Case Study F E
Case Study F E
The first time you tolerate anything other than a movement toward 100 percent customer
satisfaction, you're on the road to mediocrity.
Frederick W. Smith,
Federal Express chairman and chief executive officer
Federal Express Corporation (FedEx) was founded in 1973 by Frederick W. Smith. A former
military pilot with a vision to create the air-express industry, Smith started his company with 14
small planes. Some 17 years later, FedEx had a fleet of 419 planes delivering packages all
over the world. At the end of fiscal-year (FY) 1990, the company employed 90,000 people,
processed 1.5 million shipments daily, and totaled $7 billion in revenues.
Since 1973, FedEx had received 195 awards, but the most prestigious was received on
December 13, 1990, when Smith accepted the Malcolm Baldrige National Quality Award
(MBNQA) from the President of the United States, George Bush. Federal Express was the first
company to win in the service category since the award was established in 1988. In 1990, the
U.S. Department of Commerce received 160,000 requests for MBNQA applications, but only 97
companies completed the rigorous application process. (See Exhibit 1 for MBNQA application
headings.)
As President Bush left the stage following the presentation of the award, Smith caught his
attention and pledged his support for the potential Persian Gulf conflict with Iraq. (FedEx flew
personnel and supplies into the Gulf.) The Iraq situation posed a particular challenge for FedEx,
because oil prices had more than doubled between August and December 1990. Unlike the
commercial airlines, FedEx did not vary its shipping rates on a regular basis. In addition,
overnight-delivery growth rates were slowing, which made competitive activities from Emery,
the U.S. Postal Service's express division, and Airborne more threatening than in the past. Cost
was becoming a bigger factor in the overnight purchase decision as quality efforts improved
service rates across the industry.
After the presentation, Smith walked offstage and joined the other 1990 MBNQA award win-
ners (IBM Corporation, Wallace Company, and the Cadillac Division of General Motors) at a
round-table discussion about the challenges facing a company that focuses on quality. The first
question referred to the challenges facing FedEx. USA Today asked, "In tough economic times,
isn't it too costly to implement quality-improvement programs that require retraining the work
force?" As Smith's quotation at the beginning of this case suggests, the road to the MBNQA
winner's circle has arrows pointed one way.
Company Philosophy
Customer satisfaction begins with employee satisfaction. Putting people first in every action,
every planning decision, every business decision requires a tremendous commitment from every
manager and every employee in the company.
James L. Barksdale, Chief Operating Officer
EXHIBIT 1 Malcolm Baldrige National Quality Award Application Headings
The Saturday before Labor Day, I was anxiously awaiting a package being delivered to me via Fed-
eral Express. It contained materials which had to be consolidated with another package, then sent on
to Europe that night. It was 4:00 P.M. when the package finally arrived; so I rushed to your local
station. Unfortunately, I didn't arrive until after your closing time. I was furious. After listening to my
story, Ingrid James . . . the operations manager at Emeryville . . . promised she would do whatever
she could to get the package out that night. She waited 45 minutes while I compiled the materials and
made sure the package made it out that night. When I arrived in my office the following Tuesday
morning, I had faxes advising me that the packages were received. Having an employee like Ms.
James tells me that you and your employees care about the customer's business. To me she'* not
just Ingrid James, she is Federal Express.
Barksdale agreed: "She is Federal Express. That says it all. Our people hold in their hands our
customer's perception of quality. Clearly, the degree to which people choose to exert their best
effort determines our success in a competitive global economy. The question is: how do we
organize our companies and prepare all people to lead?" The answer, according to the People-
Service-Profit (P-S-P) philosophy, relied heavily on management's ability to create an
environment that encouraged and allowed people to choose to deliver superior service. In
short, Barksdale said, Customer satisfaction begins with employee satisfaction. Our employees
have been acting on their own to keep customers satisfied even before empowerment became
a buzzword." Consequently, the P-S-P philosophy guided FedEx in all its policies and actions.
