Basit Reyaz: Global RCC Spun Pipes
Basit Reyaz: Global RCC Spun Pipes
Basit Reyaz: Global RCC Spun Pipes
PROJECT REPORT
Submitted in partial fulfillment of the requirements for the
Award of the Degree of
MASTER OF BUSINESS ADMINISTRAITON
By
Basit Reyaz
REG. NO: IUST0118011694
ROLL NO: MBA-18-10
This is to certify that the project report entitled ,RCC GLOBAL SPUN
PIPES, submitted to Department of Management Studies, Islamic
University of Science and Technology, in partial fulfillment of the
requirements for the award of the degree of Bachelor of Business
Administration, is a record of original research work done by Mr.
Basit Reyaz during the period January 2020 to March 2020 under
my supervision and guidance. The thesis has not formed the basis for
the award of any Degree/Associate ship/ Fellowship or any other
similar title of any candidate of any University.
SRINAGAR,
NOVEMBER 2020 (BASIT REYAZ)
EXECUTIVE SUMMARY
With immense pleasure, I would like to present this project report titled “Global RCC Spun
Pipes”, which would have not been possible without the goodwill and support of the people
around. As a student of IUST Awantipora, I would like to express my sincere thanks to all
those who helped me during my project work. I would like to express my gratitude to all
those who gave me the encouragement to complete this project. I would like to thank the
university authorities and HOD of the DOMS, for providing me the opportunity to work
with Global RCC Spun Pipes
My heartfelt gratitude goes to “Mr. IQBAL BHATT who in spite of being extraordinarily
busy with his duties, took time out to hear, guide and keep me on the correct path and
allowing me to carry out my internship at his esteemed organization.
I must thank the officials and employees of the “Global RCC Spun Pipes.” for their kind
support during my research. I perceive this opportunity as a big milestone in my career
development. I will strive to use gained skills and knowledge in the best possible way.
I wholeheartedly would like to thank Global RCC Spun Pipes for facilitating me by
providing required data for the project work. My sincere thanks to MR. PARVEZ A MIR
Assistant Professor Department of Management Studies, IUST Awantipora for having
spared his valuable time with me & for all the guidance given in executing the project as per
requirements.
I would like to give my special thanks to my parents, my family. Their love, support &
blessing enabled me to complete this project.
However, I accept the sole responsibility for any possible errors of omission & would be
extremely grateful to the readers of this project report if they bring such mistakes to my
notice.
BASIT REYAZ
Awantipora, J&k
Contents
Title
Certificate
Declaration
Executive Summary
Acknowledgement
List of Contents
1 Introduction
2 Background of the company
3 Product profile
4 Vision ,Mission & Policy
5 Nature of the business carried
6 Departmental study
7 Ownership pattern .
8 Competitors information .
9 Achievements & awards .
10 Infrastructural facilities
11 Work flow chart / Model .
12 Further plans / Growth prospectus
Chapter -3 Swot Analysis
1 Strength
2 Weakness
3 Opportunities
4 Threats
INDUSTRY PROFILE
Broader Outine Of the Industry
Concrete pipe has a well established history and reputation for being a long lasting,
serviceable material. The Cloacae Maxima, built in about 180 B.C. as part of Rome's
main sewer system, was constructed mainly of stone masonry and natural cement
concrete. More than 2,000 years later, portions of the concrete sewer are still in use.
Modern day concrete sewer systems emerged during the mid-19th century when the
public became conscious of the need for sanitation to control the spread of disease.
The earliest recorded use of concrete pipe in the United States is a sewer installation
built in 1842 at Mohawk, N.Y. Other New England cities followed suit and installed
concrete pipelines in the second half of the nineteenth century. Many of these
concrete pipelines are still in use today.
SPUN PIPE Walter Reginald Hume (1873-1943) from Australia is the inventor of
Spun Pipe. Spun pipe is the concrete pipe making process using the centrifugal
process and also popularly known as spun process in many parts. This is most
traditional method of producing the concrete pipes.
RCC Spun pipe refers to Reinforced Concrete cement pipes. The Spun pipe process is
widely used in un-developed and developing countries. Generally these spun pipes
are used for sewage, drainage purposes.
The Spun pipe process is more labor oriented, exhaustive, less productive and quality
is largely depend on the operator skill. However this process has got its own
significance interms of social attachment as these units are operating since decades
by the earlier generations.
The developing countries are gradually shifted or shifting from Hume/ Spun process
to latest Vertical cast process. The new technology aims in terms of faster production
with limited labour and most importantly the better quality product with consistency.
Durable and sturdy the RCC Spun Pipes are used in various industrial and
agricultural sectors. Moreover, we offer these Spun Pipes in different dimensions and
sizes.
History of Spun pipes in India
The spun pipe or rcc pipes was started by , The Indian Hume Pipe Co. Ltd. (IHP) and
was established in 1926 with the object of manufacturing, popularising and marketing
Hume Pipes and allied products. A small mechanical workshop was also established
simultaneously for production of specialised equipment required for making
Reinforced Concrete Cement Pipes. Over a period of time the company has
developed Prestressed Concrete Pipes (Non–Cylinder), Prestressed Concrete Cylinder
Pipes, Bar Wrapped Steel Cylinder Pipes, Hume Steel Pipes, Welded Steel Penstocks,
Prestressed Concrete Railway Sleepers and specialised in execution of Turnkey
Water Supply Projects.
