Submarine Construction Ulrich Gabler 1972 PDF
Submarine Construction Ulrich Gabler 1972 PDF
Submarine Construction Ulrich Gabler 1972 PDF
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NAVAL SHIP RESEARCH AND DEVELOPMENT CENTER
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c // B.th.jda, Md. 20034
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SUBMARINE CONSTRUCTION
(UNTERSEEBOOTSBAU)
by
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Wehr und Kissen Verslagsgesellschaft Publication 6426
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August 1972 Translation f$349
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The Naval Ship Research and Development Center is a U. S. Navy center for laboratory
effort directed at achieving improved sea and air vehicles. It was formed in March 1967 by
merging the David Taylor Model Basin at Carderock, Maryland with the Marine Engineering
Laboratory at Annapolis, Maryland.
NSRDC
COMMANDER
0
r
REP0RT ORIGINATOR TECHNICAL DIRECTOR
OFFICER-IN-CHARGE OFFICER-IN-CHARGE
CARDEROCK ANNAPOLIS
05 04
SYSTEMS
DEVELOPMENT
DEPARTMENT
AVIATION AND
SHIP PERFORMANCE
SURFACE EFFECTS
DEPARTMENT
15 DEPARTMENT
16
COMPUTATION
STRUCTURES
AND MATHEMATICS
DEPARTMENT
17 DEPARTMENT
18
PROPULSION AND
SHIP ACOUSTICS
AUXILIARY SYSTEMS
DEPARTMENT
19 DEPARTMENT
27
MATERIALS CENTRAL
DEPARTMENT INSTRUMENTATION
28 DEPARTMENT
29
SPO »*••
DEPARTMENT OF THE NAVY
NAVAL SHIP RESEARCH AND DEVELOPMENT CENTER
BETHESDA, MD. 20034
SUBMARINE CONSTRUCTION
(UNTERSEEBOOTSBAU)
by
Professor Dipl-Ing. Ulrich Gabler
U. Gabler
11
TABLE OF CONTENTS
Page
in
Page
IV
Page
LIST OF FIGURES
Page
VI
Page
Vll
Page
Vlll
Page
LIST OF TABLES
Page
ix
CHAPTER I
SUBMARINE DEVELOPMENT UP TO
THE END OF WORLD WAR I
During World War I, Germany more than any other combatant was
committed to the use of submarines as a means of waging naval warfare.
Thus, Germany became a leader in submarine development and had the most
experience in the use of submarines. The results of German developments
were made available to all navies at the end of the war. Among other
things, the big German submarine cruiser became the model for U. S. deep
sea submarines as well as for large Japanese and Russian submarines.
In accordance with the provisions of the Treaty of Versailles, no
submarines were built or maintained in Germany immediately after the war.
The Washington Naval Conference of 1921-22 failed to agree on sub-
-ä marine construction. However, rules were established for calculating the
displacement of submarines.
The London Naval Conference of 1930 restricted the total submarine
tonnage of the United States and Great Britain to 150,000 tons and that of
Japan to 105,500 tons. The submarine was simply defined as "a vessel
designed for use under the surface of the water."
The German-Anglo Naval Treaty of 1935 permitted Germany a tonnage
equal to that of Great Britain, but Germany voluntarily agreed not to
exceed 45 percent of the British submarine tonnage.
In the period between the two world wars, developments consisted
mainly of improved features for submarines whose basic lines were those of
World War I.
"Wakeless" (i.e., air-bubble-free discharge) torpedoes were intro-
duced in Germany, and super-heavy torpedoes were developed in Japan.
Bottom mines with magnetic fuzes, which are difficult to sweep, were
developed in Germany. Light air defense weapons were added to the gunnery.
Some big submarines carried hydroplanes, which were housed in large
hangers.
Submergence depth and protection against explosion were increased
by using stronger steel and by introducing electric welding. Engine sta-
bility and efficiency were increased by improving the design of the diesel
engines and electrical installations. However, although surface speed
increased slightly on the average, the underwater speed remained the same
Listening devices were developed which enabled submarines to pick
up an enemy while remaining submerged to escape detection.
Communication equipment was improved. Submarines could transmit
over long distances while operating on the surface and could receive com-
munications by radio while running at periscope depth, thus improving
tactical capabilities. The use of submarines had, at least in part, been
planned in conjunction with surface fleets. In this case, for example,
the maximum surface speed of the big American and Japanese submarines was
adapted to the speed of the surface fleet.
In the meantime, antisubmarine warfare (ASW) tactics improved as a
result of the development of active underwater tracing devices (asdic or
sonar) and more effective depth charges. For this reason, it was by no
means clear at the beginning of World War II whether single submarines
could operate effectively in enemy ocean areas. If submarine detection
devices were really as effective as claimed, a single submarine would
surely fall victim to a searching combat unit.
The first phase of World War II showed that the submarine could
generally defend itself against the type of ASW waged by light surface
forces. The range of the ASW devices proved to be so short in comparison
to the enormous ocean areas that the possibility of their detecting a sub-
merged submarine was extremely low in the absence of other clues. "Con-
tact" by asdic or sonar was usually accomplished after the submarine had
already attacked.
When attacked, German submarines proved able to dive much deeper
than their peacetime requirements. A submarine at maximum.depth was very
hard to hit with depth charges.
At the beginning of World War II (just as in World War I), surface
cruising accounted for most of the operating time. Therefore the submarine
had to contend with search and attack aircraft during the day.
Because diving time became considerably faster, the submarine had
an opportunity to dive before it was spotted by aircraft or, if already
sighted, submerge to such depths that it could avoid being hit by aircraft
bombs.
Submarines were successful primarily in night surface attacks, but
they also had good capability for a submerged day attack by using the
periscope.
^^^ Radar (1943) placed submarines at a disadvantage. Surfaced sub-
marines could now be detected both at day and night, in clear and overcast
weather, by aircraft at very long ranges, and by ships at long ranges.
Radar warning devices were subsequently introduced in submarines to indi-
cate when a submarine had been picked up by enemy radar, and, under certain
circumstances, gave the submarine sufficient time to dive before it was
attacked. But detection devices kept submarines down for longer and longer
periods of time, and thus deprived them of their mobility and capability
for making surface attacks. Attempts to engage attacking aircraft with
heavy guns while on the surface were generally unsuccessful.
American radar-equipped submarines used against Japan were very
effective for locating the enemy in the vast ocean areas and for orienta-
tion during night surface attacks. Because the Japanese themselves had no
effective radar, the effectiveness of radar-equipped American submarines
was considerably enhanced without any change in tactics.
"^--^ Once radar was fitted to ASW units, submarines could stay in areas
where the enemy had air or naval superiority only if they remained sub-
merged. This was possible after the installation of the snorkel which
enabled diesel engines to operate when the ship was submerged to periscope
depth.
However, pre-World War II submarines that had to stay submerged for
very long period of time were so clumsy that their success was greatly
reduced. Substantial innovations in torpedo armament did nothing to change
this.
^* During World War II, Germany developed torpedoes with homing war-
heads as well as torpedoes whose path could be changed by remote control;
both of these developments increased hit accuracy.
~ This development naturally led from the true submarine to the pure
submersible (capable of remaining submerged continuously) with character-
istics that met the requirements for submerged cruising.
Improvements in the electric power installation and in boat shape
enabled the speed for submerged cruising to approximately double and the
submerged running time to increase several fold. The snorkel made it
possible to charge batteries while at periscope depth. In the same period,
similar steps were taken by the Japanese.
The high-horsepower engines for submarines developed in Germany by ^
H. Walter between 1936 and 1945 were not operational at the end of the war.
While submerged, these plants operated on a combustion principle; the sub-
marine carried liquid oxygen and was not dependent on a supply of fresh air.
Simultaneously, a special hull design was developed for use of this propul- ^^
tion plant at high submerged speeds. The new hull form was used for the
Type 21 and was also influential in the design of the Type 23.
Improved listening devices and active underwater detection devices
made it possible for the new submersibles to detect enemies at long range,
even while submerged. They could then take advantage of their increased
speed for attack purposes. Although boats of the Type 23 were used on
several missions shortly before the end of WWII, boats of the big Type 21
never were operational. By the end of the war, however, it was evident
that these new types constituted an effective weapon and that the submarine
had gained the upper hand in the struggle between submarines and ASW devices.
Statistics on the major types of German submarines of World War II are
listed in Table 1. Sketches of some of these submarines are shown in the
Appendix.
Postwar submarine construction in the United States, France, and
the Soviet Union progressed in the direction characterized by the German
Type 21. The snorkel was introduced in all navies. Many American sub-
marines were rebuilt and provided with bigger batteries, lighter diesel
engines, and appendages that reduced drag in submerged conditions.
Various navies continued developments based on the Walter method,
but at the present time, these have not progressed beyond trials.
The majority of the diesel-electric submersibles built after WWII
carry torpedoes (for use in part against surface targets and in part against
submarines). Some radar reconnaissance submarines were built which repre-
sented an intermediate type, a cross between a submarine and a submersible.
Others were equipped with guided missile launchers.
Diesel-electric submarines have the disadvantages of limited maximum
submerged speed (approximately 1 hr) and the need to use the snorkel to
charge batteries. The submarine is exposed to increased danger when
snorkeling because it radiates more noise. The snorkel head can be picked
up by enemy detection devices (even though only to a limited extent); more-
over, the submarine must remain at a constant shallow depth during the
snorkeling operation. The nuclear-powered plants later developed in the
United States avoided these disadvantages. A nuclear plant generates very
high speed and gives the submarine unlimited submerged cruising range.
Approximately 40 nuclear-powered submarines have been built in the United
States since 1954. Some of these are torpedo attack submersibles and others
are provided with guided missiles. The Soviet Union also has nuclear-
powered submarines, and England and France are each constructing one nuclear-
powered submarine. Because of their size, nuclear-powered submarines
cannot be used in coastal waters. Their numbers are restricted because of
the high costs of construction.
CHAPTER III
CHARACTERISTICS OF SUBMARINES
10
greater tonnage. Because they are used in shallow depths and are vulnerable
to mines coastal submarines have smaller tonnages.
Submarines to be used primarily in the tropics must have special
facilities for housing the crew. Those operating in the polar regions need
deicing devices for intake air and, under certain circumstances, reinforce-
ment for operation in ice, special navigation devices, etc.
With respect to the type of cruising, a distinction must be made
between submarines and submersibles. The former cruises primarily on the
surface and submerges only on occasion. Practically speaking, it is a sub-
mersible surface vessel. On the other hand, the submersible cruises mainly Gr-
ünder water and surfaces only on certain occasions. Hence the cruising
features of the first type are conditioned primarily by the requirements of
surface cruising whereas those of the submersible are conditioned primarily
by the requirements of submerged cruising. Rapid diving is important for
the first type and of secondary importance for the submersible or true
submarine.
In terms of design, there is a distinction between single-hull and
double-hull submarines (see Figure 2 in Chapter V).
In the case of the single-hull submarine, the pressure hull is the
external shell. A second, external shell covers at least the ends of the
pressure hull. This second shell usually holds ballast tanks and free-
flooding spaces, and it is also used for fixed ballast. Single-hullnarines
submarines are no longer being built.
In the case of the double-hull submarine, the pressure hull envelopes
only those parts of the boat that are not subject to hydrostatic loads.
The outer hull is not pressure-resistant; it holds ballast tanks, diesel
fuel, and the ballast and free-flooding spaces.
An intermediate type forms the transition from the single- to the
double-hull type.
Submarines have different tonnage specifications. The surface dis- ^
placement is the displacement corresponding to the weight of the nonsub-
^
merged part of the vessel. The submerged displacement is the displacement
corresponding to the weight of the nonsubmerged portion of the vessel plus
the weight of the contents of the ballast tanks. The type displacement
(standard displacement) is a weight index that was established at the
11
Washington Conference of 1921-22. It is defined as the weight of the
nonsubmerged, surfaced boat minus the following weights: diesel fuel
supply, motive means supply, motor oil supply, and water of any type. The
type displacement is measured in tons (a long ton is equivalent to 1016 kg
(2240 lb).
The form displacement is the volume (in cubic meters) bounded by
the external shape of the vessel. A distinction is made between submerged
displacement (volume of the total external form) and surfaced displace-
ment (that portion of the displacement below the waterline).
12
CHAPTER IV
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The pressure hull in the area of the control room is penetrated by such
retractable devices as the periscope, whip antenna, snorkel, etc. The two
regulating tanks are located in the lower section of this compartment; the
midship ballast tanks which are open to the sea through floor slits are
located forward of them.
The lower section of the fifth compartment contains the forward
battery room with part of the battery. The fresh water tanks are located
alongside the battery room. Quarters for the captain and the NCO's are
located above the battery room as is the radio and sonar room.
The forward compartment (bow area) ends at the forward bulkhead
which is penetrated by the six torpedo tubes. The after third of these
tubes extend into this area. This compartment also contains storage space
for six spare torpedoes. Two fresh water cells, two torpedo cells, the
forward pair of trim cells, and the bow plane motor are also located under
the torpedo storage compartment. The area aft of the torpedo tubes serves
as quarters for the enlisted men and includes a head and a washroom. The
double torpedo loading hatch is located in the upper section of the aft
end and functions as a service hatch when the boat is in port. The anchor
windlass motor and the control station for the windlass (which is located
outside) hang under the deck of the compartment. A torpedo-loading device
can be assembled for loading torpedoes, but the forward quarters must be
partly dismantled for this purpose.
The outer hull envelopes the conical sections of the pressure hull
fore and aft. A free-flooding narrow superstructure above the pressure
hull connects the forward and aft sections of the outer hull. The conning
tower is located amidships, and the keel is arranged below the pressure
hull.
The aft section of the outer hull contains the aft ballast tank,
the mountings for the vertical rudder and the stern planes, and a stabilizer
fin on either side. The stern tube with the propeller shaft and the rods
for the vertical rudder and stern planes pass through the ballast tank.
The forward section of the outer hull contains the forward ballast
tank. The torpedo tubes run through the ballast tank. Forward they are
supported by the torpedo bulkhead that forms the forward bulkhead of the
ballast tank. The area forward of the torpedo bulkhead is free flooding.
16
It contains the pressure-resistant muzzle shell covers which are paired
with corresponding covers in the outer shell. The mountings for the bow
planes and the hawser pipes in the free-flooding area are below the forward
ballast tank. The forward, lower section of the free-flooding area is con-
structed as a balcony for the hydrophone transducer. Above it is a
dome for the sonar.
The free-flooding superstructure above the pressure hull is provided
with a narrow bridge deck which contains the ducts for the ventilation
system and the exhaust system in its after section. The anchor windlass
is located forward. The after hatch trunks and the torpedo hatches
penetrate the superstructure and are sealed by paired hatch covers at deck
level.
The free-flooding conning tower is streamlined and high enough to
completely contain such retractable devices as the periscope, snorkel, and
antenna. The superstructure encloses the pressure-resistant access opening
with the hatch whose upper part contains the cockpit-like surface control.