Attention to quality service emerged early in FedEx's history. For instance, FedEx
advertised the company's high service levels vis-a-vis Emery in 1975 with the slogan, "Federal
Express. Twice as Good as the Best in the Business." In the 1970s, service was measured by
the percentage of overnight deliveries that were made on time. In the 1980s, however, FedEx
managers concluded that high service percentages would not be sufficient in the future. For
example, a 99-percent success rate, at FedEx's 1990 volume, translated into 2.5 million actual
failures per year.
Quality Improvement. FedEx initiated a quality-education program in 1985, but the program
was statistically oriented and it lost momentum. By mid-1987, the FedEx customer-service
department was struggling with problems related to rapid growth in the overnight service. At
this time, FedEx selected Organizational Dynamics Incorporated (ODI), an international
consulting firm located in Burlington, Massachusetts, to initiate a companywide education
program on quality. ODI led workshops for senior vice presidents and managing directors, and
it trained managers to facilitate workshops for employees. The ODI process focused more on
the thought processes in quality improvement than on statistical techniques. The goal was to
get managers and employees to analyze problems in systematic and uniform ways.
The construction of the quality program rested on five modules:
1. The Meaning of Quality included the concepts of customer focus, total
involvement, quality measurement, systems support and continuous
improvement as everyone's job.
2. The Cost of Quality emphasized rework and waste as the cost of not doing quality
work—breaking down total costs into avoidable versus necessary costs.
3. You and Your Customer helped show that everyone at FedEx was both a supplier
and a customer (see the section "Customer/Supplier Alignment").
4. Continuous Improvement developed the themes of Module 1 and showed how to
meet customer needs in innovative ways.
5. Making Quality Happen encouraged people to take a leadership role in
implementing quality programs.
Quality Action Teams. To implement the framework of ideas in the modules, FedEx instituted
Quality Action Teams (QAT). The teams organized when employees saw a need to change the
way they did their jobs. The QATs used a problem-solving process known as the FADE
framework: focus on a particular problem or opportunity, analyze the data, develop solutions
and action plans, and execute the plans for solutions (see Exhibit 3). In addition, extensive
training was given to provide the QAT members with tools to augment the FADE process—
tools such as fish-bone diagrams, flow charts, action plans, and pareto analysis.
With the FADE process, FedEx elicited creative solutions through employee involvement and
careful analysis. For example, one QAT in the main package-sorting hub devised mnemonic de
vices to help new employees remember the abbreviations for destination cities. These changes
saved FedEx an estimated $3 million in training costs.
In addition to hitting improvement "home runs," the QATs focused on small, incremental
changes. According to Martha Thomas, managing director of disbursements, employees were
charged with the challenge of constantly changing their systems to increase their throughput.
Thomas viewed the main function of the QATs as catalysts to help FedEx cultivate a culture of
continuous improvement: "We are trying to encourage a culture of smaller improvements— and
more of them. I think 80 percent of the problems are system problems, so you con-stantfy have
to change the system." She gave the following example:
Our customers, in this case FedEx employees, told us that they hated to wait for expense
reimbursements. We figured that, in any day, 100 percent of a day's mail is processed; it
may be 10 percent of yesterday and 90 percent of the day before. Why not do 100 percent
of today's mail today? Through QATs, the employees figured out how to stagger the
schedule so it could be done. Now a check is written the same day we receive the expense
report.
Customer Satisfaction
Measurement.
