N

16.9 - External Stiffener Ribs Calculations

Web Length between Stiffeners (di)......................................................................339.07 mm

Pressure Area (Ap)................................................................................................ 25430 mm2
Bearing Pressure (Bp)......................................................................................... 0.13299 MPa
Axial Load (P)....................................................................................................... 3381.9 N
Area of Rib and Web (Arw)....................................................................................1870.3 mm2
Compressive Stress (fa)........................................................................................1.8082 MPa
Lambda factor (Escoe) ()....................................................................................6.2819
Effective Length of Web (de).................................................................................339.07 mm
Web Length is Full Effective......................................................................................Yes

Dimensions of outside/inside saddle ribs and web.

Elements A Y AY AY2 Ioxx

Web 793.75 0.0000 0.0000 0.0000 1033529
Rib 1076.5 0.0000 0.0000 0.0000 3617.4
Total 1870.3 - 0.0000 0.0000 1037146

a) Section Area = 1870.3 mm2

b) CGy = AY/A
c) Ixx = AY2 + Ioxx - CGyAY = 1037146 mm4
d) rxx = 23.549 mm

Radius of Gyration (r)...........................................................................................23.549 mm

Unit Force (fu)....................................................................................................... 0.0000 N/mm
Height from Bottom to Top of Rib (h)....................................................................627.53 mm
Bending Moment (M)............................................................................................0.0000 N.mm
Bending Stress (fb)................................................................................................ 0.0000 MPa
Stiffener Height (L)............................................................................................... 618.01 mm
Slenderness Ratio (Se).........................................................................................26.244
Column Slenderness Parameter (Cc)...................................................................139.34
Allowable Stress for Axial Load (Fa).....................................................................117.00 MPa
Allowable Bending Stress (Fb)..............................................................................136.52 MPa
8/8/2020 76/82
CerebroMix
Stiffener rib thickness is acceptable.
The method for calculate stiffener ribs in based on Moss (pages 155 to 156). This method is as follows:
a) Calculate Pressure Area
Pressure area (see figure above) is given by:

di
Ap = W bp
2

339.07
A p = 150 ×
2

Ap = 25430mm2

b) Calculate Axial Load

Axial load is given by:

P = Bp Ap

P = 0.13299 × 25430
P = 3381.9N

c) Calculate Effective Length of Web

By Escoe, effective length of web is given by:

tw E
 =
di f

6.35 203452
 = ×
339.07 1.8082

 = 6.2819

d e = di ( 0.25 + 0.91 2 )

d e = 339.07 × ( 0.25 + 0.91 × 6.28192 )

de = 12261mm

As de is greater than di assume de = di.

d) Calculate Area of Web and Rib

de
A rw = t w + W s t sr
2

339.07
A rw = × 6.35 + 125 × 6.35
2

A rw = 1870.3mm 2

e) Calculate compressive stress

P
fa =
A rw

3381.9
fa =
1870.3

fa = 1.8082MPa

f) Calculate unit force

Steps (c) to (f) are iterated until f = fa
FL
fu =
2L bp

0
fu =
2 × 684.49

fu = 0N/mm

h) Calculate bending moment

M = 0.5 f u di h

8/8/2020 77/82
CerebroMix
 M = 0.5 × 0 × 339.07 × 627.53
M = 0N.mm

i) Calculate bending stress

6M
fb =
t sr W s 2

6 ×0
fb =
6.35 × 1252

fb = 0MPa

j) Verify stiffener rib (AISC-ASD 9th Edition)

1. Calculate slenderness factor of stiffener rib and web

K L
Se =
r

1 × 618.01
Se =
23.549

Se = 26.244

2. Calculate slenderness factor Cc

2 2 E
Cc =
Fy

2 × 2 × 203452
Cc =
206.84

Cc = 139.34

3. Calculate allowable axial stress, Fa

S e2
1 Fy
2 C c2
Fa =
5 3 Se S e3
+
3 8 Cc 8 C c3

26.2442
1 × 206.84
2 × 139.342
Fa =
5 3 × 26.244 26.2443
+
3 8 × 139.34 8 × 139.343

Fa = 117MPa

4. Verify combined loads

fa fb
+ < 1
Fa Fb

1.8082 0
+ < 1
117 136.52

 0.015454344 < 1

16.10 - Internal Stiffener Ribs Calculations

Web Length between Stiffeners (di)......................................................................339.07 mm

Pressure Area (Ap)................................................................................................ 50861 mm2
Bearing Pressure (Bp)......................................................................................... 0.13299 MPa
Axial Load (P)....................................................................................................... 6763.8 N
Area of Rib and Web (Arw)....................................................................................2906.5 mm2
Compressive Stress (fa)........................................................................................2.3271 MPa
Lambda factor (Escoe) ()....................................................................................5.5374
Effective Length of Web (de).................................................................................339.07 mm
Web Length is Full Effective......................................................................................Yes
8/8/2020 78/82
CerebroMix
 Dimensions of outside/inside saddle ribs and web.