The keel structure contains ballast for stabilization and is so Jg^
rigidly installed that the submarine can dock on it.
17
CHAPTER V
18
SINGLE HULL INTERMEDIATE TYPE DOUBLE HULL
,--K i ! >
In figure 2,
p
r + Y(T + T ) = Y(V t T + V + T J)
' "• u o ' u u o o
From these:
v(V + T + T + T ) = v(V + T + V, + T )
'^ u u u o ' u u o o
and thus:
T = (V
u Q
19
Thus, a submarine that is ready to dive must have an underwater
'^ weight that corresponds to its displacement. The weight has to be varied
only according to the density of the sea water. If the submarine dives
in denser water, it should be made heavier.
Maximum and minimum densities that may be encountered must be estab-
lished for design purposes in order to keep a submarine submersed. E.g.,
the oceans and their bordering seas have a sea water density of 1.025-
1.028. The Baltic Sea has a density of 1.012 but drops to 1.005 in the
Eastern Baltic. Large areas near estuaries consist of almost pure fresh
water.
When the submerged vessel is trimmed so that it floats on an approxi-
mately even keel without reserve or negative buoyancy, the submarine is
said to have "neutral trim without reserve buoyancy."
When a submarine of this type surfaces by blowing its tanks, i.e.,
by emptying its ballast tanks, it can float on the surface on a fixed
trim only as long as the weight condition of the controlled state is
maintained. This surface trim condition depends on the shape of the sub-
marine and on the location and size of its ballast tanks. All the con-
sumable items on board, such as stores, fresh water, and fuel, must be
compensated for within the submarine by changing the counterweights. Thus,
when a submarine is on the surface and "ready to dive," it is impossible
to tell whether it is completely loaded with fuel and supplies or whether
some of these items have been consumed.
When a submerged submarine without engine power is considered to be
neutrally trimmed, it is assumed to be acting in accordance with Archimedes
principle. Actually, this is not entirely possible because a state of
^^ equilibrium "an be obtained only approximately when submerged. The pressure
hull is elastic and sea water is only slightly compressible. The pressure
hull compresses as the submarine dives; thus the pressure-resisting dis-
placement is eliminated, and the submarine sinks more rapidly. The anal-
ogous condition achieved by a balloon floating in the air cannot be estab-
lished under water if the sea water density is assumed to remain almost
constant.
A vessel can remain in the stopped condition at a specific depth
under water only by alternately flooding and blowing tanks. This condition
can be reached automatically by a depth control system that floods and
drains the regulating cells. The diving pressure serves as the impulse
transmitter. The desired depth can be set on this device.
20
However, there are certain areas, the Strait of Gibraltar, for
example, where there are distinct strata of sea water with different
densities. A vessel can drop into one such layer and remain above a denser
layer. It can penetrate the denser layer only by taking on more ballast
water.
Ballast Tanks
4*T
Ballast tanks provide the vessel with the buoyancy necessary for
surface cruising (Figure 3). They are empty during surface cruising and
completely flooded during submerged cruising. They are communicating with ^--^
the open sea during submerged cruising and thus are not included in the
pressure-resisting displacement. On the surface, the submarine floats on
the air cushions in the ballast tanks which are under internal pressure
on the surface. The pressure height is determined by the distance between ^-
the waterline of flotation and the lower openings of the ballast tanks.
These lower openings of the ballast tanks are slit-shaped and located
as deep as possible. During the dive, air escapes through air vents or
flaps; these are located on top of and as far to the rear of the ballast
tanks as possible because the dive maneuver makes the ship bow-heavy. The
diving process starts by opening the valves fast. The valves are closed
again after the maneuver is completed.
At one time, some of the flood openings of the ballast tanks were
fitted with flood flaps that were always kept open when the vessel was
preparing to dive. They also provided an extra guarantee of submarine
floatability during surface cruising when the vessel was not able to dive
or while in port.
Preparations for surfacing begin by blowing the flooded ballast
tanks with compressed air. The submarine then rises; after it has broken
the surface, the conning tower hatch can be opened. The rest of the water
is then blown out by low-pressure compressed air furnished by a blower or
by the diesel engine exhaust gas. Atmospheric air needed for the blowing
process is sucked through the open conning tower hatch or an open air
21
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22
feeder mast. The blowing process is completed when air, or diesel exhaust
gas, ascends from the flood slits.
A special blowing installation may not be provided for simple or
small submarines. In such cases, the entire ballast tank volume can be
blown by compressed air.
The volume of the ballast tanks is approximately 10 to 30 percent of *^
surface displacement. Diving submarines, for which seaworthiness is impor-
tant, have a larger ballast tank volume than do submarines that run primarily
submerged. Larger submarines can manage with a relatively smaller ballast
tank volume than smaller submarines.
The shortest time for ballast tank flooding is approximately 10 sec.
Flooding usually takes longer for submersibles than on submarines. Ballast
tanks located deep below the waterline require smaller openings for a given
flooding time than do tanks located higher up.
When leaving a drydock or a floating dock, a submarine must blow its <Ac
ballast tanks with compressed air in order to establish the previously
mentioned internal pressure; otherwise draft will be greater and the
designed reserve displacement will not be available.
Regulating Cells
23
blowing regulator" when the ship is running at periscope depth. The other
has a compressed air cushion at high pressure; it serves as a "deep blowing
regulator" and is always available for blowing tanks when the vessel dives
to maximum depth.
;^ The following weight differences must be compensated for by the
regulating tanks:
1. Differences in the specific weight of the sea water. If the
submarine dives where sea water density ranges between 1.005 and 1.025,
there must be compensation for a weight difference of 2 percent of the
pressure-resisting displacement.
2. Decrease in volume during deep dives. Here approximately 0.3
percent of the pressure-resisting displacement is necessary. This amount
represents the minimum filling which has to be available in the regulating
tank during surface cruising in order to maneuver the submarine in even
the greatest depth.
3. Compensation for the consumption of food, fresh water, lube oil,
and other supplies during the voyage.
4. Partial compensation for the consumption of diesel fuel. Diesel
fuel is stored floating on water. When 1 cubic meter of diesel fuel is
used, it is replaced by 1 cubic meter of sea water. The extra weight thus
added must be compensated for in the regulating tank.
The special calculations made to determine the size of the regulating
tanks take into account the border cases of the loading. The following
loading conditions may occur as border cases for a particular submarine
type:
Case 1 - the condition at the end of a very long, slow cruise in
sea water with maximum density. For example, at the end of a very long,
slow cruise during which food, fresh water, and supplies have been used up
but a relatively large amount of fuel is still left, the vessel is cruising
in water with the maximum required density. In this case, the regulating
tanks should be filled to the maximum.
Case 2 - the condition at the end of a very short, fast cruise in
sea water with minimum density. For example, at the end of a very short,
fast cruise during which food, fresh water, and supplies have been only
partially used up but the fuel is completely gone, the vessel is cruising
24
in water with the minimum required density. In this case, the regulating
tanks should contain a minimum of water, only enough to compensate the
weight for the reduction in volume during deep diving.
When the fully equipped submarine begins its cruise, the actual
filling of the regulating tanks usually lies somewhere between these two
border cases. The regulating tanks usually have a volume 2.5 to 3.0 percent
of the pressure-resisting displacement.
Trim Tanks
25
Negative Tanks
STABILITY
26
is particularly apparent when the waves are coming from aft. In this case,
the seas can wash over the center section of the line of flotation for
some time. As a result, the component of the widest section of the line of
flotation is lost to transverse stability, and this results in surprisingly
heavy heels.
There is no waterline submerged (Figure 4), and so the metacenter M J^
coincides with the center of buoyancy F, provided that no tanks are inside
the submarines with free surfaces.
The submarine is suspended like a pendulum, with its weight at the
center of gravity G and its buoyancy at the .center F. The stability in
both the longitudinal and transverse directions is the same because there
is no waterline.
SURFACED SUBMERGED
G = CENTER OF GRAVITY
F = CENTER OF BUOYANCY
M = METACENTER
The free surfaces inside the boat reduce this stability slightly and
differently in the longitudinal and transverse directions. The value of ^
FG is different depending on whether the dive is considered as added weight
(Interpretation 1) or as a change in the form of displacement (Interpreta-
tion 2). The corresponding moments of stability are naturally the same for
both interpretations. The heeling moments are small when the submarine is'^
submerged. However, the trim moments can be considerable. A submerged sub-
marine is very sensitive to weight shifting along the longitudinal axis
because of limited longitudinal stability.
27
^^ A man walking from fore to aft can cause a noticeable trim during
submerged cruising. Thus it is necessary for the crew to remain at
specific points ("diving stations").
Since the center of gravity is below the center of buoyancy when the
submarine is submerged, it will roll in a circle toward the inside.
There is a transition from surface to submerged stability during
settling and rising. This transitional region is investigated by special
stability calculations. For some types, particularly double-hull submarines,
a very small, sometimes even negative, static stability can be obtained for
parts of the surfacing and submerging operations. However since this decrease
in stability occurs only for a short period of time, the associated heels
are very small. Single-hull vessels are often statically stable during the
entire diving procedure.
Heavy heeling will occur if a submarine at a great depth attempts
to surface quickly by heavily blowing its ballast tanks, which are located
in the bottom of the submarine. This is because the center of buoyancy
r!Sv approaches its lower surface position while there is still no line of
flotation to provide a degree of transverse stability with its lateral
moment of inertia. As the submarine rises in a state of reduced stability,
the superstructure is subjected to a flow from above which can generate a
considerable amount of heel. This is the reason why the ballast tanks are
usually blown as a submarine approaches the surface.
The free-flooding superstructures cause additional heel if the
water remaining in them does not drain rapidly enough when the submarine
surfaces quickly.
Submarines that are ready to dive are able to ground because of
negative buoyancy. This causes a reduction in stability analogous to
the stranding of a surface vessel. The bottom of the keel must be wide
enough to keep the submarine upright despite the decrease in stability.
Damaged submarines that run aground by flooding often lose their
stability and list heavily.
The moments of stability are determined by surface and underwater
heel tests which allow the position of the center of gravity to be calcu-
lated in respect to height. These heel tests are similar to those for
~*^ surface vessels. If there are differences between the surfaced and sub-
28
merged heights of the center of gravity, it is simply the result of
inaccuracies in performing the tests (Interpretation 2 for diving). The
surface heel test is much more inaccurate than the submerged heel test for
the case of a submarine whose trim tanks have flood slits open, so that
the residual water in the ballast tank is in contact with the surrounding
water. This explains why the submerged heel test result is preferred; the
height of the center of gravity is taken from the submerged heel tests,
even for the surface position, and is used to calculate the surface meta-
centric height. Even a submerged trim test, in which the angle of trim
(about the transverse axis) and the corresponding trim moments are measured,
will have to yield the same height for the submerged cruising center of
gravity because of the above-mentioned equality of longitudinal and trans-
verse stability.
However, it is more difficult to obtain the same accuracy for the
submerged trim test as for the submerged heel test.
29
CHAPTER VI
DYNAMICS
30
i._:
iJSS s s
4)
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6 CN
CD
Xi 6
3 X>
c/} 3
rt
4-1 T3
O
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to (U I/)
c
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NJ H
I PI
LT)
(L) (L)
vO
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00 3
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31
propellers are located below the stern because they require a certain degree
of immersion (Figure 7).
The lateral plan aft is reduced as much as possible in order to
obtain a smaller turning circle. An arrangement of large or dual rudders
results in small turning circles (equal to 3 to 3 1/2 ship lengths) which
are required for tactical surface action.
The lines adopted are derived from the optimum configurations deter-
mined by towing tank tests as far as construction permits (Figure 5).
The appendages are faired and reduced to a minimum. Because of bow
resistance, it is particularly desirable to be able to retract, pivot, or
fold back the bow planes during surface cruising (see Figure 52 in
Chapter XI).
~~» It is easier to develop a good surface configuration for a double-
hull than a single-hull submersible because the outer hull is more easily
shaped. The single-hull submarine is strongly dependent on the cylindrical
and truncated cone shapes of the pressure hull because a considerable
section of its outer hull is identical with the pressure hull. The inter-
mediate type falls between that of the double-hull and single-hull boats
with respect to its surface shape. The shape of the true submarine in
submerged condition is by no means bad since it is almost free of flow
separation. However, the superstructure and appendages required for sur-
face cruising usually generate so much drag that the overall submerged
resistance becomes large. This factor and the low propulsion power avail-
able for submerged cruising result in slow submerged speeds.
The true submarine is usually built with twin screws because surface
power can only be obtained by two propellers due to the restricted propeller
diameter. At the same time, two propellers provide better maneuverability
and redundance in the event one system fails.
^ In the case of the submersible, the entire configuration must be
designed for submerged cruising. The shapes of fish and torpedoes are
examples of a good configuration. A submersible is not exposed to wave
drag when running submerged.
At a depth equal to 4.5 times the diameter of the boat (measured
from the center of the pressure hull to the water surface), the wave drag
will not yet have disappeared completely in the higher speed ranges.
32
Consequently, a submersible of 5 m in diameter must dive to 25 m (measured
from keel to the water surface) before it can escape the adverse effect of
wave drag on its cruising performance in the higher speed ranges. At the
slower speeds, however, wave drag is insignificant, even at periscope
depth.
The friction drag of water on the surface of the boat is the pre-
dominant resistance factor; thus a minimum of surface area is advantageous
in order to minimize this drag. This is accomplished for a given displace-
ment by selecting a maximum hull diameter and a minimum length. The fine-
ness of the run must be selected for minimum flow separation.
The forebody and all leading edges of the superstructure and append-
ages can be rounded, but the stern and protruding edges of the superstruc-
ture and appendages must be faired. The lateral plan of the stern is
curtailed as much as possible in order to achieve small turning circles in
combination with an effective rudder (Figure 8). As a rule, these turning
circles are smaller during submerged cruising than during surface cruising
and smaller at slow than at high speeds.
The lines of submersibles are not very well suited for surface
cruising. The attainable surface speed is generally considerably below the
maximum submerged speed. Today the submersible is usually built with a
single screw because a single-screw propulsion system is more efficient
(see Figure 6).
When the submarine is cruising at periscope depth, i.e., near the
wake surface, it will be more exposed to wave action because of its large
superstructure and flat deck than will the submersible whose members are
smaller. True submarines therefore require larger diving planes than do
submersibles.
When the submarine is running at periscope depth, wave energy will
interfere with depth control. The magnitude of the interference will vary
with sea force. A seaway causes a lift which will affect the boat most
when heading into the sea and least in following seas. Depth control in
a heavy sea is easiest when proceeding on a course with the sea abeam. A
submarine in the open ocean at a depth of 80 m can still roll as much as
8 deg when hurricane force waves are acting on the surface.
33
Raised stern with center rudder,
planes aft of propeller;
submarine.