Service Quality Indicators. In the late 1980s Federal Express decided they needed a more
proactive, comprehensive, and customer-oriented measure of performance. Instead of
eliminating the Hierarchy of Horrors, they borrowed from it. Breaking down the customer's
concept of quality service into components, the Hierarchy of Horrors listed all the things that
could go wrong with an overnight delivery. This list, combined with methods of measurement,
evolved into the Service Quality Indicators (SQI, pronounced "sky") shown in Exhibit 4. SQI
accounted for every package that entered the FedEx system, and each of the 12 indicators
measured service quality from the customer's point of view. Each customer complaint was
assigned points and given a weight. For example, a lost package had a weight of 10, and a right
day/late delivery had a weight of 1. Combining the number of failures at the appropriate weights
produced a record of Total Daily Failure Points. This figure was tracked, compared with
projections, and communicated to every employee on a daily basis through FXTV, the world's
largest private television station.
Beginning in FY 1989, the overall quality of service was measured by the Service Quality
Index (SQI). This index weighted service failures from the customers' perspective, and
comprised the 12 components shown below.
Failure Type Weighting Factor
Right day late service failures 1
Wrong day late service failures 5
Traces (not answered by COSMOS) 1
Complaints reopened by customers 5
Missing proofs of delivery (PODS) 1
Invoice adjustments requested 1
Missed pick ups 10
Lost packages 10
Damaged packages 10
Delay minutes/aircraft ("0" based) 5
Overgoods 5
Abandoned calls 1
Anthony Byrd, a senior project analyst and author of Sections 6 and 7 of the MBNQA
application, talked about the challenges of measuring quality in a service company as follows:
The MBNQA application has manufacturing biases; it relies heavily on statistical process control
(SPC). We tried to impress upon the MBNQA examiners that quality is our basis of competition in the
market place. Our strategy is to offer enhanced value through quality service, and we go beyond the
quality-control measures. We go beyond sampling; we take a census of all our packages. This gives
us performance figures on every package that goes through the system, and we communicate those
figures to all the employees. This puts us in our own league.
Customer Satisfaction Surveys. Neither the Hierarchy of Horrors nor its successor, the SQI,
replaced Customer Satisfaction Surveys, which act as a barometer of performance. Quarterly, a
Customer Satisfaction Study was conducted by phone across Federal Express' four main
market segments: base business (phone request for pick-up), U.S. export customers, manned-
center customers (drop-off packages at store-front centers), and drop-box customers. On a
five-point satisfaction scale, Federal Express only recognized the highest rating of completely
satisfied as an acceptable level of customer satisfaction instead of combining somewhat and
completely satisfied. Thus, they were only measuring improvement towards their goal of 100%
complete customer satisfaction.
In addition to this generalized study, Federal Express also utilized Targeted Customer
Satisfaction Studies (a direct-mail survey of customers who have used 1 of 10 specific FedEx
processes), Federal Express Center Comment Cards, Customer Automation Studies (a survey
of FedEx largest customers who use the Powership shipping and billing computer systems on-
site), and the Canadian Customer Study (largest source of business outside U.S.).
Results of all the surveys were compiled to identify trends, allow for customer segmentation
to a meaningful level, and provide a detailed measure of service attributes.
Survey/Feedback/Action. Exhibit 7 is a sample scoring page from the annual survey FedEx
used to solicit employee feedback. This survey, Survey/ Feedback/Action (SFA), supported
both the People First philosophy and QIP by creating a system that charged work groups to
examine management's effectiveness (see Exhibit 8). The SFA was a standard, anonymous
questionnaire given each year to all employees. After six weeks, the results were returned, and
the group's manager was required to have a feedback meeting to identify specific concerns or
problems. The outcome of the feedback meeting was a list of clear, concise actions to be taken
to address concerns and lead to improved results.
Anne Manning, a senior specialist in public relations, said of the SFA,
Employee-satisfaction surveys exist at other companies, but the results often go into the "great black
hole." At FedEx, we think action is the most important part—and it is monitored. If a manager is
under a certain score in the Leadership index, he or she is put on a "critical" list, and a facilitator from
the human resources department is assigned to that work group. The companywide Leadership
index score must improve year over year; if it doesn't, no manager gets a bonus.
Complainant
• Submits written complaint to an officer (vice president or senior vice president) of the division
within 7 calendar days of Step 1 decision.
