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Module 3 Activity No. 2

This document contains two problems related to calculating contact stresses in spur gears. Problem 1 involves a 22-tooth steel pinion driving a 60-tooth cast iron gear, transmitting 15 HP at 1200 rpm. The contact stress is calculated to be 65.49 ksi. Problem 2 involves a 20-tooth cast iron pinion driving a 32-tooth cast iron gear, transmitting 10 kW at 1000 rpm. The contact stress is calculated to be 616.39 MPa. Both problems provide the given information and show the step-by-step workings to arrive at the contact stress values.

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Ariel Gamboa
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141 views5 pages

Module 3 Activity No. 2

This document contains two problems related to calculating contact stresses in spur gears. Problem 1 involves a 22-tooth steel pinion driving a 60-tooth cast iron gear, transmitting 15 HP at 1200 rpm. The contact stress is calculated to be 65.49 ksi. Problem 2 involves a 20-tooth cast iron pinion driving a 32-tooth cast iron gear, transmitting 10 kW at 1000 rpm. The contact stress is calculated to be 616.39 MPa. Both problems provide the given information and show the step-by-step workings to arrive at the contact stress values.

Uploaded by

Ariel Gamboa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Module 3: Activity No.

2
Spur Gear Tooth Stresses

Name: Gamboa, Ariel C.


Student No.: 20151157958

Problem No. 1 (14 – 11)


A speed reducer has 20◦ full-depth teeth and consists of a 22-tooth steel spur pinion
driving a 60-tooth cast-iron gear. The horsepower transmitted is 15 at a pinion speed of
1200 rev/min. For a diametral pitch of 6 teeth/in and a face width of 2 in, find the contact
stress.
Given:
∅=20° ( full depth)
N p=22−teeth(steel)

N g=60−teeth(cast−iron)
P=15 HP
n p =1200 rpm

teeth
P=6
¿
F=2∈.

Solution:
1/ 2
Wt Kv 1 1
σ C =Cp
[ ( + )
Fcos ∅ r 1 r 2 ]
1200+ v
Kv=
1200
Np
P=
dP
v=π n p d P
22
6=
dP

d P=3.67∈¿

v=π ¿
ft
v=1152.96
min
1200+ 1152.96
Kv=
1200
Kv=1.96

Wt ( v )
P=
33000
Wt ( 1152.96 ft /min )
15 HP=
33000
Wt=429.33lb

dp 3.67
r 1= sin 20 ° ; r 1= sin 20°
2 2
r 1=0.63

dg Ng 60
r 2= sin 20 ° ; P= ; 6= ; d g=10∈.
2 dg dg

10
r 2= sin20 °
2
r 2=1.71∈¿

For Cp, Use table 14-8:


Cp=2100 psi

1 /2
(429.33)(1.96) 1 1
σ C =2100 [ 2 cos 20 °
( +
0.63 1.71
) ]
σ C =65489.95 psi

σ C =65.49 ksi

Problem No. 2 (14 -14)


A 20◦ 20-tooth cast-iron spur pinion having a module of 4 mm drives a 32-tooth cast-iron
gear. Find the contact stress if the pinion speed is 1000 rev/min, the face width is 50
mm, and 10 kW of power is transmitted
Given:
∅=20°
N p=20−teeth(cast−iron)

N g=32−teeth (cast−iron)
m=4 mm
n p =1000 rpm

F=50 mm
P=10 kW

Solution:
1/ 2
Wt Kv 1 1
σ C =Cp
[ ( + )
Fcos ∅ r 1 r 2 ]
3.05+ v
Kv=
3.05
v=π n p d P

dp
m=
NP
dp
4=
20
d P=80 mm

1m 1 min
v=π (80 mm)( )(1000 rev/ min)( )
1000 mm 60 s
v=4.19 m/ s
3.05+ 4.19
Kv=
3.05
Kv=2.37
P=Wt (v)
Nm m
10 x 103 =(Wt )(4.19 )
s s
Wt=2386.63 N

dp
r 1= sin 20 °
2
80
r 1= sin 20°
2
r 1=13.68 mm

dg
r 2= sin 20 °
2
dg
m=
Ng
dg
4=
32
d g=128 mm

128
r 2= sin20 °
2
r 2=21.89mm

Cp=163 MPa

1/ 2
Wt Kv 1 1
σ C =Cp
[ ( + )
Fcos ∅ r 1 r 2 ]
1/ 2
(2386.63)(2.37) 1 1
σ C =163 [
50 cos 20 °
( +
13.68 21.89
) ]
σ C =616.39 MPa

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