B - Raised stern with twin rudders,
planes aft of propeller;
submarine.
Pointed stern with center
rudder, planes aft of propeller,
stabilizer encloses' the propeller
shaft exit; configuration suited
for combination of submarine and
submersible.
34
The submersible must be stabilized by horizontal stern fins because
of its high submerged speed. The true submarine does not require these
fins because of its slower submerged speed.
Some submarines must operate as submersibles as well as true sub-
marines. A compromise must be made to allow for the requirements of both
the surface and the submerged cruising (Figure 9). The length of such a
boat is governed by the wave formation during surface cruising and is
greater than that of a submersible with the same displacement. The fore-
body is sharp in the area of the waterline and the elongated stern is faired
as much as possible.
The upper deck is kept as narrow and smooth as possible because of
the submerged speed. The shape of the superstructure is designed for mini-
mum drag. The boat has a single-screw propulsion system because this
provides optimum submerged propulsion conditions.
SUBMERGED DRAG
35
*, t !v * if.
m S* <*) r\|
in x* **> f\ «* -»
ft
E-
c
cd
/
o
en
<u
u
00
•H
tu
5 5 S S 4«
36
Figure 10 - Upper Deck and Superstructure of Type Based on U2 (1962)
37
The sum of all drag components is the overall drag when the boat
operates at great depth.
The above drag components refer to the condition of the boat when
all extensible equipment (periscope, snorkel, antennas, etc.) are retracted.
These have considerable drag when extended. For instance, an extended
3
periscope on a submersible of 500-m submerged displacement and good lines
will cause an additional drag of 30 percent at 4 knots; the drag decreases
to 8.5 percent at 10 knots.
"■^ The submerged drag increases approximately with the square of the
speed.
PROPULSION
38
significant friction wake in the propeller plane because of the major drag
component resulting from skin friction. Much of the propulsion energy can
be recovered if the propeller is placed in the concentric wake. This energy
recovery of a single-screw submersible is one of the principal advantages
of the single-screw over a twin-screw drive.
In summary, single-screw submersibles have a very high propulsion
efficiency if they combine low rpm, low propeller load, unrestricted
propeller diameter, and propulsion recovery from the wake. This efficiency
will be greater than for any other propeller-driven ship.
The propeller efficiency of a submersible cruising on the surface
is satisfactory when it is the same as that obtained by a propeller designed
for submerged cruising.
DEPTH CONTROL
39
f
/
DOWN UP
An upward tilted bow plane causes a lift (the leading edge is tilted
upward). When a submersible with a transverse axis about one-third the
distance from the bow is operating in the higher speed ranges, a secondary
effect occurs in the form of a trim angle aft so that the hull will generate
additional buoyancy.
The stern plane has the opposite effect. When its trailing edge is
tilted upward, the downward-directed rudder force causes a stern-down trim
angle and the hull generates lift. The magnitude of this angle depends
primarily on the distance between the plane and the turning center of the
boat as well as on its counteracting weight stability. The difference
between the greater buoyancy of the hull and the smaller negative lift of
the planes is available as effective buoyancy.
At slow-speed rates, the bow plane is used primarily to generate
positive or negative lift and the stern plane is employed to generate trim
or to maintain a given trim angle.
There is a so-called critical speed in the low-speed range at which
the stern plane alone cannot provide the boat with either positive or
negative buoyancy. At this speed, for instance, an upward-directed plane
results in a very small stern-heavy trim angle because of the existing
weight stability. The buoyancy of the boat in this trim position is as
large as the negative lift of the stern plane. Consequently, the effective
force will be zero, and the plane action will be ineffective to satisfy
Requirement 1.
The stern plane is excellent for maintaining depth at high speeds;
the buoyancy and the negative lift will be large at small trim angles. The
influence of weight stability will be small compared to the trimming moments
generated by the forces of the plane. The stern plane generally provides
40
more sensitive depth control in the high-speed ranges because of its indirect
effect than does the bow plane which has a direct effect on depth. ^
When proceeding at high submerged speeds, submarines require a stern
fin for dynamic stabilization. Because of its destabilizing effect, the
bow plane is designed so that it can be pivoted, folded back, or retracted
when some predetermined speed has been reached (see Figure 52 of Chapter XI).
If the design is such that the plane remains extended in the idle mean
position at high speed, the stern fin must be designed proportionately
larger. Configurations with pivoting, folding, or retractable bow planes
have a dual advantage in terms of drag reduction: they eliminate bow plane
drag and require a smaller stern fin.
The direction of hull drag, including superstructure and appendages,
the direction of propeller thrust, and the configuration of the stabilizing
fins must be in harmony if the submarine is to proceed on an even keel and
be free of lifts and moments at any speed. y?
To summarize, depth control is attainable at slow speeds by using
bow planes only, but if in addition some trim angle is required, the stern
planes must also be used. The stern plane and the stabilization fin are
necessary for depth control at high speeds because of the adverse effect
of a bow plane at high speed.
If moved a large distance from their center position, rudders will
make the boat stern-heavy and cause the submersible to ascend. This must
be compensated for by moving the stern planes downward.
The planes assist in the diving maneuver (see Figure 12). After
the main ballast vents are opened, both sets of planes are moved into the
downward position. This action and the slower flooding of the after main
ballast tank cause the submarine to dive bow first. Leveling off takes
place by moving both sets of planes upward. This is followed by a stern-
heavy trim of about 5 deg for a short time. (The submarine is made to
"pitch" in order to remove the last air bubbles from the main ballast tanks
and the free-flooding parts of the superstructure.) The submarine then
proceeds in the horizontal attitude, and the main ballast vents are closed.
The submarine levels off then by flooding or blowing the regulating tanks
and by shifting trim water until at slow speed the planes can hold it at
the desired depth by operating with angles about the mean position.
41
Electrical or mechanical depth control systems have been developed for
automatic control at a selected depth. These systems operate the planes
by using water pressure and trim position as impulse transmitters.
<-
A. ^—_
A.
42
The Admiralty Constant provides an approximate evaluation of the ^-'
submerged propulsion performance of different submarine types:
r D2/3 X v3
w
This formula yields useful comparative data for submerged boats but
may be applied to surface ships only with great reservations and therefore
is rarely used today. This formula takes into consideration the law of the
square of the drag in the submerged cruising condition and, consequently, «£?
the cubic dependence of__po.wer-.on—speed. Moreover, the formula allows for
the fact that the propulsion efficiency remains constant over the entire
speed range. Finally, it includes the proportional dependence of drag on
2/3
D , in similar submarines, this area is proportional to the hull surface
exposed to friction. Consequently, the nondimensional coefficient C includes
the drag coefficient for the hull and the propulsion efficiency.
True submarines with large superstructures, broad-beamed decks, guns, i
(A
etc. may have C values as low as 60 during submerged cruising, but modern
submersibles can have C values of 280 and higher. As a result of better
configuration, smaller appendages, and higher propulsion efficiency, modern
submersibles can make the same speed with one-fourth to one-fifth of the
submerged engine power.
43
CHAPTER VII
STEEL STRUCTURES
SHOCK LOADS
OTHER LOADS
p x R
2
where a is the stress in kips/centimeter ,
p is the pressure (excess atmospheres),
R is the radius in centimeters, and
6 is the plate thickness in centimeters.
45
It is the function of the pressure hull shell to form a pressure-
resistant space and to absorb the forces resulting from the external
pressure.
The shell can absorb forces in the longitudinal direction without
the need for additional stiffeners. However, the transverse frames are
required to absorb circumferential forces because of buckling loads. These
frames are welded to the shell and act as one unit. Frame stiffness (the
moment of inertia) is increased by the load-carrying members of the shell,
and the load of the shell is reduced by the load-carrying cross-sectional
area of the frame.
^^. A cylinder with transverse stiffeners exposed to external pressure
can be destroyed in any one of three ways (see Figures 13-15).
The first type of failure is encountered when the shell is loaded
beyond the yield point above the frames or in the middle of the frames.
Here the shell will yield over its entire circumference between the frames.
The prerequisite for this type of destruction is closely spaced frames that
can withstand the load.
In the second type of failure, the shell buckles in a checkerboard
pattern between frames. One buckle will be directed inward and the other
one outward. The water pressure suppresses the outward buckles as deforma-
«^ tion continues. The prerequisite for this type of destruction is widely
spaced frames that can withstand the load.
In the third type of failue, the entire pressure hull (that is the
shell and frames) buckle over the entire length. If transverse bulkheads
\vor web frames are installed, the buckling process takes place between
them. The prerequisite for this type of destruction is frames with an
inadequate load-bearing capacity.
Optimum utilization of the material, that is, the lightest pressure
hull for a given collapse pressure, could be achieved if all three types of
failure started at the same pressure. However, Types 2 and 3 (Figures 14
and 15) cannot be calculated with the same accuracy as Type 1 (Figure 13);
moreover, an increase, in the collapse pressure for Types 2 and 3 will
require much less hull weight than the same objective under Type 1. The
magnitude of the collapse pressure, therefore, is staggered by a small
amount in 1, 2, 3 order. A pressure hull constructed on this principle
46
IIMMMN
Figure 13 - Yielding of Shell between Frames
'Irll l^^^W^W*
Figure 15 - Complete Collapse of a Pressure Hull
47
begins to fail with a shrinkage of the shell between frames. Swellings
will then form between the frames, followed by complete collapse, generally
between the bulkheads.
Since the forces that act on a pressure hull at maximum diving depth
are extremely large, it is not surprising that the problems associated with
longitudinal and transverse strength in a seaway, docking strength, and
absorption of individual loads (such as arrangement of the main engines)
play no part when the dimensions are being selected.
A 5-m-diameter pressure hull at a depth of 200 m will be exposed to
a load of 1000 metric tons per meter of hull length.
'%s^ From the viewpoint of the buckling of pressure hull frames, it makes
no difference whether internal or external frames are used. More favorable
space conditions inside the pressure hull result when the use of external
frames is possible but only when outer space is available (double-hull
submersible). External frames have about 5 percent more load-carrying
capacity than internal frames of the same size because external frames are
drawn into the plane of the frame due to the tipping of the profile that is
connected with buckling whereas the internal frames deflect off this plane.
There is no difficulty in welding the external frames to the hull solidly
enough to eliminate the danger of premature separation. Stress concentra-
tions develop at the transition points between the cylindrical and conical
parts of the pressure hull. These can be reduced by welding reinforcing
"NA bars to the hull. Furthermore, rigid transverse bulkheads at the junction
points can cause greater stresses in the pressure hull shell. One way to
counter this is to reduce the frame spacing next to the transverse bulkheads.
Up to the end of World War II, Germany used a carbon steel (St 52)
2
with good welding characteristics, a yield point of 3600 kip/cm , and a
2
strength of 5200 kip/cm . A more recent trend is toward steels with higher
2
yield points (5600 kip/cm and higher).
Steels with great elongation and notch impact resistance are preferred
because of blast strength requirements. (In most instances, the frames are
manufactured of rolled T-profiles or from plates that are welded together.
Ordinary bulb profiles are sometimes used also.)
All areas in the pressure hull that are weakened by openings such as
hatches, shaft exits, exhaust ducts, ship values, etc., are carefully
48
compensated for by reinforcements. Shell reinforcements are designed in
the form of reinforced plating welded to the shell. Interrupted frames &z^
are replaced by additional, subsidiary frames.
The curved, basket-shaped end closures are frequently made of cast
steel (Figure 16). The supports for the torpedo tubes are cast to the end
closures. However, when flanged end closures are used, the supports are
welded to the closures. Plane end closures with horizontal or vertical
stiffeners are used instead of the curved end closures (Figure 17). yS*
Hatch covers are made of cast steel. They open outward and so are
sealed by the water pressure (see Figure 56 in Chapter XI).
The heavier construction of the pressure hull enables it to absorb
individual loads easier than could the hulls of other combatant ships.
A pressure hull built for great depths is more resistant to shock ^
loads than one built for shallow depths. Concentrations of material are a
disadvantage when exposed to shock loads; therefore care should be taken to
distribute the material as evenly as possible.
SECTION A-B
SECTION A-B
49
PRESSURE-RESISTANT CONNING TOWER
OPENING FOR
STANDARD PERISCOPE' CONNING
OPENING FOR NIGHT TOWER HATCH
AERIAL AIMING
DEVICE
CONTROL
ROOM
HATCH
)r£HJ_b
Figure 18 - Elliptical Conning Tower (German Boats, 1935-45)
50
Conning towers built of two cylindrical shells (Figure 19) are
lighter than elliptical towers because the static strength relationships
are simpler. These conning towers are suitable for small submarines.
Conning towers designed as horizontal cylinders (Figure 20) are used
for.large submarines. They are built as independent pressure tanks and are
connected to the pressure hull by trunks. Adequate connections must be
installed between conning tower and pressure hull to provide resistance
against shock.
« s—m % r/R^
11
^
PERISCOPE CONNING
OPENING TOWER HATCH
CONTROL
ROOM
HATCH
SSL
ÖS
TC Jl jwq=H
^ir-ef
OPENING FOR
STANDARD PERISCOPE
OPENING FOR NIGHT
AND AERIAL PERISCOPE
V J 1 i H-i -1^
51
STRENGTH OF OTHER STRUCTURAL MEMBERS
52
CHAPTER VIII
ARMAMENT
TORPEDO ARMAMENT
Torpedo Tubes
53
Figure 21 - Torpedo Tube, Forward View
54
part of the hull because the muzzle cover is not adapted to the shape of
hull. This faired cover is linked to the muzzle cover. The fairing results
in a smooth outer hull in the area of the torpedo firing path.
The breech door is manually operated; it opens into the interior of
the submarine and is provided with a catch-ring closing device sealed by a
profiled rubber gasket. The breech door and muzzle cover are interlocked
so that only one of the covers can be opened at any one time.
With few exceptions, the torpedo is breech-loaded and stored dry
in the tube. Prior to firing, the tube is flooded from the torpedo cell
inside the submarine; the torpedo is surrounded with water so that the
weight of the submarine will remain unchanged. However, there will be a
change in trim unless the center of gravity of the torpedo tank is located
below the center of gravity of the enveloping water in the torpedo tube.
When the pressure between tube and sea water has equalized, the muzzle
cover is opened along with the faired cover. The torpedo is now ready for
:
firing. After the firing, the submarine is no longer affected by its nega-
tive buoyancy because sea water replaces the torpedo in the tube. The lack
of negative buoyancy must be compensated for immediately in order to main-
tain depth control; this is accomplished by flooding the torpedo tank.
When the tube is reloaded after a firing, the muzzle cover must be closed
and the tube drained into the torpedo tank. The breech door is then opened
and a spare torpedo inserted.
Torpedo tubes have the necessary fittings for setting the torpedo
running depth, firing angle, etc. prior to a firing. Some of these fittings
are remotely controlled by the fire-control system. Modern torpedo tube
design requires the torpedo to be fired at any admissable depth without
generating an air bubble that could betray the submarine.