Complainant
• Submits written complaint within 7 calendar days of Step 2 decision to Employee Relations
Department, who investigates and prepares GFTP case file for Appeals Board review.
Appeals Board
• Reviews all relevant information.
• Makes decision to uphold, overturn or initiate Board of Review or take other appropriate action.
• All of the above should occur within 14 calendar days of receipt of complaint, unless written notice of time
extensions are provided to complainant and Personnel.
• Responds in writing to complainant within 3 calendar days of decision with copy to Personnel
matrix and the complainant's chain of command.
EXHIBIT 7 Federal Express 1990 Survey Feedback Action*
Workgroup #1000
Organization Name
Last Name, First Name Management Level
Airport ID Department
N=8 May 1,1990 Percent
Sometime
Favourable Fav / Unf Unfav # No Ans
SFA and QIP complement each other. Both the feedback and action steps of the SFA are
opportunities for you as a manager to employ tools and processes of the QIP to ensure that
your people-management skills are the most effective they can be and that the concerns of
your employees are resolved
.
Each phase of SPA may be viewed in terms of inputs and outputs, as follows:
INPUT OUTPUT
SURVEY Your group’s responses to Report of responses for the entire
SFA items as marked on the work group. Numbers are
survey forms. indicators (not final answers) of
your goal’s morale.
FEEDBACK Survey report or results. Quality Action Plan which shows most
Discussion of the specific significant problems, analysis of
meaning of those indicators root causes for each problem,
for your group. and at least the beginning of
developed solutions.
Powership. FedEx strengthened ties with its customers by providing a computerized shipping-
management system (Powership). FedEx provided an electronic scale, microcomputer terminal,
barcode scanner, and printer at no charge. With the Powership system, a customer was able to
print air bills for programmed addresses, download transactions to FedEx (thus eliminating
clerical tasks such as reconciling invoices), manage accounts receivable, and track packages
through COSMOS. By offering a complete distribution solution, FedEx had made itself
indispensable to the overnight vendor.
The Future
FedEx continued to search out and develop the technologies necessary to lead the overnight
industry. The company believed that such technologies as image processing of signatures and
invoices, fiber-optic communications, battery technology, and expert-systems development
would lead the way into the 1990s and beyond. Mike Babineaux, a senior specialist in procure-
ment who had been hired in the 1970s when the company was a fledgling, talked as follows
about the future at FedEx:
I always say FEC doesn't just stand for "Federal Express Corporation"; it also stands for "For
Ever Changing." At FedEx, change is a matter of survival, because the business is changing so
quickly. As growth slows, there seems to be more resistance to change within FedEx. It is a
natural thing to do, but Federal Express will face plenty of new challenges—like the
international market. We have to educate that market in the ways that overnight delivery can be
a competitive weapon for any business. There will be other challenges in the future as well. I'll
tell you one thing I have seen—in Fred Smith's office is a space shuttle painted FedEx colors,
purple and orange! It makes me think.
Back on Earth
USA Today asked, "In tough economic times, isn't it too costly to implement quality-
improvement programs that require retraining the work force?" Smith replied,
Quality is the best way to reduce costs. It doesn't increase costs. We recently had the
highest service level in Federal Express's history on one day, and we also calculated it was
absolutely our lowest cost day. The real issue in quality is that it reduces cost by eliminating
rework, repairs, and most importantly, eliminating the cost of replacing customers who have
left because of the lack of quality. Anyone who's unwilling to spend on quality is really map-
ping a blueprint for liquidation.
Smith concluded,
One of the big things about getting employees involved in the quality process is to make
them kind of have an out-of-body experience, to help them look at the world as a consumer
as opposed to a producer. Employees have worked diligently over the years in a concerted
effort to achieve 100 percent satisfaction, and our People First philosophy encourages that
quest for quality.
Discussion Questions
2. What specific elements/actions has FedEx implemented in its quality improvement history?