Elements A Y AY AY2 Ioxx

Web 2193.4 0.0000 0.0000 0.0000 7370.3
Rib 1 376.71 32.837 12370 406211 110486
Rib 2 376.71 -32.837 -12370 406211 110486
Total 2946.8 - 0.0000 812422 228342

a) Section Area = 2946.8 mm2

b) CGy = AY/A
c) Ixx = AY + Ioxx - CGyAY = 1040763 mm4
2

d) rxx = 18.793 mm

Radius of Gyration (r)...........................................................................................18.793 mm

Unit Force (fu)....................................................................................................... 0.0000 N/mm
Height from Bottom to Top of Rib (h)....................................................................621.56 mm
Bending Moment (M)............................................................................................0.0000 N.mm
Bending Stress (fb)................................................................................................ 0.0000 MPa
Stiffener Height (L)............................................................................................... 612.03 mm
Slenderness Ratio (Se).........................................................................................32.567
Column Slenderness Parameter (Cc)...................................................................139.34
Allowable Stress for Axial Load (Fa).....................................................................114.79 MPa
Allowable Bending Stress (Fb)..............................................................................136.52 MPa
Stiffener rib thickness is acceptable.
The method for calculate stiffener ribs in based on Moss (pages 155 to 156). This method is as follows:
a) Calculate Pressure Area
Pressure area (see figure above) is given by:

Ap = W bp di

A p = 150 × 339.07

Ap = 50861mm2

b) Calculate Axial Load

Axial load is given by:

P = Bp Ap

P = 0.13299 × 50861
P = 6763.8N

c) Calculate Effective Length of Web

By Escoe, effective length of web is given by:

tw E
 =
di f

6.35 203452
 = ×
339.07 2.3271

 = 5.5374

d e = di ( 0.25 + 0.91 2 )
8/8/2020 79/82
CerebroMix
 d e = 339.07 × ( 0.25 + 0.91 × 5.53742 )
de = 9545.9mm

As de is greater than di assume de = di.

d) Calculate Area of Web and Rib
A rw = de t w + ( Ws t w ) t sr

A rw = 339.07 × 6.35 + ( 125 6.35 ) × 6.35

Arw = 2906.5mm2

e) Calculate compressive stress

P
fa =
A rw

6763.8
fa =
2906.5

fa = 2.3271MPa

f) Calculate unit force

Steps (c) to (f) are iterated until f = fa
FL
fu =
2L bp

0
fu =
2 × 684.49

fu = 0N/mm

h) Calculate bending moment

M = f u di h

M = 0 × 339.07 × 621.56
M = 0N.mm

i) Calculate bending stress

6M
fb =
t sr W s 2

6 ×0
fb =
6.35 × 1252

fb = 0MPa

j) Verify stiffener rib (AISC-ASD 9th Edition)

1. Calculate slenderness factor of stiffener rib and web

K L
Se =
r

1 × 612.03
Se =
18.793

Se = 32.567

2. Calculate slenderness factor Cc

2 2 E
Cc =
Fy

2 × 2 × 203452
Cc =
206.84

Cc = 139.34

3. Calculate allowable axial stress, Fa

8/8/2020 80/82
CerebroMix
 S e2
1 Fy
2 C c2
Fa =
5 3 Se S e3
+
3 8 Cc 8 C c3

32.5672
1 × 206.84
2 × 139.342
Fa =
5 3 × 32.567 32.5673
+
3 8 × 139.34 8 × 139.343

Fa = 114.79MPa

4. Verify combined loads

fa fb
+ < 1
Fa Fb

2.3271 0
+ < 1
114.79 136.52
 0.020273059 < 1

16.11 - Anchor Bolts Calculations

Shear Stress

Maximum Longitudinal Force due External Loads (FLe)........................................0.0000 N

Thermal Expansion Base Shear (Fte)....................................................................6508.1 N
Maximum Shear (Fs).............................................................................................6508.1 N
Number of Anchor Bolts (Nb).........................................................................................4
Total Corroded Bolt Area (Ab)...............................................................................1421.9 mm2
Anchor Bolt Shear Stress (Sb)..............................................................................4.5769 MPa
Anchor Bolt Allowable Shear Stress (Sa)..............................................................103.46 MPa
Shear stress is acceptable.
Bolt diameter based on root area is given by:

4 Ar
db =


4 × 355.48
db =


db = 21.275mm

Bolt root area with corrosion allowance is given by :

 2
Ab = (db c)
4

 2
Ab = × ( 21.275 0)
4

Ab = 355.48mm2

Assuming that the fixed saddle takes the entire shear load, the shear stress is given by:

FL
S shear =
A lb

6508.1
S shear =
1421.9

Sshear = 4.5769MPa

8/8/2020 81/82
CerebroMix
16.12 - Resume of Saddle Design

Element Design Calculated Allowable Status

Anchor Bolts Shear Stress 4.5769 MPa 103.46 MPa Acceptable
Thickness 9.5250 mm 4.0326 mm Acceptable
Base Plate
Stress 24.736 MPa 138.00 MPa Acceptable
Bearing Pressure Stress 0.13299 MPa 5.0995 MPa Acceptable
Axial Stress 1.8082 MPa 117.00 MPa Acceptable
External Ribs Bending Stress 0.0000 MPa 136.52 MPa Acceptable
Combined Loads 0.015 1.000 Acceptable
Bending Stress 0.0000 MPa 136.52 MPa Acceptable
Internal Ribs Combined Loads 0.020 1.000 Acceptable
Axial Stress 2.3271 MPa 114.79 MPa Acceptable
Web Plate Compression Load 14462 N 181711 N Acceptable

8/8/2020 82/82
CerebroMix