55
A piston-type torpedo tube (Figure 23) in which the torpedo was
separated from the ejecting compressed air by a piston was standard equip-
ment for German submarines in World War II.
After the torpedo is fired, the piston is pressed back by sea water.
The compressed air behind the piston vents into the submarine. This design
will not generate an air bubble. There are depth firing limitations (as
was the case in World War I as well). The tubes must be manufactured with
great accuracy to guide the piston; they are heavy and relatively expensive.
A pistonless air ejection system that does not generate an air
bubbled was developed abroad and installed in several types of submarines
including the German Type 21. The torpedo rests in guide rails in a tube
of greater diameter. The tube and its torpedo caliber are watertight only
at the muzzle. The ejection air is adjusted so that its pressure is slightly
less than the external water pressure at the moment the torpedo leaves the
caliber near the muzzle. At the same time, there is automatic opening of
a vent valve located at the aft end of the tube and leading into the inner
boat. As soon as the torpedo has left the tube, sea water fills the tube
and pushes the ejected air into the interior of the submarine through the
vent valve. The valve closes again when the water needed to compensate
for the negative buoyancy of the torpedo has entered. This discharge method
is almost free of air swells, but firing depth limitations are imposed by
the design. The tube is relatively light in weight and cheap to manufacture.
^^ Some ejection tubes discharge torpedoes by means of water that is
pressurized in special chambers by compressed air. These tubes produce no
air swells, and ejection is possible at any depth. This system is heavier
than the compressed air system.
Other types of tubes can eject torpedoes mechanically with cables.
These tubes are larger in diameter than their torpedo calibers and can be
fired at great depths without causing air swells.
56
2S 7 89 10 II OB 16 ff
TORPEDO TANK
AIR EJECTION
57
simple to manufacture. One disadvantage is that the greater quantity of
enveloping water requires a larger tube diameter and thus larger torpedo
tanks are required.
For midget submarines of very simple design, the launching tubes can
be replaced by launching racks from which the torpedoes are suspended along-
side the boat. The launching method is the same as that used for launching
tubes, namely, by starting the torpedo engines. The disadvantages of this
simple and cheap design are that (1) submarine drag is increased quite
considerably by the exposed torpedo, (2) the torpedo cannot be serviced
while underway, and (3) it is exposed to water pressure and the corrosive
effect of sea water.
Torpedoes launched under their own power leave at a slower speed
than ejected torpedoes.
The size of the torpedo tank required for each torpedo firing system
depends on the number of torpedo tubes to be flooded, the number of spare
torpedoes carried, and the volume of the enveloping water required for each
torpedo tube.
The volume required for a torpedo tank is determined by
V = n*H + r*G
58
Torpedo Loading System and Torpedo Storage
59
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bow and stern tubes, they are also located aft of the forward tubes.
Athwartship torpedo tube units had been planned for the German World War II
Type 26 submarine (this type was not completed and was dismantled after the
war); see Figure 9 and the Appendix. This configuration provided for a
common torpedo loading room for the bow and athwartship batteries.
Upper deck torpedo tubes are no longer used for modern submarines
because of their very small free-flooding superstructures. They have been
used on true submarines in the form of fixed, single stern tubes and
pivoting multiple mounts in the amidships area. Torpedoes located in upper
deck tubes cannot be serviced underway.
MINE ARMAMENT
61
To compensate for this weight difference, a smaller envelope of water is
carried in the torpedo tank because it is not necessary to flood as many
tubes simultaneously during a mining operation as during a torpedo attack.
Mines are usually ejected by compressed air.
When submarines are built specifically as minlayers, mines are
accommodated in vertical shafts. Each shaft can hold several mines, one
on top of the other. The shafts are either installed at the side in the
outer hull where they are not pressure resistant or they pass through the
pressure hull. In either case, because the mines are exposed to the diving
pressure and cannot be serviced, a special mine design is needed. During
the minelaying operation, the mines are released from the shaft in sequence
and sink as a result of their negative buoyancy. Special mine compensation
tanks are required.
GUNNERY
As late as World War II, most submarines carried guns on deck for
surface engagements. These guns were long-barreled with calibers up to
12 cm and were either exposed on deck or their shields were part of the
envelope of the conning tower. They were supplied with ammunition from
inside the submarine through the conning tower hatch. Ready ammunition
was stored in pressure-resistant lockers near the guns. In addition, AA
guns up to 3.7 cm caliber were installed on the bridge. These, too, were
exposed to sea water during submerged cruising. Special fire-control sys-
tems were generally nonexistant. Guns are no longer installed.
62
CHAPTER IX
DETECTION SYSTEMS
These are defined as any systems used to detect the enemy. Some
of the information acquired by these systems is fed directly to the weapon
control system for processing.
Radar Systems
Sonar Systems
63
locations are the upper deck or the bottom of the keel at the bow area
because the sonar should be as far removed as possible from noise sources
of the boat itself (primarily the propellers and the secondary propulsion
plant). The sonar operating device is located in the sonar room.
The dome base must be pressure-resistant and can have an area
1 by 1 m. The rotational drive is from inside the pressure hull or from a
special pressure-resistant casing. The base must be surrounded by a housing
to eliminate the interference caused by water noise. The hydrodynamic
configuration of this housing is selected with special care (Figure 26).
Its supporting structure may consist of round steel bars in diagonal
patterns that will not generate shadows. The fairing placed on top of this
framework is made of thin sheet steel permeable to sound waves. Several
countries are experimenting with sonar domes of polyester or other plastics.
Sound radiation can betray a submarine before it is able to acquire
the information it needs. Therefore, sonar is employed for short intervals
only. Its primary use is the acquisition of fire-control data just before
a torpedo is fired.
Sound Detection
64
Figure 26 - Supporting Structure
Figure 25 - Transducer for a Sonar Dome
of a Sonar System
o~©~ o- o e~ö\!
65
The listening range of sonars on the high seas can be very great.
Ship concentrations have been located at ranges of 50 nm. Unlike sonar,
listening with the group detection system does not permit direct ranging.
WARNING SYSTEMS
Deception Methods
66
Today, submerged submarines can be hunted and detected by the
detecting equipment employed by ships and aircraft. Submerged detecting
equipment does not have the range attainable by the optical equipment--or
even by the radar equipment--used for surface detection. Nevertheless,
enemy sonar and listening gear do make life difficult for the submarine.,
A low silhouette with the smallest possible directly reflecting
planes is an essential means of protecting the boat against sonar detection
Small submarines have the advantage. A low noise level will protect against
their being heard.
Diving to greater depths can provide protection against sonar and
detection devices, and so deep-diving submarines have an advantage.
A special rubber or plastic coating can be applied to the hull to
prevent the reflection of sonar waves. During World War II, Germany
developed a sheet rubber foil ("Alberich") that was perforated at predeter-
mined intervals. The idea was to paste this foil onto the submarine to
absorb incident sonar waves. Its effectiveness varied with temperature and
depth. Because of the technological difficulties associated with the
development of a suitable cement at that time, only a few submarines were
equipped with the "Alberich" system.
A submerged submarine was able to take evasive action by ejecting
into the water objects (code word "Bold") which remained suspended and
generated gas bubbles to deceive the enemy. Their sonar reflections not sA/
only simulated a target for the enemy but also interferred with his listen-
ing gear. "Bold" was ejected from a 100-mm-diameter lock which had a muzzle
cover and a breech cover similar to those on a torpedo tube (see Figure 28).
"Bold" could be ejected mechanically by using either compressed air or
pressurized water. In addition, signal devices could be ejected from the
lock to rise to the surface.
The wake of a submerged submarine had an effect similar to that
generated by "Bold." The wake of submerged submarines that continuously
discharged CO- (submarines with the Walter propulsion system) provided
excellent concealment and deception.
67
CATCH RING LOCK OF THE
BREECH COVER
68
CHAPTER X
PROPULSION PLANTS
69
3. Surface cruising while batteries are charged from both electric
engines. For the same configuration as described under Item 1, above,
both electric engines are excited as generators (this is not possible at
full rpm because the diesel engines must use some of their excess power to
drive the generators).
4. Surfaced cruising on one diesel engine (port, for example)
coupled to the propeller and charging with the other diesel motor. The
port shaft is engaged as described under Item 1. The starboard main clutch
is disengaged, and the starboard diesel clutch is engaged. The starboard
diesel drives the starboard electric system, operating as a generator to
charge the battery.
5. Surface charging when in port. Connections for both sides are
as described under Item 4 for the starboard side. Both diesels are running,
and both electric engines operate as generators to charge the batteries.
6. Submerged cruising on electric-drive motors. Both main clutches
are engaged, diesel engine clutches are disengaged, the electric systems
operate as drive motors, and the diesel engines are shut down.
7. The standard connection for snorkel cruising is that described
under Item 4 which provides for maximum battery charging. Items 1 or 2
can also be used for cruising.
Figure 30 shows the propulsion plants for a single-shaft submersible
in which the diesel engine can be coupled to the propeller. A main electric
motor with reduction gear is used for submerged full-power propulsion. A
special motor with cone belt reduction is used for noiseless, low-speed
submerged cruising. This low-noise motor is also used for snorkel cruising
when it is desired to charge the batteries at maximum power and rpm by using
the diesel engine and the main electrical drive which is employed as a
generator. There are also two separate batteries of accumulators. The
battery is broken down into two groups (this arrangement was used for the
small German Type 23, 1944).
The twin-shaft system shown in Figure 31 is a similar configuration
except that the diesel engines and electric systems have separate reduction
gears because of their different maximum rpm. Additional clutches are
required. The two half batteries are each separated into three battery units
(this arrangement was used in the large German Type 21, 1944).
70
1, 2 STARBOARD AND PORT DIESEL ENGINES
3, 4 STARBOARO AND PORT DIESEL CLUTCHES
5, 6
7, 8
STARBOARO AND PORT
STARBOARO AND PORT
MOTOR GENERATORS
MAIN CLUTCHES
f-HSKSH 13 11
9,10
11,12
STARBOARO AND PORT
STARBOARO AND PORT
THRUST BEARINGS
PROPELLERS i4-<s)3g)4-£
13,14 PARTIAL BATTERIES
Figure 29 - A Twin-Sh
Twin-Shaft Installation with Direct Diesel Propulsion
l DIESEL ENGINE
2 DIESEL CLUTCH
3 MOTOR-GENERATOR
4 GEARED TRANSMISSION
5 LDW-NDISE DRIVE MOTOR
6 CONE BELT TRANSMISSION
7 MAIN CLUTCH
8 LOW-NOISE CLUTCH
9 THRUST BEARING
10 PROPELLER
11,12 BATTERY UNITS
71
The arrangement of separate propulsion devices and generators shown in
Figure 32 is well-suited for submersibles. The generators are coupled to
the diesel engines and cannot be switched off. Cruising is always by diesel
electric drive as long as the diesels are running. This system is very
flexible in that the power of the diesel motors can be subdivided into load-
ing and propulsion drive. Twin-shaft systems can be designed similarly.
In addition, the drive motors can be subdivided into main drives and low-
noise motors.
Lead Battery
The lead battery is used to store the electric energy required for
the drive motors and for the board network use when needed in the submerged
condition. Lead batteries are built on the grid-plate principle (see
Figure 33) or (more recently) in a tubular design.
Voltage conditions are approximately the same for all lead elements
whereas the capacity (stated in ampere-hours) and the electrical output
(stated in kilowatt-hours) depend on the size and, to a lesser extent, on
the internal structure of the element in question (see Figure 34) . Lead
cells have their greatest capacity when the discharge rate is slow. Their
useful capacity will be greatly reduced when the discharge rate is fast,
e.g., 0.5 to 1.5 hourly current. If a discharge starts with high current
intensity, then a further capacity is available later for low intensity
discharge. The kilowatt hours consumed will be approximately the same.
The voltage available during discharge depends on the amount of discharge
current and hence on discharge time (see Figure 35). The acid density
decreases during the discharge.
The voltage used to charge a cell is higher than the discharge
voltage (see Figure 36). Charging takes place in two steps: (1) the
battery is charged at constant current and increasing voltage until a
reading of 2.4 V is obtained and (2) the battery is charged at decreasing
current and constant voltage until a minimum current has been reached. The
ampere-hours needed for charging are approximately equal to the ampere-hours
for discharge. The kilowatt-hour efficiency (i.e., the ratio of discharge
to charge in kilowatt hours) of one cell ranges from 78 percent in the case
72
1,2 STARBOARD AND PORT DIESEL ENGINES
3,4 STARBOARD AND PORT GENERATORS
5 DUAL DRIVE MOTOR
6 THRUST BEARING
7 PROPELLER
B-IO BATTERY UNITS
Figure 32 - A Single-Shaft System with Direct Electric Drive
and Separate Diesel Generators
LEAD TERMINAL
POSITIVE REINFORCED PLATE BAFFLE
MIPOR TRAP
SOFT RUBBER CONTAINER
NEGATIVE PLATE
PLASTIC JAR
M Z 5 10 20 50 100 h
DISCHARGE TIME—»-
Figure 34 - Capacity Characteristics of a Lead-Acid Cell Battery
73
HOURLY DISCHARGE
100 HR
2.7
2.6
2.5
_i o 2.4
o =■
2.3
2.2
2.1
74
Unless the dimensions of the individual cells are very large, two to
four cells are combined in one box in order to obtain larger units for the
battery arrangement. These boxes are made of glass-reinforced polyester or
pressed wood (hard rubber had been used earlier). Rubber bags are inserted
in the boxes to prevent the acid from reaching the box walls. The individual
boxes can weigh between 0.5 and 1.0 metric ton.
The boxes that comprise a battery unit are wedged in place in the
battery room by long wooden wedges in the athwartship and longitudinal
directions. They are so attached to the bulkheads that they will remain
as a unit even at maximum pitch and heel (see Figure 37).
The battery rooms are sealed off from the remaining compartments
of the submarine; they are accessible through single battery room hatches
or through a great many accesses distributed over the battery room
overhead.
The boxes are passed into the battery rooms through the battery room
hatches or through the smaller openings. They are loaded into the interior
of the submarine through pressure-resistant battery hatches located at the
upper side of the pressure hull. These hatches are opened only for loading
or unloading the battery boxes.
SERVICE
TROLLEY
I TO EXHAUST I FROM SUBMARINE
I BLOWER OVERHEAD T COMPARTMENTS
TOP VIEW
Figure 37 - Battery Installation
75
A battery service trolley that can be moved fore and aft is installed
at a sufficient height above the boxes in the battery room.
Instead of a trolley, foreign navies mount directly on top of the
boxes plastic floor plates on which service cars can travel. Servicing is
from the compartment located above the battery room when the battery room
overhead has small single covers.
The closed battery rooms are ventilated by exhaust blowers. The
blower capacity must provide for dilution of the maximum amount of the
explosive oxyhydrogen gas evolved from the battery by a factor of at least
20 in order to avoid any danger of explosion. In the case of a central
exhaust system, the air enters through ducts from one end of the compart-
ment above the battery room and is drawn from the other end by the exhaust
system.
