Welcome

to the Service training

BOMAG Cold Milling Machines

14.11.05 © 2005 BOMAG GmbH - Slide 1

 BOMAG Cold Milling Machines

Machines with TIER II engines

S/N. 821 836 10 0000 = BM 1000/30

14 0000 = BM 1200/30
Place of production
11 0000 = BM 1300/30
12 0000 = BM 2000/50
13 0000 = BM 2000/60
Object program

Machine type number

Real serial number

Best for Compaction
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 BOMAG Cold Milling Machines

Machines with TIER III engines

S/N. 821 836 17 0000 = BM 1000/30

19 0000 = BM 1200/30
Place of production
18 0000 = BM 1300/30
21 0000 = BM 1500/50
20 0000 = BM 2000/50
Object program
16 0000 = BM 2000/60
Machine type number

Real serial number

Best for Compaction
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 BOMAG Cold Milling Machines

Choice of 6 Models

BM 1000/30,
BM 1500/50
BM 1200/30
and
and BM 1300/30
BM 2000/50 BM 2000/60

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 BOMAG Cold Milling Machines
BM 1000/30 ; BM 1200/30 and BM 1300/30

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 BOMAG Cold Milling Machines
BM 1500/50 and BM 2000/50

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 BOMAG Cold Milling Machines
BM 2000/60

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 BOMAG Cold Milling Machines

How to interpret these designations?

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 BOMAG Cold Milling Machines

Characteristic Machine Parameters

Working width (mm)

Power (kW / Hp)

Weight (kg)

Working depth (mm)

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 BOMAG Cold Milling Machines

Characteristic Machine Parameters

BM 1000/30 BM 1200/30 BM 1300/30

Working width (mm) 1.000 1.200 1.300

Power (kW / Hp) 205/279 205/279 205/279

Weight (kg) 17.800 18.000 18.200

Working depth (mm) 0 - 320 0 - 320 0 - 320

Best for Compaction

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 BOMAG Cold Milling Machines

Characteristic Machine Parameters

BM 1500/50 BM 2000/50

Working width (mm) 1.500 2.000

Power (kW / Hp) 348 / 473 348 / 473

Weight (kg) 27.050 27.900

Working depth (mm) 0 - 320 0 - 320

Best for Compaction

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 BOMAG Cold Milling Machines

Characteristic Machine Parameters

BM 2000/60

Working width (mm) 2.000

Power (kW / Hp) 440 / 598

Weight (kg) 29.900

Working depth (mm) 0 - 320

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 BOMAG Cold Milling Machines

Design of a Cold Milling Machine / main Components

POWER UNIT
MILLING UNIT
LOADING UNIT

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 BOMAG Cold Milling Machines

Engine
BM 1000/30, BM1200/30 & BM 1300/30

CAT 3126B / CAT C7,

• 205 kW / 279 PS
• bei 2.400 U/min
• 6 Zylinder Turbo
• 7,2 l Hubraum
• Wassergekühlt

Good maintenance through big engine bonnet.

Best for Compaction
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 BOMAG Cold Milling Machines

Engine BM 1500/50 and BM 2000/50

Deutz BF8M 1015C EMR /
TCD 2015 V08
• 348 kW / 473 HP
• at 1.900 1/min
• 8 Cylinder V, Turbo
• 16 l Displacement
• Liquid cooled

At BOMAG already known

from MPH 122, BC 672 and
BC 772 as V6 and BC 972
and BC 1172 as V8.
Good maintenance through big engine bonnet.
Best for Compaction
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 BOMAG Cold Milling Machines

Engine BM 2000/60
Deutz BF8M 1015CP EMR
/ TCD 2015 V08
• 440 kW / 598 PS
• at 1.900 U/min
• 8 Cylinder V, Turbo
• 16 l Displacement
• Liquid cooled

At BOMAG already known

from MPH 122, BC 672 and
BC 772 as V6 and BC 972
and BC 1172 as V8.
Good maintenance through big engine bonnet.
Best for Compaction
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 BOMAG Cold Milling Machines

Milling drive: clutch

Polydisc dry clutch, disconnects the power transmission of
the milling drive and engine. Electro-hydraulically activated.

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 BOMAG Cold Milling Machines

Milling drive : Power transmission

Powerbelts transfer the engine force to the milling drum.
Tension is automatically controlled by a hydraulic tension
pulley.

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 BOMAG Cold Milling Machines

Milling transmission, Millingdrum

The milling transmission is located inside the millingdrum. There it
reduces the high engine speed to the lower drum speed.
BM 1x00/30 = 102 1/min; BM xx00/50 = 108 1/min; BM 2000/60 = 114 1/min

On the milling drum we find welded tool bases, interchangeable

maintenance free toolholders and the cutting tools. Apart from
milling, the drum and it´s elements need to transport the material
to the collecting conveyor.

Best for Compaction

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 BOMAG Cold Milling Machines

Milling drum – 1000, 1200, 1300, 1500 and 2000 mm

fitted with interchangeable

maintenance free toolholders
system
„BOMAG BTS 303“
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 BOMAG Cold Milling Machines

Milling compartment, side plates

The floating side plates close the milling compartment laterally,
sliding on wear pads and giving information by a wirerope
sensor to the Automatic depth control "INTELPLANER”.