Today the company has a well spread out and wide network of over twenty factories
and forty projects in India. The company has earned a reputation for excellence
through employing modern technology, stringent quality control measures, timely
execution and continuous Research and Development. As a result the company's
products have found acceptance in highly competitive markets. The company's
expertise is at work right from designing of custom made pipes to the company's total
engineering packages for pipeline projects.
RCC Hume Pipes are used for sewerage, drainage, Culverts, irrigation, water
supply /transportation, service lines etc.According to BUREAU OF INDIAN
STANDARDS concrete pipes shall be classified as under:
NP2:- Reinforced Concrete Non-Pressure Pipes Used For: - Light-duty drainage and
irrigation/water transportation use, cross drains/culverts carrying light traffic.
In India first RCC SPUN PIPE Industry started in Bombay (Mumbai) in 1972.
Named as“BHARATH SPUN PIPES INDUSTRY”. At present in INDIA 6450
industries.
In 2009, Kashmir ranked 40th among sales and exporters. This situation can
be explained by the high import duty applied, and on the other hand, from the
low labor skills in operating the machines. According to data for index of
industrial production, growth is 16.7%.The spun pipe industry to grow further
in the coming years. Two important reasons for this are:
India’s large size.
India is irrigation country.
CHAPTER – 2
COMPANY PROFILE
INTRODUCTION
Global RCC SPUN PIPES is one of the best RCC SPUN PIPE manufacturing Small-
scale industry in Kashmir,. It started in 2008, by getting to know the requirement in
Kashmir it was started as there was a backlog of Spun pipes in the state of J&K
PRODUCT PROFILE
300 NP2
450 NP2
600 NP2
800 NP2
900 NP2
1000 NP2
1200 NP2
450 NP3
600 NP3
800 NP3
900 NP3
1200 NP3
Production process
The reinforced cage is first prepared on the cage-winding machine by hand process.
The cage is then placed inside the pipe mould which is then hoisted up and mounted
horizontally on the turn unions. It is rotated by driving shaft with variable speed
arrangement, the rotation is kept slow in the beginning and then the speed is
increased. The concrete mixture for the RCC spun pipe is prepared in proportion of
1:2:5:2:5 of cement stone, metal and sand respectively. The cement concrete is fed
into the moulds during rotation which spreads inside evenly. The time required for
completion of this operation depends upon the diameter and class of the pipe. The
pipes are kept in the mould for 24 hours. On the following day the pipes are removed
from the moulds and submersed in water in the curing tank for about 15-20 days
depending upon the class of the pipe. The specimens of the pipes are subject to the
following tests viz:
(1) Hydrostatic pressure test
(2) Three edge bearing test
(3) Absorption test.
Mixture
According to mix design and regular checking aggregates, water and Cement are
used by weight. Instructions are written on boards for proper mixtures. Instructions
are given to consume mixture within 30 minutes for its proper strength. IS 456 is
followed for this
Molding: All moulds are properly cleaned from Hand Grinder after opening. Proper
supports aregiven for centering of
cages. {If it is higher dia 2 cages are
made as per IS: 458 and upper cage
isalways 75% of inner cage} Proper
oiling is done on moulds as well as on
bushes and rings. These areproperly
packed with tie rods and nut-bolts.
Demolding: While demolding, with the help of Chain pulleys moulds are separated.
Moulds are demoulded after 24 hours for proper quality of pipes.
Marking: After manufacturing process, all pipes are marked and dated from
permanent marker.Supervisor record all these marked numbers in front of tagged
numbers and after wards these are stored in Computer by date and marked number
wise with the weigh of cages.
Curing: After Demoulding with the help of Trolleys, Hydra and ceilings pipes are
kept in curing tanks for proper curing. Rotation of pipes is done daily and 24 hours
Sprinklers are on. After 28 days curing pipes are taken out from tanks and storage is
done.
NP2:- Reinforced Concrete Non-Pressure Pipes Used For: - Light-duty drainage and
irrigation/water transportation use, cross drains/culverts carrying light traffic.
Energy Conservation:
General precautions for saving electricity are required to be followed by the unit by
adopting energy conservation techniques.
His vision is the Global RCC spun pipes should become a best and Famous industry
in Pulwama and then the next vision is to construct the big factory in Srinagar
MISSION
His mission is to introduce NP4(Non- pressured) type pipes and cement allied
products.
POLICY: Mr.IQBAL BHAT gives 365 days guarantee for the customers. He also
gives discount to the customers.
DEPARTMENTAL STUDY
They are.
Manufacturing & maintainance department
Marketing department
Sales department Security department
Accounting department
MARKETING DEPARTMENT
In this department there THREE workers. They do attend the contractors and asked
therequirement of pipes & explain details about the particular product that a customer
needed.The cost of the product is attested to it.