Earlier practice in Germany was to remove the gas from each box
through separate ducts {individual exhaust system'). This was supposed to
provide for better cooling. The water losses caused by this system are
greater than those from a central exhaust system.
It is operationally important to know the capacity remaining in a
partly discharged battery. This residual capacity can be calculated deter-
mining as carefully as possible the total ampere-hours consumed since the
last full charge. This capacity is then deducted from the capacity that
corresponds to the mean discharge current. One dependable way to determine
residual capacity is to measure the acid density, the temperature, and the
no-load voltage for selected cells of the battery. The residual capacity
can then be read from graphs.
Ampere-hour meters are usually not accurate enough to determine
residual capacity.
Some of the heat loss of a battery is transferred to the surrounding
water, and some is removed by the battery ventilation system. Batteries
built for very short discharge periods (0.5-hr rate) require special cool-
ing systems, e.g., the circulation of fresh water through the terminals.
Electric Engine
76
and 39). Separate drive motors and generators can be employed. The
electric engines can be designed to alternate for propulsion and battery
charging. The objective is to obtain high efficiency with minimum weight.
The following additional requirements are imposed on the electric engine:
good adjustability, resistance to tropical conditions, swell-proof water-
tightness, low noise level, and shock safety. Good adjustability is
necessary because the voltage supply from the battery is variable.
A tandem system is always required when one propulsion engine must
provide all speeds from creeping to flank. A tandem engine consists of
two electric motors and one shaft mounted in one casing, with one commutator
located forward and the other aft. These motor engines can be connected in
series or in parallel. At least two, and sometimes three, battery units
are arranged, and these can also be connected in series or in parallel.
The following speeds are therefore possible:
Slowest Speed: Engines in series and batteries in parallel, resulting in
minimum voltage across the armatures.
Average Speed: Engines in parallel and batteries in parallel, resulting
in mean voltage across the armatures. Or engines in series
and batteries in series, resulting in mean voltage across
the armatures (greater than mean speed when the boat has
three separate batteries).
Full Speed: Engines in parallel and batteries in series, resulting in
maximum voltage across the armatures. (Intermediate speeds
are obtained by weakening the field.)
The main electric engines can be designed as a simple engine when
there is a specific creeping approach engine for the slowest speeds. In
such a case, the main electric motor can be provided with a reduction gear.
Revolutions of the main drive motor can be increased to 1500 rpm. Higher
rpm generally will not yield additional saving in weight because the engines
must be built as turbogenerators and, in addition, commutator problems will
arise.
One peculiarity of submarine engines is that armature yokes must
pivot when access to the machine is not possible from below. The heat
evolved is removed by sea-water coolers that are resistant to water pres-
sure. The air cooling system is closed (Figure 39) or open. Larger engines
have separate ventilation systems.
77
Figure 38 - Submarine Electric Engine, Open
(Drive motor for the German Type 21
submarine; N = 2500 hp, n = 1500 rpm)
78
Slide bearings are usually used to achieve low-noise operation.
Low-noise motors often have a belt drive with a reduction gear and
are coupled to the shaft by clutches. Cone belts are used to reduce noise.
At one time, switchboard plants had exposed blade-type switches.
Today, automatic connections are also used. Every switchboard plant
includes the following elements (see Figure 40): battery main switch,
designed as an overload circuit breaker; battery parallel-series switch;
engine parallel-series switch; main engine switch to shift from ahead to
astern, or vice versa (or else a field changeover switch); field switches
for intermediate speeds; and starting switches.
Diesel Engines
Air Intake and Gas Exhaust Systems for the Diesel Engines
Diesel motors take their combustion air from the engineroom. This
air enters the engineroom through a pressure-resistant air intake line
(Figure 41) installed as high as possible within the free-flooding super-
structure. Double valves having rubber seats closed by water pressure are
used to seal these lines during submerged cruising.
79
01Q.
80
The exhaust gas is passed overboard through water-cooled pipelines
which are sealed by special pressure-resistant locking devices during
submerged cruising. Exhaust flaps or exhaust valves can be used for this
purpose; see Figure 42.
Because of the soot deposits that form, valve seats must be
accessible for grinding. Valve disks pivot in the center (Figure 43) and
can be rotated slowly by means of worm drives. To regrind the valve seat,
the flap is closed until the disk rests loosely on its seat. In the
German World War II submarines, the engine had to be stopped every 4 to
6 hours to regrind the exhaust flaps and thus ensure their tightness in
the event of a crash dive.
COOLING LINER
81
Diesel Fuel and Pressurized Water System
82
COOLING WATER EXTERNAL FUEL TANK
GRAVITY TANK = FUEL LINE
- PRESSURIZED WATER LINE
' > ' INSPECTION LINE
COOLING IN THE + + + + + + VENT LINE
SEA WATER SUPERSTRUCTURE
£^\ VALVE MANIFOLD
[>1<] STOP VALVE
BELOW [JJ| QUICK STOP VALVE
TOPSIDE
LEVEL [5] THREEWAY COCK
TOWARD SEA —
t§] FOURWAY COCK
\ED METER
O FILTER
|S1 SIGHT GLASS
^7 FUNNEL
Y HOSE COUPLING
I FUEL LEVEL INDICATOR
I FROM FUEL TANK
II TO DIESEL ENGINE
EXTERNAL
FUEL TANK
83
Snorkel Systems
84
1 SNORKEL AIR INTAKE MAST
2 SNORKEL EXHAUST MAST
3 AIR INLET
4 FLOAT-ACTUATED SNORKEL HEAD VALVE
5 EXHAUST GAS OUTLET
6 WATERLINE WHEN SNORKELING
7 RADAR WARNING DEVICE
8 DRIVE FOR LIFT
9 PRESSURE-RESISTANT ENVELOPE PIPE
FOR THE SNORKEL AIR INTAKE MAST
10 PRESSURE-RESISTANT FIXED-BASE PIPE
FOR THE SNORKEL EXHAUST MAST
11 AIR EXIT (GENERALLY TO MAIN AIR
INDUCTION LINE)
12 EXHAUST GAS INLET FROM EXHAUST
GAS LINE
SIDE VIEW AIR INTAKE MAST SEEN
(MAST EXTENDED) FROM AFT
(MAST RETRACTED)
85
1 AIR INLET
2 VALVE DISK WITH RUBBER SEAT
3 FIXED PISTON WITH LABYRINTH SEAL
4 CYLINDER CAPACITY OF THE COMPRESSED
AIR PISTON TO OPEN THE VALVE
5 CLOSING SPRING
6 COMPRESSED AIR INTAKE
INDUCTION - 'to
86
Removal of exhaust gas is easier. A special exhaust mast may be
extended in addition to the air intake mast, or a submerged outlet may be
provided at the upper edge of the bridge, so far as the back pressure sensi-
tivity of the engines permit.
The first German experimental plant was installed on a Type 2 sub-
marine (250 tons) in 1943. The night/aerial periscope was replaced by an
air intake mast with a float-actuated, double-seat head valve and a quick-
shutting flap at the bottom. This mast was extended and retracted by the
periscope hoist. The exhaust gases were eliminated by a telescope tube
which was coupled to the air intake mast without any additional closure.
When it was found that this system operated successfully, a program was
immediately initiated to equip existing Types 7 and 9 submersibles with
snorkels. Collapsing snorkels that folded forward onto the upper deck
were installed because of space limitations. The new Types 21 and 23 were
equipped with extending snorkels.
Up to that time, all head valves had been actuated by floats. They
were troublesome because of such factors as dependence on the boat course
and on wave directions and the lack of deicing facilities. J?/^
Some Type 2 submarines were fitted with extending snorkels in the
winter of 1944-45. These had electrical controls and head valves operated
by compressed air which were troublefree and quick acting.
During snorkel cruising, the submarine is semisubmerged and diving
readiness is limited. In this condition, the submarine is exposed to
greater danger than it is in surface or submerged cruising. The following
types of disturbance are possible:
87
Any one of these three disturbances will require shut down of the
diesel engines and the resulting gas that fills the boat will endanger the
crew. The simultaneous closure of the quick-acting flap valves of the
snorkel and the exhaust gas valves stops the charging of the batteries.
Some snorkel systems do this automatically by means of a safety circuit
that receives impulses from the trouble areas. When this safety circuit is
energized, the automatic acting flaps are quickly closed, the diesel control
levers are adjusted to zero, and the charging circuits are thus disconnected.
Snorkel cruising imposes special physical requirements on the crew
because of the sudden, large pressure fluctuations (up to 200 mbar). The
"snorkel fitness" of every man must therefore be determined by medical
examination.
Vxv
S=
/ «PS + Ne x i.56\ x
X n X n n e
VWh M Gen Gen /
88
The formula for the cruising range of boats with direct diesel
drive and electric generating plant for the board network by a coupled
generator (see Figures 29 through 31) is
V x v
/ WPS Ne x l.36\
x b
e
\ Tiiech Gen /
E x 0.8 x v
WPS
X
\ech \ X X'36 6
89
fully submerged cruising. Battery efficiencies and the difference in
drag for the two cruising conditions must be taken into consideration.
Slower mean speeds are obtained during combined snorkel and deep
submerged cruising than during economical standard speed on surface.
<
The Walter Principle
H. Walter developed his technique between 1936 and 1945 (see Fig-
ure 48). About 80 percent concentrated liquid hydrogen peroxide (H_0_)
is used as the oxidant. Decomposition in a decomposer generates water
vapor and free oxygen (2 H_0? -*■ 2 H?0 + 0?). The latter is used in a com-
bustion chamber.to burn a hydrocarbon (fuel) to produce carbon dioxide
(C02) and water vapor (H-0). This mixture is used as the medium to drive
a propulsion turbine.
The liquid hydrogen peroxide T-substance is stored in plastic bags
in the free-flooding outer hull. As the liquid hydrogen peroxide is con-
sumed, the bags collapse and the volume is replaced by sea water (specific
gravity of about 1.33).
Fuel is required for this process as well. A synthetic light oil
is employed. It is stored in the outer hull tanks on top of water and
loaded according to the conventional method. The submarine gets consider-
ably lighter as the liquid H-0- is consumed. Consumption of the light
fuel makes the submarine heavier. The weight reduction, however, is much
greater and must be compensated for in the trim tanks, which are therefore
much larger in the Walter submersibles. The peroxide is pumped into the
decomposer where it is decomposed by a catalyzer into water vapor and 0-.
90
PEROXIDE
1 H202 FEEO PUMP
STEAM AND Oj
2 OECOMPOSER
PEROXIDE TANK
STEAM AND COj 3 COMBUSTION CHAMBER
CO? AND WATER 4 FUEL FEEO LINE
FUEL 5 INJECTION WATER
6 TURBINE
CONDENSATE
7 TRANSMISSION
8 CLUTCH
H^H 9
10
11
12
ELECTRIC MOTOR GENERATOR
PROPELLER
CONDENSER
CONOENSATE PUMP
13 FEEOING PUMP
14 COOLING WATER CIRCULATION
15 CIRCULATING WATER
16 C02 COOLER
17 C02 COMPRESSOR
91
the mixture is condensed in the heat exchanger and the condensate is pumped
overboard with the C0_. The indirect technique has a much lower consumption
rate. However, this system is somewhat heavier and requires more space.
The first Walter system, a so-called "cold" system, built for test
purposes only and developed even before the employment of the direct pro-
cedure. It was installed in test boat V-80, an 80-ton experimental sub-
marine, in 1939 (see Figure 49). Only the peroxide was decomposed, so that
the turbine operated on a mixture of steam and oxygen. The free oxygen
escaped to outboard and left a bubble path. The specific peroxide consump-
tion was high. The submarine was able to develop 2000 shaft horsepower,
Ä
giving it a speed of 28 knots.
92
The plant (Figure 50) had been planned for the German Type 26. This
submarine was to carry 97 tons of H^CL and 65 tons of fuel. The Walter
system was to operate by the direct procedure with compressor. The follow-
ing cruising ranges had been planned:
Submerged cruising range 144 nm at 24 knots (maximum speed on the
Walter system).
Submerged cruising range 100 nm at 4 knots on electric drive (low-
noise motor) (the maximum submerged speed on electric drive was
10 knots).
Surface cruising range 7500 nm at 10 knots on direct diesel drive.
The system was investigated on a test stand, but it never was installed on
the Type 26 because of the end of the war.
{§^-4-Q
1 DIESEL ENGINE 8 SHAFT TRANSMISSION
2 HYDRAULIC CLUTCH 9 MAIN CLUTCH
3 MOTOR AND GENERATOR 10 TRUST BEARING
4 TURBINE TRANSMISSION 11 PROPELLER
5 CLUTCH 12 L0W-N0ISE PROPULSION MOTOR
6 TURBINE 13 V-BELT TRANSMISSION
7 TURBINE ( .UTCH 14 L0W-N0ISE MOTOR CLUTCH
Closed-Cycle Principle
93
1 OXYGEN TANK
FUEL
2 PRESSURE-REDUCING VALVE
AIR
3 OXYGEN METERING CONTROLLER
EXHAUST GAS
4 MIXING NOZZLE
AND OXYGEN
5 AIR INLET FOR SURFACE CRUISING ^»-M^-U OXYGEN
6 DIESEL ENGINE : EXHAUST GAS
7 TRANSMISSION
CARBON DIOXIDE
8 CLUTCH AND WATER
9 ELECTRIC DRIVE MOTOR
10
11
12
PROPELLER
EXHAUST COCK
GAS COOLER
{^Mh
13 BYPASS FOR TEMPERATURE CONTROL
14 10 9 7 6
COOLER
15 PRESSURE CONTROLLER FOR CIRCULA
TION PRESSURE
16 EXHAUST COMPRESSOR
17 SEPARATOR
18 FUEL
19 EXHAUST OUTLET FOR SURFACE
CRUISING
20 EXHAUST OUTLET FOR CLOSED-CYCLE
, OPERATION
21 EXHAUST LINE FOR CLOSED-CYCLE
OPERATION
94
CHAPTER XI
CONTROL SURFACES
95
The electric or hydraulic drives of the control surfaces are located
inside the pressure hull. Power is transmitted to the planes by linkages
and shafts. The main power drive is backed up by some other type of power
drive (e.g., it is possible to switch to another circuit in the case of
electric drives) or by manual operation in an emergency. The depth control
stations are located on the starboard side (see Figure 53) in German sub-
marines and the depth helmsmen are seated side by side and facing starboard.
These stations are on the port side in foreign submarines.
■^ The German V-80 Walter-propulsion boat (1939, see Figure 54) was
the first German submarine to be fitted with a combination control for the
rudder and aft stern depth plane now customarily used on present-day U. S.
submersibles. In this configuration the helmsmen faced forward. One man
operated the rudder by turning a control column and by pushing and pulling
the aft depth planes. A second man was used to operate the bow planes
when their use was required at slow speeds.