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 BOMAG Cold Milling Machines

Milling compartment, mouldboard (scraper)

The Mouldboard closes the milling compartment verses the back.
The scraper blade with interchangeable tungsten carbide
segments cleans the surface for paving in the next step.
Depending on the job it can get hydraulic pre-loaded for better
cleaning. For easy changing the tools, it opens wide and get
automatically locked for safety.

Best for Compaction

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 BOMAG Cold Milling Machines

Milling compartment, mouldboard (scraper)

To get a clean surface, the floating mouldboard scrapes on
the milled surface and closes the Milling compartment
towards the back.

Floating
Mouldboard

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 BOMAG Cold Milling Machines

Milling compartment, mouldboard (scraper)

To get an even surface on a soft ground, the mouldboard get
hydraulically locked in a certain position.

Hydraulically
locked
Mouldboard

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 BOMAG Cold Milling Machines

Milling compartment, mouldboard (scraper)

To leave the material in place or partially pick up, the
mouldboard get hydraulically locked in the required position.

Hydraulically
locked
Mouldboard

Best for Compaction

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 BOMAG Cold Milling Machines

Milling compartment, down holder

The down holder prevents from breaking out big pieces and
protects thereby the collecting conveyor from damages. The
down holder can get hyd. preloaded.

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 BOMAG Cold Milling Machines

Milling compartment, down holder

The down holder prevents from breaking-out big pieces and
protects thereby the collecting conveyor from damages. The
down holder can get hyd. preloaded and lifted up to pass
obstacles or for driving backwards.

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 BOMAG Cold Milling Machines

Conveyor: Collecting Conveyor

The collecting conveyor is transporting the milled material
from the milling case to the loading conveyor. The conveyor
speeds are free adjustable.

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 BOMAG Cold Milling Machines

Conveyor: Load conveyor

For perfect loading of trucks is the loading conveyor angle
free adjustable. The adjustable speed of the loading
conveyor ensures a constand filling of the truck.

High conveyor speed

Low conveyor speed

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 BOMAG Cold Milling Machines

Conveyor: Load conveyor

For easy transportation from work site to work site the load
conveyor is hydraulically (BM 2000/60, BM 1500/50 and BM
2000/50) or mechanically (BM 1300/30, BM1000/30 and BM
1200/30) foldable.
For easy transportation and as vandalism protection it´s
possible to fold the canopy hydrailicaly.

Best for Compaction

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 BOMAG Cold Milling Machines

Drivetrain: Hydraulicpump, hydraulicmotor, transmission

In a variable displacement pump and two-step-motors on all

four crawlers resulting 2 speeds, both, forward and reverse.

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 BOMAG Cold Milling Machines

Drivetrain: Crawlers
• four crawlers with high resistant, road protecting
polyurethan wear pads.
• slip-free traction thanks to a differential lock
• working speed, model related adjustable from 0 - 34 m/min
• travel speed, model related from 0 - 6,2 km/h

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 BOMAG Cold Milling Machines

Drive train: Steering

Four crawler steerable
• front or rear, rear, on demand with automatic back to
center
• front and rear automatic syonchronized
• crab steering

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 BOMAG Cold Milling Machines

Controller: Millingdepthcontrol
Automatic Milling-depth-control „Intelplaner“ with two
wirerope sensors and a slope sensor commanded by a
digital display.
These displays can be placed where ever needed around
the Milling machine to individually do the angle and depth
settings for both sides.

Best for Compaction

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 BOMAG Cold Milling Machines

Controller: Millingdepthcontrol
Optionally the milling-depth can get controlled by electro-
mechanical or ultrasonic sensors.These systems get
plugged into standardised plugs.

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 BOMAG Cold Milling Machines

Controller: Powercontrol
Automatic maximisation of the working speed depending on
the requested milling power.

Soft Asphalt

Engine rpm

Workingspeed

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 BOMAG Cold Milling Machines

Controller: Powercontrol
When the asphalt is harder, the available milling power
remains the same and the controller has to reduce the
working speed, but keeps still the possible maximum.

hard Asphalt

Engine rpm
Workingspeed
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 BOMAG Cold Milling Machines

Operator compartment BM 2000/60

Comfortable operation due to multiple positioning of the
control elements. By this, the operator can control the milling
machine from where ist comfortable for him.

Best for Compaction

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 BOMAG Cold Milling Machines

Operator compartment BM 1x00/30

Comfortable operation due to multiple positioning of the
control elements. By this, the operator can control the milling
machine from where ist comfortable for him.

Best for Compaction

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 BOMAG Cold Milling Machines

Operator compartment BM xx00/50

Comfortable operation due to multiple positioning of the
control elements. By this, the operator can control the milling
machine from where ist comfortable for him.

Best for Compaction

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 BOMAG Cold Milling Machines

Chassis: Watertank
Huge watertanks with big mechanical display, easy to read
as well from far away.
•BM 2000/60 : 3.300 l
•BM xx00/50 : 2.700 l
•BM 1x00/30 : 1.000 l

Best for Compaction

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 BOMAG Cold Milling Machines

Chassis: Fueltank
Huge fueltanks for long days without refilling.
•BM 2000/60 : 1.200 l
•BM xx00/50 : 800 l
•BM 1x00/30 : 500 l

Best for Compaction

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 Our Goal - always in front

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