SALES DEPARTMENT
This department is looked after by the PROPRITOR himself. So cost of the product
isfixed by him. In this department the sales of goods is done through the owner. So he
will giveappropriate discount on the products.
INFRASTRUCTURAL FACILITIES:
BIG PLANT Rooms for workers
Big godown with 24 Hours electricity supply
WORK FLOW CHART / MODEL:
CUSTOMER
WALK IN
CUSTOMER’S
REQUIRMENT
ORDER THE
GOODS
RECEIVING
ADVANCE
DESPATCH
THE GOODS
RECEIVING
THE FULL
PAYMENT
CUSTOMER
WALK OUT
In this firm different type of customers walk in i,e government tenders, contractors,
formers etc. will enter the firm. they choose the goods according to their
requirements. Then the customers will ordered the goods then give advance for the
goods. Then dispatch the goods the customer will make a full payment then customer
walk out from the firm
FUTURE PLAN: Mr. future plan is to introduce other variety of cement pipes. And
to open another factory in SRINAGAR J&k
Chapter 3
Swot Analysis
Strength
Fire and weather resistance
It can be constructed of any desired strength by proper mix design, thickness,
and reinforcement.
Easily cast in situ with the help of special formwork.
These pipes can withstand both tensile stresses (due to internal pressure) as
well as compressive stresses (due to external pressure).
They are economical, hence used for every type of sewers
Suitable for all types of water.
Durable
Weakness
The main disadvantage is that concrete pipes are easily corroded at the crown
because bacteria’s decompose organic matter present in sewage, hence release
Hydrogen sulphide (H<sub>2</sub>S) gas which then in presence of moisture
converts to Sulphuric acid, this acid then create small holes or patches which
may result in corrosion. Such corrosion is generally known as Crown corrosion
They are heavy, hence transportation and installation cost is higher
Corrosion by sulphate due to outside soil water
Chapter 4
Financial Analysis
Financial Aspects
Land and Building Rs
Total 18,00,000
3 1 150,000
Concrete mixer
. Working Capital:
Staff and Labour (per month): (Rs.)
1 Manager 1 10,000
2 Supervisor 1 18,000
3 Skilled worker@7,000 6 42,000
4 Semi-skilled worker@6,000 10 1060,000
5 Helper 1 15,000
Total 1,25,000
Total 1,44,000
Total 2,40,000
5 Miscellaneous 2,000
Total 11,000
Utilities 16,000
Research methodology deals with the method of study i.e. how the study can be
carried out and what techniques can be used. It is the careful investigation and
enquiry in a systematic manner in order to find solution to find problems in
research. it consists of defining and redefining the problems, formulating the
hypothesis or suggestions solutions ,collecting data and evaluating the data and at
last carefully testing the conclusions to determine whether they fit he formulated
hypothesis or not.
RESEARCH DESIGN: Research design states the conceptual structure
within which research is to be conducted. A research design is the arrangement of
conditions for collections and analysis of data in a manner that aims of data in
manner that aims to combine relevant the research purpose with economy in
procedure. The different research designs available are:
• Exploratory research: it generally emphasis on discovery of ideas and insights.
It’s more qualitative rather than quantitative.
• Descriptive research: it is concerned with determining the frequency with which
something occurs or extent relationship between two variables. This study will be
having an exploratory research which is based on discovery of ideas and insights.
SAMPLING PLAN:-
Survey Universe the universe consists of all people who are using credit
and debit cards of HDFC bank in Anantnag District (Kashmir).
Sample size: this refers to the number of respondents to be selected from the
universe to constitute a sample. Large samples give more reliable results
than the small samples. So the sample size of 100 respondents was taken
into consideration in case of research work, which includes both debit and
credit card holders.
Sampling unit: sampling unit implies that who are the respondents. In this
sample all those who are using debit cards and credit cards of HDFC bank in
Anantnag District (Kashmir).
Sampling technique the technique used for my study is simple random
sampling that consists of questionnaire, which are given to respondents who
are the regular users of credit and debit cards of Anantnag District .
Methods of Data Collection
PRIMARY DATA:
Primary data is that data which is collected for the first time and thus happens to be
original in character. In the study, primary data will be collected from direct source
of information like customers with the help of questionnaire survey and personal
interview.
Questionnaire: The tool used for study is questionnaire. Various
questions regarding the purposes of credit and debit cards of and the
various procedures for obtaining credit cards, the necessity of credit cards,
increasing relevance of credit and debit cards of among consumers, market
leader among various companies issuing credit and debit cards.
SECONDARY DATA:
Secondary data are those which have already been collected by someone. For this
study there will be following secondary data.
Websites
Magazines
Articles And Newspapers
Books
Tools of Analysis:
Diagrams and Tables: Various graphs and tables are used to describe the
performance of different credit cards and debit cards.
Weighted Average: Weighted average method is also used to analyze
the comparison between plastic money. Weighted average means finding
out the average by assigning the weights to different factors. Formula for
calculating weighted average is WiXi/Wi.
Pie chart and percentage: Pie charts and percentage are also used as a tool
for analysis.