Many submarines have automatic depth control systems to relieve the
crew during snorkel cruising and sustained submerged cruising. Mechanical-
hydrualic systems and electronic-hydraulic systems are known. Automatic
rudder steering systems are also employed to relieve the crew on long
cruises.
X
A BALLAST TANK EQUIPMENT
96
Figure 53 - Depth Control Stations in the Control Room
97
Figure 54 - Combination Rudder and Diving Plane Controls
98
Instead of the simple flooding ports used today, earlier practice
provided flood flaps activated from inside the pressure hull by spindles
and levers. These opened outward and had rubber gaskets as seals.
The compressed air lines for blowing the ballast tanks have a back
pressure valve located in the side of the submarine to prevent water from
entering the blow line during submerged cruising. Moreover, it prevents
accidental venting of the ballast tank through the blow line during surface
cruising in the event of erroneous operation of the compressed air system.
Blow lines that are used to blow ballast tanks with diesel exhaust gas or
with a special low-pressure blower require greater cross sections than do
high-pressure blow lines. In most cases^^low-pressure-bl-ow—lines-extend-
to the bottom into the residual water in the ballast tanks. This arrange-
ment prevents empty ballast tanks from being flooded backwards through these
low-pressure blow lines in the event that the pressure accidentally drops
below the back pressure during ballast blowing operations.
The advantages of using diesel motors to blow ballast tanks include
their greater simplicity, lower weight, and smaller space requirement.
Another advantage is the preservative effect of the diesel exhaust gas
on the surface of ballast tanks. The prerequisite for diesel engine blow-
ing systems is that the diesel engines be insensitive to back pressure and
that they start easily.
The most important closures are the hatches; these are categorized
as access and torpedo hatches. Access hatches have horizontal seats whereas
those of torpedo hatches are inclined so that torpedoes can be loaded.
Hatch covers (Figure 56) are made of cast steel with circular rubber
gaskets and are stronger than the pressure hull to allow for an adequate
safety margin. The heavy hatch cover is externally spring balanced for
easy handling. A hatch cover is held in the closed position by a snap
latch which can be activated from inside or outside.
This snap latch can be held in the "open" position from the inside
by a blocking device, but it can be operated in an emergency should the
crew need to use the hatch to escape from a flooded submarine. When released,
the hatch cover can be opened with the help of the inside air bubble.
99
1 HATCH COVER
2 SPRING
3 SNAP LATCH
4 CENTRAL LATCH
5 CATCH
6 HATCH COAMING
100
arrangement. The outer closures are placed as closely as possible to the
pressure hull shell and the inner closures as closely as possible behind
the outer closures. The outer closures must close under external pressure;
locking features for the "closed" position prevent a closure from opening
under blast. All such closures are designed for greater strength than the
pressure hull.
In the German Navy, the hand wheels or cranks for outboard closures
could be distinguished by touch and so a particular control could be
identified in the dark (see Figure 57).
101
vr^^ti}
<J£=^^O=$=0
FOR BILGE AND FOR FUEL
SEA WATER
FOR FRESH AND FOR LUBRICANTS
DRINKING WATER
^-^^
a
EMERGENCY
DRAIN i 3
£ T T T T
.MAIN DRAIN
Ql LINE TO BOW
FROM/'S FROM
BILGE(T) DRAIN PUMP BILGE
MAIN DRAIN ,_y
LINE TO STERN ^Jy>
-do-
i TO TTORPEDO TANKS
REGULATING REGULATING
-TO OR FROM OUTSIDE ■CELL 1, "" CELL 2,
STARBOARD STARBOARD
102
Long submarines require additional drain pumps at the ends of the
pressure hull because the pumps installed amidships cannot pump water during
heavy trim of a long submarine. A hand drain pump is usually part of the
installation. It can be used to pump water from the bilges into a regu-
lating cell during submerged cruising when drain pumps have failed (e.g.,
in the event of a power failure). Water is blown out of this cell by
compressed air.
The flooding and pumping system for the regulation cells is connected
to the bilge drain system. Its operation is described in Chapter V. Con-
trol is from the drain and flood distributor located amidships in the con-
trol room or in the auxiliary engineroom. The regulating cells can be
flooded from outside through this distributor or the water in them can be
blown overboard by compressed air. In addition, the drain pumps can bring
water from outside or from the bilge line into the regulating cells.
Finally, the regulating cell can be drained by the drain pumps.
When a hydrostatic gage is installed, its valves (see Chapter V,
page 18) are also connected to the flood and drain distributor. This gage
is used to control the rate at which one regulating cell is flooded and
another emptied.
This equipment controls the trim of the boat required for submerged
cruising. Figure 60 shows a trim installation based solely on the use of
compressed air for trimming; its operation is described in Chapter V. The
advantages of this installation are reliability and absence of noise.
Operation with compressed air has the disadvantage that internal air pres-
sure will rise considerably during sustained submerged cruising.
Some systems use a reversible displacement pump in the trim line.
The advantage is that no compressed air is consumed. The disadvantage in
long submarines is that a pump cannot obtain a suction when the trim angles
are too great because of the excessive suction head.
German submarines used the reciprocating drain pump as a trim pump
through an alternating valve. This arrangement was abandoned in 1943
because the pump was too noisy.
103
Figure 59 - Reciprocating Drain Pump
TRIM TANK,
do-^C—co ^-STARBOARD TRIM LINE (WATER) TRIM TANK,
STARBOARD AFT STARBOARD FORWARD
t><) STOP VALVE A SAFETY VALVE FOUR-WAY VALVE
J* TRIM COMPRESSED
AIR CONTROL VALVE
WATER)
®- PRESSURE GAGE
104
COMPRESSED AIR SYSTEM
105
of electrically-driven compressors of the same weight. However, these com-
pressors cannot be used during snorkel cruising because they cannot overcome
exhaust back pressure and so are not feasible for use in submersibles.
Compressed air is stored in steel flasks located inside or outside
the pressure hull. External storage has the advantage of better space
utilization. In such a case, two or three cylinders are combined into one
group served by a common stop valve. One flask can have a volume of as much
3
as 0.5 m . The total air supply is determined by the size and /type of the
submarine and by its diving depth. Submersibles that must dive and surface
frequently require a greater supply of compressed air than those that <
x
remain basically submerged. The weight of the stored compressed air is
included in the weight calculation. The compressed air flasks are connected
in units to the high-pressure air distributor to which the compressor is
also connected (Figure 62). Distributors at different pressure levels are
supplied from this station. The following distributors may be available:
1. The torpedo high-pressure distributor. This is located near the
torpedo tubes.
2. The ballast blow distributor. The initial blow pressure is
manually controlled through the main ballast blow valves but is limited by
a safety valve and is about twice as large as the maximum diving pressure.
The blow lines lead from the blow distributor through valves to the indi-
vidual ballast tanks.
Because the main blow valve can freeze and become temporarily
inoperative as a result of a combination of steady blowing and cold, wet
compressed air, a spare blow valve is provided parallel to it. The ballast
blow manifold should be located in an easily accessible part of the control
room to facilitate dependable monitoring of the ballast blowing procedure.
3. The discharge distributor. This is connected to the pressure
fittings on the regulating cells. The pressure is adjusted manually by
using the main valve of the discharge distributor.
4. The low-pressure distributor. This carries a constant pressure
which is controlled by a pressure-reducing valve (10 to 12 atm). All other
consumers are supplied from here. If the reducing valve should fail, the
pressure can be regulated manually by a control valve located parallel to
the reducing valve.
106
i-l I rf*Ti rffi
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A -^= ■~1
Si
TO BLOW THROUGH[THE
WATER DRAIN BOARD VALVES FOR
FLOODING
AND /
< DRAINING xvx
'. i
BALLAST TANK. AFT TARBOARD BALLAST TANK. FORWARD
BALLAST TANK. STARBOARD AMIDSHIPS REGULATING CELLS
£<3 REDUCING VALVE |^ SHUT OFF BACK PRESSURE
Jq STOP VALVE """ 1 HIGH PRESSURE DISTRIBUTOR 4 LOW-PRESSURE DISTRIBUTOR
SAFETY VALVE
2 BLOW DISTRIBUTOR FOR STARTING 5 COMPRESSED AIR FLASKS
P^) PRESSURE CONTROL VALVE o FILTER
3 PUSH DISTRIBUTOR 6 START AIR FLASKS
Figure 62 - Compressed Air System
107
HYDRAULIC OIL SYSTEM
Hydraulic oil is especially suited for the propulsion drive when the
absence of noise is important and when either large forces or moments
become necessary. Hydraulic oil is therefore frequently used in submarines
to drive the rudder engines; in the hoists of telescoping equipment, espe-
cially periscopes; and for activating torpedo tube muzzle covers.
The advantage of a central hydraulic plant with an accumulator
(Figure 63) from which all the hydraulic consumers are supplied (as com-
pared with individual systems) is that the capacity of the hydraulic pump
can be smaller than the combined power capacities of all connected consumers.
(All consumers are never operated simultaneously and continuously.) Another
advantage is that the rudders, the most important consumers supplied from
the accumulator, can still be operated when the hydraulic pump electric
drives fail temporarily, e.g., under shock.
ELECTRICAL NETWORK
108
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109
Convertors produce the three-phase alternating and direct current
required for the detection, communication, and fire-control systems.
ANCHOR EQUIPMENT
Submersibles are usually provided with only one anchor and one
anchor chain.
A Hall anchor with shortened shaft is usually used (Figure 64).
The hawse hole is designed so that the anchor is as flush as possible with
the shell. The capstan, clutch, brake, and chain locker are located in
the outer hull. The capstan drive is usually operated from inside the
boat. Compressed air, hydraulic oil, or electric motors are used.
Mushroom-type anchors fair more easily into the shell than do Hall
anchors. However, the mushroom anchor is not dependable. It does not hold
well in hard soil, but once it does catch hold, it is difficult to break
loose.
£®
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-+-CHAIN LOCKER
V*nT T /
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110
EQUIPMENT FOR TOWING AND MOORING
Ill
CHAPTER XII
COMPASS INSTALLATIONS
112
INDICATOR SYSTEMS FOR SUBMERGED CRUISING
113
■AIR CONTAINER TO EXTEND
SCALE RANGE
MENISCUS
CONNECTION TO SEA
Y
Figure 66 - Papenberg Depth Gage
Figure 65 - Bourdon Gage Depth Indicators
DEPTH SCALE
SETTING SELECTOR
SCALE
SILHOUETTE
DRAIN VALVE
DRAIN
Figure 68 - Papenberg Depth Gage
and Trim Indicator
114
charge of depth control to check depth and trim of the boat at a glance
when at periscope depth, where maximum accuracy of these observations is
important.
During a trim test, a pendulum is installed in the center of the
submarine and is permitted to swing above a graduated plate to determine
the "square" position of the boat and to adjust the trim indicator. Sea
water is discharged into a tank and its density is measured with an s
aerometer. g£
Snorkel submarines have special barometers to measure the air pres-
sure in the submarine over a range of about ±250 mb.
It must be possible to determine the liquid level in any tank quickly
and at any time by means of special bearing instruments. For example, when
tanks cannot be vented, glass gages are used to determine the level. If
these cannot be installed because of lack of space, mechanical, float-
controlled level indicators are used. Other tanks are fitted with sounding
tubes and dip sticks. The above items can be replaced by electronic measur-
ing devices and the indicators for all tanks can be combined on one panel in
the control room.
The level in tanks in which the fuel oil floats on top of water
cannot be determined accurately with simple devices.
PERISCOPE
115
Periscopes consist of a cylindrical tube, 180 to 200 mm in diameter,
with a polished outside surface; a conical section that is shaped like a
bottle and carries the head mounted on top of the tube (Figure 69).
The distance (optical length) between the objective and the eyepiece can
be as much as 7 to 9 m. The periscope tube is pressure-resistant. The
field of view can be pivoted about the optical axis, and several magnifica-
tions (usually 1.5 and 6) can be selected. Objects seen through the peri-
scope at a magnification of 1.5 are about the same size as when seen with
the naked eye.
Colored filters can be inserted where required. A reticule (cross-
hairs) with vertical and horizontal gradations permits angles to be esti-
mated during observations.
OUTLOOK
TIPPING MIRROR
MOVABLE LENS
RETICULE
COLORED FILTERS
FIELD LENS
-- s COVER GUSS
if^-- EYEPIECE IMAGE PLANE
116
Target range can be estimated from the angle at which the length
(or the mast height) of the target is seen in the periscope and from the
(estimated) length (or mast height). The periscope cannot be used for
direct rangefinding.
The hoisting mechanism consists of two hoisting cables and one
lowering cable that are operated by a common winch (Figure 70). The winch
drive may be electric or hydraulic. Another way to activate the cables is
by use of an inverted tackle system (multiplier) with a hydraulic piston.
A third possibility is direct hoisting, by using parallel pistons hoisted
and lowered hydraulically, thus eliminating the cables.
PERISCOPE WINCH WITH CABLES INVERTED, HYDRAULICALLY OPERATED HYDRAULICALLY OPERATED PISTON FOR
FOR HOISTING"AND LOWERING BLÖCK-ÄND-TÄCKLEISYSTEM WITH HOISTING AND LOWERING
CABLES FOR HOISTING AND LOWERING
117
A special gland is installed where the periscope passes through the
pressure hull (Figure 71). The periscope is guided by two or three bearings
located above this gland.
In the case of the attack periscope (Application 1 and possibly 2,
3, 4, and 5 as well), it is important that the height of the head above
the water be controlled and maintained at a level determined by the observer
(Figure 72). This compensates for inaccuracies in depth control. Otherwise
the periscope could emerge too far when depth control varies and thus betray
the boat. A downward deviation in depth could submerge the head and inter-
rupt the observation. In the case of the simple periscope, the observer
at the eyepiece follows the up-and-down motion of the periscope (called a
"knee-bend periscope"). The limit of the vertical lift for observations is
about 1 m. The observer rotates the periscope with two handles.
PERISCOPE SHAFT
PRESSURE HULL
777m
118
HEAD
BOTTLE-SHAPED SECTION
(APPROX. 30 rim IN DIAMETER)
119
In the case of the elevator periscope, which is less customary
today, the observer rises and descends with the periscope.
A characteristic feature of the "standard periscope" (Figure 73)
is that the insight is independent of the extended height of the periscope
(this is accomplished by a double-prism inversion at the bottom of the
trunk tube). The vertical lift available for observation is equal to total
periscope lift. Because of its mass, the standard periscope usually has a
hydraulic rotating system.
— SLIDING LENS
■RETICLE
M EXTENDABLE PART
SCALE INDICATOR-
H GRID GLASS
COLORED FILTERS
EYEPIECE
EYEPIECE IMAGE
PLANE
120
The night and air target periscope (Applications 2, 5, and possibly
6) has more high-powered optics than does the attack periscope, and thus
it is especially useful at twilight and in the dark. The optical tilting
angle extends to the zenith. The bottle-shaped section and the head are
considerably thicker than comparable elements of the attack periscope.
Only simple periscopes ("knee-bend periscope) are used. A special sextcnt
can be attached to the eyepiece to enable measurements of celestial heights
while the submarine proceeds at periscope depth. A submerged submarine
can use this facility to determine its position by celestial navigation.
SOUNDING DEVICES
121
Where accurate measurement of the distance covered is more important
than a direct measurement of the ship speed, it is preferable to use equip-
ment that will measure the distance covered directly by counting the revo-
lutions of an impeller. The speed is then determined from these measurements.
One advantage of this system is that the depth pressure is not superimposed
on the reading, as it is in the case of the stern log. The impeller has
to be extended on a shaft far enough from the shell to be outside the
boundary layer in undisturbed water. This requires a relatively elaborate
installation in the outer hull.
The radio direction finder (RDF) can be used to fix position when
the submarine is running in the surfaced condition. Moreover, RDF is used
to obtain bearings on radio signals of enemy or friendly forces. When
rotating loop antennas are used, they must be retractable and pressure-
resistant. Goniometer RDF sets have a nonrotating antenna which can be
installed permanently inside the superstructure, but in that case, the
superstructure must have nonconducting material within a certain distance
of the installation.
Because the magnetic component of ultralong waves (12,000 to 20,000 m)
will penetrate water, a submerged submarine can take bearings on ultralong
122
wave transmitters. Maximum reception depth for the antenna varies between
5 m and 30 m below the surface; the actual maximum depth will depend on
transmitter output and the sea area. Reception of ultralong waves makes
the RDF an important aid to navigation during submerged operation.
TELECOMMUNICATION SYSTEMS
UNDERWATER TELEGRAPHY
123
RADIATOR
INSULATOR
WATERLINE WHEN
ANTENNA IS USED
Figure 74 - Retractable
Rod Antenna
124
CHAPTER XIII
CREW HABITABILITY
ACCOMMODATIONS
PROVISIONS
FRESH WATER
The amount of fresh water storage has a direct bearing on the size
of the trim tanks. Consequently, in order to have small size water tanks
it is advisable for large boats with long cruising lines to have plants for
distilling fresh water from sea water. These plants are operated on electric
125
power. Because of the' efficiency with which electric power can be generated,
diesel fuel consumption to make fresh water is approximately one-ninth the
volume of the fresh water distilled.
The submarine is therefore heavier when fresh water consumption is
produced by distilling plants. This continuous generation of extra weight
compensates in part for the reductipn in weight that results as provisions
and fuel are consumed. Thus, the trim capability needed will be reduced as
desired and trim tanks can be made appropriately smaller. The change in
trim caused by fresh water consumption must be taken into consideration when
arranging the fresh water tanks.
WASH WATER
Special wash water tanks1 are provided only in large submarines. The
torpedo tanks can be filled with wash water in all cases, but it will be
contaminated by trim and torpedo tube water when the first torpedo is fired.
Special-, salt water soap is provided to enable sea water to be used
for washing.
GALLEY FACILITIES1
126
SANITARY FACILITIES
EJECTION TO 0VERB0AR0
DOUBLE KINGSTONS
T-
PRESSURE HULL
VENTILATION SYSTEM
127
The valve heads open against water pressure and have rubber gaskets; they
are located at the highest point in the superstructure. The masts are
fitted with water separators.
Submarines usually have larger blowers than submersibles because
ventilation must take place as rapidly as possible after surfacing. The
submersible ventilates while cruising on snorkel. The time required for an
air exchange depends on the amount of air required for the diesel engines.
Each blower in a submarine exchanges the air about 20 times/hr.
Most German submarines also ventilated the battery with the ventila-
tion exhaust system. Foreign ships have often a special battery ventilator
for this purpose.
HEAO VALVE
WATER SEPARATOR
OXYGEN
| FLASK ■
OIESEL ENGINE AIR EXCHANGE BLOWER &\
\
Ui...J A ^JSJMJ*
.AIR.PURIFICATION
SYSTEM Tifr. If
ENGINER00M F0REB00Y
? DEI BATTERY SPACE
BATTERY SPACE
128
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129
When the exhaust system is used to ventilate the battery, the line
must be acid-resistant (have a lead liner, for example), and the blower
must be explosion-proof.
Air is circulated during submerged cruising, and the air purification
system can be connected to the ventilation system. In addition, the exhaust
system is used to check for leaks prior to diving (negative pressure test).
Prior to a test dive, the exhaust blower is used to subject the boat
to negative pressure. The air exhaust mast is sealed off and then the
exhaust blower is shut down. The negative pressure level is observed for
a period of about 2 min. If the level remains approximately constant, it
is concluded that all major openings are closed, that air is not entering
the submarine from the compressed air system.
The relative humidity can be almost 100 percent in submarines that
cruise submerged for extended periods in tropical waters. It is important
to reduce this humidity by a dehumidifier to provide for crew comfort and
the proper operation of many electronic systems. This system will cool the
air a few degrees. The resulting condensate can be used as wash water.
Operation of the dehumidifier is useless during surface and snorkel cruising
because of the frequent air exchange.
130
Type 2d: 7.5 m3
Type 9: 11.5 m3
131
Oxygen Replenishment System
HEATING SYSTEM
132
CHAPTER XIV
SAFETY FACILITIES
133
The following approximate quantities of water will enter through a
2
leak of 1 cm in area:
At 20 m: 5.0 m3/hr
RESCUE FACILITIES
134
Figure 78 - Hatch with Air Trap
Figure 79 - Aqualung
135
aqualung is a breathing bag system that uses an alkali cartridge to remove
the CCL from the exhaled air; at the same time, it enriches the respiratory
air with oxygen. On the surface, the aqualung serves as a life vest.
Individual aqualungs can be replaced by a central emergency breathing
system that provides a mouthpiece for each man in the vicinity of the
emergency hatch and is supplied with air by a feeder line.
His life vest will enable an individual to float to the surface
without using a breathing device. A safe free ascent is possible from a
depth of 60 m. There are known cases where men have floated up from as
deep as 90 or 100 m.
Men who float up from a sunken submarine must depend on a rescue
ship for pickup unless the submarine carries a rescue island that can be
released to float to the surface. In that event, the crew need not await
the arrival of outside rescue forces before abandoning ship. The island
will inflate on reaching the surface, and it is connected to the submarine
by a long line.
Foreign submarines are often fitted with rescue locks connected
to the rescue assembly areas. The rescue assembly space is not completely
flooded and the locks permit the crew to abandon ship in two's or three's.
The danger in this type of system is that the remaining men will be sealed
in should trouble develop in the lock.
When submarines do not have pressure-resistant subdivisions, the
crew can abandon ship by the same principle as used for the rescue assembly
space. One difference is that in most instances, the pressure is equalized
immediately after the accident and thus it is not necessary to flood before
abandoning ship. A flooded submarine must be abandoned as soon as possible
because prolonged exposure to pressure will decrease the chances for survi-
val after rising to the surface. Moreover chlorine gas will evolve in the
boat when the batteries flood.
The hatch cover must be held down by a special safety line until
ready for complete release. When the line is released, the hatch opens
automatically as a result of the air pressure below it.
If the hatch cover were released without using the safety line, it
would open abruptly and oscillate rapidly, thus endangering the man assigned
to release the hatch cover.
136
Another rescue method involves a pressure-resistant diving bell
(Figure 80) that can accommodate about 10 men. The emergency assembly area
is not flooded and remains under atmospheric pressure. The bell is lowered
into the water from a rescue ship located above the sunken submarine. A
diver secures a line to the submarine in the center of the hatch to be used
for the rescue operation. The free end of the line is led to the winch in
the diving bell. This winch, manned by a crew of two or three and operated
by compressed air, lowers the diving bell onto the hatch of the sunken sub-
marine. The hatch has an outer flange that fits the diving bell. When the
bell has been secured and the space between the bell and submarine has been
evacuated by compressed air, the hatch in the bottom of the bell can be
opened and then the hatch of the submarine. Once the men are in the bell,
the hatches are closed, the bell separates from the submarine, and rises
to the surface. The rescued men leave the bell through its upper hatch.
This process is repeated as many times as required. One advantage of this
method is that the crew is not exposed to pressure during the rescue opera-
tion. Rescue is possible at depths within reach of professional divers.
However, the success of a rescue operation depends on many random
factors. The damaged submarine must be found quickly, the rescue ship with
the diving bell must be available on short notice, and the weather must
permit the rescue ship to anchor above the submarine. It must be possible
for the rescue crew to exchange information with the men in the submarine.
The diving bell cannot be attached to the submarine if the angle of the
submarine on the bottom is too steep.
A diving bell was instrumental in rescuing 33 survivors of the
U. S. submarine SQUALUS'from a depth of 73 m in 1939.
In a more recent design, the first connection between the sunken
submarine and the diving bell is established by means of a buoy which the
submarine floats to the surface and which carries a line that is rove
through a block attached to the center of the hatch on the submarine. This
line makes the initial connection to the bell and so the assistance of a
diver is not required.
Because attempts to raise sunken submarines together with their
sealed-in crews are rarely successful in time to save the men, modern
submarines no longer have special hoisting hooks.
137
AIR EXHAUST FROM COMPRESSED AIR
MOTOR
COMPENSATION TANK
BALLAST TANK
138
CHAPTER XV
DESIGN
SPECIFICATIONS
139
Desirable characteristics should make up the greatest part of the
specifications. The designer must attempt to incorporate them, whenever
possible, within the scope of a harmonious, overall design.
One of the specifications may stipulate, for example, that speed
and cruising ranges beyond those set forth in mandatory characteristics are
desirable. Moreover, the desirable characteristics can refer to such general
submarine features as low detection factor (absence of noise, low favorable
silhouette during surface and submerged cruising), and stability and endur-
ance during submerged cruising.
The specifications should convey to the naval architect a picture
of the contemplated classification of the submarine type within the overall
Fleet building program. The designer must also be informed of experience
acquired in the operation and maintenance of earlier in-service types.
All of this information is the starting point for the designer, who
must find the optimum tradeoff for a submarine representing a "weapon
system."
140
Figure 81 - Hull Cioss Sections
141
On single-hull boats (Item b, Figure 81), which are no longer built
in their pure form, small outer envelopes are installed over the ends of the
conical parts of the pressure hull.
In the case of a combination of double- and single-hull boats (Item c,
Figure 81), saddle tanks are installed athwartships and can contribute
greatly to surface stability. These saddle tanks can serve as ballast tanks,
fuel tanks, and, if pressure-resistant, even as compensating tanks and
negative tanks.
When the Walter propulsion system is used, fuel can be stowed in
the outer hull, below the pressure hull (Item d, Figure 81).
Many factors, such as space utilization, submerged and surface
stability, and strength, have an effect on the pressure hull cross section
to be selected. The desirable configuration is a pressure hull with circu-
lar cross sections.
If a boat has large batteries, it may be necessary to locate them
on two levels, one above the other. In such case, the pressure hull cross
section resembles an upright figure eight. Item e of Figure 81 is for a
large double-hull submarine with such a cross section to accommodate the
size of the battery (German Type 21, 1944). Item f is for a small, single-
hull type (German Type 23, 1944).
When a great deal of deck space is required for the batteries and
propulsion machinery, another solution is that shown in Item g of Figure 81
(Dutch boat of the DOLPHIN class, 1959). Here the pressure hull is sub-
divided into three parallel cylinders in close proximity. The two lower
pressure hulls contain the propulsion system and the upper one the ship
control and detection systems, armament, and crew accommodations. These
cylinders are enclosed by the lightweight outer hull.
The pressure hull can be constructed in the form of a lazy figure
eight when draft limitations are imposed on very large submarines or where
space considerations require such solution. Item h of Figure 81 is for a
Japanese type, 1944.
~-xV Any pressure hull with less than a completely circular cross section
requires heavy supporting decks and/or bulkheads between the buckling edges.
The length and longitudinal subdivision of the pressure hull are
determined by length requirements and by rational arrangement of armament,
142
propulsion system, ship control, communication, and detection systems as
well as by various other shipboard installations.
An early decision must be made as to whether a pressure-resistant
conning tower will be required or whether a simple access trunk will suffice.
This decision depends primarily on the required retraction length of the
periscopes. When the pressure hull has a large diameter, there may be ade-
quate height for the periscope eyepiece within the pressure hull. When it
is impossible to provide adequate height within the pressure hull, a conning
tower must be placed on top of the pressure hull. In such case, the peri-
scope can be extended to the point where the eyepiece is at an adequate
standing or seated height within the conning tower. In addition, the rudder
control station and parts of the fire-control system can be accommodated in
this conning tower.
A pressure-resistant conning tower will reduce surface stability and
will increase submerged stability. This will have an adverse effect on
small, single-hull submarines because they already have less stability dur-
ing surface cruising than during submerged cruising.
A pressure-resistant access shaft, with the hatch topside and the
control room hatch at the bottom, replaces the conning tower when the
latter is not required.
The configuration of the free-flooding and free-venting superstruc-
ture surrounding the conning tower or the access shaft may vary greatly
(Figure 82). It depends primarily on whether a submarine or a submersible
is being designed. The design of the superstructure for the submarine
depends on the locations selected for the bridge, the retractable equipment,
and possibly also on weapon armament. The retractable equipment is decisive
for superstructure configuration in the case of the submersible.
The specifications will generally indicate whether a single-screw
or a twin-screw propulsion system is required. Individual studies must be
made to determine the size and type of the propulsion plant. Corresponding
studies are made for the other installations such as the compressed air
system, the drain system, the ventilation system, etc. The energy require-
ment must be determined as precisely as possible at this stage of the design
because this factor is essential for determining the cruising range of the
boat, particularly at slower speeds.
143
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144
A parallel effort is required in the study of the naval architectural
aspects of the steel structure of the pressure and outer hulls.
All of these preliminary studies are made to estimate weight and
space requirements. The weight information is used to check flotation.
The centers of gravity of weights to be installed must be known quite pre-
cisely in order to estimate stability. Locations of these elements in the
boat must be specified.
The next step is to develop an overall sketch that includes such
important elements as armament, communication and detection equipment,
propulsion plant, operating controls, traffic routes, maintenance and
repair facilities, crew accommodations, and many other details.
This is followed by a preliminary compilation of all weights. The
determination of pressure-resistant displacement is a parallel effort based
on the selected pressure hull configuration. The comparison between weight
and submerged displacement will yield the ballast required for stability.
Now the approximate stability calculations can be computed for surface and
submerged cruising.
Then the submarine is drawn in its entirety. This yields the form
displacement, and, in turn, provides the first approach for determinating
the required propulsion ratings for surface and submerged cruising.
The complex interrelationships that exist among the great variety
of different effects usually require a number of preliminary designs before
a type design can be developed and approved for construction.
Attempts can also be made to determine the principal dimensions of
a submarine directly by using a design equation. This procedure equates
weight to submerged displacement. Weights are used as direct inputs when
they are of constant magnitude, e.g., in the case of the armament, or they
are expressed as functions of the diameter of the pressure hull or as
coefficients when they are influenced by the size of the submarine. Accord-
ingly, the submerged displacement is expressed in terms of the diameter of
the pressure hull and other coefficients. The^equation is solved to yield
the diameter of the pressure hull. Finally, all the. necessary principal
dimensions are obtained from the pressure hull diameter and the selected
coefficients. The solution is dependent on random factors because of the
145
many coefficients that must be stipulated. This procedure usually yields
unsatisfactory results in the case of submarine construction.
The results of the development of type designs are usually presented
in the form of a brief description that includes main data and a sketch of
the specific type. The following items are included in the description:
1. The principal dimensions such as overall length, maximum beam,
height from keel to deck, height from keel to upper edge of superstructure,
periscope depth, draft, pressure hull length, and pressure hull diameter.
2. Displacement data such as surface displacement, submerged dis-
placement, and standard tonnage.
3. Propulsion ratings such äs surface speed, submerged speed, sur-
face and submerged cruising ranges at different speeds, and time required
to charge batteries.
4. Information on armament, detection systems, size of proposed
crew, and endurance in days.
As a rule, a given set of specifications, .will yield several different
designs all of which are feasible. The contfactee must then decide which
of the designs submitted best meets his specifications and should therefore
be approved for the development stage.
146
2501 300t
DISTANCE FROM UPPER EOGE OF KEEL (METER)
147
In addition, the ballast tank volume is plotted above the pressure hull
displacement curve to yield, among other information, the surface and the
submerged displacement. The residual buoyancy during diving can be measured
from the increase in pressure hull displacement above the line of flotation.
The exact location of the line of flotation and the trimmed position
on the surface cannot be determined from the curves of form. The sectional
area curves for surface displacement are used to obtain this information.
The location of the line of flotation is determined by iteration from the
sectional area curves with sufficient accuracy for the given magnitude of
surface displacement. Initially, several (three to four) lines of flota-
tion are assumed, and their associated displacements and centers of gravity
are determined with the aid of the sectional area curves. The fairing of
these lines will then yield the actual line of flotation whose displacement
corresponds to the weight of the submarine and whose center of buoyancy
is located in the same plane as is the center of gravity.
The longitudinal sectional area curve (called a "flounder") is
important in determining the submerged longitudinal center of buoyancy
(Figure 84). The latter must be located vertically above the longitudinal
center of gravity during submerged cruising. The "flounder" will also
establish whether or not the intended ballast tank volume is available and
whether it is properly distributed. Moreover, it can be used to verify the
size and location of the fuel tanks, trim tanks, etc. The area below the
lines marked ^j$^\on Figure 84 presents the surface displacement. Those
marked/fflWindicate the submerged displacement (including ballast tank
capacities), and the area below the outer envelop line shows the form
displacement.
Vertical volume curves are plotted for all tanks and cells; strength
calculations for the pressure hull and for the other members are made at
the same time.
The dimensions of the construction members are then determined. The
steel scantling plan and the midship section (Figure 85) are framed. These
give important material thicknesses and material distribution. Strength
tests on models may be required to substantiate the results of the calcula-
tions or to prove the strength of those parts which are not amenable to
precise calculation.
148
AREA
ton' m2
OBUJ i I i""*--
LENGTH km -.... m2
N\\W\V\\|LIMITOF_THE_ SURFACE
DISPLACEMENT
1 BALLAST TANK 9 BOW COMPARTMENT EQUAL TO THE SUBMERGED
<„„„„/ LIMIT OF THE VOLUME OF DISPLACEMENT
2 CELLS 10 BATTERY THE DIVING CELLS
FUEL TANKS 11 TORPEDO TUBES
TANKS 12 ACCESS SHAFT LIMIT OF THE PRESSURE HULL AND PRESSURE-RESISTANT
STERN COMPARTMENT 13 FREE-FLOODING SPACE SPACES LOCATED IN THE OUTER HULL
ENGINEROOM 14 TORPEDO HATCH I LIMIT OF THE PRESSURE-RESISTANT CONSTRUCTION
ELEMENTS LOCATED IN THE|OUTER HULL
LIVING SPACE 15 SUPERSTRUCTURE
8 CONTROL ROOM I LIMIT OF THE ENCLOSED VOLUME
Figure 84 Longitudinal Presentation of Sectional Area
(See Figure 1 for designations of cells, fuel tanks, etc.)
149
After the lines have been determined, towing and other tests are
carried out in a model basin.
Detailed planning for the propulsion plant starts when the required
submerged and surfaced engine ratings have been established along with the
associated propeller rpm.
Technical data (such as output, efficiency, and possibly fuel con-
sumption) as well as precise weight and space requirements for the indi-
vidual components are coordinated with the manufacturers of diesel engines,
electrical motors, network systems, batteries, etc. Calculations are made
for vibration, engine shock mounts, noise reduction and absorption, and
cruising ranges. Accurate propulsion plant installation plans are then
drawn to a larger scale, allowing for the architectural aspects. Similar
installation drawings are prepared for the auxiliaries, the ship service
facilities, the armament, the detection devices, and all other parts.
Detailed calculations have to be made and dimension specifications written
for the electric network, the drain system, the compressed air, the pressure
oil circulation, the ventilation systems, and all other independent plants.
Wooden mockups of the most important compartments (scale of 1 to 1)
are frequently built. These are important aids for arriving at well-planned
designs and for providing accurate drawings. Because of the cramped spaces
aboard ship, it is important to use models to examine the possibilities for
optimum space utilization. This is particularly true when bedding compli-
cated piping lines. Moreover, mockups are useful to investigate the
maintenance aspects of instruments.
Weight and volume calculations complete the basic construction
details. Here the individual weights and centers of gravity of all
structural elements are determined for both the vertical and longitudinal
directions. The weights for the major units, e.g., hull, propulsion plant,
etc., together with their associated centers of gravity, are calculated in
accordance with conventional practice (systems differ from one navy to
another). This is followed by an accurate calculation of the center of
gravity of the weight for the submarine as a whole; it is made initially
without including the stability ballast. The pressure-resistant submerged
displacement is similarly determined with respect to size and to vertical
and longitudinal centers of gravity. The difference between total weight
150
and pressure-resistant submerged displacement is compensated for by ballast.
The ballast is arranged longitudinally so that the overall center of gravity
of the boat and ballast is located vertically below the longitudinal center
of buoyancy of the submerged displacement. The overall design will be
acceptable only when this calculation proves that the ballast center of
gravity will be located approximately midships.
Were the ballast center of gravity located near one end of the hull,
even a small excess of weight at the other end of the boat would be enough
to shift the ballast center of gravity too much. It might then be no
longer possible to stow the ballast within the boat, and it would obviously
not be feasible to build such a submarine.
The stability ballast is stowed as low in the submarine as possible.
The difference between the height of the center of buoyancy F and the
height of the center of gravity G, including ballast, is called the sub-
merged stability (allowing for free surfaces in the submarine) (see
Figure 4).
The curves of form including the metacentric height above the keel,
as in the case of other types of ships. The difference between this
measure and the height of the center of gravity for the submarine plus
ballast is called the metacentric height during surface cruising (allowing
for free surfaces). A small amount of necessary stability ballast is an
indication of a favorable overall design.
In addition to the stability ballast already mentioned, trim ballast
is stowed forward and aft in the pressure hull. It can be used to correct
minor weight shifts in service that were not foreseeable at the time of
design. Trim ballast is also a part of the weight calculation.
Some of the detailed drawings required for ship construction are
frequently not available at the time the weight and volume calculations
are completed for the construction layouts. Moreover, in most instances,
not all the weight information will have been supplied by the subcontractors
and so not all the weight data can be considered final at this point.
Therefore, the first weight and volume calculations that are submitted
include estimated weights. For this reason, a construction allowance is
introduced for individual weight groups. It is assumed that the centers
of gravity for the different construction allowances are located in the
151
center of gravity of the construction group in question. The overall
allowance required depends on the status of the design effort. When the
design is completed, the allowance can be absorbed if all weights have been
calculated from detailed drawings or have been provided by the
subcontractors.
The shipyard must be provided with a building allowance. As in the
case of the construction allowance, this is distributed among the major
groups and will cover any excess weight which may develop during the build-
ing period. The pressure hull has to be heavier than calculated on the
basis of nominal plate thickness because only plates with excess tolerance
are allowed to be used. Moreover, the subcontractors must be allowed a
certain admissible excess weight, e.g., because of the tolerances of the
castings. This building allowance may be absorbed when the submarine is
delivered. If the boat is even heavier, the contract specifications may
no longer be met.
A certain maintenance allowance is provided to cover service con-
tingencies which may have to be negotiated separately by the contractee.
The maintenance allowance is intended to compensate for excess weights
that may be caused by additional equipment during the service life of the
submarine. This maintenance allowance must be available in the form of
ballast when the submarine is commissioned. The trim ballast mentioned
above can be part of this allowance if this was agreed to in the contract.
The maintenance allowance is part of the weight calculation.
The results of this effort are documented in the form of a detailed
description {building ■instructions'). This is supplemented by such drawings
as the overall plan (general plan) and all the other drawings and calcula-
tions that may be necessary to present all aspects of the submarine.
152
CHAPTER XVI
153
(Figure 86). The lower shell of the pressure hull is placed in a scaffold
and the circular frames are installed. Each frame is kept circular by
iron ties. Next the upper shell is covered with plating. Only machinery
that will not pass through the assembly hatch is installed before the
pressure hull is closed. Installation of the propulsion plant, pipelines,
electrical system, armament, and other internal components begins when the
steel structure of the hull is completed.
This technique was adopted when riveting was the rule. From the
standpoint of welding technology, it has the basic disadvantage that many
seams cannot be welded in a favorable position. The use of automatic weld-
ing machines is limited because the pressure hull cannot be rotated about
its longitudinal axis.
The pressure hull can also be built of individual sections fabri-
cated in a shop (Figure 87). Here the pressure hull plating is installed
transversely. The sections are rotated into the most favorable position
for welding by using a special jig, thus permitting the unlimited employ-
ment of automated welding machines. Sections are moved to the slipways
and welded together there. Moreover, the outer hull and superstructure
can be prefabricated in sections and assembled on the slipways.
The remainder of the assembly operations takes place as described
above. A prerequisite for this sectionalized construction is availability
of adequate transportation equipment and lifting gear.
If the program includes a large series of submarines, it may be
worthwhile to install in the sections the maximum number of propulsion
plant components, pipelines, electrical system, armament, and other
internal members before the sections are even moved to the slipways (pre-
fabricated assembly). In this type of construction, called fully section-
alized construction, the greater accessibility allows more assembly
personnel to be employed simultaneously than in a pressure hull that is
already sealed. The prerequisite is that the sectionalized subdivision
must be taken into consideration during the design phase. For instance
adapters must be provided between fore-and-aft pipelines where the sections
join. The area between the frames near the section joints must be kept
free of installations to ensure that the sections can be welded together
properly when they are on the ways.
154
Figure 86 - Assembly of a Pressure Hull
on the Slipways
155
After the pressure hull has been built, final assembly follows.
The time required for this purpose will depend on the extent to which the
sections have been prefabricated. The advantages in this type of construc-
tion are that the submarines can be delivered in a rapid sequence and that
the ways can be utilized to maximum capacity. The completely prefabricated
sections require heavy transportation equipment and lifting gear to move
them to the slipways.
Construction costs are reduced only when the saving in labor costs
is greater than the additional expense of heavy-lifting gear and trans-
portation equipment.
Launching is followed\.by individual trials of all systems, e.g.,
the high-voltage test of the electrical network during which insulation
quality is verified, dock trials of the propulsion plant, and so forth.
The submarine is given its final coat of paint, inside and out.
All valves and closures that must be in the "closed" position for
diving are marked accordingly (with red paint). Diving tables are installed
in the individual compartments to indicate the closure status of all fittings
that must be established before diving.
The first diving test is in the form of a trim test with the boat
at rest. It is preceded by a test of the ballast blow systems as well as
by a negative pressure test. Safety requires that the first diving test
be performed under a pierside crane whose hook is attached to the sub-
marine by heavy cables. The crane hook is slackened but ready for hoisting
during the dive. The first diving test can also be made in a flooded dry-
dock. Trim is level during this submerged trim test. Water levels in the
trim tanks and in all other tanks and cells are measured with the submarine
in "square" position. Sea water density is measured. The condition of the
equipment and the distribution of the crew are determined and recorded in
tabular form. The location of the surface line of flotation is determined
and compared with the calculated line after the boat has surfaced and the
tanks have been completely emptied. The weight condition of the boat during
the trim test is converted to the status of the fully equipped boat corre-
sponding to the weight and volume calculation. The following are examples
of the deviations that can result:
156
1. The submarine is lighter or heavier than designed.
2. The submerged displacement is less or greater than designed.
3. The weight calculations contain errors.
4. The volume calculations contained errors.
Such deviations are compensated for by shifting ballast. A trim con-
trol test is made after the ballast has been shifted. This is followed by
heeling tests in the submerged and surfaced conditions.
The performance of a new type of submarine with relatively small
ballast tank volume must be evaluated with great care when the submarine
is cruising ahead and astern in order to draw conclusions as to whether
there is any possibility of a dangerous "under cutting" at higher surface
speeds.
Submarines become more and more bow heavy with increasing surface
speed. This effect is reduced by using a small "up" angle at the aft or
forward planes. Special trials are required to determine the optimum
diving plane attitude for surface cruising.
Measured mile runs are conducted to verify the results of towing
tank tests, the performance of the propulsion plant, and the range of
surface speeds available. This is followed by turning circle trials,
anchor tests, and other surface cruising tests.
The submarine is usually commissioned at this point. Submerged
trials are run with the assistance of the crew. The following individual
trials are required: depth control and turning circle trials, snorkel
trials, submerged mile runs, buoyancy and trim measurements at different
diving plane angles, buoyancy measurements at different trim angles of
the boat as a function of submerged speeds, verification of cruising
ranges, listening tests, crash dive tests, firing trials, and tests of
detection and communication equipment.
The final acceptance takes place when trials and tests have proven
that the shipyard has met its contractual obligations.
157
APPENDIX
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167
BIBLIOGRAPHY
BOOKS
ARTICLES
168
Giessler, H., "Unterwasser Ortung" (Underwater Detection), Nauticus
(1956).
,169
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1. ORIGINATING ACTIVITY (Corporate author) 2*. REPORT SECURITY CLASSIFICATION
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3. REPORT TITLE
SUBMARINE CONSTRUCTION
4. DESCRIPTIVE NOTES (Type otreport and inclusive dates) Translation from German published by "Wehr und
Wissen" Publishing House, Darmstadt, West Germany. January 1964
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